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Title: A status review of photovoltaic power conversion equipment reliability, safety, and quality assurance protocols

Data indicate that the inverter is the element of the photovoltaic plant that has the highest number of service calls and the greatest operation and maintenance cost burden. This paper describes the projects and relevant background needed in developing design qualification standards that would serve to establish a minimum level of reliability, along with a review of photovoltaic inverter quality and safety standards, most of which are in their infancy. We compare stresses and levels for accelerated testing of inverters proposed in the standard drafts, and those proposed by manufacturers and purchasers of inverters. We also review bases for the methods, stress types, and stress levels for durability testing of key inverter components. Many of the test protocols appear to need more comprehensive inclusion of stress factors existing in the natural environment such as wind driven rain, dust, and grid disturbances. Further understanding of how temperature, humidity ingress, and voltage bias affect the inverters and their components is also required. We provide data indicating inconsistent quality of the inverters and the durability of components leading to greater cost for the photovoltaic plant operator. Accordingly, the recommendation for data collection within quality standards for obtaining cost of ownership metrics is made.more » Design validation testing using realistic operation, environmental, and connection conditions, including under end-use field conditions with feedback for continuous improvement is recommended for inclusion within a quality standard.« less
Authors:
 [1] ;  [2] ;  [2] ;  [3] ;  [4] ;  [5] ;  [6] ;  [1]
  1. National Renewable Energy Lab. (NREL), Golden, CO (United States)
  2. First Solar Inc., Mesa, AZ (United States)
  3. Empower Micro Systems, Santa Clara, CA (United States)
  4. TUV Rheinland Japan Ltd., Yokohama (Japan)
  5. Arizona State Univ., Mesa, AZ (United States)
  6. Japan Electrical Safety & Environmental Technology Lab. (JET), Yokohama (Japan)
Publication Date:
Report Number(s):
NREL/JA-5J00-70372
Journal ID: ISSN 1364-0321
Grant/Contract Number:
AC36-08GO28308
Type:
Accepted Manuscript
Journal Name:
Renewable and Sustainable Energy Reviews
Additional Journal Information:
Journal Volume: 82; Journal Issue: P1; Journal ID: ISSN 1364-0321
Publisher:
Elsevier
Research Org:
National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Org:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Solar Energy Technologies Office (EE-4S), SunShot National Laboratory Multiyear Partnership (SuNLaMP)
Country of Publication:
United States
Language:
English
Subject:
14 SOLAR ENERGY; inverter; solar; photovoltaic; reliability; safety; quality; power conversion electronics
OSTI Identifier:
1405276

Hacke, Peter, Lokanath, Sumanth, Williams, Paul, Vasan, Arvind, Sochor, Paul, TamizhMani, GovindaSamy, Shinohara, Hirofumi, and Kurtz, Sarah. A status review of photovoltaic power conversion equipment reliability, safety, and quality assurance protocols. United States: N. p., Web. doi:10.1016/j.rser.2017.07.043.
Hacke, Peter, Lokanath, Sumanth, Williams, Paul, Vasan, Arvind, Sochor, Paul, TamizhMani, GovindaSamy, Shinohara, Hirofumi, & Kurtz, Sarah. A status review of photovoltaic power conversion equipment reliability, safety, and quality assurance protocols. United States. doi:10.1016/j.rser.2017.07.043.
Hacke, Peter, Lokanath, Sumanth, Williams, Paul, Vasan, Arvind, Sochor, Paul, TamizhMani, GovindaSamy, Shinohara, Hirofumi, and Kurtz, Sarah. 2017. "A status review of photovoltaic power conversion equipment reliability, safety, and quality assurance protocols". United States. doi:10.1016/j.rser.2017.07.043. https://www.osti.gov/servlets/purl/1405276.
@article{osti_1405276,
title = {A status review of photovoltaic power conversion equipment reliability, safety, and quality assurance protocols},
author = {Hacke, Peter and Lokanath, Sumanth and Williams, Paul and Vasan, Arvind and Sochor, Paul and TamizhMani, GovindaSamy and Shinohara, Hirofumi and Kurtz, Sarah},
abstractNote = {Data indicate that the inverter is the element of the photovoltaic plant that has the highest number of service calls and the greatest operation and maintenance cost burden. This paper describes the projects and relevant background needed in developing design qualification standards that would serve to establish a minimum level of reliability, along with a review of photovoltaic inverter quality and safety standards, most of which are in their infancy. We compare stresses and levels for accelerated testing of inverters proposed in the standard drafts, and those proposed by manufacturers and purchasers of inverters. We also review bases for the methods, stress types, and stress levels for durability testing of key inverter components. Many of the test protocols appear to need more comprehensive inclusion of stress factors existing in the natural environment such as wind driven rain, dust, and grid disturbances. Further understanding of how temperature, humidity ingress, and voltage bias affect the inverters and their components is also required. We provide data indicating inconsistent quality of the inverters and the durability of components leading to greater cost for the photovoltaic plant operator. Accordingly, the recommendation for data collection within quality standards for obtaining cost of ownership metrics is made. Design validation testing using realistic operation, environmental, and connection conditions, including under end-use field conditions with feedback for continuous improvement is recommended for inclusion within a quality standard.},
doi = {10.1016/j.rser.2017.07.043},
journal = {Renewable and Sustainable Energy Reviews},
number = P1,
volume = 82,
place = {United States},
year = {2017},
month = {10}
}