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Title: Computational Redesign of Acyl-ACP Thioesterase with Improved Selectivity toward Medium-Chain-Length Fatty Acids

Abstract

Enzyme and metabolic engineering offer the potential to develop biocatalysts for converting natural resources to a wide range of chemicals. To broaden the scope of potential products beyond natural metabolites, methods of engineering enzymes to accept alternative substrates and/or perform novel chemistries must be developed. DNA synthesis can create large libraries of enzyme-coding sequences, but most biochemistries lack a simple assay to screen for promising enzyme variants. Our solution to this challenge is structure-guided mutagenesis, in which optimization algorithms select the best sequences from libraries based on specified criteria (i.e., binding selectivity). We demonstrate this approach by identifying medium-chain (C8–C12) acyl-ACP thioesterases through structure-guided mutagenesis. Medium-chain fatty acids, which are products of thioesterase-catalyzed hydrolysis, are limited in natural abundance, compared to long-chain fatty acids; the limited supply leads to high costs of C6–C10 oleochemicals such as fatty alcohols, amines, and esters. Here, we applied computational tools to tune substrate binding of the highly active ‘TesA thioesterase in Escherichia coli. We used the IPRO algorithm to design thioesterase variants with enhanced C12 or C8 specificity, while maintaining high activity. After four rounds of structure-guided mutagenesis, we identified 3 variants with enhanced production of dodecanoic acid (C12) and 27 variants with enhancedmore » production of octanoic acid (C8). The top variants reached up to 49% C12 and 50% C8 while exceeding native levels of total free fatty acids. A comparably sized library created by random mutagenesis failed to identify promising mutants. The chain length-preference of ‘TesA and the best mutant were confirmed in vitro using acyl-CoA substrates. Molecular dynamics simulations, confirmed by resolved crystal structures, of ‘TesA variants suggest that hydrophobic forces govern ‘TesA substrate specificity. Finally, we expect the design rules that we uncovered and the thioesterase variants that we identified will be useful to metabolic engineering projects aimed at sustainable production of medium-chain-length oleochemicals.« less

Authors:
 [1];  [2];  [3];  [1];  [2];  [2];  [1];  [2];  [2];  [3];  [2]; ORCiD logo [1]
  1. Pennsylvania State Univ., University Park, PA (United States). Dept. of Chemical Engineering
  2. Univ. of Wisconsin, Madison, WI (United States). Dept. of Chemical and Biological Engineering
  3. Univ. of Wisconsin, Madison, WI (United States). Dept. of Biochemistry
Publication Date:
Research Org.:
Pennsylvania State Univ., University Park, PA (United States)
Sponsoring Org.:
USDOE Advanced Research Projects Agency - Energy (ARPA-E); National Institutes of Health (NIH)
OSTI Identifier:
1408279
Grant/Contract Number:  
AR0000432; GM115921; GM008505
Resource Type:
Accepted Manuscript
Journal Name:
ACS Catalysis
Additional Journal Information:
Journal Volume: 7; Journal Issue: 6; Journal ID: ISSN 2155-5435
Publisher:
American Chemical Society (ACS)
Country of Publication:
United States
Language:
English
Subject:
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY; Dodecanoic acid; fatty acid; IPRO; molecular dynamics; octanoic acid; redesign; thioesterase; ‘TesA

Citation Formats

Grisewood, Matthew J., Hernández-Lozada, Néstor J., Thoden, James B., Gifford, Nathanael P., Mendez-Perez, Daniel, Schoenberger, Haley A., Allan, Matthew F., Floy, Martha E., Lai, Rung-Yi, Holden, Hazel M., Pfleger, Brian F., and Maranas, Costas D. Computational Redesign of Acyl-ACP Thioesterase with Improved Selectivity toward Medium-Chain-Length Fatty Acids. United States: N. p., 2017. Web. doi:10.1021/acscatal.7b00408.
Grisewood, Matthew J., Hernández-Lozada, Néstor J., Thoden, James B., Gifford, Nathanael P., Mendez-Perez, Daniel, Schoenberger, Haley A., Allan, Matthew F., Floy, Martha E., Lai, Rung-Yi, Holden, Hazel M., Pfleger, Brian F., & Maranas, Costas D. Computational Redesign of Acyl-ACP Thioesterase with Improved Selectivity toward Medium-Chain-Length Fatty Acids. United States. https://doi.org/10.1021/acscatal.7b00408
Grisewood, Matthew J., Hernández-Lozada, Néstor J., Thoden, James B., Gifford, Nathanael P., Mendez-Perez, Daniel, Schoenberger, Haley A., Allan, Matthew F., Floy, Martha E., Lai, Rung-Yi, Holden, Hazel M., Pfleger, Brian F., and Maranas, Costas D. Thu . "Computational Redesign of Acyl-ACP Thioesterase with Improved Selectivity toward Medium-Chain-Length Fatty Acids". United States. https://doi.org/10.1021/acscatal.7b00408. https://www.osti.gov/servlets/purl/1408279.
@article{osti_1408279,
title = {Computational Redesign of Acyl-ACP Thioesterase with Improved Selectivity toward Medium-Chain-Length Fatty Acids},
author = {Grisewood, Matthew J. and Hernández-Lozada, Néstor J. and Thoden, James B. and Gifford, Nathanael P. and Mendez-Perez, Daniel and Schoenberger, Haley A. and Allan, Matthew F. and Floy, Martha E. and Lai, Rung-Yi and Holden, Hazel M. and Pfleger, Brian F. and Maranas, Costas D.},
abstractNote = {Enzyme and metabolic engineering offer the potential to develop biocatalysts for converting natural resources to a wide range of chemicals. To broaden the scope of potential products beyond natural metabolites, methods of engineering enzymes to accept alternative substrates and/or perform novel chemistries must be developed. DNA synthesis can create large libraries of enzyme-coding sequences, but most biochemistries lack a simple assay to screen for promising enzyme variants. Our solution to this challenge is structure-guided mutagenesis, in which optimization algorithms select the best sequences from libraries based on specified criteria (i.e., binding selectivity). We demonstrate this approach by identifying medium-chain (C8–C12) acyl-ACP thioesterases through structure-guided mutagenesis. Medium-chain fatty acids, which are products of thioesterase-catalyzed hydrolysis, are limited in natural abundance, compared to long-chain fatty acids; the limited supply leads to high costs of C6–C10 oleochemicals such as fatty alcohols, amines, and esters. Here, we applied computational tools to tune substrate binding of the highly active ‘TesA thioesterase in Escherichia coli. We used the IPRO algorithm to design thioesterase variants with enhanced C12 or C8 specificity, while maintaining high activity. After four rounds of structure-guided mutagenesis, we identified 3 variants with enhanced production of dodecanoic acid (C12) and 27 variants with enhanced production of octanoic acid (C8). The top variants reached up to 49% C12 and 50% C8 while exceeding native levels of total free fatty acids. A comparably sized library created by random mutagenesis failed to identify promising mutants. The chain length-preference of ‘TesA and the best mutant were confirmed in vitro using acyl-CoA substrates. Molecular dynamics simulations, confirmed by resolved crystal structures, of ‘TesA variants suggest that hydrophobic forces govern ‘TesA substrate specificity. Finally, we expect the design rules that we uncovered and the thioesterase variants that we identified will be useful to metabolic engineering projects aimed at sustainable production of medium-chain-length oleochemicals.},
doi = {10.1021/acscatal.7b00408},
journal = {ACS Catalysis},
number = 6,
volume = 7,
place = {United States},
year = {Thu Apr 20 00:00:00 EDT 2017},
month = {Thu Apr 20 00:00:00 EDT 2017}
}

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Cited by: 62 works
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Figures / Tables:

Figure 1 Figure 1: Overview of fatty acid biosynthesis and role of acyl-ACP thioesterases. In each cycle of fatty acid biosynthesis, two carbons are added from a malonyl-ACP (M-ACP) yielding a β-ketoacyl-ACP (Kx-ACP where x is the number of carbons). Three reactions (three vertical arrows) reduce the Kx-ACP to a saturated acyl-ACPmore » (Ax-ACP). In E. coli, A16-ACP and A18-ACP are incorporated into membrane lipids. Thioesterases produce free fatty acids by hydrolyzing the acyl-thioester bond (green inset). Tailoring the specificity of the acyl-ACP thioesterase (‘TesA) dictates free fatty acid and downstream oleochemical chain lengths (red arrows).« less

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