DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase

Abstract

A new Fe-Cr-Al (FCA) alloy system has been developed with good oxidation resistance and creep strength at high temperature. The alloy system is a candidate for use in future fossil-fueled power plants. The creep strength of these alloys at 973 K (700 °C) was found to be comparable with traditional 9 pct Cr ferritic–martensitic steels. A few FCA alloys with general composition of Fe-30Cr-3Al-.2Si-xNb (x = 0, 1, or 2) with a ferrite matrix and Fe2Nb-type Laves precipitates were prepared. The detailed microstructural characterization of samples, before and after creep rupture testing, indicated precipitation of the Laves phase within the matrix, Laves phase at the grain boundaries, and a 0.5 to 1.5 μm wide precipitate-free zone (PFZ) parallel to all the grain boundaries. In these alloys, the areal fraction of grain boundary Laves phase and the width of the PFZ controlled the cavitation nucleation and eventual grain boundary ductile failure. A phenomenological model was used to compare the creep strain rates controlled by the effects of the particles on the dislocations within the grain and at grain boundaries. (The research sponsored by US-DOE, Office of Fossil Energy, the Crosscutting Research Program).

Authors:
ORCiD logo [1]; ORCiD logo [2]; ORCiD logo [2]; ORCiD logo [2];  [1]
  1. Univ. of Tennessee, Knoxville, TN (United States). Dept. of Mechanical Aerospace and Biomedical Engineering
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division
Publication Date:
Research Org.:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE Office of Science (SC); USDOE Office of Fossil Energy (FE)
OSTI Identifier:
1394222
Alternate Identifier(s):
OSTI ID: 1474845
Grant/Contract Number:  
AC05-00OR22725
Resource Type:
Accepted Manuscript
Journal Name:
Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science
Additional Journal Information:
Journal Volume: 48; Journal Issue: 10; Journal ID: ISSN 1073-5623
Publisher:
ASM International
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE

Citation Formats

Shassere, Benjamin, Yamamoto, Yukinori, Poplawsky, Jonathan, Guo, Wei, and Babu, Sudarsanam Suresh. Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase. United States: N. p., 2017. Web. doi:10.1007/s11661-017-4274-8.
Shassere, Benjamin, Yamamoto, Yukinori, Poplawsky, Jonathan, Guo, Wei, & Babu, Sudarsanam Suresh. Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase. United States. https://doi.org/10.1007/s11661-017-4274-8
Shassere, Benjamin, Yamamoto, Yukinori, Poplawsky, Jonathan, Guo, Wei, and Babu, Sudarsanam Suresh. Mon . "Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase". United States. https://doi.org/10.1007/s11661-017-4274-8. https://www.osti.gov/servlets/purl/1394222.
@article{osti_1394222,
title = {Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase},
author = {Shassere, Benjamin and Yamamoto, Yukinori and Poplawsky, Jonathan and Guo, Wei and Babu, Sudarsanam Suresh},
abstractNote = {A new Fe-Cr-Al (FCA) alloy system has been developed with good oxidation resistance and creep strength at high temperature. The alloy system is a candidate for use in future fossil-fueled power plants. The creep strength of these alloys at 973 K (700 °C) was found to be comparable with traditional 9 pct Cr ferritic–martensitic steels. A few FCA alloys with general composition of Fe-30Cr-3Al-.2Si-xNb (x = 0, 1, or 2) with a ferrite matrix and Fe2Nb-type Laves precipitates were prepared. The detailed microstructural characterization of samples, before and after creep rupture testing, indicated precipitation of the Laves phase within the matrix, Laves phase at the grain boundaries, and a 0.5 to 1.5 μm wide precipitate-free zone (PFZ) parallel to all the grain boundaries. In these alloys, the areal fraction of grain boundary Laves phase and the width of the PFZ controlled the cavitation nucleation and eventual grain boundary ductile failure. A phenomenological model was used to compare the creep strain rates controlled by the effects of the particles on the dislocations within the grain and at grain boundaries. (The research sponsored by US-DOE, Office of Fossil Energy, the Crosscutting Research Program).},
doi = {10.1007/s11661-017-4274-8},
journal = {Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science},
number = 10,
volume = 48,
place = {United States},
year = {Mon Aug 07 00:00:00 EDT 2017},
month = {Mon Aug 07 00:00:00 EDT 2017}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record

Citation Metrics:
Cited by: 16 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

A simple method of constructing an Ashby-type deformation mechanism map
journal, June 1978

  • Langdon, Terence G.; Mohamed, Farghalli A.
  • Journal of Materials Science, Vol. 13, Issue 6
  • DOI: 10.1007/BF00544735

Experimental determination of intermetallic phases, phase equilibria, and invariant reaction temperatures in the Fe-Zr system
journal, December 2002


The effect of Ti and Zr elements and cooling rate on the microstructure and tensile properties of a new developed super high-strength aluminum alloy
journal, July 2010


A first report on deformation-mechanism maps
journal, July 1972


Creep damage and expected creep life for welded 9–11% Cr steels
journal, January 2007

  • Auerkari, P.; Holmström, S.; Veivo, J.
  • International Journal of Pressure Vessels and Piping, Vol. 84, Issue 1-2
  • DOI: 10.1016/j.ijpvp.2006.09.011

Atom probe tomography
journal, March 2007

  • Kelly, Thomas F.; Miller, Michael K.
  • Review of Scientific Instruments, Vol. 78, Issue 3
  • DOI: 10.1063/1.2709758

Effect of Sc/Zr ratio on the microstructure and mechanical properties of new type of Al–Zn–Mg–Sc–Zr alloys
journal, November 2014


Thermodynamic description of the Fe–Mn–Nb–C system
journal, December 2012


Effect of nickel and cobalt addition on the precipitation-strength of 15Cr ferritic steels
journal, June 2011


Advances in Physical Metallurgy and Processing of Steels. Strengthening Mechanisms of Creep Resistant Tempered Martensitic Steel.
journal, January 2001


Initiation and Growth Behavior of Creep Voids in an Austenitic Steel with High Ductility under Multi-axial Stresses.
journal, January 2003


Grain boundary sliding as a deformation mechanism during creep
journal, October 1970


Precipitate design for creep strengthening of 9% Cr tempered martensitic steel for ultra-supercritical power plants
journal, January 2008


Elimination of precipitate free zones in an Fe−Nb creep-resistant alloy
journal, September 1979

  • Wert, John A.; Parker, E. R.; Zackay, V. F.
  • Metallurgical Transactions A, Vol. 10, Issue 9
  • DOI: 10.1007/BF02811987

A Model for Boundary Diffusion Controlled Creep in Polycrystalline Materials
journal, June 1963


Effect of chromium content on loss of creep rupture strength in the heat affected zone of heat-resistant ferritic steel
journal, February 2005


Change of precipitate free zone during long-term creep in 2.25Cr–1Mo steel
journal, January 2014

  • Nguyen, Thuy Dang; Sawada, Kota; Kushima, Hideaki
  • Materials Science and Engineering: A, Vol. 591
  • DOI: 10.1016/j.msea.2013.10.101

Grain boundary sliding and deformation mechanism maps
journal, August 1979


Effect of Laves phase strengthening on the mechanical properties of high Cr ferritic steels for solid oxide fuel cell interconnect application
journal, July 2011

  • Kuhn, B.; Jimenez, C. Asensio; Niewolak, L.
  • Materials Science and Engineering: A, Vol. 528, Issue 18
  • DOI: 10.1016/j.msea.2011.03.112

Toward Improving the Type IV Cracking Resistance in Cr-Mo Steel Weld Through Thermo-Mechanical Processing
journal, February 2016

  • Shassere, Benjamin A.; Yamamoto, Yukinori; Babu, Sudarsanam Suresh
  • Metallurgical and Materials Transactions A, Vol. 47, Issue 5
  • DOI: 10.1007/s11661-016-3387-9

Results and consequences of a recalculation of the frank-read and the orowan stress
journal, May 1966


Creep-strengthening of steel at high temperatures using nano-sized carbonitride dispersions
journal, July 2003

  • Taneike, Masaki; Abe, Fujio; Sawada, Kota
  • Nature, Vol. 424, Issue 6946
  • DOI: 10.1038/nature01740

Grain-boundary sliding and its accommodation during creep and superplasticity
journal, August 1976


PT081 Relationship Between Cardiorespiratory Fitness, Obesity and Cardiometabolic Risk in Colombian School Children
journal, June 2016


Works referencing / citing this record:

Correlation of Microstructure to Creep Response of Hot Isostatically Pressed and Aged Electron Beam Melted Inconel 718
journal, July 2018

  • Shassere, Benjamin; Greeley, Duncan; Okello, Alfred
  • Metallurgical and Materials Transactions A, Vol. 49, Issue 10
  • DOI: 10.1007/s11661-018-4812-z