Bioconversion of distillers’ grains hydrolysates to advanced biofuels by an Escherichia coli co-culture
Abstract
Here, the first generation bioethanol production utilizes the starch fraction of maize, which accounts for approximately 60% of the ash-free dry weight of the grain. Scale-up of this technology for fuels applications has resulted in a massive supply of distillers’ grains with solubles (DGS) coproduct, which is rich in cellulosic polysaccharides and protein. It was surmised that DGS would be rapidly adopted for animal feed applications, however, this has not been observed based on inconsistency of the product stream and other logistics-related risks, especially toxigenic contaminants. Therefore, efficient valorization of DGS for production of petroleum displacing products will significantly improve the techno-economic feasibility and net energy return of the established starch bioethanol process. In this study, we demonstrate ‘one-pot’ bioconversion of the protein and carbohydrate fractions of a DGS hydrolysate into C4 and C5 fusel alcohols through development of a microbial consortium incorporating two engineered Escherichia coli biocatalyst strains.
- Authors:
-
- Sandia National Lab. (SNL-CA), Livermore, CA (United States)
- Publication Date:
- Research Org.:
- Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
- Sponsoring Org.:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE)
- OSTI Identifier:
- 1411235
- Report Number(s):
- SAND-2017-12329J
Journal ID: ISSN 1475-2859; PII: 804
- Grant/Contract Number:
- AC04-94AL85000
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Microbial Cell Factories
- Additional Journal Information:
- Journal Volume: 16; Journal Issue: 1; Journal ID: ISSN 1475-2859
- Publisher:
- BioMed Central
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 09 BIOMASS FUELS; Distillers’ grains with solubles (DGS); Microbial co-culture; One-pot bioconversion; Fusel alcohol; Algae hydrolysate
Citation Formats
Liu, Fang, Wu, Weihua, Tran-Gyamfi, Mary B., Jaryenneh, James D., Zhuang, Xun, and Davis, Ryan W.. Bioconversion of distillers’ grains hydrolysates to advanced biofuels by an Escherichia coli co-culture. United States: N. p., 2017.
Web. doi:10.1186/s12934-017-0804-8.
Liu, Fang, Wu, Weihua, Tran-Gyamfi, Mary B., Jaryenneh, James D., Zhuang, Xun, & Davis, Ryan W.. Bioconversion of distillers’ grains hydrolysates to advanced biofuels by an Escherichia coli co-culture. United States. https://doi.org/10.1186/s12934-017-0804-8
Liu, Fang, Wu, Weihua, Tran-Gyamfi, Mary B., Jaryenneh, James D., Zhuang, Xun, and Davis, Ryan W.. Thu .
"Bioconversion of distillers’ grains hydrolysates to advanced biofuels by an Escherichia coli co-culture". United States. https://doi.org/10.1186/s12934-017-0804-8. https://www.osti.gov/servlets/purl/1411235.
@article{osti_1411235,
title = {Bioconversion of distillers’ grains hydrolysates to advanced biofuels by an Escherichia coli co-culture},
author = {Liu, Fang and Wu, Weihua and Tran-Gyamfi, Mary B. and Jaryenneh, James D. and Zhuang, Xun and Davis, Ryan W.},
abstractNote = {Here, the first generation bioethanol production utilizes the starch fraction of maize, which accounts for approximately 60% of the ash-free dry weight of the grain. Scale-up of this technology for fuels applications has resulted in a massive supply of distillers’ grains with solubles (DGS) coproduct, which is rich in cellulosic polysaccharides and protein. It was surmised that DGS would be rapidly adopted for animal feed applications, however, this has not been observed based on inconsistency of the product stream and other logistics-related risks, especially toxigenic contaminants. Therefore, efficient valorization of DGS for production of petroleum displacing products will significantly improve the techno-economic feasibility and net energy return of the established starch bioethanol process. In this study, we demonstrate ‘one-pot’ bioconversion of the protein and carbohydrate fractions of a DGS hydrolysate into C4 and C5 fusel alcohols through development of a microbial consortium incorporating two engineered Escherichia coli biocatalyst strains.},
doi = {10.1186/s12934-017-0804-8},
journal = {Microbial Cell Factories},
number = 1,
volume = 16,
place = {United States},
year = {2017},
month = {11}
}
Web of Science
Works referenced in this record:
Cofactor engineering of ketol-acid reductoisomerase (IlvC) and alcohol dehydrogenase (YqhD) improves the fusel alcohol yield in algal protein anaerobic fermentation
journal, November 2016
- Wu, Weihua; Tran-Gyamfi, Mary Bao; Jaryenneh, James Dekontee
- Algal Research, Vol. 19
Simultaneous consumption of pentose and hexose sugars: an optimal microbial phenotype for efficient fermentation of lignocellulosic biomass
journal, September 2010
- Kim, Jae-Han; Block, David E.; Mills, David A.
- Applied Microbiology and Biotechnology, Vol. 88, Issue 5
Carbohydrate analysis by a phenol–sulfuric acid method in microplate format
journal, April 2005
- Masuko, Tatsuya; Minami, Akio; Iwasaki, Norimasa
- Analytical Biochemistry, Vol. 339, Issue 1
Alcohol combustion chemistry
journal, October 2014
- Sarathy, S. Mani; Oßwald, Patrick; Hansen, Nils
- Progress in Energy and Combustion Science, Vol. 44
Understanding the Differences between Genome Sequences of Escherichia coli B Strains REL606 and BL21(DE3) and Comparison of the E. coli B and K-12 Genomes
journal, December 2009
- Studier, F. William; Daegelen, Patrick; Lenski, Richard E.
- Journal of Molecular Biology, Vol. 394, Issue 4
Enzyme hydrolysis and ethanol fermentation of liquid hot water and AFEX pretreated distillers’ grains at high-solids loadings
journal, August 2008
- Kim, Youngmi; Hendrickson, Rick; Mosier, Nathan S.
- Bioresource Technology, Vol. 99, Issue 12
Engineering the isobutanol biosynthetic pathway in Escherichia coli by comparison of three aldehyde reductase/alcohol dehydrogenase genes
journal, July 2009
- Atsumi, Shota; Wu, Tung-Yun; Eckl, Eva-Maria
- Applied Microbiology and Biotechnology, Vol. 85, Issue 3
Co-culture systems and technologies: taking synthetic biology to the next level
journal, July 2014
- Goers, Lisa; Freemont, Paul; Polizzi, Karen M.
- Journal of The Royal Society Interface, Vol. 11, Issue 96
Conversion of proteins into biofuels by engineering nitrogen flux
journal, March 2011
- Huo, Yi-Xin; Cho, Kwang Myung; Rivera, Jimmy G Lafontaine
- Nature Biotechnology, Vol. 29, Issue 4, p. 346-351
Engineering Escherichia coli coculture systems for the production of biochemical products
journal, June 2015
- Zhang, Haoran; Pereira, Brian; Li, Zhengjun
- Proceedings of the National Academy of Sciences, Vol. 112, Issue 27
Correlation between genome reduction and bacterial growth
journal, July 2016
- Kurokawa, Masaomi; Seno, Shigeto; Matsuda, Hideo
- DNA Research, Vol. 23, Issue 6
Production of fatty acid-derived oleochemicals and biofuels by synthetic yeast cell factories
journal, May 2016
- Zhou, Yongjin J.; Buijs, Nicolaas A.; Zhu, Zhiwei
- Nature Communications, Vol. 7, Issue 1
Biotechnological processes for conversion of corn into ethanol
journal, December 2004
- Bothast, R. J.; Schlicher, M. A.
- Applied Microbiology and Biotechnology, Vol. 67, Issue 1
Use of a Coculture To Enable Current Production by Geobacter sulfurreducens
journal, February 2012
- Qu, Youpeng; Feng, Yujie; Wang, Xin
- Applied and Environmental Microbiology, Vol. 78, Issue 9
Dilute-acid pretreatment of distillers’ grains and corn fiber
journal, February 2010
- Noureddini, H.; Byun, J.
- Bioresource Technology, Vol. 101, Issue 3
Pathways for the utilization of N-acetyl-galactosamine and galactosamine in Escherichia coli
journal, July 2000
- Brinkkotter, Andreas; Kloss, Holger; Alpert, C. -A.
- Molecular Microbiology, Vol. 37, Issue 1
One-step inactivation of chromosomal genes in Escherichia coli K-12 using PCR products
journal, May 2000
- Datsenko, K. A.; Wanner, B. L.
- Proceedings of the National Academy of Sciences, Vol. 97, Issue 12, p. 6640-6645
Fuelling the future: microbial engineering for the production of sustainable biofuels
journal, March 2016
- Liao, James C.; Mi, Luo; Pontrelli, Sammy
- Nature Reviews Microbiology, Vol. 14, Issue 5
Metabolic modelling of syntrophic-like growth of a 1,3-propanediol producer, Clostridium butyricum, and a methanogenic archeon, Methanosarcina mazei, under anaerobic conditions
journal, August 2009
- Bizukojc, Marcin; Dietz, David; Sun, Jibin
- Bioprocess and Biosystems Engineering, Vol. 33, Issue 4
Synthetic protein scaffolds provide modular control over metabolic flux
journal, August 2009
- Dueber, John E.; Wu, Gabriel C.; Malmirchegini, G. Reza
- Nature Biotechnology, Vol. 27, Issue 8, p. 753-759
Effect of Sulfuric and Phosphoric Acid Pretreatments on Enzymatic Hydrolysis of Corn Stover
journal, January 2003
- Um, Byung-Hwan; Karim, M. Nazmul; Henk, Linda L.
- Applied Biochemistry and Biotechnology, Vol. 105, Issue 1-3
Functional assembly of a multi-enzyme methanol oxidation cascade on a surface-displayed trifunctional scaffold for enhanced NADH production
journal, January 2013
- Liu, Fang; Banta, Scott; Chen, Wilfred
- Chemical Communications, Vol. 49, Issue 36
Applications of the Ninhydrin Reaction for Analysis of Amino Acids, Peptides, and Proteins to Agricultural and Biomedical Sciences
journal, February 2004
- Friedman, Mendel
- Journal of Agricultural and Food Chemistry, Vol. 52, Issue 3
Chemical Composition of Distillers Grains, a Review
journal, March 2011
- Liu, KeShun
- Journal of Agricultural and Food Chemistry, Vol. 59, Issue 5
Biotechnological processes for conversion of corn into ethanol
journal, December 2004
- Bothast, R. J.; Schlicher, M. A.
- Applied Microbiology and Biotechnology, Vol. 67, Issue 1
Engineering the isobutanol biosynthetic pathway in Escherichia coli by comparison of three aldehyde reductase/alcohol dehydrogenase genes
journal, July 2009
- Atsumi, Shota; Wu, Tung-Yun; Eckl, Eva-Maria
- Applied Microbiology and Biotechnology, Vol. 85, Issue 3
Metabolic modelling of syntrophic-like growth of a 1,3-propanediol producer, Clostridium butyricum, and a methanogenic archeon, Methanosarcina mazei, under anaerobic conditions
journal, August 2009
- Bizukojc, Marcin; Dietz, David; Sun, Jibin
- Bioprocess and Biosystems Engineering, Vol. 33, Issue 4
Carbohydrate analysis by a phenol–sulfuric acid method in microplate format
journal, April 2005
- Masuko, Tatsuya; Minami, Akio; Iwasaki, Norimasa
- Analytical Biochemistry, Vol. 339, Issue 1
Enzyme hydrolysis and ethanol fermentation of liquid hot water and AFEX pretreated distillers’ grains at high-solids loadings
journal, August 2008
- Kim, Youngmi; Hendrickson, Rick; Mosier, Nathan S.
- Bioresource Technology, Vol. 99, Issue 12
Dilute-acid pretreatment of distillers’ grains and corn fiber
journal, February 2010
- Noureddini, H.; Byun, J.
- Bioresource Technology, Vol. 101, Issue 3
Understanding the Differences between Genome Sequences of Escherichia coli B Strains REL606 and BL21(DE3) and Comparison of the E. coli B and K-12 Genomes
journal, December 2009
- Studier, F. William; Daegelen, Patrick; Lenski, Richard E.
- Journal of Molecular Biology, Vol. 394, Issue 4
Alcohol combustion chemistry
journal, October 2014
- Sarathy, S. Mani; Oßwald, Patrick; Hansen, Nils
- Progress in Energy and Combustion Science, Vol. 44
Fermentation of lignocellulosic hydrolysates. II: inhibitors and mechanisms of inhibition
journal, August 2000
- Palmqvist, Eva; Hahn-Hägerdal, Bärbel
- Bioresource Technology, Vol. 74, Issue 1, p. 25-33
Chemical Composition of Distillers Grains, a Review
journal, March 2011
- Liu, KeShun
- Journal of Agricultural and Food Chemistry, Vol. 59, Issue 5
Conversion of proteins into biofuels by engineering nitrogen flux
journal, March 2011
- Huo, Yi-Xin; Cho, Kwang Myung; Rivera, Jimmy G Lafontaine
- Nature Biotechnology, Vol. 29, Issue 4, p. 346-351
Production of fatty acid-derived oleochemicals and biofuels by synthetic yeast cell factories
journal, May 2016
- Zhou, Yongjin J.; Buijs, Nicolaas A.; Zhu, Zhiwei
- Nature Communications, Vol. 7, Issue 1
Fuelling the future: microbial engineering for the production of sustainable biofuels
journal, March 2016
- Liao, James C.; Mi, Luo; Pontrelli, Sammy
- Nature Reviews Microbiology, Vol. 14, Issue 5
Design of stable and self-regulated microbial consortia for chemical synthesis
journal, March 2022
- Li, Xianglai; Zhou, Zhao; Li, Wenna
- Nature Communications, Vol. 13, Issue 1
Functional assembly of a multi-enzyme methanol oxidation cascade on a surface-displayed trifunctional scaffold for enhanced NADH production
journal, January 2013
- Liu, Fang; Banta, Scott; Chen, Wilfred
- Chemical Communications, Vol. 49, Issue 36
Pathways for the utilization of N-acetyl-galactosamine and galactosamine in Escherichia coli
journal, July 2000
- Brinkkotter, Andreas; Kloss, Holger; Alpert, C. -A.
- Molecular Microbiology, Vol. 37, Issue 1
Engineering Escherichia coli coculture systems for the production of biochemical products
journal, June 2015
- Zhang, Haoran; Pereira, Brian; Li, Zhengjun
- Proceedings of the National Academy of Sciences, Vol. 112, Issue 27
Correlation between genome reduction and bacterial growth
journal, July 2016
- Kurokawa, Masaomi; Seno, Shigeto; Matsuda, Hideo
- DNA Research, Vol. 23, Issue 6
Co-culture systems and technologies: taking synthetic biology to the next level
journal, July 2014
- Goers, Lisa; Freemont, Paul; Polizzi, Karen M.
- Journal of The Royal Society Interface, Vol. 11, Issue 96
Biochemical and molecular characterization of α-ketoisovalerate decarboxylase, an enzyme involved in the formation of aldehydes from amino acids by Lactococcus lactis
journal, September 2004
- Plaza, Marta; Fernández de Palencia, Pilar; Peláez, Carmen
- FEMS Microbiology Letters, Vol. 238, Issue 2
Efficient ethanol production from glucose, lactose, and xylose by recombinant Escherichia coli.
journal, January 1989
- Alterthum, F.; Ingram, L. O.
- Applied and Environmental Microbiology, Vol. 55, Issue 8
Dilute-Acid Pretreatment of Corn Stover Using a High-Solids Percolation Reactor
journal, January 2004
- Zhu, Yongming; Lee, Y. Y.; Elander, Richard T.
- Applied Biochemistry and Biotechnology, Vol. 117, Issue 2
Works referencing / citing this record:
Monoterpene production by the carotenogenic yeast Rhodosporidium toruloides
journal, March 2019
- Zhuang, Xun; Kilian, Oliver; Monroe, Eric
- Microbial Cell Factories, Vol. 18, Issue 1
Biorefining of protein waste for production of sustainable fuels and chemicals
journal, September 2018
- Li, Si-Yu; Ng, I-Son; Chen, Po Ting
- Biotechnology for Biofuels, Vol. 11, Issue 1