Control of Reaction Kinetics During Friction Stir Processing

Das, Shamiparna; Martinez, Nelson Y.; Mishra, Rajiv S.; Grant, Glenn J.; Jana, Saumyadeep

doi:10.1007/s11661-017-4013-1

Title: Control of Reaction Kinetics During Friction Stir Processing

Abstract

Friction stir processing (FSP) was used to successfully embed galfenol particles into aluminum (AA 1100 Al) matrix uniformly. But, intermetallic layer of Al₃Fe was formed around the galfenol particles. We estimated the activation energy for Al₃Fe formation during FSP, and attempts were made to minimize the Al₃Fe layer thickness. By changing the processing conditions, FSP successfully eliminated the intermetallic layer. Therefore, FSP, in addition to microstructural control, can successfully fabricate intermetallic-free embedded regions by controlling the reaction kinetics.

Authors:

Das, Shamiparna ^[1]; Martinez, Nelson Y. ^[1]; Mishra, Rajiv S. ^[1]; Grant, Glenn J. ^[2]; Jana, Saumyadeep ^[3]

Univ. of North Texas, Denton, TX (United States). Dept. of Materials Science and Engineering
Pacific Northwest National Lab. (PNNL), Richland, WA (United States). Energy and Environment Directorate
Pacific Northwest National Lab. (PNNL), Richland, WA (United States). Applied Materials and Performance

Publication Date:: Fri Feb 17 00:00:00 EST 2017

Research Org.:: Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1345532

Report Number(s):: PNNL-SA-118475
Journal ID: ISSN 1073-5623; PII: 4013

Grant/Contract Number:: AC0576RL01830

Resource Type:: Accepted Manuscript

Journal Name:: Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science

Additional Journal Information:: Journal Volume: 2017; Journal ID: ISSN 1073-5623

Publisher:: ASM International

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Das, Shamiparna, Martinez, Nelson Y., Mishra, Rajiv S., Grant, Glenn J., and Jana, Saumyadeep. Control of Reaction Kinetics During Friction Stir Processing.  United States: N. p., 2017. 
Web.  doi:10.1007/s11661-017-4013-1.

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                    Das, Shamiparna, Martinez, Nelson Y., Mishra, Rajiv S., Grant, Glenn J., & Jana, Saumyadeep. Control of Reaction Kinetics During Friction Stir Processing.  United States.  https://doi.org/10.1007/s11661-017-4013-1

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                    Das, Shamiparna, Martinez, Nelson Y., Mishra, Rajiv S., Grant, Glenn J., and Jana, Saumyadeep. Fri .  
"Control of Reaction Kinetics During Friction Stir Processing".  United States.  https://doi.org/10.1007/s11661-017-4013-1.  https://www.osti.gov/servlets/purl/1345532.

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@article{osti_1345532,

  title        = {Control of Reaction Kinetics During Friction Stir Processing},

  author       = {Das, Shamiparna and Martinez, Nelson Y. and Mishra, Rajiv S. and Grant, Glenn J. and Jana, Saumyadeep},

  abstractNote = {Friction stir processing (FSP) was used to successfully embed galfenol particles into aluminum (AA 1100 Al) matrix uniformly. But, intermetallic layer of Al3Fe was formed around the galfenol particles. We estimated the activation energy for Al3Fe formation during FSP, and attempts were made to minimize the Al3Fe layer thickness. By changing the processing conditions, FSP successfully eliminated the intermetallic layer. Therefore, FSP, in addition to microstructural control, can successfully fabricate intermetallic-free embedded regions by controlling the reaction kinetics.},

  doi          = {10.1007/s11661-017-4013-1},

  journal      = {Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science},

  number       = ,

  volume       = 2017,

  place        = {United States},

  year         = {Fri Feb 17 00:00:00 EST 2017},

  month        = {Fri Feb 17 00:00:00 EST 2017}

}

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Similar Records

Title: Control of Reaction Kinetics During Friction Stir Processing

Abstract

Citation Formats

Friction stir processing: a novel technique for fabrication of surface composite journal, January 2003

Effect of rotational speed and probe profile on microstructure and hardness of AZ31/Al2O3 nanocomposites fabricated by friction stir processing journal, April 2011

Texture and weak grain size dependence in friction stir processed Mg–Al–Zn alloy journal, October 2006

Fatigue crack growth behavior of friction stir processed aluminum alloy journal, August 2008

Microstructure and mechanical property of multi-walled carbon nanotubes reinforced aluminum matrix composites fabricated by friction stir processing journal, March 2013

Effect of friction stir processing on the microstructure of cast A356 aluminum journal, October 2006

The effect of process parameters on microstructural characteristics of AZ91/SiO2 composite fabricated by FSP journal, January 2013

Effect of texture on the mechanical behavior of ultrafine grained magnesium alloy journal, March 2011

A novel technique for development of A356/Al2O3 surface nanocomposite by friction stir processing journal, October 2011

Magnetic Properties of Friction Stir Processed Composite journal, March 2016

Continuous dynamic recrystallization during friction stir welding of high strength aluminum alloys journal, September 2000

MWCNTs/AZ31 surface composites fabricated by friction stir processing journal, March 2006

High strain rate superplasticity in a commercial 2024 Al alloy via friction stir processing journal, October 2003

Al–Al3Ti nanocomposites produced in situ by friction stir processing journal, November 2006

Friction stir welding and processing journal, August 2005

Microstructure and mechanical properties of Al–Fe in situ nanocomposite produced by friction stir processing journal, September 2008

Fullerene/A5083 composites fabricated by material flow during friction stir processing journal, October 2007

Reactive mechanism and mechanical properties of in situ composites fabricated from an Al–TiO2 system by friction stir processing journal, December 2012

Prediction of phase formation sequence and phase stability in binary metal‐aluminum thin‐film systems using the effective heat of formation rule journal, October 1991

Phase sequence of silicide formation at metal-silicon interfaces journal, January 1990

Effect of friction stir processing with SiC particles on microstructure and hardness of AZ31 journal, October 2006

High strain rate superplasticity in a friction stir processed 7075 Al alloy journal, December 1999

Al–Ni intermetallic composites produced in situ by friction stir processing journal, August 2010

Effect of welding speed on microstructural and mechanical properties of friction stir welded Inconel 600 journal, December 2009

Microstructures and mechanical properties of Al/Al2O3 surface nano-composite layer produced by friction stir processing journal, January 2009

Formation enthalpy of intermetallic phases from Al–Fe system measured with solution calorimetric method journal, May 2012

Friction stir processing: a novel technique for fabrication of surface composite
journal, January 2003

Effect of rotational speed and probe profile on microstructure and hardness of AZ31/Al2O3 nanocomposites fabricated by friction stir processing
journal, April 2011

Texture and weak grain size dependence in friction stir processed Mg–Al–Zn alloy
journal, October 2006

Fatigue crack growth behavior of friction stir processed aluminum alloy
journal, August 2008

Microstructure and mechanical property of multi-walled carbon nanotubes reinforced aluminum matrix composites fabricated by friction stir processing
journal, March 2013

Effect of friction stir processing on the microstructure of cast A356 aluminum
journal, October 2006

The effect of process parameters on microstructural characteristics of AZ91/SiO2 composite fabricated by FSP
journal, January 2013

Effect of texture on the mechanical behavior of ultrafine grained magnesium alloy
journal, March 2011

A novel technique for development of A356/Al2O3 surface nanocomposite by friction stir processing
journal, October 2011

Magnetic Properties of Friction Stir Processed Composite
journal, March 2016

Continuous dynamic recrystallization during friction stir welding of high strength aluminum alloys
journal, September 2000

MWCNTs/AZ31 surface composites fabricated by friction stir processing
journal, March 2006

High strain rate superplasticity in a commercial 2024 Al alloy via friction stir processing
journal, October 2003

Al–Al3Ti nanocomposites produced in situ by friction stir processing
journal, November 2006

Friction stir welding and processing
journal, August 2005

Microstructure and mechanical properties of Al–Fe in situ nanocomposite produced by friction stir processing
journal, September 2008

Fullerene/A5083 composites fabricated by material flow during friction stir processing
journal, October 2007

Reactive mechanism and mechanical properties of in situ composites fabricated from an Al–TiO2 system by friction stir processing
journal, December 2012

Prediction of phase formation sequence and phase stability in binary metal‐aluminum thin‐film systems using the effective heat of formation rule
journal, October 1991

Phase sequence of silicide formation at metal-silicon interfaces
journal, January 1990

Effect of friction stir processing with SiC particles on microstructure and hardness of AZ31
journal, October 2006

High strain rate superplasticity in a friction stir processed 7075 Al alloy
journal, December 1999

Al–Ni intermetallic composites produced in situ by friction stir processing
journal, August 2010

Effect of welding speed on microstructural and mechanical properties of friction stir welded Inconel 600
journal, December 2009

Microstructures and mechanical properties of Al/Al2O3 surface nano-composite layer produced by friction stir processing
journal, January 2009

Formation enthalpy of intermetallic phases from Al–Fe system measured with solution calorimetric method
journal, May 2012