Mapping local deformation behavior in single cell metal lattice structures
Abstract
The deformation behavior of metal lattice structures is extremely complex and challenging to predict, especially since strain is not uniformly distributed throughout the structure. Understanding and predicting the failure behavior for these types of light-weighting structures is of great interest due to the excellent scaling of stiffness- and strength-to weight ratios they display. Therefore, there is a need to perform simplified experiments that probe unit cell mechanisms. This study reports on high resolution mapping of the heterogeneous structural response of single unit cells to the macro-scale loading condition. Two types of structures, known to show different stress-strain responses, were evaluated using synchrotron radiation micro-tomography while performing in-situ uniaxial compression tests to capture the local micro-strain deformation. These structures included the octet-truss, a stretch-dominated lattice, and the rhombic-dodecahedron, a bend-dominated lattice. The tomographic analysis showed that the stretch- and bend-dominated lattices exhibit different failure mechanisms and that the defects built into the structure cause a heterogeneous localized deformation response. Also shown here is a change in failure mode for stretch-dominated lattices, where there appears to be a transition from buckling to plastic yielding for samples with a relative density between 10 and 20%. The experimental results were also used to informmore »
- Authors:
-
- Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)
- Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
- Publication Date:
- Research Org.:
- Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
- Sponsoring Org.:
- USDOE Office of Science (SC), Basic Energy Sciences (BES)
- OSTI Identifier:
- 1396219
- Alternate Identifier(s):
- OSTI ID: 1397836; OSTI ID: 1476489
- Report Number(s):
- LLNL-JRNL-715679
Journal ID: ISSN 1359-6454
- Grant/Contract Number:
- AC52-07NA27344; AC02-05CH11231
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Acta Materialia
- Additional Journal Information:
- Journal Volume: 129; Journal Issue: C; Journal ID: ISSN 1359-6454
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 42 ENGINEERING; 36 MATERIALS SCIENCE; Mechanical properties; Lattice structure; Synchrotron radiation computed tomography; In situ compression test
Citation Formats
Carlton, Holly D., Lind, Jonathan, Messner, Mark C., Volkoff-Shoemaker, Nickolai A., Barnard, Harold S., Barton, Nathan R., and Kumar, Mukul. Mapping local deformation behavior in single cell metal lattice structures. United States: N. p., 2017.
Web. doi:10.1016/j.actamat.2017.02.023.
Carlton, Holly D., Lind, Jonathan, Messner, Mark C., Volkoff-Shoemaker, Nickolai A., Barnard, Harold S., Barton, Nathan R., & Kumar, Mukul. Mapping local deformation behavior in single cell metal lattice structures. United States. https://doi.org/10.1016/j.actamat.2017.02.023
Carlton, Holly D., Lind, Jonathan, Messner, Mark C., Volkoff-Shoemaker, Nickolai A., Barnard, Harold S., Barton, Nathan R., and Kumar, Mukul. Wed .
"Mapping local deformation behavior in single cell metal lattice structures". United States. https://doi.org/10.1016/j.actamat.2017.02.023. https://www.osti.gov/servlets/purl/1396219.
@article{osti_1396219,
title = {Mapping local deformation behavior in single cell metal lattice structures},
author = {Carlton, Holly D. and Lind, Jonathan and Messner, Mark C. and Volkoff-Shoemaker, Nickolai A. and Barnard, Harold S. and Barton, Nathan R. and Kumar, Mukul},
abstractNote = {The deformation behavior of metal lattice structures is extremely complex and challenging to predict, especially since strain is not uniformly distributed throughout the structure. Understanding and predicting the failure behavior for these types of light-weighting structures is of great interest due to the excellent scaling of stiffness- and strength-to weight ratios they display. Therefore, there is a need to perform simplified experiments that probe unit cell mechanisms. This study reports on high resolution mapping of the heterogeneous structural response of single unit cells to the macro-scale loading condition. Two types of structures, known to show different stress-strain responses, were evaluated using synchrotron radiation micro-tomography while performing in-situ uniaxial compression tests to capture the local micro-strain deformation. These structures included the octet-truss, a stretch-dominated lattice, and the rhombic-dodecahedron, a bend-dominated lattice. The tomographic analysis showed that the stretch- and bend-dominated lattices exhibit different failure mechanisms and that the defects built into the structure cause a heterogeneous localized deformation response. Also shown here is a change in failure mode for stretch-dominated lattices, where there appears to be a transition from buckling to plastic yielding for samples with a relative density between 10 and 20%. The experimental results were also used to inform computational studies designed to predict the mesoscale deformation behavior of lattice structures. Here an equivalent continuum model and a finite element model were used to predict both local strain fields and mechanical behavior of lattices with different topologies.},
doi = {10.1016/j.actamat.2017.02.023},
journal = {Acta Materialia},
number = C,
volume = 129,
place = {United States},
year = {Wed Feb 08 00:00:00 EST 2017},
month = {Wed Feb 08 00:00:00 EST 2017}
}
Web of Science
Works referenced in this record:
Mechanical Properties of Ti-6Al-4V Selectively Laser Melted Parts with Body-Centred-Cubic Lattices of Varying cell size
journal, April 2015
- Maskery, I.; Aremu, A. O.; Simonelli, M.
- Experimental Mechanics, Vol. 55, Issue 7
Advanced Micro-Lattice Materials: Advanced Micro-Lattice Materials
journal, February 2015
- Xiong, Jian; Mines, Robert; Ghosh, Ranajay
- Advanced Engineering Materials, Vol. 17, Issue 9
On the Characterisation of Foam and Micro-lattice Materials used in Sandwich Construction1: On the Characterisation of Foam and Micro-lattice Materials
journal, January 2008
- Mines, R. A. W.
- Strain, Vol. 44, Issue 1
Metallic microlattice materials: A current state of the art on manufacturing, mechanical properties and applications
journal, April 2016
- Rashed, M. G.; Ashraf, Mahmud; Mines, R. A. W.
- Materials & Design, Vol. 95
Advanced lightweight 316L stainless steel cellular lattice structures fabricated via selective laser melting
journal, March 2014
- Yan, Chunze; Hao, Liang; Hussein, Ahmed
- Materials & Design, Vol. 55
Failure mechanisms of additively manufactured porous biomaterials: Effects of porosity and type of unit cell
journal, October 2015
- Kadkhodapour, J.; Montazerian, H.; Darabi, A. Ch.
- Journal of the Mechanical Behavior of Biomedical Materials, Vol. 50
Microstructure and mechanical behavior of Ti–6Al–4V produced by rapid-layer manufacturing, for biomedical applications
journal, January 2009
- Murr, L. E.; Quinones, S. A.; Gaytan, S. M.
- Journal of the Mechanical Behavior of Biomedical Materials, Vol. 2, Issue 1
Porous structures fabrication by continuous and pulsed laser metal deposition for biomedical applications; modelling and experimental investigation
journal, April 2011
- Ahsan, M. Naveed; Paul, Christ P.; Kukreja, L. M.
- Journal of Materials Processing Technology, Vol. 211, Issue 4
New applications of rapid prototyping and rapid manufacturing (RP/RM) technologies for space instrumentation
journal, June 2007
- Rochus, P.; Plesseria, J. -Y.; Van Elsen, M.
- Acta Astronautica, Vol. 61, Issue 1-6
Static mechanical behaviours of stainless steel micro-lattice structures under different loading conditions
journal, December 2013
- Gümrük, Recep; Mines, R. A. W.; Karadeniz, Sami
- Materials Science and Engineering: A, Vol. 586
Constitutive and failure behaviour in selective laser melted stainless steel for microlattice structures
journal, January 2015
- Li, Peifeng
- Materials Science and Engineering: A, Vol. 622
Damage evolution and failure mechanisms in additively manufactured stainless steel
journal, January 2016
- Carlton, Holly D.; Haboub, Abdel; Gallegos, Gilbert F.
- Materials Science and Engineering: A, Vol. 651
Mechanical response of TiAl6V4 lattice structures manufactured by selective laser melting in quasistatic and dynamic compression tests
journal, February 2015
- Merkt, S.; Hinke, C.; Bültmann, J.
- Journal of Laser Applications, Vol. 27, Issue S1
Advanced lattice support structures for metal additive manufacturing
journal, July 2013
- Hussein, Ahmed; Hao, Liang; Yan, Chunze
- Journal of Materials Processing Technology, Vol. 213, Issue 7
Influence of processing conditions on strut structure and compressive properties of cellular lattice structures fabricated by selective laser melting
journal, March 2015
- Qiu, Chunlei; Yue, Sheng; Adkins, Nicholas J. E.
- Materials Science and Engineering: A, Vol. 628
The quasi-static and blast loading response of lattice structures
journal, August 2008
- McKown, S.; Shen, Y.; Brookes, W. K.
- International Journal of Impact Engineering, Vol. 35, Issue 8
Effective properties of the octet-truss lattice material
journal, August 2001
- Deshpande, V. S.; Fleck, N. A.; Ashby, M. F.
- Journal of the Mechanics and Physics of Solids, Vol. 49, Issue 8
In situ characterization of the deformation and failure behavior of non-stochastic porous structures processed by selective laser melting
journal, October 2011
- Gorny, B.; Niendorf, T.; Lackmann, J.
- Materials Science and Engineering: A, Vol. 528, Issue 27
Additively-manufactured metallic micro-lattice materials for high specific energy absorption under static and dynamic loading
journal, September 2016
- Tancogne-Dejean, Thomas; Spierings, Adriaan B.; Mohr, Dirk
- Acta Materialia, Vol. 116
Additively manufactured cellular structures: Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load
journal, September 2013
- Brenne, F.; Niendorf, T.; Maier, H. J.
- Journal of Materials Processing Technology, Vol. 213, Issue 9
On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: Fatigue resistance and crack growth performance
journal, March 2013
- Leuders, S.; Thöne, M.; Riemer, A.
- International Journal of Fatigue, Vol. 48
Microstructure and mechanical properties of Ti–6Al–4V: Mill-annealed versus direct metal laser melted alloys
journal, June 2016
- Mulay, R. P.; Moore, J. A.; Florando, J. N.
- Materials Science and Engineering: A, Vol. 666
Additive manufactured porous titanium structures: Through-process quantification of pore and strut networks
journal, November 2014
- Kim, Taek Bo; Yue, Sheng; Zhang, Ziyu
- Journal of Materials Processing Technology, Vol. 214, Issue 11
Micro-CT-based improvement of geometrical and mechanical controllability of selective laser melted Ti6Al4V porous structures
journal, September 2011
- Van Bael, S.; Kerckhofs, G.; Moesen, M.
- Materials Science and Engineering: A, Vol. 528, Issue 24
In-Situ Synchrotron X-Ray Microtomography Studies of Microstructure and Damage Evolution in Engineering Materials
journal, November 2007
- Beckmann, F.; Grupp, R.; Haibel, A.
- Advanced Engineering Materials, Vol. 9, Issue 11
Initiation and growth of damage in a dual-phase steel observed by X-ray microtomography
journal, October 2008
- Maire, E.; Bouaziz, O.; Di Michiel, M.
- Acta Materialia, Vol. 56, Issue 18
Validation of void growth models using X-ray microtomography characterization of damage in dual phase steels
journal, December 2011
- Landron, C.; Maire, E.; Bouaziz, O.
- Acta Materialia, Vol. 59, Issue 20
Heterogenous void growth revealed by in situ 3-D X-ray microtomography using automatic cavity tracking
journal, January 2014
- Lecarme, L.; Maire, E.; Kumar K. C., A.
- Acta Materialia, Vol. 63
Tensile testing of materials at high temperatures above 1700 °C with in situ synchrotron X-ray micro-tomography
journal, August 2014
- Haboub, Abdel; Bale, Hrishikesh A.; Nasiatka, James R.
- Review of Scientific Instruments, Vol. 85, Issue 8
Real-time quantitative imaging of failure events in materials under load at temperatures above 1,600 °C
journal, December 2012
- Bale, Hrishikesh A.; Haboub, Abdel; MacDowell, Alastair A.
- Nature Materials, Vol. 12, Issue 1
X-Ray Tomographic Microscopy (XTM) Using Synchrotron Radiation
journal, August 1992
- Kinney, J. H.; Nichols, M. C.
- Annual Review of Materials Science, Vol. 22, Issue 1
Software tools for quantification of X-ray microtomography at the UGCT
journal, September 2007
- Vlassenbroeck, J.; Dierick, M.; Masschaele, B.
- Nuclear Instruments and Methods in Physics Research Section A: Accelerators, Spectrometers, Detectors and Associated Equipment, Vol. 580, Issue 1
Wave propagation in equivalent continuums representing truss lattice materials
journal, November 2015
- Messner, Mark C.; Barham, Matthew I.; Kumar, Mukul
- International Journal of Solids and Structures, Vol. 73-74
Works referencing / citing this record:
Compression behavior of three-dimensional printed polymer lattice structures
journal, April 2018
- Al Rifaie, Mohammed; Mian, Ahsan; Srinivasan, Raghavan
- Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, Vol. 233, Issue 8
In situ dynamic compression wave behavior in additively manufactured lattice materials
journal, October 2018
- Lind, Jonathan; Jensen, Brian J.; Barham, Matthew
- Journal of Materials Research, Vol. 34, Issue 1