DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Tracer Film Growth Study of the Corrosion of Magnesium Alloys AZ31B and ZE10A in 0.01% NaCl Solution

Abstract

We conducted a sequential isotopic tracer study of corrosion film growth for Mg-3Al-1Zn-0.25Mn (AZ31B) and Mg-1.2Zn-0.25Zr-<0.5Nd (ZE10A) by 4 h immersion in H218O or D216O, followed by a 20 h immersion in a 0.01 wt% NaCl H218O or D216O solution. Sputter depth profiles were obtained for 16O, 18O, H, and D using secondary ion mass spectrometry (SIMS). When compared to the previous tracer study for these alloys in salt-free water, the addition of 0.01 wt% NaCl resulted in a transition from oxygen inward-dominated film growth to a component of mixed inward/outward film growth for both alloys. The hydrogen tracer behavior remained inward growing for AZ31B, and short-circuit, inward growing for ZE10A, in both pure water and in 0.01 wt% NaCl solution, with extensive penetration of D beyond the film and into the underlying alloy also observed for ZE10A. Our analysis of the films by X-ray photoelectron spectroscopy (XPS) and cross-section scanning transmission electron microscopy (STEM) indicated intermixed Mg(OH)2 and MgO, with the relative fraction of Mg(OH)2 peaking near the center of the film. These findings suggest a decoupled film growth mechanism, with initial formation of oxide followed by NaCl-accelerated conversion to hydroxide, likely by both solid-state and dissolution-precipitation processes.

Authors:
 [1];  [2];  [1];  [1];  [1];  [1];  [1]; ORCiD logo [1];  [3]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  2. Univ. of Manitoba, Winnipeg, MB (Canada)
  3. Magnesium Elektron North America, Madison, IL (United States)
Publication Date:
Research Org.:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Center for Nanophase Materials Sciences (CNMS)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Vehicle Technologies Office (EE-3V); USDOE Office of Science (SC), Basic Energy Sciences (BES)
OSTI Identifier:
1360066
Grant/Contract Number:  
AC05-00OR22725
Resource Type:
Accepted Manuscript
Journal Name:
Journal of the Electrochemical Society
Additional Journal Information:
Journal Volume: 164; Journal Issue: 7; Journal ID: ISSN 0013-4651
Publisher:
The Electrochemical Society
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE

Citation Formats

Brady, M. P., Fayek, M., Leonard, D. N., Meyer, H. M., Thomson, J. K., Anovitz, L. M., Rother, G., Song, G. -L., and Davis, B. Tracer Film Growth Study of the Corrosion of Magnesium Alloys AZ31B and ZE10A in 0.01% NaCl Solution. United States: N. p., 2017. Web. doi:10.1149/2.1211707jes.
Brady, M. P., Fayek, M., Leonard, D. N., Meyer, H. M., Thomson, J. K., Anovitz, L. M., Rother, G., Song, G. -L., & Davis, B. Tracer Film Growth Study of the Corrosion of Magnesium Alloys AZ31B and ZE10A in 0.01% NaCl Solution. United States. https://doi.org/10.1149/2.1211707jes
Brady, M. P., Fayek, M., Leonard, D. N., Meyer, H. M., Thomson, J. K., Anovitz, L. M., Rother, G., Song, G. -L., and Davis, B. Thu . "Tracer Film Growth Study of the Corrosion of Magnesium Alloys AZ31B and ZE10A in 0.01% NaCl Solution". United States. https://doi.org/10.1149/2.1211707jes. https://www.osti.gov/servlets/purl/1360066.
@article{osti_1360066,
title = {Tracer Film Growth Study of the Corrosion of Magnesium Alloys AZ31B and ZE10A in 0.01% NaCl Solution},
author = {Brady, M. P. and Fayek, M. and Leonard, D. N. and Meyer, H. M. and Thomson, J. K. and Anovitz, L. M. and Rother, G. and Song, G. -L. and Davis, B.},
abstractNote = {We conducted a sequential isotopic tracer study of corrosion film growth for Mg-3Al-1Zn-0.25Mn (AZ31B) and Mg-1.2Zn-0.25Zr-<0.5Nd (ZE10A) by 4 h immersion in H218O or D216O, followed by a 20 h immersion in a 0.01 wt% NaCl H218O or D216O solution. Sputter depth profiles were obtained for 16O, 18O, H, and D using secondary ion mass spectrometry (SIMS). When compared to the previous tracer study for these alloys in salt-free water, the addition of 0.01 wt% NaCl resulted in a transition from oxygen inward-dominated film growth to a component of mixed inward/outward film growth for both alloys. The hydrogen tracer behavior remained inward growing for AZ31B, and short-circuit, inward growing for ZE10A, in both pure water and in 0.01 wt% NaCl solution, with extensive penetration of D beyond the film and into the underlying alloy also observed for ZE10A. Our analysis of the films by X-ray photoelectron spectroscopy (XPS) and cross-section scanning transmission electron microscopy (STEM) indicated intermixed Mg(OH)2 and MgO, with the relative fraction of Mg(OH)2 peaking near the center of the film. These findings suggest a decoupled film growth mechanism, with initial formation of oxide followed by NaCl-accelerated conversion to hydroxide, likely by both solid-state and dissolution-precipitation processes.},
doi = {10.1149/2.1211707jes},
journal = {Journal of the Electrochemical Society},
number = 7,
volume = 164,
place = {United States},
year = {Thu May 25 00:00:00 EDT 2017},
month = {Thu May 25 00:00:00 EDT 2017}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record

Citation Metrics:
Cited by: 18 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

Investigating the Real Time Dissolution of Mg Using Online Analysis by ICP-MS
journal, December 2013

  • Rossrucker, L.; Mayrhofer, K. J. J.; Frankel, G. S.
  • Journal of The Electrochemical Society, Vol. 161, Issue 3
  • DOI: 10.1149/2.064403jes

The Influence of Microstructure on the Corrosion of Magnesium Alloy ZEK100
journal, February 2015

  • Asmussen, R. Matthew; Binns, W. Jeffrey; Jakupi, Pellumb
  • CORROSION, Vol. 71, Issue 2
  • DOI: 10.5006/1387

Hydrogen ingress into oxidized Zr-2.5Nb
journal, March 1994


Electrochemical Studies of AC/DC Anodized Mg Alloy in NaCl Solution
journal, January 2004

  • Xia, S. J.; Yue, R.; Rateick, R. G.
  • Journal of The Electrochemical Society, Vol. 151, Issue 3
  • DOI: 10.1149/1.1646139

Physical Characterization of Cathodically-Activated Corrosion Filaments on Magnesium Alloy AZ31B
journal, February 2015

  • Cano, Z. P.; Danaie, M.; Kish, J. R.
  • CORROSION, Vol. 71, Issue 2
  • DOI: 10.5006/1384

Metallurgical and Electrochemical Characterization of the Corrosion of a Mg-Al-Zn Alloy AZ31B-H24 Tungsten Inert Gas Weld: Galvanic Corrosion Between Weld Zones
journal, October 2016

  • Bland, Leslie G.; Rincon Troconis, B. C.; Santucci Jr., R. J.
  • CORROSION, Vol. 72, Issue 10
  • DOI: 10.5006/2078

Corrosion behaviour of magnesium/aluminium alloys in 3.5wt.% NaCl
journal, March 2008


Tracer study of oxygen and hydrogen uptake by Mg alloys in air with water vapor
journal, September 2015


A TEM investigation of naturally formed oxide films on pure magnesium
journal, August 1997


Low-temperature isotopic exchange in obsidian: Implications for diffusive mechanisms
journal, July 2009

  • Anovitz, Lawrence M.; Cole, David R.; Riciputi, Lee R.
  • Geochimica et Cosmochimica Acta, Vol. 73, Issue 13
  • DOI: 10.1016/j.gca.2009.02.035

Corrosion of magnesium
journal, January 1993


The anodic dissolution of magnesium in chloride and sulphate solutions
journal, October 1997


Analysis of Corrosion-Induced Diffusion Layer in ZK60A Magnesium Alloy
journal, January 2016

  • Li, Shumin; Chen, Ziguang; Wang, Fei
  • Journal of The Electrochemical Society, Vol. 163, Issue 13
  • DOI: 10.1149/2.1001613jes

Wet oxidation of stainless steels: New insights into hydrogen ingress
journal, May 2011


Localized Corrosion of Magnesium in Chloride-Containing Electrolyte Studied by a Scanning Vibrating Electrode Technique
journal, January 2008

  • Williams, Geraint; Neil McMurray, H.
  • Journal of The Electrochemical Society, Vol. 155, Issue 7
  • DOI: 10.1149/1.2918900

Corrosion morphologies on magnesium alloy AZ 91
journal, June 1994

  • Lunder, O.; Lein, J. E.; Hesjevik, S. M.
  • Materials and Corrosion/Werkstoffe und Korrosion, Vol. 45, Issue 6
  • DOI: 10.1002/maco.19940450603

TEM Examination of the Film Formed on Corroding Mg Prior to Breakdown
journal, December 2013

  • Taheri, M.; Danaie, M.; Kish, J. R.
  • Journal of The Electrochemical Society, Vol. 161, Issue 3
  • DOI: 10.1149/2.017403jes

The influence of grain-boundary segregation of Y in Cr2O3 on the oxidation of Cr metal
journal, October 1990

  • Cotell, C. M.; Yurek, G. J.; Hussey, R. J.
  • Oxidation of Metals, Vol. 34, Issue 3-4
  • DOI: 10.1007/BF00665014

A Study of the Growth of α-Al 2 O 3 Scales Using High-Resolution Imaging Secondary Ion Mass Spectrometry
journal, January 1994

  • Prescott, R.; Mitchell, D. F.; Graham, M. J.
  • CORROSION, Vol. 50, Issue 1
  • DOI: 10.5006/1.3293495

Studies of Inhibition of Magnesium Corrosion
journal, January 1969

  • Vermilyea, David A.; Kirk, Carol F.
  • Journal of The Electrochemical Society, Vol. 116, Issue 11
  • DOI: 10.1149/1.2411579

Evidence for enhanced catalytic activity of magnesium arising from anodic dissolution
journal, June 2014


Transmission Electron Microscopy Study of Aqueous Film Formation and Evolution on Magnesium Alloys
journal, January 2014

  • Unocic, K. A.; Elsentriecy, H. H.; Brady, Michael P.
  • Journal of The Electrochemical Society, Vol. 161, Issue 6
  • DOI: 10.1149/2.024406jes

Effects of Solute Zn on Corrosion Film of Mg–Sn–Zn Alloy Formed in NaCl Solution
journal, January 2016

  • Yang, J.; Yim, C. D.; You, B. S.
  • Journal of The Electrochemical Society, Vol. 163, Issue 14
  • DOI: 10.1149/2.0401614jes

An XPS analysis of the oxide surface layers formed on a friction stir processed magnesium alloy: XPS analysis of the oxide layers formed on a FSP-AZ31
journal, February 2012

  • Cristóbal, M. J.; Gesto, D.; Miniño, P.
  • Surface and Interface Analysis, Vol. 44, Issue 8
  • DOI: 10.1002/sia.4859

Influence of Dichromate Ions on Corrosion Processes on Pure Magnesium
journal, January 2003

  • Schmutz, P.; Guillaumin, V.; Lillard, R. S.
  • Journal of The Electrochemical Society, Vol. 150, Issue 4
  • DOI: 10.1149/1.1554721

Towards magnesium alloys for high-volume automotive applications
journal, February 2017


Nature of Surface Film on Matrix Phase of Mg Alloy AZ80 Formed in Water
journal, August 2013

  • Phillips, R. C.; Kish, J. R.
  • CORROSION, Vol. 69, Issue 8
  • DOI: 10.5006/0938

Magnesium: Current and potential automotive applications
journal, February 2002


The role of aluminum distribution on the local corrosion resistance of the microstructure in a sand-cast AM50 alloy
journal, December 2013


Oxidation of magnesium
journal, January 2002

  • Fournier, V.; Marcus, P.; Olefjord, I.
  • Surface and Interface Analysis, Vol. 34, Issue 1
  • DOI: 10.1002/sia.1346

18O/SIMS characterization of the growth mechanism of doped and undoped ?-Al2O3
journal, April 1993

  • Pint, B. A.; Martin, J. R.; Hobbs, L. W.
  • Oxidation of Metals, Vol. 39, Issue 3-4
  • DOI: 10.1007/BF00665610

The influence of grain-boundary segregation of Y in Cr2O3 on the oxidation of Cr metal. II. Effects of temperature and dopant concentration
journal, October 1990

  • Cotell, C. M.; Yurek, G. J.; Hussey, R. J.
  • Oxidation of Metals, Vol. 34, Issue 3-4
  • DOI: 10.1007/BF00665015

Review of studies on corrosion of magnesium alloys
journal, June 2006


Film Breakdown and Nano-Porous Mg(OH) 2 Formation from Corrosion of Magnesium Alloys in Salt Solutions
journal, January 2015

  • Brady, M. P.; Rother, G.; Anovitz, L. M.
  • Journal of The Electrochemical Society, Vol. 162, Issue 4
  • DOI: 10.1149/2.0171504jes

Oxidation mechanisms of β-NiAl + Zr determined by SIMS
journal, September 1995


Analysis of the surface film formed on Mg by exposure to water using a FIB cross-section and STEM–EDS
journal, June 2012


Abnormal Growth Transport in Oxide Scales on Fe-16Cr Steels in Water Vapor
journal, September 2009

  • Gong, Jia; Jiang, Y. M.; Deng, B.
  • Metallurgical and Materials Transactions A, Vol. 40, Issue 11
  • DOI: 10.1007/s11661-009-9986-y

Insights from a Recent Meeting: Current Status and Future Directions in Magnesium Corrosion Research
journal, May 2017

  • Brady, Michael P.; Joost, William J.; David Warren, C.
  • CORROSION, Vol. 73, Issue 5
  • DOI: 10.5006/2255

SIMS study of SiC single crystal oxidized in atmosphere containing isotopic water vapor
journal, January 2008

  • Akashi, Takaya; Kasajima, Miho; Kiyono, Hajime
  • Journal of the Ceramic Society of Japan, Vol. 116, Issue 1357
  • DOI: 10.2109/jcersj2.116.960

Magnesium and its alloys applications in automotive industry
journal, November 2007

  • Kulekci, Mustafa Kemal
  • The International Journal of Advanced Manufacturing Technology, Vol. 39, Issue 9-10
  • DOI: 10.1007/s00170-007-1279-2

Protective coatings on magnesium and its alloys — a critical review
journal, April 2002


Formation and breakdown of surface films on magnesium and its alloys in aqueous solutions
journal, January 2007


Corrosion of ultra-high-purity Mg in 3.5% NaCl solution saturated with Mg(OH)2
journal, October 2013


18O Tracer studies of Al2O3 scale formation on NiCrAl alloys
journal, June 1982

  • Reddy, K. P. R.; Smialek, J. L.; Cooper, A. R.
  • Oxidation of Metals, Vol. 17, Issue 5-6
  • DOI: 10.1007/BF00742122

An investigation of the oxidation behaviour of zirconium alloys using isotopic tracers and high resolution SIMS
journal, November 2013


Creep Resistant Magnesium Alloys for Powertrain Applications
journal, December 2003

  • Pekguleryuz, M. O.; Kaya, A. A.
  • Advanced Engineering Materials, Vol. 5, Issue 12
  • DOI: 10.1002/adem.200300403

In situ AFM studies of the stability of MgO(1 0 0) in aqueous electrolytes
journal, October 2014


General and Localized Corrosion of Magnesium Alloys: A Critical Review
journal, February 2004

  • Ghali, Edward; Dietzel, Wolfgang; Kainer, Karl-Ulrich
  • Journal of Materials Engineering and Performance, Vol. 13, Issue 1
  • DOI: 10.1361/10599490417533

Corrosion product formation during NaCl induced atmospheric corrosion of magnesium alloy AZ91D
journal, March 2007


Composition and growth mechanisms of alumina scales on FeCrAl-based alloys determined by SNMS
journal, December 1991


An XPS investigation of the oxidation/corrosion of melt-spun Mg
journal, May 2000


Tracer isotope distribution in growing oxide scales
journal, April 1987

  • Basu, S. N.; Halloran, J. W.
  • Oxidation of Metals, Vol. 27, Issue 3-4
  • DOI: 10.1007/BF00667055

Investigation of the mechanism of plasma electrolytic oxidation of aluminium using 18O tracer
journal, March 2010


Corrosion behavior of AZ91 magnesium alloy in dilute NaCl solutions
journal, February 2010


Review of Recent Developments in the Field of Magnesium Corrosion: Recent Developments in Mg Corrosion
journal, January 2015

  • Atrens, Andrej; Song, Guang-Ling; Liu, Ming
  • Advanced Engineering Materials, Vol. 17, Issue 4
  • DOI: 10.1002/adem.201400434

Tracer Film Growth Study of Hydrogen and Oxygen from the Corrosion of Magnesium in Water
journal, January 2014

  • Brady, M. P.; Fayek, M.; Elsentriecy, H. H.
  • Journal of The Electrochemical Society, Vol. 161, Issue 9
  • DOI: 10.1149/2.0821409jes

Corrosion and passivation of magnesium alloys
journal, October 2016


Corrosion of magnesium alloys: the role of alloying
journal, October 2014


Enhanced oxidation of the 9%Cr steel P91 in water vapour containing environments
journal, November 2006


Linking the microstructure of a heat-treated WE43 Mg alloy with its corrosion behavior
journal, December 2015


Migration of hydrogen through thin films of ZrO 2 on Zr–Nb alloy
journal, May 1991

  • McIntyre, N. S.; Davidson, R. D.; Weisener, C. G.
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 9, Issue 3
  • DOI: 10.1116/1.577635

On the oxidation mechanism of alumina formers
journal, October 1991

  • Jedlinski, J.; Borchardt, G.
  • Oxidation of Metals, Vol. 36, Issue 3-4
  • DOI: 10.1007/BF00662968

Works referencing / citing this record:

Peridynamic Modeling of Intergranular Corrosion Damage
journal, January 2018

  • Jafarzadeh, Siavash; Chen, Ziguang; Bobaru, Florin
  • Journal of The Electrochemical Society, Vol. 165, Issue 7
  • DOI: 10.1149/2.0821807jes

Corrosion Resistance and Apatite-Forming Ability of Composite Coatings formed on Mg–Al–Zn–Ca Alloys
journal, July 2019

  • Anawati, Anawati; Asoh, Hidetaka; Ono, Sachiko
  • Materials, Vol. 12, Issue 14
  • DOI: 10.3390/ma12142262