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Title: Feedstock powder processing research needs for additive manufacturing development

Abstract

Additive manufacturing (AM) promises to redesign traditional manufacturing by enabling the ultimate in agility for rapid component design changes in commercial products and for fabricating complex integrated parts. By significantly increasing quality and yield of metallic alloy powders, the pace for design, development, and deployment of the most promising AM approaches can be greatly accelerated, resulting in rapid commercialization of these advanced manufacturing methods. By successful completion of a critical suite of processing research tasks that are intended to greatly enhance gas atomized powder quality and the precision and efficiency of powder production, researchers can help promote continued rapid growth of AM. Other powder-based or spray-based advanced manufacturing methods could also benefit from these research outcomes, promoting the next wave of sustainable manufacturing technologies for conventional and advanced materials.

Authors:
 [1];  [1];  [2]
+ Show Author Affiliations
  1. Ames Lab. and Iowa State Univ., Ames, IA (United States)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Publication Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Ames Laboratory (AMES), Ames, IA (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
OSTI Identifier:
1422546
Alternate Identifier(s):
OSTI ID: 1425471; OSTI ID: 1632362
Report Number(s):
IS-J-9588
Journal ID: ISSN 1359-0286
Grant/Contract Number:  
AC05-00OR22725; AC02-07CH11358
Resource Type:
Accepted Manuscript
Journal Name:
Current Opinion in Solid State and Materials Science
Additional Journal Information:
Journal Volume: 22; Journal Issue: 1; Journal ID: ISSN 1359-0286
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; Gas atomization; Additive manufacturing; Metal powders; gas atomization; additive manufacturing; metal powders

Citation Formats

Anderson, Iver E., White, Emma M. H., and Dehoff, Ryan. Feedstock powder processing research needs for additive manufacturing development. United States: N. p., 2018. Web. doi:10.1016/j.cossms.2018.01.002.
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Anderson, Iver E., White, Emma M. H., & Dehoff, Ryan. Feedstock powder processing research needs for additive manufacturing development. United States. https://doi.org/10.1016/j.cossms.2018.01.002
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Anderson, Iver E., White, Emma M. H., and Dehoff, Ryan. Thu . "Feedstock powder processing research needs for additive manufacturing development". United States. https://doi.org/10.1016/j.cossms.2018.01.002. https://www.osti.gov/servlets/purl/1422546.
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@article{osti_1422546,
title = {Feedstock powder processing research needs for additive manufacturing development},
author = {Anderson, Iver E. and White, Emma M. H. and Dehoff, Ryan},
abstractNote = {Additive manufacturing (AM) promises to redesign traditional manufacturing by enabling the ultimate in agility for rapid component design changes in commercial products and for fabricating complex integrated parts. By significantly increasing quality and yield of metallic alloy powders, the pace for design, development, and deployment of the most promising AM approaches can be greatly accelerated, resulting in rapid commercialization of these advanced manufacturing methods. By successful completion of a critical suite of processing research tasks that are intended to greatly enhance gas atomized powder quality and the precision and efficiency of powder production, researchers can help promote continued rapid growth of AM. Other powder-based or spray-based advanced manufacturing methods could also benefit from these research outcomes, promoting the next wave of sustainable manufacturing technologies for conventional and advanced materials.},
doi = {10.1016/j.cossms.2018.01.002},
journal = {Current Opinion in Solid State and Materials Science},
number = 1,
volume = 22,
place = {United States},
year = {Thu Feb 01 00:00:00 EST 2018},
month = {Thu Feb 01 00:00:00 EST 2018}
}
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Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record
https://doi.org/10.1016/j.cossms.2018.01.002
Copyright Statement
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Citation Metrics:
Cited by: 102 works
Citation information provided by
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Figures / Tables:

Fig. 1 Fig. 1: Schematic is shown of two options for the bag break-up mechanism of liquid drop either shatter or, with sufficient viscosity rise, may close in on itself, entrapping an atomization gas bubble. [Adapted from [11].]
All figures and tables (9 total)
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Works referenced in this record:

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Laser additive manufacturing of metallic components: materials, processes and mechanisms
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  • Johnson Matthey Technology Review, Vol. 59, Issue 3
  • DOI: 10.1595/205651315X688686
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    • Tonelli, Lavinia; Liverani, Erica; Valli, Giuseppe
    • The International Journal of Advanced Manufacturing Technology, Vol. 106, Issue 1-2
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    • Progress in Additive Manufacturing, Vol. 4, Issue 4
    • DOI: 10.1007/s40964-019-00080-y

    The Effect of Oxygen on Phase Equilibria in the Ti-V System: Impacts on the AM Processing of Ti Alloys
    journal, July 2018

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      Figures / Tables found in this record:

      Fig. 1 (p. 2)figure
      Fig. 2 (p. 3)figure
      Table 1 (p. 3)table
      Table 2 (p. 4)table
      Fig. 3 (p. 5)figure
      Fig. 4 (p. 6)figure
      Fig. 5 (p. 6)figure
      Fig. 6 (p. 7)figure
      Fig. 7 (p. 7)figure
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