Prediction and characterization of heat-affected zone formation in tin-bismuth alloys due to nickel-aluminum multilayer foil reaction

Hooper, R. J.; Davis, C. G.; Johns, P. M.; Adams, D. P.; Hirschfeld, D.; Nino, J. C.; Manuel, M. V.

doi:10.1063/1.4922981

Title: Prediction and characterization of heat-affected zone formation in tin-bismuth alloys due to nickel-aluminum multilayer foil reaction

Abstract

Reactive multilayer foils have the potential to be used as local high intensity heat sources for a variety of applications. In this study, most of the past research effort concerning these materials have focused on understanding the structure-property relationships of the foils that govern the energy released during a reaction. To improve the ability of researchers to more rapidly develop technologies based on reactive multilayer foils, a deeper and more predictive understanding of the relationship between the heat released from the foil and microstructural evolution in the neighboring materials is needed. This work describes the development of a numerical model for the purpose of predicting heat affected zone size in substrate materials. The model is experimentally validated using a commercially available Ni-Al multilayer foils and alloys from the Sn-Bi binary system. To accomplish this, phenomenological models for predicting the variation of physical properties (i.e., thermal conductivity, density, and heat capacity) with temperature and composition in the Sn-Bi system were utilized using literature data.

Authors:

Hooper, R. J. ^[1]; Davis, C. G. ^[1]; Johns, P. M. ^[1]; Adams, D. P. ^[2]; Hirschfeld, D. ^[2]; Nino, J. C. ^[1]; Manuel, M. V. ^[1]

Univ. of Florida, Gainesville, FL (United States)
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

Publication Date:: Fri Jun 26 00:00:00 EDT 2015

Research Org.:: Sandia National Laboratories (SNL), Albuquerque, NM, and Livermore, CA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1214577

Grant/Contract Number:: AC04-94AL85000

Resource Type:: Accepted Manuscript

Journal Name:: Journal of Applied Physics

Additional Journal Information:: Journal Volume: 117; Journal Issue: 24; Journal ID: ISSN 0021-8979

Publisher:: American Institute of Physics (AIP)

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE; thermal conductivity; multilayers; heat conduction; melting; microstructural properties

Citation Formats


                    Hooper, R. J., Davis, C. G., Johns, P. M., Adams, D. P., Hirschfeld, D., Nino, J. C., and Manuel, M. V. Prediction and characterization of heat-affected zone formation in tin-bismuth alloys due to nickel-aluminum multilayer foil reaction.  United States: N. p., 2015. 
Web.  doi:10.1063/1.4922981.

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                    Hooper, R. J., Davis, C. G., Johns, P. M., Adams, D. P., Hirschfeld, D., Nino, J. C., & Manuel, M. V. Prediction and characterization of heat-affected zone formation in tin-bismuth alloys due to nickel-aluminum multilayer foil reaction.  United States.  https://doi.org/10.1063/1.4922981

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                    Hooper, R. J., Davis, C. G., Johns, P. M., Adams, D. P., Hirschfeld, D., Nino, J. C., and Manuel, M. V. Fri .  
"Prediction and characterization of heat-affected zone formation in tin-bismuth alloys due to nickel-aluminum multilayer foil reaction".  United States.  https://doi.org/10.1063/1.4922981.  https://www.osti.gov/servlets/purl/1214577.

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@article{osti_1214577,

  title        = {Prediction and characterization of heat-affected zone formation in tin-bismuth alloys due to nickel-aluminum multilayer foil reaction},

  author       = {Hooper, R. J. and Davis, C. G. and Johns, P. M. and Adams, D. P. and Hirschfeld, D. and Nino, J. C. and Manuel, M. V.},

  abstractNote = {Reactive multilayer foils have the potential to be used as local high intensity heat sources for a variety of applications. In this study, most of the past research effort concerning these materials have focused on understanding the structure-property relationships of the foils that govern the energy released during a reaction. To improve the ability of researchers to more rapidly develop technologies based on reactive multilayer foils, a deeper and more predictive understanding of the relationship between the heat released from the foil and microstructural evolution in the neighboring materials is needed. This work describes the development of a numerical model for the purpose of predicting heat affected zone size in substrate materials. The model is experimentally validated using a commercially available Ni-Al multilayer foils and alloys from the Sn-Bi binary system. To accomplish this, phenomenological models for predicting the variation of physical properties (i.e., thermal conductivity, density, and heat capacity) with temperature and composition in the Sn-Bi system were utilized using literature data.},

  doi          = {10.1063/1.4922981},

  journal      = {Journal of Applied Physics},

  number       = 24,

  volume       = 117,

  place        = {United States},

  year         = {Fri Jun 26 00:00:00 EDT 2015},

  month        = {Fri Jun 26 00:00:00 EDT 2015}

}

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Works referencing / citing this record:

Joining with Reactive Nano-Multilayers: Influence of Thermal Properties of Components on Joint Microstructure and Mechanical Performance
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Title: Prediction and characterization of heat-affected zone formation in tin-bismuth alloys due to nickel-aluminum multilayer foil reaction

Abstract

Citation Formats

Effects of physical properties of components on reactive nanolayer joining journal, June 2005

Investigating the effect of applied pressure on reactive multilayer foil joining journal, October 2004

Joining of stainless-steel specimens with nanostructured Al/Ni foils journal, January 2004

Room-temperature soldering with nanostructured foils journal, November 2003

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Investigating the thermodynamics and kinetics of thin film reactions by differential scanning calorimetry journal, December 1997

Reactive multilayers fabricated by vapor deposition: A critical review journal, February 2015

Effect of reactant and product melting on self-propagating reactions in multilayer foils journal, November 2002

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Heat transfer modeling of multilayer reactive foil journal, June 2011

Effect of intermixing on self-propagating exothermic reactions in Al/Ni nanolaminate foils journal, February 2000

Modeling and characterizing the propagation velocity of exothermic reactions in multilayer foils journal, August 1997

Numerical predictions of oscillatory combustion in reactive multilayers journal, July 1999

Reactive Ni/Ti nanolaminates journal, November 2009

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Pulsed laser ignition of reactive multilayer films journal, April 2006

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Thermodynamic assessment of Cr–Nb–C and Mn–Nb–C systems journal, December 2012

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An Experimental Investigation of the Density of Bismuth in the Condensed State in a Wide Temperature Range journal, May 2005

Review: Density measurements in liquid metals and liquid binary alloy systems — A survey journal, April 1972

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The density of alloys of tin—lead system in the solid and liquid states journal, May 2006

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Radiation loss in the flash method for thermal diffusivity journal, February 1975

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About the banded structure in rapidly solidified dendritic and eutectic alloys journal, May 1992

Joining with Reactive Nano-Multilayers: Influence of Thermal Properties of Components on Joint Microstructure and Mechanical Performance journal, January 2019

Effects of physical properties of components on reactive nanolayer joining
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journal, October 2004

Joining of stainless-steel specimens with nanostructured Al/Ni foils
journal, January 2004

Room-temperature soldering with nanostructured foils
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Reactive nanostructured foil used as a heat source for joining titanium
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Investigating the thermodynamics and kinetics of thin film reactions by differential scanning calorimetry
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Reactive multilayers fabricated by vapor deposition: A critical review
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Effect of reactant and product melting on self-propagating reactions in multilayer foils
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Effect of intermixing on self-propagating exothermic reactions in Al/Ni nanolaminate foils
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Numerical predictions of oscillatory combustion in reactive multilayers
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Pulsed laser ignition of reactive multilayer films
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Nanosecond laser induced ignition thresholds and reaction velocities of energetic bimetallic nanolaminates
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Mathematical modelling of solidification and melting: a review
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Algebraic Representation of Thermodynamic Properties and the Classification of Solutions
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Thermodynamic assessment of Cr–Nb–C and Mn–Nb–C systems
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journal, July 2007

Shape identification and particles size distribution from basic shape parameters using ImageJ
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Rapid solidification processing with specific application to aluminium alloys
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