Highly oriented carbon fiber–polymer composites via additive manufacturing
Abstract
Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructure and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. Furthermore, this phenomena is explained based on the changes in fiber orientation, dispersion andmore »
- Authors:
-
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
- Publication Date:
- Research Org.:
- Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility (MDF)
- Sponsoring Org.:
- USDOE Laboratory Directed Research and Development (LDRD) Program
- OSTI Identifier:
- 1185523
- Alternate Identifier(s):
- OSTI ID: 1556793
- Grant/Contract Number:
- AC05-00OR22725
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Composites Science and Technology
- Additional Journal Information:
- Journal Volume: 105; Journal Issue: 5; Journal ID: ISSN 0266-3538
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; carbon fibers; short-fiber composites; polymer-matrix composites; mechanical properties; extrusion
Citation Formats
Tekinalp, Halil L., Kunc, Vlastimil, Velez-Garcia, Gregorio M., Duty, Chad E., Love, Lonnie J., Naskar, Amit K., Blue, Craig A., and Ozcan, Soydan. Highly oriented carbon fiber–polymer composites via additive manufacturing. United States: N. p., 2014.
Web. doi:10.1016/j.compscitech.2014.10.009.
Tekinalp, Halil L., Kunc, Vlastimil, Velez-Garcia, Gregorio M., Duty, Chad E., Love, Lonnie J., Naskar, Amit K., Blue, Craig A., & Ozcan, Soydan. Highly oriented carbon fiber–polymer composites via additive manufacturing. United States. https://doi.org/10.1016/j.compscitech.2014.10.009
Tekinalp, Halil L., Kunc, Vlastimil, Velez-Garcia, Gregorio M., Duty, Chad E., Love, Lonnie J., Naskar, Amit K., Blue, Craig A., and Ozcan, Soydan. Thu .
"Highly oriented carbon fiber–polymer composites via additive manufacturing". United States. https://doi.org/10.1016/j.compscitech.2014.10.009. https://www.osti.gov/servlets/purl/1185523.
@article{osti_1185523,
title = {Highly oriented carbon fiber–polymer composites via additive manufacturing},
author = {Tekinalp, Halil L. and Kunc, Vlastimil and Velez-Garcia, Gregorio M. and Duty, Chad E. and Love, Lonnie J. and Naskar, Amit K. and Blue, Craig A. and Ozcan, Soydan},
abstractNote = {Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructure and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. Furthermore, this phenomena is explained based on the changes in fiber orientation, dispersion and void formation.},
doi = {10.1016/j.compscitech.2014.10.009},
journal = {Composites Science and Technology},
number = 5,
volume = 105,
place = {United States},
year = {Thu Oct 16 00:00:00 EDT 2014},
month = {Thu Oct 16 00:00:00 EDT 2014}
}
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- Polymer Reviews, Vol. 59, Issue 4
Acoustic patterning for 3D embedded electrically conductive wire in stereolithography
journal, March 2017
- Yunus, Doruk Erdem; Sohrabi, Salman; He, Ran
- Journal of Micromechanics and Microengineering, Vol. 27, Issue 4
A Novel Route to Fabricate High-Performance 3D Printed Continuous Fiber-Reinforced Thermosetting Polymer Composites
journal, April 2019
- Ming, Yueke; Duan, Yugang; Wang, Ben
- Materials, Vol. 12, Issue 9
Recent Progress in Additive Manufacturing of Fiber Reinforced Polymer Composite
journal, October 2018
- Goh, Guo Dong; Yap, Yee Ling; Agarwala, Shweta
- Advanced Materials Technologies, Vol. 4, Issue 1
Uniaxial tensile testing standardization for the qualification of fiber reinforced plastics for fused filament fabrication
journal, September 2019
- Ferrell, William H.; Clement, Jason; TerMaath, Stephanie
- Mechanics of Advanced Materials and Structures
Mechanical properties of 3D parts fabricated by fused deposition modeling: Effect of various fillers in polylactide
journal, April 2019
- Gao, Xia; Zhang, Daijun; Qi, Shunxin
- Journal of Applied Polymer Science, Vol. 136, Issue 31
Flexural properties of three-dimensional printed continuous wire polymer composites
journal, June 2019
- Ibrahim, Yehia; Melenka, Garrett W.; Kempers, Roger
- Materials Science and Technology, Vol. 35, Issue 12
Thermal and mechanical properties of polyamide 12/graphene nanoplatelets nanocomposites and parts fabricated by fused deposition modeling: ARTICLE
journal, June 2017
- Zhu, Dingchun; Ren, Yuanyuan; Liao, Guangxin
- Journal of Applied Polymer Science, Vol. 134, Issue 39
Effect of Material and Process Specific Factors on the Strength of Printed Parts in Fused Filament Fabrication: A Review of Recent Developments
journal, May 2019
- Harris, Muhammad; Potgieter, Johan; Archer, Richard
- Materials, Vol. 12, Issue 10
A Sensitivity Analysis-Based Parameter Optimization Framework for 3D Printing of Continuous Carbon Fiber/Epoxy Composites
journal, November 2019
- Xiao, Hong; Han, Wei; Ming, Yueke
- Materials, Vol. 12, Issue 23
Simultaneous Digital Design and Additive Manufacture of Structures and Materials
journal, October 2018
- Boddeti, Narasimha; Ding, Zhen; Kaijima, Sawako
- Scientific Reports, Vol. 8, Issue 1
3D Printing of Textiles: Potential Roadmap to Printing with Fibers
journal, December 2019
- Chatterjee, Kony; Ghosh, Tushar K.
- Advanced Materials, Vol. 32, Issue 4
3D printing: Overview of ABS evolvement
conference, January 2019
- Selvamani, S. K.; Samykano, M.; Subramaniam, S. R.
- PROCEEDINGS OF THE 3RD INTERNATIONAL CONFERENCE ON AUTOMOTIVE INNOVATION GREEN ENERGY VEHICLE: AIGEV 2018, AIP Conference Proceedings
3D printing for continuous fiber reinforced thermoplastic composites: mechanism and performance
journal, January 2017
- Yang, Chuncheng; Tian, Xiaoyong; Liu, Tengfei
- Rapid Prototyping Journal, Vol. 23, Issue 1
The importance of carbon fiber to polymer additive manufacturing
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- Love, Lonnie J.; Kunc, Vlastamil; Rios, Orlando
- Journal of Materials Research, Vol. 29, Issue 17
Recent Progress in Biomimetic Additive Manufacturing Technology: From Materials to Functional Structures
journal, June 2018
- Yang, Yang; Song, Xuan; Li, Xiangjia
- Advanced Materials, Vol. 30, Issue 36
Additive Manufacturing of PLA-Based Composites Using Fused Filament Fabrication: Effect of Graphene Nanoplatelet Reinforcement on Mechanical Properties, Dimensional Accuracy and Texture
journal, May 2019
- Caminero, Miguel Ángel; Chacón, Jesús Miguel; García-Plaza, Eustaquio
- Polymers, Vol. 11, Issue 5
Multimaterial magnetically assisted 3D printing of composite materials
text, January 2015
- Dimitri, Kokkinis,; Manuel, Schaffner,; R., Studart, André
- ETH Zurich
Rotational 3D printing of damage-tolerant composites with programmable mechanics
text, January 2018
- Raney, Jordan R.; Compton, Brett G.; Müller, Jochen
- ETH Zurich
Bending Fracture Rule for 3D-printed Curved Continuous-fiber Composite
journal, January 2019
- Ishii, Kouki; Todoroki, Akira; Mizutani, Yoshihiro
- Journal of the Japan Society for Composite Materials, Vol. 45, Issue 4
Simultaneous Digital Design and Additive Manufacture of Structures and Materials
journal, October 2018
- Boddeti, Narasimha; Ding, Zhen; Kaijima, Sawako
- Scientific Reports, Vol. 8, Issue 1
Stochastic fracture of additively manufactured porous composites
journal, October 2018
- Keleş, Özgür; Anderson, Eric H.; Huynh, Jimmy
- Scientific Reports, Vol. 8, Issue 1
In Situ Wire Drawing of Phosphate Glass in Polymer Matrices for Material Extrusion 3D Printing
journal, January 2017
- Siqueiros, J. Gilberto; Roberson, David A.
- International Journal of Polymer Science, Vol. 2017
Investigations for Thermal and Electrical Conductivity of ABS-Graphene Blended Prototypes
journal, July 2017
- Singh, Rupinder; Sandhu, Gurleen; Penna, Rosa
- Materials, Vol. 10, Issue 8
Optimization and Characterization of Preceramic Inks for Direct Ink Writing of Ceramic Matrix Composite Structures
journal, March 2018
- Franchin, Giorgia; Maden, Halide; Wahl, Larissa
- Materials, Vol. 11, Issue 4
Anisotropic Properties of Polylactic acid–carbon Fiber Composites Prepared by Droplet spray Additive Manufacturing
journal, February 2019
- Li, Yongfeng; Ding, Qingjun; Zhao, Hongyuan
- Materials, Vol. 12, Issue 4
Effect of Material and Process Specific Factors on the Strength of Printed Parts in Fused Filament Fabrication: A Review of Recent Developments
journal, May 2019
- Harris, Muhammad; Potgieter, Johan; Archer, Richard
- Materials, Vol. 12, Issue 10
Dimensional Accuracy and Mechanical Properties of Chopped Carbon Reinforced Polymers Produced by Material Extrusion Additive Manufacturing
journal, November 2019
- Yasa, Evren; Ersoy, Kıvılcım
- Materials, Vol. 12, Issue 23
A Sensitivity Analysis-Based Parameter Optimization Framework for 3D Printing of Continuous Carbon Fiber/Epoxy Composites
journal, November 2019
- Xiao, Hong; Han, Wei; Ming, Yueke
- Materials, Vol. 12, Issue 23
Mechanical, Thermal, and Shape Memory Properties of Three-Dimensional Printing Biomass Composites
journal, November 2018
- Bi, Hongjie; Xu, Min; Ye, Gaoyuan
- Polymers, Vol. 10, Issue 11
Flexural Properties and Fracture Behavior of CF/PEEK in Orthogonal Building Orientation by FDM: Microstructure and Mechanism
journal, April 2019
- Li, Qiushi; Zhao, Wei; Li, Yongxiang
- Polymers, Vol. 11, Issue 4, p. 656
Additive Manufacturing of PLA-Based Composites Using Fused Filament Fabrication: Effect of Graphene Nanoplatelet Reinforcement on Mechanical Properties, Dimensional Accuracy and Texture
journal, May 2019
- Caminero, Miguel Ángel; Chacón, Jesús Miguel; García-Plaza, Eustaquio
- Polymers, Vol. 11, Issue 5
Reinforcement of Polylactic Acid for Fused Deposition Modeling Process with Nano Particles Treated Bamboo Powder
journal, July 2019
- Wang, Cuicui; Smith, Lee Miller; Zhang, Wenfu
- Polymers, Vol. 11, Issue 7
Embedding Ultra-High-Molecular-Weight Polyethylene Fibers in 3D-Printed Polylactic Acid (PLA) Parts
journal, November 2019
- Amza,
- Polymers, Vol. 11, Issue 11
Flexure Behaviors of ABS-based Composites Containing Carbon and Kevlar Fibers by Material Extrusion 3D Printing
journal, November 2019
- Wang,
- Polymers, Vol. 11, Issue 11