Real-time microstructure imaging by Laue microdiffraction: A sample application in laser 3D printed Ni-based superalloys
Abstract
Synchrotron-based Laue microdiffraction has been widely applied to characterize the local crystal structure, orientation, and defects of inhomogeneous polycrystalline solids by raster scanning them under a micro/nano focused polychromatic X-ray probe. In a typical experiment, a large number of Laue diffraction patterns are collected, requiring novel data reduction and analysis approaches, especially for researchers who do not have access to fast parallel computing capabilities. In this article, a novel approach is developed by plotting the distributions of the average recorded intensity and the average filtered intensity of the Laue patterns. Visualization of the characteristic microstructural features is realized in real time during data collection. As an example, this method is applied to image key features such as microcracks, carbides, heat affected zone, and dendrites in a laser assisted 3D printed Ni-based superalloy, at a speed much faster than data collection. Such analytical approach remains valid for a wide range of crystalline solids, and therefore extends the application range of the Laue microdiffraction technique to problems where real-time decision-making during experiment is crucial (for instance time-resolved non-reversible experiments).
- Authors:
-
- Xi'an Jiaotong Univ (China). Center for Advanced Materials Performance from the Nanoscale (CAMP-Nano)
- Xi'an Jiaotong Univ. (China). State Key Lab. for Manufacturing Systems Engineering
- Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Advanced Light Source
- Publication Date:
- Research Org.:
- Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States)
- Sponsoring Org.:
- USDOE Office of Science (SC), Basic Energy Sciences (BES)
- OSTI Identifier:
- 1379400
- Grant/Contract Number:
- AC02-05CH11231
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Scientific Reports
- Additional Journal Information:
- Journal Volume: 6; Journal Issue: 1; Journal ID: ISSN 2045-2322
- Publisher:
- Nature Publishing Group
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; characterization and analytical techniques; imaging techniques; metals and alloys
Citation Formats
Zhou, Guangni, Zhu, Wenxin, Shen, Hao, Li, Yao, Zhang, Anfeng, Tamura, Nobumichi, and Chen, Kai. Real-time microstructure imaging by Laue microdiffraction: A sample application in laser 3D printed Ni-based superalloys. United States: N. p., 2016.
Web. doi:10.1038/srep28144.
Zhou, Guangni, Zhu, Wenxin, Shen, Hao, Li, Yao, Zhang, Anfeng, Tamura, Nobumichi, & Chen, Kai. Real-time microstructure imaging by Laue microdiffraction: A sample application in laser 3D printed Ni-based superalloys. United States. https://doi.org/10.1038/srep28144
Zhou, Guangni, Zhu, Wenxin, Shen, Hao, Li, Yao, Zhang, Anfeng, Tamura, Nobumichi, and Chen, Kai. Wed .
"Real-time microstructure imaging by Laue microdiffraction: A sample application in laser 3D printed Ni-based superalloys". United States. https://doi.org/10.1038/srep28144. https://www.osti.gov/servlets/purl/1379400.
@article{osti_1379400,
title = {Real-time microstructure imaging by Laue microdiffraction: A sample application in laser 3D printed Ni-based superalloys},
author = {Zhou, Guangni and Zhu, Wenxin and Shen, Hao and Li, Yao and Zhang, Anfeng and Tamura, Nobumichi and Chen, Kai},
abstractNote = {Synchrotron-based Laue microdiffraction has been widely applied to characterize the local crystal structure, orientation, and defects of inhomogeneous polycrystalline solids by raster scanning them under a micro/nano focused polychromatic X-ray probe. In a typical experiment, a large number of Laue diffraction patterns are collected, requiring novel data reduction and analysis approaches, especially for researchers who do not have access to fast parallel computing capabilities. In this article, a novel approach is developed by plotting the distributions of the average recorded intensity and the average filtered intensity of the Laue patterns. Visualization of the characteristic microstructural features is realized in real time during data collection. As an example, this method is applied to image key features such as microcracks, carbides, heat affected zone, and dendrites in a laser assisted 3D printed Ni-based superalloy, at a speed much faster than data collection. Such analytical approach remains valid for a wide range of crystalline solids, and therefore extends the application range of the Laue microdiffraction technique to problems where real-time decision-making during experiment is crucial (for instance time-resolved non-reversible experiments).},
doi = {10.1038/srep28144},
journal = {Scientific Reports},
number = 1,
volume = 6,
place = {United States},
year = {Wed Jun 15 00:00:00 EDT 2016},
month = {Wed Jun 15 00:00:00 EDT 2016}
}
Web of Science
Works referenced in this record:
Single-crystal laser deposition of superalloys: processing–microstructure maps
journal, April 2001
- Gäumann, M.; Bezençon, C.; Canalis, P.
- Acta Materialia, Vol. 49, Issue 6
A look-up table based approach to characterize crystal twinning for synchrotron X-ray Laue microdiffraction scans
journal, April 2015
- Li, Yao; Wan, Liang; Chen, Kai
- Journal of Applied Crystallography, Vol. 48, Issue 3
Optimization of Laser Deposited Ni-Based Single Crystal Superalloys Microstructure
journal, October 2010
- Santos, Edson Costa; Kida, Katsuyuki; Carroll, Phil
- Advanced Materials Research, Vol. 154-155
Microstructure of Carbides at Grain Boundaries in Nickel Based Superalloys
journal, November 2012
- Dong, Xiaoming; Zhang, Xiaoli; Du, Kui
- Journal of Materials Science & Technology, Vol. 28, Issue 11
Plastic deformation in Al (Cu) interconnects stressed by electromigration and studied by synchrotron polychromatic x-ray microdiffraction
journal, July 2008
- Chen, Kai; Tamura, N.; Valek, B. C.
- Journal of Applied Physics, Vol. 104, Issue 1
Effect of carbides on the creep properties of a Ni-base superalloy M963
journal, April 2005
- He, L. Z.; Zheng, Q.; Sun, X. F.
- Materials Science and Engineering: A, Vol. 397, Issue 1-2
Effect of carbon additions on the microstructure in a Ni-base single crystal superalloy
journal, July 2004
- Liu, L.
- Materials Letters, Vol. 58, Issue 17-18
Structure of NiCrAlY coatings deposited on single-crystal alloy turbine blade material by laser cladding
journal, October 2009
- Vilar, R.; Santos, E. C.; Ferreira, P. N.
- Acta Materialia, Vol. 57, Issue 18
Residual stress preserved in quartz from the San Andreas Fault Observatory at Depth
journal, February 2015
- Chen, K.; Kunz, M.; Tamura, N.
- Geology, Vol. 43, Issue 3
Contribution of constitutional liquation of gamma prime precipitate to weld HAZ cracking of cast Inconel 738 superalloy
journal, March 2004
- Ojo, O. A.; Richards, N. L.; Chaturvedi, M. C.
- Scripta Materialia, Vol. 50, Issue 5
Formation of carbides and their effects on stress rupture of a Ni-base single crystal superalloy
journal, November 2003
- Liu, L. R.; Jin, T.; Zhao, N. R.
- Materials Science and Engineering: A, Vol. 361, Issue 1-2
A synchrotron study of microstructure gradient in laser additively formed epitaxial Ni-based superalloy
journal, October 2015
- Xue, Jiawei; Zhang, Anfeng; Li, Yao
- Scientific Reports, Vol. 5, Issue 1
Understanding the Deformation and Fracture of Nitinol Endovascular Stents Using In Situ Synchrotron X-Ray Microdiffraction
journal, May 2007
- Mehta, A.; Gong, X. -Y.; Imbeni, V.
- Advanced Materials, Vol. 19, Issue 9
Mobile metallic domain walls in an all-in-all-out magnetic insulator
journal, October 2015
- Ma, E. Y.; Cui, Y. -T.; Ueda, K.
- Science, Vol. 350, Issue 6260
Novel Rhenium Nitrides
journal, August 2010
- Friedrich, Alexandra; Winkler, Björn; Bayarjargal, Lkhamsuren
- Physical Review Letters, Vol. 105, Issue 8
Evolution of dislocation structure in the heat affected zone of a nickel-based single crystal
journal, October 2004
- Barabash, O. M.; Horton, J. A.; Babu, S. S.
- Journal of Applied Physics, Vol. 96, Issue 7
Determining the energy-dependent X-ray flux variation of a synchrotron beamline using Laue diffraction patterns
journal, January 2011
- Dejoie, Catherine; Kunz, Martin; Tamura, Nobumichi
- Journal of Applied Crystallography, Vol. 44, Issue 1
Crystallographic fatigue crack initiation in nickel-based superalloy René 88DT at elevated temperature
journal, December 2009
- Miao, Jiashi; Pollock, Tresa M.; Wayne Jones, J.
- Acta Materialia, Vol. 57, Issue 20
Plastic deformation in Al (Cu) interconnects stressed by electromigration and studied by synchrotron polychromatic x-ray microdiffraction
journal, July 2008
- Chen, Kai; Tamura, N.; Valek, B. C.
- Journal of Applied Physics, Vol. 104, Issue 1
Nickel based superalloy welding practices for industrial gas turbine applications
journal, February 2004
- Henderson, M. B.; Arrell, D.; Larsson, R.
- Science and Technology of Welding and Joining, Vol. 9, Issue 1
Effect of carbon additions on the as-cast microstructure and defect formation of a single crystal Ni-based superalloy
journal, May 2004
- Al-Jarba, K. A.; Fuchs, G. E.
- Materials Science and Engineering: A, Vol. 373, Issue 1-2
In situ measurement of electromigration-induced transient stress in Pb-free Sn–Cu solder joints by synchrotron radiation based x-ray polychromatic microdiffraction
journal, July 2009
- Chen, Kai; Tamura, N.; Kunz, M.
- Journal of Applied Physics, Vol. 106, Issue 2
Can Laue microdiffraction be used to solve and refine complex inorganic structures?
journal, November 2013
- Dejoie, Catherine; McCusker, Lynne B.; Baerlocher, Christian
- Journal of Applied Crystallography, Vol. 46, Issue 6
Characterization of ion beam irradiated 304 stainless steel utilizing nanoindentation and Laue microdiffraction
journal, March 2015
- Lupinacci, A.; Chen, K.; Li, Y.
- Journal of Nuclear Materials, Vol. 458
Characterization of ion beam irradiated 304 stainless steel utilizing nanoindentation and Laue microdiffraction
journal, March 2015
- Lupinacci, A.; Chen, K.; Li, Y.
- Journal of Nuclear Materials, Vol. 458
A synchrotron study of defect and strain inhomogeneity in laser-assisted three-dimensionally-printed Ni-based superalloy
journal, November 2015
- Li, Yao; Qian, Dan; Xue, Jiawei
- Applied Physics Letters, Vol. 107, Issue 18
A dedicated superbend x-ray microdiffraction beamline for materials, geo-, and environmental sciences at the advanced light source
journal, March 2009
- Kunz, Martin; Tamura, Nobumichi; Chen, Kai
- Review of Scientific Instruments, Vol. 80, Issue 3
CASINO V2.42—A Fast and Easy-to-use Modeling Tool for Scanning Electron Microscopy and Microanalysis Users
journal, January 2007
- Drouin, Dominique; Couture, Alexandre Réal; Joly, Dany
- Scanning, Vol. 29, Issue 3
CASINO V2.42—A Fast and Easy-to-use Modeling Tool for Scanning Electron Microscopy and Microanalysis Users
journal, January 2007
- Drouin, Dominique; Couture, Alexandre Réal; Joly, Dany
- Scanning, Vol. 29, Issue 3
A synchrotron study of microstructure gradient in laser additively formed epitaxial Ni-based superalloy
journal, October 2015
- Xue, Jiawei; Zhang, Anfeng; Li, Yao
- Scientific Reports, Vol. 5, Issue 1
Effect of alloying chemistry on MC carbide morphology in modified RR2072 and RR2086 SX superalloys
journal, November 2002
- Chen, Q. Z.; Jones, C. N.; Knowles, D. M.
- Scripta Materialia, Vol. 47, Issue 10
Estimation of the background in powder diffraction patterns through a robust smoothing procedure
journal, June 2000
- Brückner, Sergio
- Journal of Applied Crystallography, Vol. 33, Issue 3
Repair and manufacturing of single crystal Ni-based superalloys components by laser powder deposition—A review
journal, February 2015
- Vilar, R.; Almeida, A.
- Journal of Laser Applications, Vol. 27, Issue S1
Unambiguous indexing of trigonal crystals from white-beam Laue diffraction patterns: application to Dauphiné twinning and lattice stress mapping in deformed quartz
journal, August 2012
- Chen, Kai; Dejoie, Catherine; Wenk, Hans-Rudolf
- Journal of Applied Crystallography, Vol. 45, Issue 5
Investigation on multi-track multi-layer epitaxial growth of columnar crystal in direct laser forming
journal, February 2013
- Do, XuanTuoi; Li, Dichen; Zhang, Anfeng
- Journal of Laser Applications, Vol. 25, Issue 1
Epitaxial laser metal forming: analysis of microstructure formation
journal, November 1999
- Gäumann, M.; Henry, S.; Cléton, F.
- Materials Science and Engineering: A, Vol. 271, Issue 1-2
Mechanics and Dynamics of the Strain-Induced M1–M2 Structural Phase Transition in Individual VO 2 Nanowires
journal, August 2011
- Guo, Hua; Chen, Kai; Oh, Y.
- Nano Letters, Vol. 11, Issue 8
Mobile metallic domain walls in an all-in-all-out magnetic insulator
journal, October 2015
- Ma, E. Y.; Cui, Y. -T.; Ueda, K.
- Science, Vol. 350, Issue 6260
Decomposition of primary MC carbide and its effects on the fracture behaviors of a cast Ni-base superalloy
journal, June 2008
- Qin, X. Z.; Guo, J. T.; Yuan, C.
- Materials Science and Engineering: A, Vol. 485, Issue 1-2
Works referencing / citing this record:
Nanometer Resolved Real Time Visualization of Acidification and Material Breakdown in Confinement
text, January 2019
- Merola, Claudia; Cheng, Hsiu-Wei; Dworschak, Dominik
- TU Wien
Probing Phase Transformations and Microstructural Evolutions at the Small Scales: Synchrotron X-ray Microdiffraction for Advanced Applications in 3D IC (Integrated Circuits) and Solar PV (Photovoltaic) Devices
journal, October 2016
- Radchenko, I.; Tippabhotla, S. K.; Tamura, N.
- Journal of Electronic Materials, Vol. 45, Issue 12
Nanometer Resolved Real Time Visualization of Acidification and Material Breakdown in Confinement
journal, April 2019
- Merola, Claudia; Cheng, Hsiu‐Wei; Dworschak, Dominik
- Advanced Materials Interfaces, Vol. 6, Issue 10
Synchrotron radiation-based materials characterization techniques shed light on molten salt reactor alloys
journal, December 2019
- Jiang, Li; Ye, Xiang-Xi; Wang, De-Jun
- Nuclear Science and Techniques, Vol. 31, Issue 1