National Library of Energy BETA

Sample records for liquids steam generator

  1. Steam generator for liquid metal fast breeder reactor

    DOEpatents

    Gillett, James E.; Garner, Daniel C.; Wineman, Arthur L.; Robey, Robert M.

    1985-01-01

    Improvements in the design of internal components of J-shaped steam generators for liquid metal fast breeder reactors. Complex design improvements have been made to the internals of J-shaped steam generators which improvements are intended to reduce tube vibration, tube jamming, flow problems in the upper portion of the steam generator, manufacturing complexities in tube spacer attachments, thermal stripping potentials and difficulties in the weld fabrication of certain components.

  2. Steam generator support system

    DOEpatents

    Moldenhauer, James E.

    1987-01-01

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances.

  3. Steam generator support system

    DOEpatents

    Moldenhauer, J.E.

    1987-08-25

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source is disclosed. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances. 4 figs.

  4. Steam generator tube failures

    SciTech Connect

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service.

  5. STEAM GENERATOR FOR NUCLEAR REACTOR

    DOEpatents

    Kinyon, B.W.; Whitman, G.D.

    1963-07-16

    The steam generator described for use in reactor powergenerating systems employs a series of concentric tubes providing annular passage of steam and water and includes a unique arrangement for separating the steam from the water. (AEC)

  6. Trends in packaged steam generators

    SciTech Connect

    Ganapathy, V. [ABCO Industries, Abilene, TX (United States)

    1996-09-01

    Oil and gas-fired packaged steam generators are used in many industrial plants. They generate saturated or superheated steam up to 250,000 lb/hr, 1000 psig, and 950 F. They may be used for continuous steam generation or as standby boilers in cogeneration systems. Numerous variables affect the design of this equipment. A few important considerations should be addressed at an early point by the plant engineer specifying or evaluating equipment options. These considerations include trends such as customized designs that minimize operating costs and ensure emissions regulations are met. The paper discusses efficiency considerations first.

  7. NUCLEAR FLASH TYPE STEAM GENERATOR

    DOEpatents

    Johns, F.L.; Gronemeyer, E.C.; Dusbabek, M.R.

    1962-09-01

    A nuclear steam generating apparatus is designed so that steam may be generated from water heated directly by the nuclear heat source. The apparatus comprises a pair of pressure vessels mounted one within the other, the inner vessel containing a nuclear reactor heat source in the lower portion thereof to which water is pumped. A series of small ports are disposed in the upper portion of the inner vessel for jetting heated water under pressure outwardly into the atmosphere within the interior of the outer vessel, at which time part of the jetted water flashes into steam. The invention eliminates the necessity of any intermediate heat transfer medium and components ordinarily required for handling that medium. (AEC)

  8. Fast fluidized bed steam generator

    DOEpatents

    Bryers, Richard W. (Flemington, NJ); Taylor, Thomas E. (Bergenfield, NJ)

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  9. Reliability of steam generator tubing

    SciTech Connect

    Kadokami, E.

    1997-02-01

    The author presents results on studies made of the reliability of steam generator (SG) tubing. The basis for this work is that in Japan the issue of defects in SG tubing is addressed by the approach that any detected defect should be repaired, either by plugging the tube or sleeving it. However, this leaves open the issue that there is a detection limit in practice, and what is the effect of nondetectable cracks on the performance of tubing. These studies were commissioned to look at the safety issues involved in degraded SG tubing. The program has looked at a number of different issues. First was an assessment of the penetration and opening behavior of tube flaws due to internal pressure in the tubing. They have studied: penetration behavior of the tube flaws; primary water leakage from through-wall flaws; opening behavior of through-wall flaws. In addition they have looked at the question of the reliability of tubing with flaws during normal plant operation. Also there have been studies done on the consequences of tube rupture accidents on the integrity of neighboring tubes.

  10. Control system for fluid heated steam generator

    DOEpatents

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  11. Control system for fluid heated steam generator

    DOEpatents

    Boland, James F.; Koenig, John F.

    1985-01-01

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  12. US PWR steam generator management: An overview

    SciTech Connect

    Welty, C.S. Jr.

    1997-02-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of {open_quotes}steam generator management{close_quotes}; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, {open_quotes}Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosion{close_quotes}, and is provided as a supplement to that material.

  13. Customizing pays off in steam generators

    SciTech Connect

    Ganapathy, V. (ABCO Industries, Inc., Abilene, TX (United States))

    1995-01-01

    Packaged steam generators are the workhorses of chemical process plants, power plants and cogeneration systems. They are available as oil- or gas-fired models, and are used to generate either high-pressure superheated steam (400 to 1,200 psig, at 500 to 900 F) or saturated steam at low pressures (100 to 300 psig). In today's emission- and efficiency- conscious environment, steam generators have to be custom designed. Gone are the days when a boiler supplier--or for that matter an end user--could look up a model number from a list of standard sizes and select one for a particular need. Thus, before selecting a system, it is desirable to know the features of oil- and gas-fired steam generators, and the important variables that influence their selection, design and performance. It is imperative that all of these data are supplied to the boiler supplier so that the engineers may come up with the right design. Some of the parameters which are discussed in this paper are: duty, steam temperature, steam purity, emissions, and furnace design. Superheaters, economizers, and overall performance are also discussed.

  14. Benchmark the Fuel Cost of Steam Generation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Benchmark the Fuel Cost of Steam Generation Benchmark the Fuel Cost of Steam Generation This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving...

  15. Hydrogen-based power generation from bioethanol steam reforming

    SciTech Connect

    Tasnadi-Asztalos, Zs. Cormos, C. C. Agachi, P. S.

    2015-12-23

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO{sub 2} emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  16. Revised evaluation of steam generator testing alternatives

    SciTech Connect

    1981-01-01

    A scoping evaluation was made of various facility alternatives for test of LMFBR prototype steam generators and models. Recommendations are given for modifications to EBR-II and SCTI (Sodium Components Test Installation) for prototype SG testing, and for few-tube model testing. (DLC)

  17. Laser removal of sludge from steam generators

    DOEpatents

    Nachbar, Henry D.

    1990-01-01

    A method of removing unwanted chemical deposits known as sludge from the metal surfaces of steam generators with laser energy is provided. Laser energy of a certain power density, of a critical wavelength and frequency, is intermittently focused on the sludge deposits to vaporize them so that the surfaces are cleaned without affecting the metal surface (sludge substrate). Fiberoptic tubes are utilized for laser beam transmission and beam direction. Fiberoptics are also utilized to monitor laser operation and sludge removal.

  18. Benchmark the Fuel Cost of Steam Generation

    Energy.gov [DOE]

    This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  19. Simulation of a main steam line break with steam generator tube rupture using trace

    SciTech Connect

    Gallardo, S.; Querol, A.; Verdu, G.

    2012-07-01

    A simulation of the OECD/NEA ROSA-2 Project Test 5 was made with the thermal-hydraulic code TRACE5. Test 5 performed in the Large Scale Test Facility (LSTF) reproduced a Main Steam Line Break (MSLB) with a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR). The result of these simultaneous breaks is a depressurization in the secondary and primary system in loop B because both systems are connected through the SGTR. Good approximation was obtained between TRACE5 results and experimental data. TRACE5 reproduces qualitatively the phenomena that occur in this transient: primary pressure falls after the break, stagnation of the pressure after the opening of the relief valve of the intact steam generator, the pressure falls after the two openings of the PORV and the recovery of the liquid level in the pressurizer after each closure of the PORV. Furthermore, a sensitivity analysis has been performed to know the effect of varying the High Pressure Injection (HPI) flow rate in both loops on the system pressures evolution. (authors)

  20. Numerical Simulation of Turbulent Flows in Advanced Steam Generators |

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Argonne Leadership Computing Facility Numerical Simulation of Turbulent Flows in Advanced Steam Generators PI Name: Aleksandr Obabko PI Email: obabko@mcs.anl.gov Institution: Argonne National Laboratory Allocation Program: ALCC Allocation Hours at ALCF: 80 Million Year: 2016 Research Domain: Physics Failure of steam generators in pressurized water reactor (PWR) nuclear systems can lead to expensive plant shut--downs. Flow--induced vibrations in the steam generators was identified as a high

  1. Vapor generator steam drum spray head

    DOEpatents

    Fasnacht, Jr., Floyd A.

    1978-07-18

    A typical embodiment of the invention provides a combination feedwater and "cooldown" water spray head that is centrally disposed in the lower portion of a nuclear power plant steam drum. This structure not only discharges the feedwater in the hottest part of the steam drum, but also increases the time required for the feedwater to reach the steam drum shell, thereby further increasing the feedwater temperature before it contacts the shell surface, thus reducing thermal shock to the steam drum structure.

  2. Steam generator issues in the United States

    SciTech Connect

    Strosnider, J.R.

    1997-02-01

    Alloy 600 steam generator tubes in the US have exhibited degradation mechanisms similar to those observed in other countries. Effective programs have been implemented to address several degradation mechanisms including: wastage; mechanical wear; pitting; and fatigue. These degradation mechanisms are fairly well understood as indicated by the ability to effectively mitigate/manage them. Stress corrosion cracking (SCC) is the dominant degradation mechanism in the US. SCC poses significant inspection and management challenges to the industry and the regulators. The paper also addresses issues of research into SCC, inspection programs, plugging, repair strategies, water chemistry, and regulatory control. Emerging issues in the US include: parent tube cracking at sleeve joints; detection and repair of circumferential cracks; free span cracking; inspection and cracking of dented regions; and severe accident analysis.

  3. Steam generator tube inspection in Japan

    SciTech Connect

    Fukui, Shigetaka

    1997-02-01

    Steam generator tube inspection was first carried out in 1971 at Mihama Unit-1 that is first PWR plant in Japan, when the plant was brought into the first annual inspection. At that time, inspection was made on sampling basis, and only bobbin coil probe was used. After experiencing various kinds of tube degradations, inspection method was changed from sampling to all number of tubes, and various kinds of probes were used to get higher detectability of flaw. At present, it is required that all the tubes shall be inspected in their full length at each annual inspection using standard bobbin coil probe, and some special probes for certain plants that have susceptibility of occurrence of flaw. Sleeve repaired portion is included in this inspection. As a result of analyses of eddy current testing data, all indications that have been evaluated to be 20% wall thickness or deeper shall be repaired by either plugging or sleeving, where flaw morphology is to be a wastage or wear. Other types of flaw such as IGA/SCC are not allowed to be left inservice when those indications are detected. These inspections are performed according to inspection procedures that are approved by regulatory authority. Actual inspections are witnessed by the Japan Power engineering and inspection corporation (JAPEIC)`s inspectors during data acquisition and analysis, and they issue inspection report to authority for review and approval. It is achieved high safety performance of steam generator through this method of inspections, however. some tube leakage problems were experienced in the past. To prevent recurrence of such events, government is conducting development and verification test program for new eddy current testing technology.

  4. Steam generator tube integrity flaw acceptance criteria

    SciTech Connect

    Cochet, B.

    1997-02-01

    The author discusses the establishment of a flaw acceptance criteria with respect to flaws in steam generator tubing. The problem is complicated because different countries take different approaches to the problem. The objectives in general are grouped in three broad areas: to avoid the unscheduled shutdown of the reactor during normal operation; to avoid tube bursts; to avoid excessive leak rates in the event of an accidental overpressure event. For each degradation mechanism in the tubes it is necessary to know answers to an array of questions, including: how well does NDT testing perform against this problem; how rapidly does such degradation develop; how well is this degradation mechanism understood. Based on the above information it is then possible to come up with a policy to look at flaw acceptance. Part of this criteria is a schedule for the frequency of in-service inspection and also a policy for when to plug flawed tubes. The author goes into a broad discussion of each of these points in his paper.

  5. Benchmark the Fuel Cost of Steam Generation, Energy Tips: STEAM, Steam Tip Sheet #15 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    5 Benchmark the Fuel Cost of Steam Generation Benchmarking the fuel cost of steam generation, in dollars per 1,000 pounds ($/1,000 lb) of steam, is an effective way to assess the effciency of your steam system. This cost is dependent upon fuel type, unit fuel cost, boiler effciency, feedwater temperature, and steam pressure. This calculation provides a good frst approximation for the cost of generating steam and serves as a tracking device to allow for boiler performance monitoring. Table 1

  6. Automated Diagnosis and Classification of Steam Generator Tube Defects

    SciTech Connect

    Dr. Gabe V. Garcia

    2004-10-01

    A major cause of failure in nuclear steam generators is tube degradation. Tube defects are divided into seven categories, one of which is intergranular attack/stress corrosion cracking (IGA/SCC). Defects of this type usually begin on the outer surface of the tubes and propagate both inward and laterally. In many cases these defects occur at or near the tube support plates. Several different methods exist for the nondestructive evaluation of nuclear steam generator tubes for defect characterization.

  7. Low chemical concentrating steam generating cycle

    DOEpatents

    Mangus, James D. (Greensburg, PA)

    1983-01-01

    A steam cycle for a nuclear power plant having two optional modes of operation. A once-through mode of operation uses direct feed of coolant water to an evaporator avoiding excessive chemical concentration buildup. A recirculation mode of operation uses a recirculation loop to direct a portion of flow from the evaporator back through the evaporator to effectively increase evaporator flow.

  8. Steam as turbine blade coolant: Experimental data generation

    SciTech Connect

    Wilmsen, B.; Engeda, A.; Lloyd, J.R.

    1995-10-01

    Steam as a coolant is a possible option to cool blades in high temperature gas turbines. However, to quantify steam as a coolant, there exists practically no experimental data. This work deals with an attempt to generate such data and with the design of an experimental setup used for the purpose. Initially, in order to guide the direction of experiments, a preliminary theoretical and empirical prediction of the expected experimental data is performed and is presented here. This initial analysis also compares the coolant properties of steam and air.

  9. Potential failure of steam generator tubes following a station blackout

    SciTech Connect

    Ward, L.W.; Palmrose, D.E.

    1994-12-31

    The U.S. Nuclear Regulatory Commission is considering changes to pressurized water reactor (PWR) requirements relating to steam generator tube plugging and repair criteria, including leakage monitoring. The proposed changes are known as the alternate tube plugging criteria (APC) and are intended to permit PWRs to operate with through-wall cracks in steam generator tubes subject to meeting a specified limit on predicted primary to secondary leakage under accident conditions. To assess the consequences of the alternate plugging criteria, analyses were performed for a station blackout sequence in which the reactor core melts while the reactor coolant system (RCS) remains at high pressure. Evaluations were conducted to investigate the potential for tube failure with and without secondary system depressurization. The excessive heat coupled with the high-pressure differentials across the steam generator tubes could result in creep rupture failure of the tubes during a severe accident, which could lead to a radiological release directly to the environment. In order to assess the safety significance of the APC, it is important to identify the level of steam generator tube leakage that can occur without challenging the previous study conclusions that steam generator creep failure will not occur prior to a surge line or hot-leg failure. To assess the effect of leakage on steam generator tube integrity during a core melt sequence with the RCS at high pressure and the secondary side of the steam generators pressurized and depressurized, an analysis was performed for a core melt event resulting from an unmitigated station blackout to identify the total steamenerator and tube leakage flow rates that could induce tube ruptures prior to other RCS boudary faliures that could depressurize the RCS.

  10. Steam Generator Group Project. Task 6. Channel head decontamination

    SciTech Connect

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described.

  11. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOEpatents

    Tomlinson, Leroy Omar; Smith, Raub Warfield

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  12. Downhole steam generator using low pressure fuel and air supply

    DOEpatents

    Fox, Ronald L.

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein a spiral, tubular heat exchanger is used in the combustion chamber to isolate the combustion process from the water being superheated for conversion into steam. The isolation allows combustion of a relatively low pressure oxidant and fuel mixture for generating high enthalpy steam. The fuel is preheated by feedback of combustion gases from the top of the combustion chamber through a fuel preheater chamber. The hot exhaust gases of combustion at the bottom of the combustion chamber, after flowing over the heat exchanger enter an exhaust passage and pipe. The exhaust pipe is mounted inside the water supply line heating the water flowing into the heat exchanger. After being superheated in the heat exchanger, the water is ejected through an expansion nozzle and converts into steam prior to penetration into the earth formation. Pressure responsive doors are provided at a steam outlet downstream of the nozzle and close when the steam pressure is lost due to flameout.

  13. Overview of steam generator tube degradation and integrity issues

    SciTech Connect

    Diercks, D.R.; Shack, W.J.; Muscara, J.

    1996-10-01

    The degradation of steam generator tubes in pressurized water nuclear reactors continues to be a serious problem. Primary water stress corrosion cracking is commonly observed at the roll transition zone at U-bends, at tube denting locations, and occasionally in plugs and sleeves. Outer-diameter stress corrosion cracking and intergranular attack commonly occur near the tube support plate crevice, near the tube sheet in crevices or under sludge piles, and occasionally in the free span. A particularly troubling recent trend has been the increasing occurrence of circumferential cracking at the RTZ on both the primary and secondary sides. Segmented axial cracking at the tubes support plate crevices is also becoming more common. Despite recent advances in in-service inspection technology, a clear need still exists for quantifying and improving the reliability of in- service inspection methods with respect to the probability of detection of the various types of flaws and their accurate sizing. Improved inspection technology and the increasing occurrence of such degradation modes as circumferential cracking, intergranular attack, and discontinuous axial cracking have led to the formulation of a new performance-based steam generator rule. This new rule would require the development and implementation of a steam generator management program that monitors tube condition against accepted performance criteria to ensure that the tubes perform the required safety function over the next operating cycle. The new steam generator rule will also be applied to severe accident conditions to determine the continued serviceability of a steam generator with degraded tubes in the event of a severe accident. Preliminary analyses are being performed for a hypothetical severe accident scenario to determine whether failure will occur first in the steam generator tubes, which would lead to containment bypass, or instead in the hot leg nozzle or surge line, which would not.

  14. Downhole steam generator with improved preheating/cooling features

    DOEpatents

    Donaldson, A. Burl; Hoke, Donald E.; Mulac, Anthony J.

    1983-01-01

    An apparatus for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  15. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    (Presentation) | Department of Energy High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. 07_anl_high_pressure_steam_ethanol_reforming.pdf (577.41 KB) More Documents & Publications High Pressure Ethanol Reforming for Distributed Hydrogen Production

  16. Downhole steam generator with improved preheating, combustion and protection features

    DOEpatents

    Fox, Ronald L.

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein feedback preheater means are provided for the fuel and water before entering the combustor assembly. First, combustion gases are conducted from the combustion chamber to locations in proximity to the water and fuel supplies. Secondly, both hot combustion gases and steam are conducted from the borehole back to the water and fuel supply. The water used for conversion to steam is passed in a countercurrent manner through a plurality of annular water flow channels surrounding the combustion chamber. In this manner, the water is preheated, and the combustion chamber is cooled simultaneously, thereby minimizing thermal stresses and deterioration of the walls of the combustion chamber. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet of the combustor assembly. The outlet doors and fluid flow functions may be controlled by a diagnostic/control module. The module is positioned in the water flow channel to maintain a relatively constant, controlled temperature.

  17. Status of the CRBRP steam-generator design

    SciTech Connect

    Schmidt, J.E.; Martinez, R.S.; Murdock, J.F.

    1981-06-01

    Fabrication of the Prototype Unit is near completion and will be delivered to the test site in August, 1981. The Plant Unit design is presently at an advanced stage and will result in steam generator units fully capable of meeting all the requiments of the CRBRP Power Plant.

  18. Experimental fretting-wear studies of steam generator materials

    SciTech Connect

    Fisher, N.J.; Chow, A.B.; Weckwerth, M.K.

    1995-11-01

    Flow-induced vibration of steam generator tubes results in fretting-wear damage due to impacting and rubbing of the tubes against their supports. This damage can be predicted by computing tube response to flow-induced excitation forces using analytical techniques, and then relating this response to resultant wear damage using experimentally derived wear coefficients. Fretting-wear of steam generator materials has been studied experimentally at Chalk River Laboratories for two decades. Tests are conducted in machines that simulate steam generator environmental conditions and tube-to-support dynamic interactions. Different tube and support materials, tube-to-support clearances, and tube support geometries have been studied. The effect of environmental conditions, such as temperature, oxygen content, pH and chemistry control additive, have been investigated as well. Early studies showed that damage was related to contact force as long as other parameters, such as geometry and motion, were held constant. Later studies have shown that damage is related to a parameter called work-rate, which combines both contact force and sliding distance. Results of short and long-term fretting-wear tests for CANDU steam generator materials at realistic environmental conditions are presented. These results demonstrate that work-rate is an appropriate correlating parameter for impact-sliding interaction.

  19. Downhole steam generator with improved preheating, combustion, and protection features

    DOEpatents

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, a downhole steam generator is designed which provides for efficient counterflow cooling of the combustion chamber walls and preheating of the fuel and water. Pressure-responsive doors are provided for closing and opening the outlet in response to flameout, thereby preventing flooding of the combustion chamber. (DLC)

  20. Steam generators regulatory practices and issues in Spain

    SciTech Connect

    Mendoza, C.; Castelao, C.; Ruiz-Colino, J.; Figueras, J.M.

    1997-02-01

    This paper presents the actual status of Spanish Steam Generator tubes, actions developed by PWR plant owners and submitted to CSN, and regulatory activities related to tube degradation mechanisms analysis; NDT tube inspection techniques; tube, tubesheet and TSPs integrity studies; tube plugging/repair criteria; preventive and corrective measures including whole SGs replacement; tube leak measurement methods and other operational aspects.

  1. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    DOEpatents

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  2. Modeling a Helical-coil Steam Generator in RELAP5-3D for the Next Generation Nuclear Plant

    SciTech Connect

    Nathan V. Hoffer; Piyush Sabharwall; Nolan A. Anderson

    2011-01-01

    Options for the primary heat transport loop heat exchangers for the Next Generation Nuclear Plant are currently being evaluated. A helical-coil steam generator is one heat exchanger design under consideration. Safety is an integral part of the helical-coil steam generator evaluation. Transient analysis plays a key role in evaluation of the steam generators safety. Using RELAP5-3D to model the helical-coil steam generator, a loss of pressure in the primary side of the steam generator is simulated. This report details the development of the steam generator model, the loss of pressure transient, and the response of the steam generator primary and secondary systems to the loss of primary pressure. Back ground on High Temperature Gas-cooled reactors, steam generators, the Next Generation Nuclear Plant is provided to increase the readers understanding of the material presented.

  3. Liquid Fuel Production from Biomass via High Temperature Steam Electrolysis

    SciTech Connect

    Grant L. Hawkes; Michael G. McKellar

    2009-11-01

    A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Hydrogen from electrolysis allows a high utilization of the biomass carbon for syngas production. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-fed biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K. Parametric studies of system pressure, biomass moisture content and low temperature alkaline electrolysis are also presented.

  4. Downhole steam generator having a downhole oxidant compressor

    DOEpatents

    Fox, Ronald L.

    1983-01-01

    Apparatus and method for generation of steam in a borehole for penetration into an earth formation wherein a downhole oxidant compressor is used to compress relatively low pressure (atmospheric) oxidant, such as air, to a relatively high pressure prior to mixing with fuel for combustion. The multi-stage compressor receives motive power through a shaft driven by a gas turbine powered by the hot expanding combustion gases. The main flow of compressed oxidant passes through a velocity increasing nozzle formed by a reduced central section of the compressor housing. An oxidant bypass feedpipe leading to peripheral oxidant injection nozzles of the combustion chamber are also provided. The downhole compressor allows effective steam generation in deep wells without need for high pressure surface compressors. Feedback preheater means are provided for preheating fuel in a preheat chamber. Preheating of the water occurs in both a water feed line running from aboveground and in a countercurrent water flow channel surrounding the combustor assembly. The countercurrent water flow channels advantageously serve to cool the combustion chamber wall. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet for closing and sealing the combustion chamber from entry of reservoir fluids in the event of a flameout.

  5. Electric power generating plant having direct-coupled steam and compressed-air cycles

    DOEpatents

    Drost, M.K.

    1981-01-07

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  6. Electric power generating plant having direct coupled steam and compressed air cycles

    DOEpatents

    Drost, Monte K.

    1982-01-01

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  7. Heat recovery steam generator outlet temperature control system for a combined cycle power plant

    SciTech Connect

    Martens, A.; Myers, G.A.; McCarty, W.L.; Wescott, K.R.

    1986-04-01

    This patent describes a command cycle electrical power plant including: a steam turbine and at least one set comprising a gas turbine, an afterburner and a heat recovery steam generator having an attemperator for supplying from an outlet thereof to the steam turbine superheated steam under steam turbine operating conditions requiring predetermined superheated steam temperature, flow and pressure; with the gas turbine and steam turbine each generating megawatts in accordance with a plant load demand; master control means being provided for controlling the steam turbine and the heat recovery steam generator so as to establish the steam operating conditions; the combination of: first control means responsive to the gas inlet temperature of the heat recovery steam generator and to the plant load demand for controlling the firing of the afterburner; second control means responsive to the superheated steam predetermined temperature and to superheated steam temperature from the outlet for controlling the attemperator between a closed and an open position; the first and second control means being operated concurrently to maintain the superheated steam outlet temperature while controlling the load of the gas turbine independently of the steam turbine operating conditions.

  8. Investigation of thermal storage and steam generator issues

    SciTech Connect

    Not Available

    1993-08-01

    A review and evaluation of steam generator and thermal storage tank designs for commercial nitrate salt technology showed that the potential exists to procure both on a competitive basis from a number of qualified vendors. The report outlines the criteria for review and the results of the review, which was intended only to assess the feasibility of each design, not to make a comparison or select the best concept.

  9. Selection of materials for sodium fast reactor steam generators

    SciTech Connect

    Dubiez-Le Goff, S.; Garnier, S.; Gelineau, O.; Dalle, F.; Blat-Yrieix, M.; Augem, J. M.

    2012-07-01

    Sodium Fast Reactor (SFR) is considered in France as the most mature technology of the different Generation IV systems. In the short-term the designing work is focused on the identification of the potential tracks to demonstrate licensing capability, availability, in-service inspection capability and economical performance. In that frame materials selection for the major components, as the steam generator, is a particularly key point managed within a French Research and Development program launched by AREVA, CEA and EDF. The choice of the material for the steam generator is indeed complex because various aspects shall be considered like mechanical and thermal properties at high temperature, interaction with sodium on one side and water and steam on the other side, resistance to wastage, procurement, fabrication, weldability and ability for inspection and in-situ intervention. The following relevant options are evaluated: the modified 9Cr1Mo ferritic-martensitic grade and the Alloy 800 austenitic grade. The objective of this paper is to assess for both candidates their abilities to reach the current SFR needs regarding material design data, from AFCEN RCC-MRx Code in particular, compatibility with environments and manufacturability. (authors)

  10. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    High Pressure Steam Reforming of Bio-Derived Liquids S. Ahmed, S. Lee, D. Papadias, and R. Kumar November 6, 2007 Laurel, MD Research sponsored by the Hydrogen, Fuel Cells, and Infrastructure Technologies Program of DOE's Office of Energy Efficiency and Renewable Energy Rationale and objective Rationale „ Steam reforming of liquid fuels at high pressures can reduce hydrogen compression costs - Much less energy is needed to pressurize liquids (fuel and water) than compressing gases (reformate or

  11. Alternate tube plugging criteria for steam generator tubes

    SciTech Connect

    Cueto-Felgueroso, C.; Aparicio, C.B.

    1997-02-01

    The tubing of the Steam Generators constitutes more than half of the reactor coolant pressure boundary. Specific requirements governing the maintenance of steam generator tubes integrity are set in Plant Technical Specifications and in Section XI of the ASME Boiler and Pressure Vessel Code. The operating experience of Steam Generator tubes of PWR plants has shown the existence of some types of degradatory processes. Every one of these has an specific cause and affects one or more zones of the tubes. In the case of Spanish Power Plants, and depending on the particular Plant considered, they should be mentioned the Primary Water Stress Corrosion Cracking (PWSCC) at the roll transition zone (RTZ), the Outside Diameter Stress Corrosion Cracking (ODSCC) at the Tube Support Plate (TSP) intersections and the fretting with the Anti-Vibration Bars (AVBs) or with the Support Plates in the preheater zone. The In-Service Inspections by Eddy Currents constitutes the standard method for assuring the SG tubes integrity and they permit the monitoring of the defects during the service life of the plant. When the degradation reaches a determined limit, called the plugging limit, the SG tube must be either repaired or retired from service by plugging. Customarily, the plugging limit is related to the depth of the defect. Such depth is typically 40% of the wall thickness of the tube and is applicable to any type of defect in the tube. In its origin, that limit was established for tubes thinned by wastage, which was the predominant degradation in the seventies. The application of this criterion for axial crack-like defects, as, for instance, those due to PWSCC in the roll transition zone, has lead to an excessive and unnecessary number of tubes being plugged. This has lead to the development of defect specific plugging criteria. Examples of the application of such criteria are discussed in the article.

  12. Benchmark the Fuel Cost of Steam Generation - Steam Tip Sheet #15

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  13. Recent operating experiences with steam generators in Japanese NPPs

    SciTech Connect

    Yashima, Seiji

    1997-02-01

    In 1994, the Genkai-3 of Kyushu Electric Power Co., Inc. and the Ikata-3 of Shikoku Electric Power Co., Inc. started commercial operation, and now 22 PWR plants are being operated in Japan. Since the first PWR plant now 22 PWR plants are being operated in was started to operate, Japanese PWR plants have had an operating experience of approx. 280 reactor-years. During that period, many tube degradations have been experienced in steam generators (SGs). And, in 1991, the steam generator tube rupture (SGTR) occurred in the Mihama-2 of Kansai Electric Power Co., Inc. However, the occurrence of tube degradation of SGs has been decreased by the instructions of the MITI as regulatory authorities, efforts of Electric Utilities, and technical support from the SG manufacturers. Here the author describes the recent SGs in Japan about the following points. (1) Recent Operating Experiences (2) Lessons learned from Mihama-2 SGTR (3) SG replacement (4) Safety Regulations on SG (5) Research and development on SG.

  14. Development and Transient Analysis of a Helical-coil Steam Generator for High Temperature Reactors

    SciTech Connect

    Nathan V. Hoffer; Nolan A. Anderson; Piyush Sabharwall

    2011-08-01

    A high temperature gas-cooled reactor (HTGR) is under development by the Next Generation Nuclear Plant (NGNP) Project at the Idaho National Laboratory (INL). Its design emphasizes electrical power production which may potentially be coupled with process heat for hydrogen production and other industrial applications. NGNP is considering a helical-coil steam generator for the primary heat transport loop heat exchanger based on its increased heat transfer and compactness when compared to other steam generators. The safety and reliability of the helical-coil steam generator is currently under evaluation as part of the development of NGNP. Transients, such as loss of coolant accidents (LOCA), are of interest in evaluating the safety of steam generators. In this study, a complete steam generator inlet pipe break (double ended pipe break) LOCA was simulated by an exponential loss of primary side pressure. For this analysis, a model of the helical-coil steam generator was developed using RELAP5-3D, an INL inhouse systems analysis code. The steam generator model behaved normally during the transient simulating the complete steam generator inlet pipe break LOCA. Further analysis is required to comprehensively evaluate the safety and reliability of the helical-coil steam generator design in the NGNP setting.

  15. LIQUID BIO-FUEL PRODUCTION FROM NON-FOOD BIOMASS VIA HIGH TEMPERATURE STEAM ELECTROLYSIS

    SciTech Connect

    G. L. Hawkes; J. E. O'Brien; M. G. McKellar

    2011-11-01

    Bio-Syntrolysis is a hybrid energy process that enables production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), bio-syntrolysis has the potential to provide a significant alternative petroleum source that could reduce US dependence on imported oil. Combining hydrogen from HTSE with CO from an oxygen-blown biomass gasifier yields syngas to be used as a feedstock for synthesis of liquid transportation fuels via a Fischer-Tropsch process. Conversion of syngas to liquid hydrocarbon fuels, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-blown biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power

  16. Steam generator degradation: Current mitigation strategies for controlling corrosion

    SciTech Connect

    Millett, P.

    1997-02-01

    Steam Generator degradation has caused substantial losses of power generation, resulted in large repair and maintenance costs, and contributed to significant personnel radiation exposures in Pressurized Water Reactors (PWRs) operating throughout the world. EPRI has just published the revised Steam Generator Reference Book, which reviews all of the major forms of SG degradation. This paper discusses the types of SG degradation that have been experienced with emphasis on the mitigation strategies that have been developed and implemented in the field. SG degradation is presented from a world wide perspective as all countries operating PWRs have been effected to one degree or another. The paper is written from a US. perspective where the utility industry is currently undergoing tremendous change as a result of deregulation of the electricity marketplace. Competitive pressures are causing utilities to strive to reduce Operations and Maintenance (O&M) and capital costs. SG corrosion is a major contributor to the O&M costs of PWR plants, and therefore US utilities are evaluating and implementing the most cost effective solutions to their corrosion problems. Mitigation strategies developed over the past few years reflect a trend towards plant specific solutions to SG corrosion problems. Since SG degradation is in most cases an economic problem and not a safety problem, utilities can focus their mitigation strategies on their unique financial situation. Accordingly, the focus of R&D has shifted from the development of more expensive, prescriptive solutions (e.g. reduced impurity limits) to corrosion problems to providing the utilities with a number of cost effective mitigation options (e.g. molar ratio control, boric acid treatment).

  17. Computerized operating cost model for industrial steam generation

    SciTech Connect

    Powers, T.D.

    1983-02-01

    Pending EPA regulations, establishing revised emission levels for industrial boilers are perceived to have an effect on the relative costs of steam production technologies. To aid in the comparison of competitive boiler technologies, the Steam Cost Code was developed which provides levelized steam costs reflecting the effects of a number of key steam cost parameters. The Steam Cost Code is a user interactive FORTRAN program designed to operate on a VAX computer system. The program requires the user to input a number of variables describing the design characteristics, capital costs, and operating conditions for a specific boiler system. Part of the input to the Steam Cost Code is the capital cost of the steam production system. The capital cost is obtained from a program called INDCEPT, developed by Oak Ridge National Laboratory under Department of Energy, Morgantown Energy Technology Center sponsorship.

  18. Steam-generator chemical cleaning: demonstration test in a model boiler. Final report

    SciTech Connect

    Fink, G.C.; Helyer, M.H.; Key, G.L.; Scott, D.B.

    1983-06-01

    Steam Generators in pressurized-water-reactor (PWR) nuclear plants have experienced tubing degradation and support-structure damage by a variety of corrosion mechanisms related to the accumulation of secondary side corrosion products within low-flow steam-blanket areas. The Steam Generator Owners Group (SGOG) and the Electric Power Research Institute (EPRI) have sponsored a program to develop a process for the chemical removal of steam-generator corrosion-product accumulations. In this report, the contractor, Combustion Engineering, describes his participation in the program and provides an evaluation of the final process based on the results of a demonstration test conducted in a model boiler.

  19. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    SciTech Connect

    Woo, H.H.; Lu, S.C.

    1981-09-15

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design.

  20. Locating hot and cold-legs in a nuclear powered steam generation system

    DOEpatents

    Ekeroth, Douglas E.; Corletti, Michael M.

    1993-01-01

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet.

  1. Locating hot and cold-legs in a nuclear powered steam generation system

    DOEpatents

    Ekeroth, D.E.; Corletti, M.M.

    1993-11-16

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet. 2 figures.

  2. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOEpatents

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  3. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOEpatents

    McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  4. Laboratory study of corrosion of steam generator tubes: Preliminary results

    SciTech Connect

    Sala, B.; Organista, M.; Henry, K.; Erre, R.; Gelpi, A.; Cattant, F.; Dupin, M.

    1995-12-31

    The secondary side intergranular attack (IGA) and intergranular stress corrosion cracking (IGSCC) of steam generator tubes often occurs in crevices where impurities are concentrated, due to local elevated temperatures and restricted water flow. From the analysis of tubes pulled from plants, it is believed that alumino-silicates deposits and/or organic species may play a role in the development of IGA in near neutral environments. New observations suggest that similar environments and similar processes are operative inside the corroded grain boundaries. A former study using autoclave tests was mainly devoted to the formation of alumino-silicate deposits similar to those observed in plants. The present work pursued the study of local environments responsible for IGA/SC. It confirms former results on the catalytic decomposition of organic species into acetates and presents more details on the mechanism of formation of alumino-silicate deposits on alloy 600, particularly on the role of iron and, to a lesser extent, nickel cations. It was showed that, under the alumino-silicate deposits and in the presence of some organic species, a non-protective chromium rich layer may grow instead of the usual protective spinel oxide. The mechanism responsible for the formation of this layer is believed to involve interaction between iron and, to a lesser extent, nickel with silica and/or possible interaction between chromium and acetates. Preliminary capsule tests indicate that these conditions may induce the initiation of IGA.

  5. Electroslag Strip Cladding of Steam Generators With Alloy 690

    SciTech Connect

    Consonni, M.; Maggioni, F.; Brioschi, F.

    2006-07-01

    The present paper details the results of electroslag cladding and tube-to-tubesheet welding qualification tests conducted by Ansaldo-Camozzi ESC with Alloy 690 (Alloy 52 filler metal) on steel for nuclear power stations' steam generators shell, tubesheet and head; the possibility of submerged arc cladding on first layer was also considered. Test results, in terms of chemical analysis, mechanical properties and microstructure are reproducible and confidently applicable to production cladding and show that electroslag process can be used for Alloy 52 cladding with exceptionally stable and regular operation and high productivity. The application of submerged arc cladding process to the first layer leads to a higher base metal dilution, which should be avoided. Moreover, though the heat affected zone is deeper with electroslag cladding, in both cases no coarsened grain zone is found due to recrystallization effect of second cladding layer. Finally, the application of electroslag process to cladding of Alloy 52 with modified chemical composition, was proved to be highly beneficial as it strongly reduces hot cracking sensitivity, which is typical of submerged arc cladded Alloy 52, both during tube-to-tubesheet welding and first re-welding. (authors)

  6. The Streaming Potential Generated by Flow of Wet Steam in Capillary Tubes

    SciTech Connect

    Marsden, S.S. Jr.; Tyran, Craig K.

    1986-01-21

    For a constant pressure differential, the flow of wet steam generated electric potentials which increased with time and did not reach equilibrium values. These potentials were found to increase to values greater than 100 volts. The reason for this kind of potential build-up behavior was the presence of tiny flowing water slugs which were interspersed with electrically nonconductive steam vapor slugs. The measured electric potential for wet steam increased with pressure differential, but the relationship was not linear. The increase in potential with pressure drop was attributed both to an increase in fluid flow rate and changes in the wet steam quality.

  7. Steam generator materials performance in high temperature gas-cooled reactors

    SciTech Connect

    Chafey, J.E.; Roberts, D.I.

    1980-11-01

    This paper reviews the materials technology aspects of steam generators for HTGRs which feature a graphite-moderated, uranium-thorium, all-ceramic core and utilizes high-pressure helium as the primary coolant. The steam generators are exposed to gas-side temperatures approaching 760/sup 0/C and produce superheated steam at 538/sup 0/C and 16.5 MPa (2400 psi). The prototype Peach Bottom I 40-MW(e) HTGR was operated for 1349 EFPD over 7 years. Examination after decommissioning of the U-tube steam generators and other components showed the steam generators to be in very satisfactory condition. The 330-MW(e) Fort St. Vrain HTGR, now in the final stages of startup, has achieved 70% power and generated more than 1.5 x 10/sup 6/ MWh of electricity. The steam generators in this reactor are once-through units of helical configuration, requiring a number of new materials factors including creep-fatigue and water chemistry control. Current designs of larger HTGRs also feature steam generators of helical once-through design. Materials issues that are important in these designs include detailed consideration of time-dependent behavior of both base metals and welds, as required by current American Society of Mechanical Engineers (ASME) Code rules, evaluation of bimetallic weld behavior, evaluation of the properties of large forgings, etc.

  8. Code System for Calculating the Nonlinear Transient Behavior of a Natural Circulation U-Tube Steam Generator with Its Main Steam System.

    Energy Science and Technology Software Center

    2000-04-20

    Version 00 The code is based on a non-linear theoretical model describing the steady-state and transient behavior of a vertical natural-circulation U-tube steam generator together with its main steam system. The steam generator is considered to consist of a heat exchange section, a top plenum, a down-comer region and a main steam system (with a sequence of relief and/or safety valves, isolation, bypass, turbine-trip and turbine-control valves and a steam turbine). Possible perturbations from outsidemore » can be: inlet water temperature, inlet water mass flow and system pressure on the primary side, feedwater temperature, feed-water mass flow and outlet steam mass flow disturbed by actions of the different valves within the main steam system on the secondary side.« less

  9. Downhole steam generator having a downhole oxidant compressor

    DOEpatents

    Fox, R.L.

    1981-01-07

    Am improved apparatus is described for the downhole injection of steam into boreholes, for tertiary oil recovery. It includes an oxidant supply, a fuel supply, an igniter, a water supply, an oxidant compressor, and a combustor assembly. The apparatus is designed for efficiency, preheating of the water, and cooling of the combustion chamber walls. The steam outlet to the borehole is provided with pressure-responsive doors for closing the outlet in response to flameout. (DLC)

  10. Preliminary assessment of PWR Steam Generator modelling in RELAP5/MOD3. International Agreeement Report

    SciTech Connect

    Preece, R.J.; Putney, J.M.

    1993-07-01

    A preliminary assessment of Steam Generator (SG) modelling in the PWR thermal-hydraulic code RELAP5/MOD3 is presented. The study is based on calculations against a series of steady-state commissioning tests carried out on the Wolf Creek PWR over a range of load conditions. Data from the tests are used to assess the modelling of primary to secondary side heat transfer and, in particular, to examine the effect of reverting to the standard form of the Chen heat transfer correlation in place of the modified form applied in RELAP5/MOD2. Comparisons between the two versions of the code are also used to show how the new interphase drag model in RELAP5/MOD3 affects the calculation of SG liquid inventory and the void fraction profile in the riser.

  11. Report covering examination of parts from downhole steam generators. [Combustor head and sleeve parts

    SciTech Connect

    Pettit, F. S.; Meier, G. H.

    1983-08-01

    Combustor head and sleeve parts were examined by using optical and scanning electron metallography after use in oxygen/diesel and air/diesel downhole steam generators. The degradation of the different alloy components is described in terms of reactions with oxygen, sulfur and carbon in the presence of cyclic stresses, all generated by the combustion process. Recommendations are presented for component materials (alloys and coatings) to extend component lives in the downhole steam generators. 9 references, 22 figures, 3 tables.

  12. MHTGR steam generator on-line heat balance, instrumentation and function

    SciTech Connect

    Klapka, R.E.; Howard, W.W.; Etzel, K.T. ); Basol, M.; Karim, N.U. )

    1991-09-01

    Instrumentation is used to measure the Modular High Temperature Gas-Cooled Reactor (MHTGR) steam generator dissimilar metal weld temperature during start-up testing. Additional instrumentation is used to determine an on-line heat balance which is maintained during the 40 year module life. In the process of calibrating the on-line heat balance, the helium flow is adjusted to yield the optimum boiling level in the steam generator relative to the dissimilar metal weld. After calibration is complete the weld temperature measurement is non longer required. The reduced boiling level range results in less restrictive steam generator design constraints.

  13. Steam-generator chemical-cleaning Demonstration Test No. 3 in a pot boiler. [PWR

    SciTech Connect

    Fink, G.C.; Helyer, M.H.; Key, G.L.

    1983-04-01

    Steam generators in pressurized water reactor (PWR) plants have experienced tubing degradation and support structure damage by a variety of corrosion mechanisms related to the accumulation of secondary side corrosion products. The Steam Generator Owners Group (SGOG) and the Electric Power Research Institute (EPRI) have sponsored a program to develop a process for the chemical removal of steam generator corrosion product accumulations. In this report, the contractor describes the results of a pot boiler demonstration test of the SGOG/EPRI Mark III Chemical Cleaning process.

  14. Steam-generator chemical-cleaning process development. Final report. [PWR

    SciTech Connect

    Schneidmiller, D.; Stiteler, D.

    1983-04-01

    As a result of work sponsored by the Steam Generator Owners Group (SGOG) and managed by the Electric Power Research Institute (EPRI), a process for chemical removal of iron- and copper-bearing sludges and tube-to-support plate crevice corrosion product deposits from the secondary side of pressurized water reactor (PWR) steam generators has been developed. The process has undergone extensive pilot-scale testing and has shown to be effective for the removal of both synthetic and actual steam generator corrosion product deposits. This report documents the results of UNC Nuclear Industries' participation in the SGOG chemical cleaning development program.

  15. French Regulatory practice and experience feedback on steam generator tube integrity

    SciTech Connect

    Sandon, G.

    1997-02-01

    This paper summarizes the way the French Safety Authority applies regulatory rules and practices to the problem of steam generator tube cracking in French PWR reactors. There are 54 reactors providing 80% of French electrical consumption. The Safety Authority closely monitors the performance of tubes in steam generators, and requires application of a program which deals with problems prior to the actual development of leakage. The actual rules regarding such performance are flexible, responding to the overall performance of operating steam generators. In addition there is an inservice inspection service to examine tubes during shutdown, and to monitor steam generators for leakage during operation, with guidelines for when generators must be pulled off line.

  16. Susceptibility of steam generator tubes in secondary conditions: Effects of lead and sulphate

    SciTech Connect

    Gomez Briceno, D.; Garcia, M.S.; Castano, M.L.; Lancha, A.M.

    1997-02-01

    IGA/SCC on the secondary side of steam generators is increasing every year, and represents the cause of some steam generator replacements. Until recently, caustic and acidic environments have been accepted as causes of IGA/SCC, particulary in certain environments: in sludge pile on the tube sheet; at support crevices; in free span. Lead and sulfur have been identified as significant impurities. Present thoughts are that some IGA/SCC at support crevices may have occurred in nearly neutral or mildly alkaline environments. Here the authors present experimental work aimed at studying the influence of lead and sulfur on the behaviour of steam generator tube alloys in different water environments typical of steam generators. Most test results ran for at least 2000 hours, and involved visual and detailed surface analysis during and following the test procedures.

  17. Chemical-cleaning process evaluation: Westinghouse steam generators. Final report. [PWR

    SciTech Connect

    Cleary, W.F.; Gockley, G.B.

    1983-04-01

    The Steam Generator Owners Group (SGOG)/Electric Power Research Institute (EPRI) Steam Generator Secondary Side Chemical Cleaning Program, under develpment since 1978, has resulted in a generic process for the removal of accumulated corrosion products and tube deposits in the tube support plate crevices. The SGOG/EPRI Project S150-3 was established to obtain an evaluation of the generic process in regard to its applicability to Westinghouse steam generators. The results of the evaluation form the basis for recommendations for transferring the generic process to a plant specific application and identify chemical cleaning corrosion guidelines for the materials in Westinghouse Steam Generators. The results of the evaluation, recommendations for plant-specific applications and corrosion guidelines for chemical cleaning are presented in this report.

  18. Downhole steam generator using low-pressure fuel and air supply

    DOEpatents

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, an apparatus for downhole steam generation is designed in which water is not injected directly onto the flame in the combustor, the combustion process is isolated from the reservoir pressure, the fuel and oxidant are supplied to the combustor at relatively low pressures, and the hot exhaust gases is prevented from entering the earth formation but is used to preheat the fuel and oxidant and water. The combustion process is isolated from the steam generation process. (DLC)

  19. Studies of the steam generator degraded tubes behavior on BRUTUS test loop

    SciTech Connect

    Chedeau, C.; Rassineux, B.

    1997-04-01

    Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

  20. Evaluation of anticipatory signal to steam generator pressure control program for 700 MWe Indian pressurized heavy water reactor

    SciTech Connect

    Pahari, S.; Hajela, S.; Rammohan, H. P.; Malhotra, P. K.; Ghadge, S. G.

    2012-07-01

    700 MWe Indian Pressurized Heavy Water Reactor (IPHWR) is horizontal channel type reactor with partial boiling at channel outlet. Due to boiling, it has a large volume of vapor present in the primary loops. It has two primary loops connected with the help of pressurizer surge line. The pressurizer has a large capacity and is partly filled by liquid and partly by vapor. Large vapor volume improves compressibility of the system. During turbine trip or load rejection, pressure builds up in Steam Generator (SG). This leads to pressurization of Primary Heat Transport System (PHTS). To control pressurization of SG and PHTS, around 70% of the steam generated in SG is dumped into the condenser by opening Condenser Steam Dump Valves (CSDVs) and rest of the steam is released to the atmosphere by opening Atmospheric Steam Discharge Valves (ASDVs) immediately after sensing the event. This is accomplished by adding anticipatory signal to the output of SG pressure controller. Anticipatory signal is proportional to the thermal power of reactor and the proportionality constant is set so that SG pressure controller's output jacks up to ASDV opening range when operating at 100% FP. To simulate this behavior for 700 MWe IPHWR, Primary and secondary heat transport system is modeled. SG pressure control and other process control program have also been modeled to capture overall plant dynamics. Analysis has been carried out with 3-D neutron kinetics coupled thermal hydraulic computer code ATMIKA.T to evaluate the effect of the anticipatory signal on PHT pressure and over all plant dynamics during turbine trip in 700 MWe IPHWR. This paper brings out the results of the analysis with and without considering anticipatory signal in SG pressure control program during turbine trip. (authors)

  1. POWER GENERATION FROM LIQUID METAL NUCLEAR FUEL

    DOEpatents

    Dwyer, O.E.

    1958-12-23

    A nuclear reactor system is described wherein the reactor is the type using a liquid metal fuel, such as a dispersion of fissile material in bismuth. The reactor is designed ln the form of a closed loop having a core sectlon and heat exchanger sections. The liquid fuel is clrculated through the loop undergoing flssion in the core section to produce heat energy and transferrlng this heat energy to secondary fluids in the heat exchanger sections. The fission in the core may be produced by a separate neutron source or by a selfsustained chain reaction of the liquid fuel present in the core section. Additional auxiliary heat exchangers are used in the system to convert water into steam which drives a turbine.

  2. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    SciTech Connect

    Douglas Arrell

    2006-05-31

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  3. Analysis of potential for jet-impingement erosion from leaking steam generator tubes during severe accidents.

    SciTech Connect

    Majumdar, S.; Diercks, D. R.; Shack, W. J.; Energy Technology

    2002-05-01

    This report summarizes analytical evaluation of crack-opening areas and leak rates of superheated steam through flaws in steam generator tubes and erosion of neighboring tubes due to jet impingement of superheated steam with entrained particles from core debris created during severe accidents. An analytical model for calculating crack-opening area as a function of time and temperature was validated with tests on tubes with machined flaws. A three-dimensional computational fluid dynamics code was used to calculate the jet velocity impinging on neighboring tubes as a function of tube spacing and crack-opening area. Erosion tests were conducted in a high-temperature, high-velocity erosion rig at the University of Cincinnati, using micrometer-sized nickel particles mixed in with high-temperature gas from a burner. The erosion results, together with analytical models, were used to estimate the erosive effects of superheated steam with entrained aerosols from the core during severe accidents.

  4. Evaluation and field validation of Eddy-Current array probes for steam generator tube inspection

    SciTech Connect

    Dodd, C.V.; Pate, J.R.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generator Tubing program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification, and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC`s mobile NDE laboratory and staff. This report describes the design of specialized high-speed 16-coil eddy-current array probes. Both pancake and reflection coils are considered. Test results from inspections using the probes in working steam generators are given. Computer programs developed for probe calculations are also supplied.

  5. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    DOEpatents

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  6. Reactance simulation for the defects in steam generator tube with outside ferrite sludge

    SciTech Connect

    Ryu, Kwon-sang; Kima, Yong-il; Son, Derac; Park, Duck-gun; Jung, Jae-kap

    2009-04-01

    A magnetic sludge is partly produced around the tube sheet outside a steam generator due to stress and heat. The sludge with magnetite is one of the important factors affecting eddy current signals. It causes trouble for the safety of the steam generator tubes and is difficult to detect by conventional eddy current methods. A new type of probe is needed to detect the signals for the magnetic sludge. We designed a new U-type yoke which has two kinds of coils--a magnetizing coil and the other a detecting coil--and we simulated the signal induced by the ferromagnetic sludge in the Inconel 600 tube.

  7. Downhole steam generator with improved preheating/cooling features. [Patent application

    DOEpatents

    Donaldson, A.B.; Hoke, D.E.; Mulac, A.J.

    1980-10-10

    An apparatus is described for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  8. Transmit-receive eddy current probes for defect detection and sizing in steam generator tubes

    SciTech Connect

    Obrutsky, L.S.; Cecco, V.S.; Sullivan, S.P.

    1997-02-01

    Inspection of steam generator tubes in aging Nuclear Generating Stations is increasingly important. Defect detection and sizing, especially in defect prone areas such as the tubesheet, support plates and U-bend regions, are required to assess the fitness-for-service of the steam generators. Information about defect morphology is required to address operational integrity issues, i.e., risk of tube rupture, number of tubes at risk, consequential leakage. A major challenge continues to be the detection and sizing of circumferential cracks. Utilities around the world have experienced this type of tube failure. Conventional in-service inspection, performed with eddy current bobbin probes, is ineffectual in detecting circumferential cracks in tubing. It has been demonstrated in CANDU steam generators, with deformation, magnetite and copper deposits that multi-channel probes with transmit-receive eddy current coils are superior to those using surface impedance coils. Transmit-receive probes have strong directional properties, permitting probe optimization according to crack orientation. They are less sensitive to lift-off noise and magnetite deposits and possess good discrimination to internal defects. A single pass C3 array transmit-receive probe developed by AECL can detect and size circumferential stress corrosion cracks as shallow as 40% through-wall. Since its first trial in 1992, it has been used routinely for steam generator in-service inspection of four CANDU plants, preventing unscheduled shutdowns due to leaking steam generator tubes. More recently, a need has surfaced for simultaneous detection of both circumferential and axial cracks. The C5 probe was designed to address this concern. It combines transmit-receive array probe technology for equal sensitivity to axial and circumferential cracks with a bobbin probe for historical reference. This paper will discuss the operating principles of transmit-receive probes, along with inspection results.

  9. Development and field validation of advanced array probes for steam generator inspection

    SciTech Connect

    Dodd, C.V.; Pate, J.R.

    1995-04-01

    The aging of the steam generators at the nation`s nuclear power plants has led to the appearance of new forms of degradation in steam generator tubes and an increase in the frequency of forced outages due to major tube leak events. The eddy-current techniques currently being used for the inspection of steam generator tubing are no longer adequate to ensure that flaws will be detected before they lead to a shutdown of the plant. To meet the need for a fast and reliable method of inspection, ORNL has designed a 16-coil eddy-current array probe which combines an inspection speed similar to that of the bobbin coil with a sensitivity to cracks of any orientation similar to the rotating pancake coil. In addition, neural network and least square methods have been developed for the automatic analysis of the data acquired with the new probes. The probes and analysis software have been tested at two working steam generators where we have found an increase in the signal-to-noise ratio of a factor of five an increase in the inspection speed of a factor of 75 over the rotating pancake coil which maintaining similar detection and characterization capabilities.

  10. Current forgings and their properties for steam generator of nuclear plant

    SciTech Connect

    Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo

    1997-12-31

    Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one.

  11. Steam Technical Brief: Steam Pressure Reduction: Opportunities and Issues

    SciTech Connect

    2010-06-25

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  12. Corrosion test qualification for in situ stress relief of recirculating steam generators' U-bends

    SciTech Connect

    Monter, J.V.; Miglin, B.P.; Lauer, J.A.

    1989-02-01

    Highly stressed alloy 600 is susceptible to intergranular stress corrosion cracking (IGSCC) in high-purity water at nuclear steam generator (NSG) operating temperatures. Two regions in recirculating steam generators (RSG) are particularly prone to primary-side-initiated SCC: tube expansion transitions of the tube in the tubesheet and tight radii tube bends. One remedial measure to improve IGSCC in these regions is to heat the tubes and thus relieve the residual stresses that contribute significantly to the cracking problem. This article describes a corrosion test program using the accelerated SCC environments of sodium tetrathionate and sodium hydroxide to qualify an in situ stress-relief process for the most SCC-susceptible U-bends in an RSG.

  13. Chemical-Cleaning Demonstration Test No. 2 in a mock-up steam generator. [PWR

    SciTech Connect

    Jevec, J.M.; Leedy, W.S.

    1983-04-01

    This report describes the results of the mockup demonstration test of the first modified baseline process under Contract S-127, Chemical Cleaning of Nuclear Steam Generators. The objective of this program is to determine the feasibility of cleaning the secondary side of nuclear steam generators with state-of-the-art chemical cleaning technology. The first step was to benchmark a baseline process. This process was then modified to attempt to eliminate the causes of unacceptable cleaning performance. The modified baseline process consists of an EDTA/H/sub 2/O/sub 2/-based copper solvent and a near-neutral, EDTA/N/sub 2/H/sub 4/-based magnetite and crevice solvent. This report also presents the results of three inhibitor evaluation mockup runs used in the evaluation of the modified baseline process.

  14. Initial operating results of coal-fired steam generators converted to 100% refuse-derived fuel

    SciTech Connect

    Barsin, J.A. ); Graika, P.K. ); Gonyeau, J.A. ); Bloomer, T.M. )

    1988-01-01

    The conversion of Northern States Power Company's (NSP) Red Wing and Wilmarth steam generators to fire refuse-derived fuel (RDF) is discussed. The use of the existing plant with the necessary modifications to the boilers has allowed NSP to effectively incinerate the fuel as required by Washington and Ramsey Counties. This paper covers the six-month start-up of Red Wing No. 1, commencing in May 1987, and the operating results since the plant went commercial in July 1987.

  15. Spanish approach to research and development applied to steam generator tubes structural integrity and life management

    SciTech Connect

    Lozano, J.; Bollini, G.J.

    1997-02-01

    The operating experience acquired from certain Spanish Nuclear Power Plant steam generators shows that the tubes, which constitute the second barrier to release of fission products, are susceptible to mechanical damage and corrosion as a result of a variety of mechanisms, among them wastage, pitting, intergranular attack (IGA), stress-corrosion cracking (SCC), fatigue-induced cracking, fretting, erosion/corrosion, support plate denting, etc. These problems, which are common in many plants throughout the world, have required numerous investments by the plants (water treatment plants, replacement of secondary side materials such as condensers and heaters, etc.), have meant costs (operation, inspection and maintenance) and have led to the unavailability of the affected units. In identifying and implementing all these preventive and corrective measures, the Spanish utilities have moved through three successive stages: in the initial stage, the main source of information and of proposals for solutions was the Plant Vendor, whose participation in this respect was based on his own Research and Development programs; subsequently, the Spanish utilities participated jointly in the EPRI Steam Generator Owners Group, collaborating in financing; finally, the Spanish utilities set up their own Steam Generator Research and Development program, while maintaining relations with EPRI programs and those of other countries through information interchange.

  16. Proceedings: 1983 Workshop on Secondary-Side Stress Corrosion Cracking and Intergranular Corrosion of PWR Steam Generator Tubing

    SciTech Connect

    1986-03-01

    Participants in this international workshop discussed research investigating mechanisms and propagation rates of intergranular corrosion in PWR steam generators. Laboratory test results, which have been consistent with power plant experience, permitted preliminary definition of corrosion rates in alloy 600 tubing.

  17. Assessment of the leak tightness integrity of the steam generator tubes affected by ODSCC at the tube support plates

    SciTech Connect

    Cuvelliez, Ch.; Roussel, G.

    1997-02-01

    An EPRI report gives a method for predicting a conservative value of the total primary-to-secondary leak rate which may occur during, a postulated steam generator depressurization accident such as a Main Steam Line Break (MSLB) in a steam generator with axial through-wall ODSCC at the TSP intersections. The Belgian utility defined an alternative method deviating somewhat from the EPRI method. When reviewing this proposed method, the Belgian safety authorities performed some calculations to investigate its conservatism. This led them to recommend some modifications to the EPRI method which should reduce its undue conservatism while maintaining the objective of conservatism in the offsite dose calculations.

  18. Method and apparatus for steam mixing a nuclear fueled electricity generation system

    DOEpatents

    Tsiklauri, Georgi V.; Durst, Bruce M.

    1996-01-01

    A method and apparatus for improving the efficiency and performance of a nuclear electrical generation system that comprises the addition of steam handling equipment to an existing plant that results in a surprising increase in plant performance. More particularly, a gas turbine electrical generation system with heat recovery boiler is installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  19. In-situ stress relief of expanded Alloy 600 steam generator tubing

    SciTech Connect

    Woodward, J.; van Rooyen, D.; McIlree, A.R.

    1984-01-01

    Stress corrosion cracking is the most common cause of defects in steam generator tubing. Methods of averting tubing damage are constantly under review. This paper concentrates on the problem of intergranular stress corrosion cracking, initiated on the primary side, in the expansion transition region of roller expanded Alloy 600 tubing. In general it is believed that residual stresses, arising from the expansion process, are the cause of the problem. The work reported here discusses the identification and implementation of an optimal, in-situ stress relief treatment.

  20. CHARACTERIZATION OF ELEVATED TEMPERATURE PROPERTIES OF HEAT EXCHANGER AND STEAM GENERATOR ALLOYS

    SciTech Connect

    J.K. Wright; L.J. Carroll; C.J. Cabet; T. Lillo; J.K. Benz; J.A. Simpson; A. Chapman; R.N. Wright

    2012-10-01

    The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800 C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950 C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600 C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. High temperature tensile testing of Alloy 617 has been conducted over a range of temperatures. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. Creep, fatigue, and creep-fatigue properties of Alloy 617 have been measured as well, with the goal of determining the influence of the temperature, strain rate and atmosphere on the creep fatigue life of Alloy 617. Elevated temperature properties and implications for codification of the alloys will be described.

  1. Multiloop integral system test (MIST): Test Group 34, Steam generator tube rupture

    SciTech Connect

    Gloudemans, J.R. . Nuclear Power Div.)

    1989-07-01

    The multiloop integral system test (MIST) is part of a multiphase program started in 1983 to address small-break loss-of-coolant accidents (SBLOCAs) specific to Babcock and Wilcox designed plants. MIST is sponsored by the US Nuclear Regulatory Commission, the Babcock Wilcox Owners Group, the Electric Power Research Institute, and Babcock and Wilcox. The unique features of the Babcock and Wilcox design, specifically the hot leg U-bends and steam generators, prevented the use of existing integral system data or existing integral facilities to address the thermal-hydraulic SBLOCA questions. MIST and two other supporting facilities were specifically designed and constructed for this program, and an existing facility--the Once Through Integral System (OTIS)--was also used. Data from MIST and the other facilities will be used to benchmark the adequacy of system codes, such as RELAP5 and TRAC, for predicting abnormal plant transients. The MIST program is reported in 11 volumes. The program is summarized in Volume 1; Volumes 2 through 8 describes groups of tests by test type; Volume 9 presents inter-group comparisons; Volume 10 provides comparisons between the calculations of RELAP5/MOD2 and MIST observations, and Volume 11 presents the later Phase 4 tests. This Volume 6 pertains to Test Group 34, Steam Generator Tube Rupture. The specifications, conduct, observations, and results of these tests are described. 6 refs., 189 figs., 16 tabs.

  2. MELCOR Analysis of Steam Generator Tube Creep Rupture in Station Blackout Severe Accident

    SciTech Connect

    Liao, Y.; Vierow, K. [Purdue University (United States)

    2005-12-15

    A pressurized water reactor steam generator tube rupture (SGTR) is of concern because it represents a bypass of the containment for radioactive materials to the environment. In a station blackout accident, tube integrity could be threatened by creep rupture, particularly if cracks are present in the tube walls. Methods are developed herein to improve assessment capabilities for SGTR by using the severe-accident code MELCOR. Best-estimate assumptions based on recent research and computational fluid dynamics calculations are applied in the MELCOR analysis to simulate two-dimensional natural circulation and to determine the relative creep-rupture timing in the reactor coolant pressure boundary components. A new method is developed to estimate the steam generator (SG) hottest tube wall temperature and the tube critical crack size for the SG tubes to fail first. The critical crack size for SG tubes to fail first is estimated to be 20% of the wall thickness larger than by a previous analysis. Sensitivity studies show that the failure sequence would change if some assumptions are modified. In particular, the uncertainty in the countercurrent flow limit model could reverse the failure sequence of the SG tubes and surge line.

  3. Economizer recirculation for low-load stability in heat recovery steam generator

    SciTech Connect

    Cuscino, R.T.; Shade, R.L. Jr.

    1986-04-15

    An economizer system is described for heating feedwater in a heat recovery steam generator which consists of: at least first and second economizer tube planes; each of the economizer tube planes including a plurality of generally parallel tubes; the tubes being generally vertically disposed; each of the economizer tube planes including a top header and a bottom header; all of the plurality of tubes in each economizer tube plane being connected in parallel to their top and bottom headers whereby parallel feedwater flow through the plurality of tubes between the top and bottom headers is enabled; one of the top and bottom headers being an inlet header; a second of the top and bottom headers being an outlet header; a boiler feed pump; the boiler feed pump being effective for applying a flow of feedwater to the inlet header; means for serially interconnecting the economizer tube planes; the means for serially interconnecting including means for flowing the feedwater upward and downward in tubes of alternating ones of the economizer tube planes between the inlet header and the outlet header; means for conveying heated feedwater from the outlet header to a using process; means for recirculating at least a portion of the heated feedwater from the outlet header to an inlet of the boiler feed pump; and the means for recirculating including means for relating the portion to a steam load in the using process whereby an increased flow is produced through all of the economizer tube planes at values of the steam load below a predetermined value and a condition permitting initiation of reverse flow in any of the tubes is substantially reduced.

  4. Control Scheme Modifications Increase Efficiency of Steam Generation System at Exxon Mobil Gas Plant

    SciTech Connect

    2002-01-01

    This case study highlights control scheme modifications made to the steam system at ExxonMobil's Mary Ann Gas Plant in Mobile, Alabama, which improved steam flow efficiency and reduced energy costs.

  5. A Review of Some Degradation Mechanisms in CANDU Steam Generator Tubing

    SciTech Connect

    Ogundele, G.; Clark, M.; Goszczynski, G.; Lloyd, A.; Pagan, S.; Sedman, K.; King, P.

    2006-07-01

    The first CANDU (Canadian Deuterium Uranium) pressurized heavy water reactor (PHWR) went into operation in July 1971. Today, there are several units in operation at the Pickering, Bruce, and Darlington sites in Ontario, Canada. The steam generator tubing materials were manufactured from Monel 400, Inconel 600, and Incoloy 800 for the Pickering, Bruce, and Darlington respectively and are subjected to different operating conditions. This paper presents a review of some of the various types of degradation mechanisms that have been observed on these tubing materials over the operating period of the respective plants. The results presented are based on the metallurgical examination of removed tubes. The mechanisms that have been observed include pitting, stress corrosion cracking, intergranular attack, fretting, and erosion corrosion. The nature of the flaws and causative factors (if known) are discussed. (authors)

  6. Recovery of tritium dissolved in sodium at the steam generator of fast breeder reactor

    SciTech Connect

    Oya, Y.; Oda, T.; Tanaka, S.; Okuno, K.

    2008-07-15

    The tritium recovery technique in steam generators for fast breeder reactors using the double pipe concept was proposed. The experimental system for developing an effective tritium recovery technique was developed and tritium recovery experiments using Ar gas or Ar gas with 10-10000 ppm oxygen gas were performed using D{sub 2} gas instead of tritium gas. It was found that deuterium permeation through two membranes decreased by installing the double pipe concept with Ar gas. By introducing Ar gas with 10000 ppm oxygen gas, the concentration of deuterium permeation through two membranes decreased by more than 1/200, compared with the one pipe concept, indicating that most of the deuterium was scavenged by Ar gas or reacted with oxygen to form a hydroxide. However, most of the hydroxide was trapped at the surface of the membranes because of the short duration of the experiment. (authors)

  7. CCFL in hot legs and steam generators and its prediction with the CATHARE code

    SciTech Connect

    Geffraye, G.; Bazin, P.; Pichon, P.

    1995-09-01

    This paper presents a study about the Counter-Current Flow Limitation (CCFL) prediction in hot legs and steam generators (SG) in both system test facilities and pressurized water reactors. Experimental data are analyzed, particularly the recent MHYRESA test data. Geometrical and scale effects on the flooding behavior are shown. The CATHARE code modelling problems concerning the CCFL prediction are discussed. A method which gives the user the possibility of controlling the flooding limit at a given location is developed. In order to minimize the user effect, a methodology is proposed to the user in case of a calculation with a counter-current flow between the upper plenum and the SF U-tubes. The following questions have to be made clear for the user: when to use the CATHARE CCFL option, which correlation to use, and where to locate the flooding limit.

  8. Assessment of PWR Steam Generator modelling in RELAP5/MOD2. International Agreement Report

    SciTech Connect

    Putney, J.M.; Preece, R.J.

    1993-06-01

    An assessment of Steam Generator (SG) modelling in the PWR thermal-hydraulic code RELAP5/MOD2 is presented. The assessment is based on a review of code assessment calculations performed in the UK and elsewhere, detailed calculations against a series of commissioning tests carried out on the Wolf Creek PWR and analytical investigations of the phenomena involved in normal and abnormal SG operation. A number of modelling deficiencies are identified and their implications for PWR safety analysis are discussed -- including methods for compensating for the deficiencies through changes to the input deck. Consideration is also given as to whether the deficiencies will still be present in the successor code RELAP5/MOD3.

  9. Primary water stress corrosion crack growth rates in Alloy 600 steam generator tubing

    SciTech Connect

    Lott, R.G.; Jacko, R.J.; Gold, R.E.

    1992-12-31

    Direct measurements of SCC crack growth rates have been used to determine the effects of changes in PWR primary water chemistry on the stress corrosion cracking behavior of Alloy 600 steam generator tubing. Reversing current DC potential measurement techniques have been adapted for use on thin walled tubing containing through-wall circumferential cracks. These techniques have been used to monitor crack rates in Alloy 600 tubing exposed to typical PWR primary water chemistries at 330{degrees}C. Crack growth rate studies, conducted under well defined stress intensity conditions, provide a sensitivity in the assessment of stress corrosion cracking susceptibility that is not possible using more traditional techniques. Preliminary studies have been conducted to determine the effects of B and Li concentrations on the stress corrosion crack growth rate of Alloy 600 tubing.

  10. Observations and insights into Pb-assisted stress corrosion cracking of alloy 600 steam generator tubes

    SciTech Connect

    Thomas, L.; Bruemmer, Stephen M.

    2005-08-15

    Pb-assisted stress-corrosion cracking (PbSCC) of Alloy 600 steam-generator tubing in high-temperature-water service and laboratory tests were studied by analytical transmission electron microscopy of cross-sectioned samples. Examinations of pulled tubes from many pressurized water reactors revealed lead in cracks from 11 of 17 samples. Comparisons of the degraded intergranular structures with ones produced in simple laboratory tests with PbO in near-neutral AVT water showed that the PbSCC characteristics in service tubing could be reproduced without complex chemistries and heat-flow conditions that can occur during plant operation. Observations of intergranular and transgranular cracks promoted by Pb in the test samples also provided new insights into the mechanisms of PbSCC in mill-annealed and thermally treated Alloy 600.

  11. Sodium-water reaction testing in support of LMFBR steam generator development

    SciTech Connect

    Neely, H.H.; Tessier, M.J.

    1981-10-01

    This paper briefly describes the Large Leak Test Rig after its conversion for the second series program to test internals typical of the Clinch River Breeder Reactor steam generator. The test article instrumentation provided and the data gathered are described. An explanation of the phenomena observed is discussed. The Series II tests are dedicated to investigating intermediate-to-large sodium-water reaction (SWR) and nonreactive events (nitrogen-sodium). The first two tests were double-ended guillotine (DEG) nonreactive tests utilizing single and double rupture disks for sodium containment to investigate pure hydraulic effects. The third test was locatd in about the same location as the other two and was a SWR DEG test. 9 refs.

  12. Performance demonstration tests for eddy current inspection of steam generator tubing

    SciTech Connect

    Kurtz, R.J.; Heasler, P.G.; Anderson, C.M.

    1996-05-01

    This report describes the methodology and results for development of performance demonstration tests for eddy current (ET) inspection of steam generator tubes. Statistical test design principles were used to develop the performance demonstration tests. Thresholds on ET system inspection performance were selected to ensure that field inspection systems would have a high probability of detecting and and correctly sizing tube degradation. The technical basis for the ET system performance thresholds is presented in detail. Statistical test design calculations for probability of detection and flaw sizing tests are described. A recommended performance demonstration test based on the design calculations is presented. A computer program for grading the probability of detection portion of the performance demonstration test is given.

  13. GENERATION, TRANSPORT AND DEPOSITION OF TUNGSTEN-OXIDE AEROSOLS AT 1000 C IN FLOWING AIR-STEAM MIXTURES.

    SciTech Connect

    GREENE,G.A.; FINFROCK,C.C.

    2001-10-01

    -micron filter assemblies. There was no aerosol generation for the case of all air, so the plateout, condensate and smoke were all zero. For the case of all steam, there was very little plateout in the superheated regions (several percent) and the rest of the aerosol was collected in the condensate from the condenser. There was no smoke discharge into the filters. For the experiments with intermediate air-steam fractions, there was some aerosol plateout, considerable aerosol in the condensate and aerosol smoke discharged from the condenser with the escaping air.

  14. Stress relief treatment of Alloy 600 steam generator tubing. Final report

    SciTech Connect

    van Rooyen, D.; Cragnolino, C.

    1994-01-01

    The intergranular stress corrosion cracking (IGSCC) of Alloy 600 tubing in the primary side of operating steam generators is the subject of this investigation. The objective of the program was to examine the feasibility of heat treatment to alleviate the IGSCC problem. In addition to this, tests were also performed to examine the IGSCC susceptibility of nuclear grade Alloy 600 tubing obtained from various sources. Examination of temperature-time combinations that may hold potential for improved IGSCC resistance of the transition regions of tubes expanded into tube sheet holes was done. The combinations fall in two categories. One is of short duration and relatively high temperature, where induction is the best method of heating because the treatment only lasts from some tens of seconds to a few minutes. The other is carried out in a lower temperature range and lasts for several hours. This latter combination of temperatures and times is considered for the so-called global heat treatment of entire tube sheet. To assess the effect of these treatments, reverse U-bend testing in high purity deaerated water containing an overpressure of hydrogen was employed and several heats of Alloy 600 were compared in tests at 365{degrees}C, which is well above actual operating temperatures of steam generators, but provides an accelerated test procedure. Results of furnace heating in the range of 550-610{degrees}C indicated improvement in IGSCC resistance, with best performance after a heat treatment at 610{degrees}C for nine hours. In addition to stress relief, carbide precipitation can also occur, and their relative contributions to the improvement is discussed.

  15. Field test of two high-pressure direct-contact downhole steam generators. Volume II. Oxygen/diesel system

    SciTech Connect

    Moreno, J.B.

    1983-07-01

    A field test of an oxygen/diesel fuel, direct contact steam generator has been completed. The field test, which was a part of Project DEEP STEAM and was sponsored by the US Department of Energy, involved the thermal stimulation of a well pattern in the Tar Zone of the Wilmington Oil Field. The activity was carried out in cooperation with the City of Long Beach and the Long Beach Oil Development Company. The steam generator was operated at ground level, with the steam and combustion products delivered to the reservoir through 2022 feet of calcium-silicate insulated tubing. The objectives of the test included demonstrations of safety, operational ease, reliability and lifetime; investigations of reservoir response, environmental impact, and economics; and comparison of those points with a second generator that used air rather than oxygen. The test was extensively instrumented to provide the required data. Excluding interruptions not attributable to the oxygen/diesel system, steam was injected 78% of the time. System lifetime was limited by the combustor, which required some parts replacement every 2 to 3 weeks. For the conditions of this particular test, the use of trucked-in LOX resulted in liess expense than did the production of the equivalent amount of high pressure air using on site compressors. No statistically significant production change in the eight-acre oxygen system well pattern occurred during the test, nor were any adverse effects on the reservoir character detected. Gas analyses during the field test showed very low levels of SOX (less than or equal to 1 ppM) in the generator gaseous effluent. The SOX and NOX data did not permit any conclusion to be drawn regarding reservoir scrubbing. Appreciable levels of CO (less than or equal to 5%) were measured at the generator, and in this case produced-gas analyses showed evidence of significant gas scrubbing. 64 figures, 10 tables.

  16. Steam Generator Component Model in a Combined Cycle of Power Conversion Unit for Very High Temperature Gas-Cooled Reactor

    SciTech Connect

    Oh, Chang H; Han, James; Barner, Robert; Sherman, Steven R

    2007-06-01

    The Department of Energy and the Idaho National Laboratory are developing a Next Generation Nuclear Plant (NGNP), Very High Temperature Gas-Cooled Reactor (VHTR) to serve as a demonstration of state-of-the-art nuclear technology. The purpose of the demonstration is two fold 1) efficient low cost energy generation and 2) hydrogen production. Although a next generation plant could be developed as a single-purpose facility, early designs are expected to be dual-purpose. While hydrogen production and advanced energy cycles are still in its early stages of development, research towards coupling a high temperature reactor, electrical generation and hydrogen production is under way. A combined cycle is considered as one of the power conversion units to be coupled to the very high-temperature gas-cooled reactor (VHTR). The combined cycle configuration consists of a Brayton top cycle coupled to a Rankine bottoming cycle by means of a steam generator. A detailed sizing and pressure drop model of a steam generator is not available in the HYSYS processes code. Therefore a four region model was developed for implementation into HYSYS. The focus of this study was the validation of a HYSYS steam generator model of two phase flow correlations. The correlations calculated the size and heat exchange of the steam generator. To assess the model, those calculations were input into a RELAP5 model and its results were compared with HYSYS results. The comparison showed many differences in parameters such as the heat transfer coefficients and revealed the different methods used by the codes. Despite differences in approach, the overall results of heat transfer were in good agreement.

  17. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    SciTech Connect

    Not Available

    2005-11-01

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  18. Next Generation Nuclear Plant Steam Generator and Intermediate Heat Exchanger Materials Research and Development Plan

    SciTech Connect

    J. K. Wright

    2010-09-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium-cooled, prismatic or pebble-bed reactor and use low-enriched uranium, Tri-Isotopic (TRISO)-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Today’s high-temperature alloys and associated ASME Codes for reactor applications are approved up to 760°C. However, some primary system components, such as the Intermediate Heat Exchanger (IHX) for the NGNP will require use of materials that can withstand higher temperatures. The thermal, environmental, and service life conditions of the NGNP will make selection and qualification of some high-temperature materials a significant challenge. Examples include materials for the core barrel and core internals, such as the control rod sleeves. The requirements of the materials for the IHX are among the most demanding. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. A number of solid solution strengthened nickel based alloys have been considered for

  19. Field test of two high-pressure, direct-contact downhole steam generators. Volume I. Air/diesel system

    SciTech Connect

    Marshall, B.W.

    1983-05-01

    As a part of the Project DEEP STEAM to develop technology to more efficiently utilize steam for the recovery of heavy oil from deep reservoirs, a field test of a downhole steam generator (DSG) was performed. The DSG burned No. 2 diesel fuel in air and was a direct-contact, high pressure device which mixed the steam with the combustion products and injected the resulting mixture directly into the oil reservoir. The objectives of the test program included demonstration of long-term operation of a DSG, development of operational methods, assessment of the effects of the steam/combustion gases on the reservoir and comparison of this air/diesel DSG with an adjacent oxygen/diesel direct contact generator. Downhole operation of the air/diesel DSG was started in June 1981 and was terminated in late February 1982. During this period two units were placed downhole with the first operating for about 20 days. It was removed, the support systems were slightly modified, and the second one was operated for 106 days. During this latter interval the generator operated for 70% of the time with surface air compressor problems the primary source of the down time. Thermal contact, as evidenced by a temperature increase in the production well casing gases, and an oil production increase were measured in one of the four wells in the air/diesel pattern. Reservoir scrubbing of carbon monoxide was observed, but no conclusive data on scrubbing of SO/sub x/ and NO/sub x/ were obtained. Corrosion of the DSG combustor walls and some other parts of the downhole package were noted. Metallurgical studies have been completed and recommendations made for other materials that are expected to better withstand the downhole combustion environment. 39 figures, 8 tables.

  20. Use of Liquid Electrodes for Magnetohydrodynamic Power Generation

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Applications | Princeton Plasma Physics Lab Use of Liquid Electrodes for Magnetohydrodynamic Power Generation Applications The use of liquid electrodes in magnetohydrodynamic (MHD) power generation applications is proposed as a means of extending the lifetime of the electrodes in these systems. Previous studies utilized various metals, metal alloys and ceramic materials as electrodes but all suffered from erosion processes in the harsh gas stream used in MHD power generation. This invention

  1. Status of the steam generator tube circumferential ODSCC degradation experienced at the Doel 4 plant

    SciTech Connect

    Roussel, G.

    1997-02-01

    Since the 1991 outage, the Doel Unit 4 nuclear power plant is known to be affected by circumferential outside diameter intergranular stress corrosion cracking at the hot leg tube expansion transition. Extensive non destructive examination inspections have shown the number of tubes affected by this problem as well as the size of the cracks to have been increasing for the three cycles up to 1993. As a result of the high percentage of tubes found non acceptable for continued service after the 1993 in-service inspection, about 1,700 mechanical sleeves were installed in the steam generators. During the 1994 outage, all the tubes sleeved during the 1993 outage were considered as potentially cracked to some extent at the upper hydraulic transition and were therefore not acceptable for continued service. They were subsequently repaired by laser welding. Furthermore all the tubes not sleeved during the 1993 outage were considered as not acceptable for continued service and were repaired by installing laser welded sleeves. During the 1995 outage, some unexpected degradation phenomena were evidenced in the sleeved tubes. This paper summarizes the status of the circumferential ODSCC experienced in the SG tubes of the Doel 4 plant as well as the other connected degradation phenomena.

  2. Control of alkaline stress corrosion cracking in pressurized-water reactor steam generator tubing

    SciTech Connect

    Hwang, I.S. . Dept. of Nuclear Engineering); Park, I.G. . Div. of Materials Science and Engineering)

    1999-06-01

    Outer-diameter stress corrosion cracking (ODSCC) of alloy 600 (UNS N06600) tubings in steam generators of the Kori-1 pressurized-water reactor (PWR) caused an unscheduled outage in 1994. Failure analysis and remedy development studies were undertaken to avoid a recurrence. Destructive examination of a removed tube indicated axial intergranular cracks developed at the top of sludge caused by a boiling crevice geometry. A high ODSCC propagation rate was attributed to high local pH and increased corrosion potential resulting from oxidized copper presumably formed during the maintenance outage and plant heatup. Remedial measures included: (1) crevice neutralization by crevice flushing with boric acid (H[sub 3]BO[sub 3]) and molar ratio control using ammonium chloride (NH[sub 4]Cl), (2) corrosion potential reduction by hydrazine (H[sub 2]NNH[sub 2]) soaking and suppression of oxygen below 20 ppb to avoid copper oxide formation, (3) titanium dioxide (TiO[sub 2]) inhibitor soaking, and (4) temperature reduction of 5 C. Since application of the remedy program, no significant ODSCC has been observed, which clearly demonstrates the benefit of departing from an oxidizing alkaline environment. In addition, the TiO[sub 2] inhibitor appeared to have a positive effect, warranting further examination.

  3. Continuous-wave radar to detect defects within heat exchangers and steam generator tubes.

    SciTech Connect

    Nassersharif, Bahram (New Mexico State University, Las Cruces, NM); Caffey, Thurlow Washburn Howell; Jedlicka, Russell P.; Garcia, Gabe V. (New Mexico State University, Las Cruces, NM); Rochau, Gary Eugene

    2003-01-01

    A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The experimental program resulted in a completed product development schedule and the design of an experimental apparatus for studying handling of the probe and data acquisition. These tests were completed as far as the prototypical probe performance allowed. The prototype probe design did not have sufficient sensitivity to detect a defect signal using the defined radar technique and did not allow successful completion of all of the project milestones. The best results from the prototype probe could not detect a tube defect using the radar principle. Though a more precision probe may be possible, the cost of design and construction was beyond the scope of the project. This report describes the probe development and the status of the design at the termination of the project.

  4. Neutron measurements of the fuel remaining in the TMI II once-through steam generators (OTSG'S)

    SciTech Connect

    Geelhood, B.D.; Abel, K.H.

    1989-02-01

    Polypropylene tubes containing a string of 18 copper rods were inserted into the lower head region and each J-leg of the two once-through steam generators (OTSG) of the unit two reactor at Three Mile Island. The object was to measure the neutron flux present in those regions and estimate the amount of residual fuel remaining in each OTSG. The neutron flux from any residual fuel induces a radioisotope, /sup 64/Cu, in the copper coupons. The /sup 64/Cu activity is detected by coincidence counting the two 511-keV gamma rays produced by the annihilation of the positron emitted in the decay of /sup 64/Cu. The copper coupons were placed between two 6-inch diameter, 6-inch long NaI(Tl) crystals and the electronics produced a coincidence count whenever the two gamma rays were uniquely detected. The net coincidence count is proportional to the amount of /sup 64/Cu activity in the coupon. This document discusses calculation methods, statistical methods, and results of this research. 3 figs., 30 tabs.

  5. Steam drying of products containing solvent mixtures

    SciTech Connect

    Pothmann, E.; Schluender, E.U. [Univ. Karlsruhe (Germany). Inst. fuer Thermische Verfahrenstechnik

    1995-12-31

    Drying experiments with single, porous spheres wetted with mixtures of 2-propanol and water were performed using superheated steam, air, or steam-air mixtures as drying agent. Both the drying rate and the moisture composition were determined experimentally for different temperatures and compositions of the drying agent and for different initial compositions of the moisture. It is shown that evaporation of 2-propanol is enhanced by using superheated steam as drying agent instead of air due to steam condensing on the sample. While the overall drying rate increases with rising steam temperature, the evaporation rate of 2-propanol is hardly affected. When drying samples containing mixtures of 2-propanol and water, internal boiling can occur depending on the vapor-liquid equilibrium. Vapor generated inside the sample may cause mechanical dewatering of the sample which greatly increases the drying rate.

  6. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators - Steam Tip Sheet #22

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on installing high-pressure boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  7. Rankine: A computer software package for the analysis and design of steam power generating units

    SciTech Connect

    Somerton, C.W.; Brouillette, T.; Pourciau, C.; Strawn, D.; Whitehouse, L.

    1987-04-01

    A software package has been developed for the analysis of steam power systems. Twenty-eight configurations are considered, all based upon the simple Rankine cycle with various additional components such as feedwater heaters and reheat legs. The package is demonstrated by two examples. In the first, the optimum operating conditions for a simple reheat cycle are determined by using the program. The second example involves calculating the exergetic efficiency of an actual steam power system.

  8. Development of a multiphysics analysis system for sodium-water reaction phenomena in steam generators of sodium-cooled fast reactors

    SciTech Connect

    Uchibori, Akihiro; Kurihara, Akikazu; Ohshima, Hiroyuki

    2015-12-31

    A multiphysics analysis system for sodium-water reaction phenomena in a steam generator of sodium-cooled fast reactors was newly developed. The analysis system consists of the mechanistic numerical analysis codes, SERAPHIM, TACT, and RELAP5. The SERAPHIM code calculates the multicomponent multiphase flow and sodium-water chemical reaction caused by discharging of pressurized water vapor. Applicability of the SERAPHIM code was confirmed through the analyses of the experiment on water vapor discharging in liquid sodium. The TACT code was developed to calculate heat transfer from the reacting jet to the adjacent tube and to predict the tube failure occurrence. The numerical models integrated into the TACT code were verified through some related experiments. The RELAP5 code evaluates thermal hydraulic behavior of water inside the tube. The original heat transfer correlations were corrected for the tube rapidly heated by the reacting jet. The developed system enables evaluation of the wastage environment and the possibility of the failure propagation.

  9. Steam trap monitor

    DOEpatents

    Ryan, M.J.

    1987-05-04

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (a hot finger) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellow in providing an indication of total energy (steam + condensate) of the system. Processing means coupled to and responsive to outputs from the hot and cold fingers subtracts the former from the latter to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning. 2 figs.

  10. RELAP5-3D Validation Study Using MB-2 Prototypical Steam Generator Steady-State Data

    SciTech Connect

    Sawyer, A.; Williamson, M.; Zhao, K.; Ruggles, A.

    2005-09-15

    A validation study of RELAP5-3D is performed using data from the Model Boiler Number 2 (MB-2) Prototypical Steam Generator Testing Program. The MB-2 is a 6.67-MW(thermal) power-scaled representation of the Westinghouse Model F steam generator. Comparisons with previous simulations using RELAP5/MOD3.2 are also offered. Limit cycles predicted by the RELAP5/MOD3.2 simulation are reduced in the RELAP5-3D simulation using identical nodalization. Steady-state data from the MB-2 tests used in the validation do not exhibit a limit cycle. The sources of the predicted limit cycles are investigated and feedback mechanisms contributing to the limit cycles are explained.

  11. The influence of dissolved hydrogen on primary water stress corrosion cracking of Alloy 600 at PWR steam generator operating temperatures

    SciTech Connect

    Jacko, R.J.; Economy, G.; Pement, F.W.

    1992-12-31

    PWR primary coolant chemistry uses an intentional dissolved hydrogen concentration of 20 to 50 ml (STP)/kg of water to effect a net suppression of oxygen-producing radiolysis, to minimize corrosion in primary loop materials and to maintain a low redox potential. Speculation has attended a possible influence of dissolved hydrogen on the kinetics of initiation of Primary Water Stress Corrosion Cracking (PWSCC) behavior of Alloy 600 steam generator tubing. Three series of experiments are presented for conditions in which the level of dissolved hydrogen was intentionally varied over the hydrogen and temperature ranges of interest for steam generator operation. No significant effect of dissolved hydrogen was found on PWSCC of Alloy 600.

  12. Analytical TEM Comparisons of Stress-Corrosion-Crack Microstructure in Alloy 600 under Steam-Generator Service and Laboratory Test Conditions

    SciTech Connect

    Thomas, Larry E.; Bruemmer, Stephen M.; Scott, Peter M.

    2002-05-31

    High-resolution analytical transmission electron microscopy (ATEM) been used to characterize stress-corrosion cracks in Alloy 600 steam-generator tubing from tests with caustic and acid-sulfate solutions. The aim of this work was to identify the microstructural and microchemical signatures of intergranular attack and cracking produced under well-controlled test conditions in order to determine the local environments promoting degradation in service. The examinations are part of an experimental program devoted to a study of IGA/IGSCC in steam generator tube alloys supported by the Framatome Owners Group via its Steam Generator Technical Committee.

  13. Fuzzy Logic Controller Architecture for Water Level Control in Nuclear Power Plant Steam Generator (SG) Using ANFIS Training Method

    SciTech Connect

    Vosoughi, Naser; Naseri, Zahra

    2002-07-01

    Since suitable control of water level can greatly enhance the operation of a power station, a Fuzzy logic controller architecture is applied to show desired control of the water level in a Nuclear steam generator. with regard to the physics of the system, it is shown that two inputs, a single output and the least number of rules (9 rules) are considered for a controller, and the ANFIS training method is employed to model functions in a controlled system. By using ANFIS training method, initial member functions will be trained and appropriate functions are generated to control water level inside the steam generators while using the stated rules. The proposed architecture can construct an input output mapping based on both human knowledge (in from of Fuzzy if then rules) and stipulated input output data. In this paper with a simple test it has been shown that the architecture fuzzy logic controller has a reasonable response to one step input at a constant power. Through computer simulation, it is found that Fuzzy logic controller is suitable, especially for the water level deviation and abrupt steam flow disturbances that are typical in the existing power plant. (authors)

  14. Effect of steam generator configuration in a loss of the RHR during mid-loop operation at PKL facility

    SciTech Connect

    Villanueva, J. F.; Carlos, S.; Martorell, S.; Sanchez, F.

    2012-07-01

    The loss of the residual heat removal system in mid-loop conditions may occur with a non-negligible contribution to the plant risk, so the analysis of the accidental sequences and the actions to mitigate the accident are of great interest in shutdown conditions. In order to plan the appropriate measures to mitigate the accident is necessary to understand the thermal-hydraulic processes following the loss of the residual heat removal system during shutdown. Thus, transients of this kind have been simulated using best-estimate codes in different integral test facilities and compared with experimental data obtained in different facilities. In PKL (Primaerkreislauf-Versuchsanlage, primary coolant loop test facility) test facility different series of experiments have been undertaken to analyze the plant response in shutdown. In this context, the E3 and F2 series consist of analyzing the loss of the residual heat removal system with a reduced inventory in the primary system. In particular, the experiments were developed to investigate the influence of the steam generators secondary side configuration on the plant response, what involves the consideration of different number of steam generators filled with water and ready for activation, on the heat transfer mechanisms inside the steam generators U-tubes. This work presents the results of such experiments calculated using, RELAP5/Mod 3.3. (authors)

  15. Potential use of California lignite and other alternate fuel for enhanced oil recovery. Phase I and II. Final report. [As alternative fuels for steam generation in thermal EOR

    SciTech Connect

    Shelton, R.; Shimizu, A.; Briggs, A.

    1980-02-01

    The Nation's continued reliance on liquid fossil fuels and decreasing reserves of light oils gives increased impetus to improving the recovery of heavy oil. Thermal enhanced oil recovery EOR techniques, such as steam injection, have generally been the most effective for increasing heavy oil production. However, conventional steam generation consumes a large fraction of the produced oil. The substitution of alternate (solid) fuels would release much of this consumed oil to market. This two-part report focuses on two solid fuels available in California, the site of most thermal EOR - petroleum coke and lignite. Phase I, entitled Economic Analysis, shows detailed cost comparisons between the two candidate fuels and also with Western coal. The analysis includes fuels characterizations, process designs for several combustion systems, and a thorough evaluation of the technical and economic uncertainties. In Phase II, many technical parameters of petroleum coke combustion were measured in a pilot-plant fluidized bed. The results of the study showed that petroleum coke combustion for EOR is feasible and cost effective in a fluidized bed combustor.

  16. Power generation with synthetic liquid fuels

    SciTech Connect

    Lebowitz, H.E.; Rovesti, W.C.; Schreiber, H.

    1984-06-01

    Tests performed burning H-Coal and Exxon Donor Solvent (EDS) coal liquids in a utility combustion turbine, and a test burning EDS in a utility boiler are described. The H-Coal was produced by Ashland Synthetic Fuels, Inc. The EDS was produced in a pilot plant by Exxon Corporation in Baytown, Texas. The test objectives, site preparation, and performance results are discussed for both tests. 8 references, 6 tables.

  17. The Impact of RELAP5 Pipe Break Flow Rates Associated With Reverse Flow Limiter Removal for Steam Generator Replacement

    SciTech Connect

    Dong Zheng; Jarvis, Julie M.; Vieira, Allen T.

    2006-07-01

    Pipe break flow rates are calculated for a main feedwater line break (FWLB) in the main steam valve vault (MSVV) for a PWR Steam Generator Replacement (SGR). A reverse flow limiter is installed in the original steam generator (OSG) feedwater nozzle to limit the blowdown flowrate in the event of a postulated FWLB. This feature is not incorporated in the replacement steam generator (RSG) design. The change in RSG nozzle design in conjunction with new operating conditions results in increased FWLB mass and energy releases which can impact environmental temperatures and pressures and flooding levels. In the United States, benchmarking for safety related analyses is necessary in consideration of 10CFR50.59 requirements. RELAP5/MOD3 is used to model the pipe break flowrates for a FWLB at different break locations. The benchmark FWLB blowdown releases are larger than the OSG design basis blowdown releases due to differences in RELAP5/MOD3 versions which are found to have different algorithms for subcooled choked flow. The SGR FWLB blowdown release rates are determined to have minimal impact on the compartment temperature and pressure response. However, the flooding levels and associated equipment qualification are potentially impacted. Modeling techniques used to minimize the impact of the SGR blowdown releases on MSVV flooding levels include modeling flashing effects, more realistic RSG temperature distribution, inventory depletion and Auxiliary Feedwater (AFW) flow initiation time, and considering loss of offsite power scenarios. A detailed flooding hazard evaluation is needed, which considers the actual main feedwater isolation times to ensure that environmentally qualified safety related components, required to mitigate the effects of a FWLB inside the MSVV, can perform their safety function prior to being submerged. (authors)

  18. Process Modeling Results of Bio-Syntrolysis: Converting Biomass to Liquid Fuel with High Temperature Steam Electrolysis

    SciTech Connect

    G. L. Hawkes; M. G. McKellar; R. Wood; M. M. Plum

    2010-06-01

    A new process called Bio-Syntrolysis is being researched at the Idaho National Laboratory (INL) investigating syngas production from renewable biomass that is assisted with high temperature steam electrolysis (HTSE). The INL is the world leader in researching HTSE and has recently produced hydrogen from high temperature solid oxide cells running in the electrolysis mode setting several world records along the way. A high temperature (~800°C) heat source is necessary to heat the steam as it goes into the electrolytic cells. Biomass provides the heat source and the carbon source for this process. Syngas, a mixture of hydrogen and carbon monoxide, can be used for the production of synthetic liquid fuels via Fischer-Tropsch processes. This concept, coupled with fossil-free electricity, provides a possible path to reduced greenhouse gas emissions and increased energy independence, without the major infrastructure shift that would be required for a purely hydrogen-based transportation system. Furthermore, since the carbon source is obtained from recyclable biomass, the entire concept is carbon-neutral

  19. Hydrogen chloride in superheated steam and chloride in deep brine at The Geysers geothermal field, California

    SciTech Connect

    Haizlip, J.R.; Truesdell, A.H.

    1988-01-01

    Chloride (Cl) concentrations of 10-120 ppm{sub w} have been measured in superheated steam produced by wells at The Geysers, a vapor-dominated geothermal field in northern California. Corrosion of the well casing and steam-gathering system has been recognized in some parts of The Geysers, and is apparently related to the presence of Cl. Cl in the steam is in a volatile form, generated with the steam at reservoir temperatures, and probably travels to the wellhead as HCl gas. Published experimental data for partial pressures of HCl in steam over aqueous HCl solutions and for dissociation constants of HCl were used to calculate distribution coefficients for HCl. Reservoir liquid Cl concentrations capable of generating steam with the observed Cl concentrations were then calculated as a function of pH and temperatures from 250 to 350 C. Equilibrium mineral/liquid reactions with the K-mica and K-feldspar assemblage found in the wells limit the reservoir liquid pH values at various Cl concentrations to about 5 to 6 (near neutral at 250 to 350 C). Within this pH range, liquid at 250 C could not produce steam containing the high Cl concentrations observed. However, liquid at higher temperatures (300 to 350 C) with chloride concentrations greater than 10,000 ppm{sub w} could generate steam with 10 to over 200 ppm{sub w} Cl. There is a positive correlation between pH and the chloride concentrations required to generate a given Cl concentration in steam. The concentration of Cl in superheated steam constrains not only the reservoir liquid composition, but the temperature at which the steam last equilibrated with liquid.

  20. Liquid level, void fraction, and superheated steam sensor for nuclear-reactor cores. [PWR; BWR

    DOEpatents

    Tokarz, R.D.

    1981-10-27

    This disclosure relates to an apparatus for monitoring the presence of coolant in liquid or mixed liquid and vapor, and superheated gaseous phases at one or more locations within an operating nuclear reactor core, such as pressurized water reactor or a boiling water reactor.

  1. Improvement design study on steam generator of MHR-50/100 aiming higher safety level after water ingress accident

    SciTech Connect

    Oyama, S.; Minatsuki, I.; Shimizu, K.

    2012-07-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has been studying on MHI original High Temperature Gas cooled Reactor (HTGR), namely MHR-50/100, for commercialization with supported by JAEA. In the heat transfer system, steam generator (SG) is one of the most important components because it should be imposed a function of heat transfer from reactor power to steam turbine system and maintaining a nuclear grade boundary. Then we especially focused an effort of a design study on the SG having robustness against water ingress accident based on our design experience of PWR, FBR and HTGR. In this study, we carried out a sensitivity analysis from the view point of economic and plant efficiency. As a result, the SG design parameter of helium inlet/outlet temperature of 750 deg. C/300 deg. C, a side-by-side layout and one unit of SG attached to a reactor were selected. In the next, a design improvement of SG was carried out from the view point of securing the level of inherent safety without reliance on active steam dump system during water ingress accident considering the situation of the Fukushima nuclear power plant disaster on March 11, 2011. Finally, according to above basic design requirement to SG, we performed a conceptual design on adapting themes of SG structure improvement. (authors)

  2. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650C to 800C) to steam at 34.5 MPa (650C to 760C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  3. Estimates of health risks associated with radionuclide emissions from fossil-fueled steam-electric generating plants. Final report

    SciTech Connect

    Nelson, C.

    1995-08-01

    Under the Title III, Section 112 of the 1990 Clean Air Act Amendment, Congress directed the U.S. Environmental Protection Agency (EPA) to perform a study of the hazards to public resulting from pollutants emitted by electric utility system generating units. Radionuclides are among the groups of pollutants listed in the amendment. This report updates previously published data and estimates with more recently available information regarding the radionuclide contents of fossil fuels, associated emissions by steam-electric power plants, and potential health effects to exposed population groups.

  4. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    Not Available

    1993-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 85 citations and includes a subject term index and title list.)

  5. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS database). Published Search

    SciTech Connect

    Not Available

    1993-01-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 84 citations and includes a subject term index and title list.)

  6. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1996-03-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  7. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect

    Not Available

    1994-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 119 citations and includes a subject term index and title list.)

  8. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1996-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  9. Evaluation of the Effectiveness of a New Technology for Extraction of Insoluble Impurities from Nuclear Power Plant Steam Generators with Purge Water

    SciTech Connect

    Bud'ko, I. O.; Zhukov, A. G.

    2013-11-15

    An experimental technology for the removal of insoluble impurities from a horizontal steam generator with purge water during planned shutdowns of the power generating unit is improved through a more representative determination of the concentration of impurities in the purge water ahead of the water cleanup facility and a more precise effective time for the duration of the purge process. Tests with the improved technique at power generating unit No. 1 of the Rostov Nuclear Power Plant show that the efficiency with which insoluble impurities are removed from the steam generator volume was more than two orders of magnitude greater than under the standard regulations.

  10. Boxberg III-2 x 500 MW units: Refurbishing and environmental protection measures on the 815 T/H steam generator of works II in Boxberg Power Station

    SciTech Connect

    Cossman, R.; Fritz, M.; Bauchmueller, R.

    1995-12-01

    The object of the upgrading measures on the steam generators is: (1) To comply with the requirements of the German antipollution law, which imposes a permissible NO{sub x} content in the flue gas of less than 200 Mg/m{sup 3} STP and a CO content of less than 250 Mg/m{sup 3} STP. (2) To increase the boiler efficiency and availability and the efficiency of the water/steam cycle.

  11. Review of Dissimilar Metal Welding for the NGNP Helical-Coil Steam Generator

    SciTech Connect

    John N. DuPont

    2010-03-01

    The U.S. Department of Energy (DOE) is currently funding research and development of a new high temperature gas cooled reactor (HTGR) that is capable of providing high temperature process heat for industry. The steam generator of the HTGR will consist of an evaporator economizer section in the lower portion and a finishing superheater section in the upper portion. Alloy 800H is expected to be used for the superheater section, and 2.25Cr 1Mo steel is expected to be used for the evaporator economizer section. Dissimilar metal welds (DMW) will be needed to join these two materials. It is well known that failure of DMWs can occur well below the expected creep life of either base metal and well below the design life of the plant. The failure time depends on a wide range of factors related to service conditions, welding parameters, and alloys involved in the DMW. The overall objective of this report is to review factors associated with premature failure of DMWs operating at elevated temperatures and identify methods for extending the life of the 2.25Cr 1Mo steel to alloy 800H welds required in the new HTGR. Information is provided on a variety of topics pertinent to DMW failures, including microstructural evolution, failure mechanisms, creep rupture properties, aging behavior, remaining life estimation techniques, effect of environment on creep rupture properties, best practices, and research in progress to improve DMW performance. The microstructure of DMWs in the as welded condition consists of a sharp chemical concentration gradient across the fusion line that separates the ferritic and austenitic alloys. Upon cooling from the weld thermal cycle, a band of martensite forms within this concentration gradient due to high hardenability and the relatively rapid cooling rates associated with welding. Upon aging, during post weld heat treatment (PWHT), and/or during high temperature service, C diffuses down the chemical potential gradient from the ferritic 2.25Cr 1Mo steel

  12. A Numerical Model Without Truncation Error for a Steady-State Analysis of a Once-Through Steam Generator

    SciTech Connect

    Sim, Yoon Sub; Kim, Eui Kwang; Eoh, Jae Hyuk

    2005-06-15

    To overcome the drawbacks of conventional schemes for a numerical analysis of a steam generator (SG), an efficient numerical model has been developed to analyze the steady state of a once-through-type SG where the feedwater is heated to superheated steam. In the developed model, the temperature and enthalpy are defined at the boundary of a calculation cell, and the exact solutions for the temperature distribution in a calculation cell are utilized. This feature of the developed model frees calculation from the undesirable effects of numerical diffusion, and only a small number of nodes are required. Also, the developed model removes the ambiguity from the parameter values at the inlet and exit of a calculation.The BoSupSG-SS computer code was developed by using the analysis model, and it performed well with only three calculation nodes to analyze a superheated SG. The developed model can be effectively used for the cases where a fast one-dimensional calculation is required such as an SG or system design analysis.

  13. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers, Volumes 1, 2

    SciTech Connect

    Upadhyaya, Belle R.; Hines, J. Wesley; Lu, Baofu

    2005-06-03

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001 September 2004. Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance.Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. Development of advanced signal processing methods using

  14. RELAP5/MOD3 Analysis of Transient Steam-Generator Behavior During Turbine Trip Test of a Prototype Fast Breeder Reactor MONJU

    SciTech Connect

    Yoshihisa Shindo; Hiroshi Endo; Tomoko Ishizu; Kazuo Haga

    2006-07-01

    In order to develop a thermal-hydraulic model of the steam-generator (SG) to simulate transient phenomena in the sodium cooled fast breeder reactor (FBR) MONJU, Japan Nuclear Energy Safety Organization (JNES) verified the SG model using the RELAP5/MOD3 code against the results of the turbine trip test at a 40% power load of MONJU. The modeling by using RELAP5 was considered to explain the significant observed behaviors of the pressure and the temperature of the EV steam outlet, and the temperature of water supply distributing piping till 600 seconds after the turbine trip. The analysis results of these behaviors showed good agreement with the test results based on results of parameter study as the blow efficiency (release coef.) and heat transferred from the helical coil region to the down-comer (temperature heating down-comer tubes). It was found that the RELAP5/MOD3 code with a two-fluids model can predict well the physical situation: the gas-phase of steam generated by the decompression boiling moves upward in the down-comer tubes accompanied by the enthalpy increase of the water supply chambers; and that the pressure change of a 'shoulder' like shape is induced by the mass balance between the steam mass generated in the down-comer tubes and the steam mass blown from the SG. The applicability of RELAP5/MOD3 to SG modeling was confirmed by simulating the actual FBR system. (authors)

  15. Fluid composition in the tube sheet crevices of a nuclear steam generator

    SciTech Connect

    Weres, O.; Tsao, L.

    1985-10-01

    A useful understanding has been gained of the conditions needed for a crevice liquid to exist and what determines how alkaline this liquid will be. We believe that corrosive agents other than hydroxides, silica and organic salts must play a role in crevice corrosion. The presence of organic anions and silica in the condensate argues against a strongly alkaline crevice environment. In many cases, there may be insufficient caustic in the crevice fluid to account for the corrosion observed, and another explanation must be sought. Among the organic compounds, only acetate, formate, and lactate are quantitatively important, and acetate is innocuous. Formate decomposes to produce carbonate, which is corrosive. If formate is an important ion in the condensate or carbonates are found in the crevice, remedial measures should focus on eliminating formate and bicarbonate from the condensate. Hydrazine and other AVT compounds should be screened for ability to reduce carbonate to formate and selected accordingly. The possible corrosiveness of decomposition products of lactate also deserves some attention. In principle, acetic acid or silica might be added to the condensate in order to decrease the alkalinity of the crevice liquid, but this benefit must be balanced against possible harmful effects elsewhere in the system. Adding boric acid to the condensate will cause a sodium borate liquid to form in the crevices, likewise reducing alkalinity but with less likelihood of harmful side effects. The activity of NaOH in a sodium acetate liquid will be controlled by the sodium silicate buffer system in many cases. Therefore, adding silica will always enable the alkalinity of a sodium acetate liquid to be reduced to that of the sodium disilicate - quartz buffer. In the absence of acetate, adding silica will cause the crevice fluid to dry up completely. 8 refs., 5 figs., 5 tabs.

  16. Investigation of particulate corrosion product transients in the primary coolant of the Winfrith steam generating heavy water reactor

    SciTech Connect

    Means, F.A.; Rodliffe, R.S.; Harding, K.

    1980-03-01

    Equipment for on-line counting and sizing of particles has been used to sample coolant from the primary circuit of a water reactor (the Winfrith steam generating heavy water reactor). The particle size distribution is compared with a determination by electron microscopic examination of a filter sample and is shown to be in good agreement. The technique allows transients in coolant-borne particle concentrations to be sufficiently resolved for analysis in terms of postulated particle deposition and resuspension behavior. The deposition behavior is found to be describable by a first-order rate process with rate constants smaller than those that would be predicted from mass transfer considerations. It is concluded that deposition cannot be limited by mass transfer alone.

  17. Life Estimation of PWR Steam Generator U-Tubes Subjected to Foreign Object-Induced Fretting Wear

    SciTech Connect

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

    2005-10-15

    This paper presents an approach to the remaining life prediction of steam generator (SG) U-tubes, which are intact initially, subjected to fretting-wear degradation due to the interaction between a vibrating tube and a foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from a three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element models of U-tubes to get the natural frequency, corresponding mode shape, and participation factor. The wear rate of a U-tube caused by a foreign object is calculated using the Archard formula, and the remaining life of the tube is predicted. Also discussed in this study are the effects of the tube modal characteristics, external flow velocity, and tube internal pressure on the estimated results of the remaining life of the tube.

  18. Steam generator behavior during loss-of-feedwater and loss-of-offsite-power ATWS experiments in LOFT

    SciTech Connect

    Koizumi, Y.; Behling, S.R.; Grush, W.H.

    1983-11-01

    Two Anticipated Transient Without Scram (ATWS) experiments, L9-3 and L9-4, were conducted in the Loss-of-Fluid Test (LOFT) facility. The LOFT facility is a volumetrically scaled (1/44) pressurized water reactor (PWR) system with a nuclear core and is designed for integral loss-of-coolant accident/emergency core cooling experiments. Experiment L9-3 simulated a loss-of-feedwater ATWS in a commercial PWR; Experiment L9-4 simulated a loss-of-offsite-power ATWS. The system transient behavior in each experiment was dominated by interaction between the primary-to-secondary heat removal rate in the steam generator and by reactor kinetics in the core. Comparisons of RELAP5/MOD1 calculational results to the measured test data show that the degradation of the primary-to-secondary heat transfer and the transient response of the primary coolant system in both experiments were calculated well.

  19. Ultra-High Efficiency Industrial Steam Generation R&D Opportunities

    SciTech Connect

    none,

    2005-01-01

    The workshop report outlines the R&D priorities for the next generation of ultra-high efficiency boilers.

  20. Evaluation of a main steam line break with induced, multiple tube ruptures: A comparison of NUREG 1477 (Draft) and transient methodologies Palo Verde Nuclear Generating Station

    SciTech Connect

    Parrish, K.R.

    1995-09-01

    This paper presents the approach taken to analyze the radiological consequences of a postulated main steam line break event, with one or more tube ruptures, for the Palo Verde Nuclear Generating Station. The analysis was required to support the restart of PVNGS Unit 2 following the steam generator tube rupture event on March 14, 1993 and to justify continued operation of Units 1 and 3. During the post-event evaluation, the NRC expressed concern that Unit 2 could have been operating with degraded tubes and that similar conditions could exist in Units 1 and 3. The NRC therefore directed that a safety assessment be performed to evaluate a worst case scenario in which a non-isolable main steam line break occurs inducing one or more tube failures in the faulted steam generator. This assessment was to use the generic approach described in NUREG 1477, Voltage-Based Interim Plugging Criteria for Steam Generator Tubes - Task Group Report. An analysis based on the NUREG approach was performed but produced unacceptable results for off-site and control room thyroid doses. The NUREG methodology, however, does not account for plant thermal-hydraulic transient effects, system performance, or operator actions which could be credited to mitigate dose consequences. To deal with these issues, a more detailed analysis methodology was developed using a modified version of the Combustion Engineering Plant Analysis Code, which examines the dose consequences for a main steam line break transient with induced tube failures for a spectrum equivalent to 1 to 4 double ended guillotine U-tube breaks. By incorporating transient plant system responses and operator actions, the analysis demonstrates that the off-site and control room does consequences for a MSLBGTR can be reduced to acceptable limits. This analysis, in combination with other corrective and recovery actions, provided sufficient justification for continued operation of PVNGS Units 1 and 3, and for the subsequent restart of Unit 2.

  1. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    BestPractices Steam Technical Brief Steam Pressure Reduction: Opportunities and Issues BestPractices Technical Brief Steam Pressure Reduction: Opportunities and Issues  Steam Pressure Reduction: Opportunities and Issues  Introduction Steam generation systems are found in industry and in the commercial and institutional sectors. Some of these plants employ large watertube boilers to produce saturated steam at pressures of 250 pounds per square inch (psig) or lower. They distribute steam

  2. Generation and characterization of gas bubbles in liquid metals

    SciTech Connect

    Eckert, S.; Gerbeth, G.; Witke, W.

    1996-06-01

    There is an ongoing research performed in the RCR on local transport phenomena in turbulent liquid metal (LM) duct flows exposed to external magnetic fields. In this context so-called MHD flow phenomena can be observed, which are unknown in usual hydraulic engineering. The field of interest covers also the influence of magnetic fields on the behaviour of liquid metal - gas mixtures. Profound knowledge on these LMMHD two-phase flow plays an important role in a variety of technological applications, in particular, in the design of Liquid-Metal MHD generators or for several metallurgical processes employing gas-stirred reactors. However, the highly empirical nature of two-phase flow analysis gives little hope for the prediction of MHD two-phase flows without extensive experimental data. A summary is given about the authors research activities focussing on two directions: (a) Momentum transfer between gas and liquid metal in a bubbly flow regime to investigate the influence of the external magnetic field on the velocity slip ration S (b) Peculiarities of the MHD turbulence to use small gas bubbles as local tracers in order to study the turbulent mass transfer.

  3. Production of HBR from bromine and steam for off-peak electrolytic hydrogen generation

    SciTech Connect

    Schlief, R.E.; Hanrahan, R.J.; Stoy, M.A.

    1995-09-01

    Progress is reported on the development of a renewable energy source based solar-electrolytic system for production of hydrogen and oxygen. It employs water, bromine, solar energy and supplemental electrical power. The concept is being developed by Solar Reactor Technologies, Inc., (SRT), with the U.S. Department of Energy (DOE). An overview of the nature and objectives of this program is provided here, and technical progress made during the first (three-month) performance period of the Phase I work effort is reported. The SRT concept entails (1) absorption of concentrated solar radiation by bromine vapor Br{sub 2(g)} in a high-temperature reactor producing Br{sub (g)} atoms, (2) reaction of Br{sub (g)} with water yielding hydrogen bromide (HBr), and (3) electrolysis of stored hydrogen bromide for production of H{sub 2(g)} and recovery of Br{sub 2(I)}. Incorporation of solar radiation in the primary photochemical step (1) reduces by 50 - 70% the electrical power required to split water. The SRT concept is very attractive from an economic viewpoint as well. The reversible fuel cell, employed in the SRT electrolysis concept is capitalized via its use in load leveling by the utility. A 1 kW solar reactor was designed and constructed during the first three-month performance period by SRT personnel at the University of Florida, Gainesville. It was employed in taking survey data of the reaction between bromine and steam at temperatures between 900 and 1300 K. This reaction was run under purely thermal conditions, i.e. in the absence of solar photons. The experimental data are reported and interpreted employing concomitant thermodynamic calculations. The anticipated improvement is discussed briefly as well as the effect of a photochemical boost to the reaction. The amount of this enhancement will be studied in the next three month performance period.

  4. Steam trap monitor

    DOEpatents

    Ryan, Michael J. (Plainfield, IL)

    1988-01-01

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (the combination of a hot finger and thermocouple well) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellows in providing an indication of total energy (steam+condensate) of the system. Processing means coupled to and responsive to outputs from the thermocouple well hot and cold fingers subtracts the condensate energy as measured by the hot finger and thermocouple well from the total energy as measured by the cold finger to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning.

  5. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    SciTech Connect

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal

  6. Ukraine Steam Partnership

    SciTech Connect

    Gurvinder Singh

    2000-02-15

    The Ukraine Steam Partnership program is designed to implement energy efficiency improvements in industrial steam systems. These improvements are to be made by the private plants and local government departments responsible for generation and delivery of energy to end-users. One of the activities planned under this program was to provide a two-day training workshop on industrial steam systems focusing on energy efficiency issues related to the generation, distribution, and consumption of steam. The workshop was geared towards plant managers, who are not only technically oriented, but are also key decision makers in their respective companies. The Agency for Rational Energy Use and Ecology (ARENA-ECO), a non-governmental, not-for-profit organization founded to promote energy efficiency and environmental protection in Ukraine, in conjunction with the Alliance staff in Kiev sent out invitations to potential participants in all the regions of Ukraine. The purpose of this report is the describe the proceedings from the workshop and provide recommendations from the workshop's roundtable discussion. The workshop was broken down into two main areas: (1) Energy efficient boiler house steam generation; and Energy efficient steam distribution and consumption. The workshop also covered the following topics: (1) Ukrainian boilers; (2) Water treatment systems; (3) A profile of UKRESCO (Ukrainian Energy Services Company); (4) Turbine expanders and electricity generation; (5) Enterprise energy audit basics; and (6) Experience of steam use in Donetsk oblast.

  7. Simulation of the loss of RHR during midloop operations and the role of steam generators in decay heat removal

    SciTech Connect

    Raja, L.L.; Banerjee, S.; Hassan, Y.A. )

    1992-01-01

    Loss of residual heat removal (RHR) during midloop operations was simulated using the RELAP5/MOD3 thermal-hydraulic code for a typical four-loop pressurized water reactor (PWR) under reduced inventory level. Two cases are considered here: one for an intact reactor coolant system with no vents and the other for an open system with a vent in the pressurizer. The effect of air on the transients was studied, unlike the RETRAN analysis of core boiling during midloop operations performed by Fujita and Rice, which did not analyze the presence of air in the system. The steam generators have water in the secondary covering the U-tubes. The system gets pressurized once water starts boiling in the core with higher system pressures for the vent-closed case. Reflux condensation occurs in the U-tubes aiding decay heat removal and preventing complete uncovery of the core. Sudden pressurization of the hot leg and vessel upper head causes the reactor vessel to act as a manometer reducing the core level and raising the downcomer level. Fuel centerline and clad temperatures are below safety limits throughout the transients.

  8. In situ generation of steam and alkaline surfactant for enhanced oil recovery using an exothermic water reactant (EWR)

    DOEpatents

    Robertson, Eric P

    2011-05-24

    A method for oil recovery whereby an exothermic water reactant (EWR) encapsulated in a water soluble coating is placed in water and pumped into one or more oil wells in contact with an oil bearing formation. After the water carries the EWR to the bottom of the injection well, the water soluble coating dissolves and the EWR reacts with the water to produce heat, an alkali solution, and hydrogen. The heat from the EWR reaction generates steam, which is forced into the oil bearing formation where it condenses and transfers heat to the oil, elevating its temperature and decreasing the viscosity of the oil. The aqueous alkali solution mixes with the oil in the oil bearing formation and forms a surfactant that reduces the interfacial tension between the oil and water. The hydrogen may be used to react with the oil at these elevated temperatures to form lighter molecules, thus upgrading to a certain extent the oil in situ. As a result, the oil can flow more efficiently and easily through the oil bearing formation towards and into one or more production wells.

  9. Steam explosion studies with molten iron-alumina generated by thermite reactions

    SciTech Connect

    Beck, D.F.; Berman, M.; Nelson, L.S.

    1989-01-01

    Recent vapor explosion experiments at Sandia National Laboratories have used water and melts prepared by thermite reactions (/approximately/3000 K), with specific interest in the effects of initial (pre-explosion) melt-water mixture properties and of trigger strength on the energetics of the reaction. Mixture behavior studies used a nominal 2 kg of melt that was dispersed into the water to form a ''coarse'' mixture by one of two ways: the first method employed a crucible that was submerged under the water and used a gas-driven piston and orifice combination to control melt ejection and thus mixture properties; the second technique simply reacted a compressed thermite billet in situ (underwater) and relied on the expansion of heated gas trapped within the billet to disperse the melt. Triggers (generated by firing a submerged detonator near the mixture) were applied at selected times that reflected different degrees of melt dispersion. Trigger strength effects have been investigated by use of a single drop of melt (/approximately/5 g) and various underwater pressure sources. Visually, the response of the melt drop to a trigger is a rapid radial expansion of fine particles. Quantitatively, the degree and rate of explosive expansion has been related to the trigger strength. Final-to-initial volume ratios of over 100 have been observed for the strongest triggers, with growth periods on the order of 5 ms. Scaling laws common to conventional underwater explosions have been applied to the experimental data and give impulses that are the same order of magnitude as generated by hydrodynamic code calculations. 54 refs., 12 figs., 3 tabs.

  10. Electrokinetic Hydrogen Generation from Liquid WaterMicrojets

    SciTech Connect

    Duffin, Andrew M.; Saykally, Richard J.

    2007-05-31

    We describe a method for generating molecular hydrogen directly from the charge separation effected via rapid flow of liquid water through a metal orifice, wherein the input energy is the hydrostatic pressure times the volume flow rate. Both electrokinetic currents and hydrogen production rates are shown to follow simple equations derived from the overlap of the fluid velocity gradient and the anisotropic charge distribution resulting from selective adsorption of hydroxide ions to the nozzle surface. Pressure-driven fluid flow shears away the charge balancing hydronium ions from the diffuse double layer and carries them out of the aperture. Downstream neutralization of the excess protons at a grounded target electrode produces gaseous hydrogen molecules. The hydrogen production efficiency is currently very low (ca. 10-6) for a single cylindrical jet, but can be improved with design changes.

  11. Prediction of residual stress field in mechanically expanded 0.750 inch diameter steam generator tube plugs. Part 1: 2-D solution

    SciTech Connect

    Williams, D.K.

    1996-12-01

    One of the most formidable classes of problems that arises in the commercial nuclear power industry is the determination of the residual stress field in steam generator tubes. As early as 1983, it was reported that primary water stress corrosion cracking (PWSCC) of Alloy 600 steam generator tubes had occurred at a low frequency. The degradation of steam generator tubing by PWSCC has resulted in unplanned nuclear plant outages and costly repair operations such as tube plugging and eventually steam generator replacement. Although the previous discussion centered around the PWSCC of the Inconel 600 tubes, the repair plugs which are intended to isolate the damaged tubes from the primary system, have also begun to show similar types of cracking in the rolled transitions. Plug severance is highly undesirable in the nuclear plant because the primary-to-secondary barrier would then be voided and radioactive fluid would escape to the non-radioactive feedwater system. At the present time, although the tube problems have been discussed extensively in the literature roll plugs and their associated SCC have yet to be fully addressed. In addition, roll plus present a different set of loads, expansion regions, discontinuities, and displacement boundary conditions to be analyzed. The method of solution to the subject roll expansion problem employs the use of a general purpose finite element program to mathematically simulate the expansion process. The hydraulic expansion simulation is accomplished by matching the final displacements of an installed plug for which field measurements are available. Because of the symmetry which exists in the geometry and loading, this problem is modeled and analyzed as an axisymmetric problem. The resulting stress field throughout the plug, and in particular, in the rolled transition region, is calculated.

  12. Simulation of loss of RHR during midloop operations and the role of steam generators in decay heat removal using the RELAP5/MOD3 code

    SciTech Connect

    Hassan, Y.A.; Raja, L.L. . Dept. of Nuclear Engineering)

    1993-09-01

    Loss of residual heat removal during midloop operations was simulated for a typical four-loop pressurized water reactor operated under reduced inventory level using the RELAP5/MOD3 thermal-hydraulic code. Two cases are considered here: one for an intact reactor coolant system with no vents and the other for an open system with a vent in the pressurizer. The presence of air in the reactor coolant system is modeled, and its effect on the transients is calculated. The steam generators are considered under wet lay up with water in the secondary covering the U-tubes. The system is pressurized once the water starts boiling in the core. Higher system pressures are seen for the closed-vent case when compared with the open-vent case. Reflux condensation occurs in the steam generator U-tubes preventing complete uncovery of the core and aiding in decay heat removal. The total heat removed by the steam generators is one-third of that produced by the core. The hot leg and vessel upper head pressurization cause the reactor vessel to act as a manometer where the core level drops and the downcomer level rises. This phenomenon is seen at different transient times for the two cases. Since it occurs only for a brief period, the rest of the transient is unaffected. Fuel centerline and clad temperatures are observed to be below the accepted safety limits throughout both transients.

  13. Clarification of stress corrosion cracking mechanism on nickel base alloys in steam generators for their long lifetime assurance

    SciTech Connect

    Nagano, Hiroo; Kajimura, Haruhiko

    1995-12-31

    Thermally treated (TT) Alloys 600 (16%Cr-8%Fe-bal.Ni) and 690 (30%Cr-10%Fe-bal.Ni) have been successfully used in the steam generators of operating pressurized water reactors (PWRs). This paper deals with intergranular stress corrosion cracking (IGSCC) mechanisms in Ni-base alloys in various corrosive environments such as deaerated water, air-saturated chloride medium, and caustic solutions at high temperatures with focus on Cr content and Cr carbide precipitation at grain boundaries in the alloys. Nickel base alloys of high purity, or with different Cr, C, and B contents with different heat treatments were put to various corrosion tests. SCC resistance of Alloy 600 is affected differently by water chemistry of environments, while Alloy 690 is almost immune to the environments investigated: (1) Cr depletion at grain boundaries is clearly detrimental to IGSCC resistance of Alloy 600 in air-saturated water containing Cl{sup {minus}} ions at 300 C. (2) High purity Alloy 600 has weaker SCC resistance in deaerated water at 360 C than commercially available Alloy 600. Cr depletion along grain boundaries is detrimental to the IGSCC resistance, however its detrimental effect disappears when Cr carbides precipitate at grain boundaries in semi-continuous or continuous way. The NiCr{sub 2}O{sub 4} film formed on the metal surfaces enhances the IGSCC resistance. Similar relationship between Cr depletion and Cr carbide precipitation is also observed in Alloy 600 in deaerated caustic solutions at high temperatures. (3) Concerning intergranular attack (IGA), which occurs in oxidizing caustic solutions at high temperature, existence of semi-continuous or continuous Cr carbides improves the IGA resistance regardless of Cr depletion. A dual layer corrosion protective film composed of an upper layer of NiO and lower layer of Cr{sub 2}O{sub 3} formed on metal surfaces, of which formation is accelerated by selective Cr carbide dissolution, may be responsible for the IGA resistance.

  14. Steam Pressure Reduction: Opportunities and Issues | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Pressure Reduction: Opportunities and Issues Steam Pressure Reduction: Opportunities and Issues This brief details industrial steam generation systems best practices and opportunities for reducing steam system operating pressure. Steam Pressure Reduction: Opportunities and Issues (November 2005) (1.18 MB) More Documents & Publications Steam System Survey Guide Improving Steam System Performance: A Sourcebook for Industry, Second Edition Install an Automatic Blowdown-Control

  15. A Thermo-Mechanical Analysis for a Nozzle Header of a Once-Through Steam Generator Designed for an Integral Reactor

    SciTech Connect

    Kim, YongWan; Kim, Dong Ok; Lee, Jae Seon; Kim, Jong In; Zee, Sung Quun [Korea Atomic Energy Research Institute, PO Box 105, YuSong, Taejon, 305-600 (Korea, Republic of)

    2004-07-01

    Thermo-mechanical behavior of the nozzle header of a steam generator developed for an integral reactor was investigated using experimental and finite element methods. The nozzle feedwater header suffers from severe thermal transient loadings during the operation of the nuclear reactor. The nozzle header is exposed to the low temperature inlet feedwater and the high temperature outlet superheated steam. The other side of the nozzle header is in contacts with the high temperature primary coolant. This temperature gradient results in high thermal stresses in the nozzle header structure. The thermal transient loading has been simulated in the test loop. The thermo-hydraulic parameters of the primary and the secondary system were controlled according to the operation mode programmed in the computer. Strain gauges and thermocouples attached at the highly stressed region monitored the thermo-mechanical behavior of the nozzle header. In parallel to the experimental study, the transient behavior of the nozzle header was simulated utilizing a commercial finite element code. The fluid temperature and the pressure obtained from the test loop were used for the input of the finite element analysis. As a result of this investigation, the thermo-mechanical load carrying capacity of the developed steam generator nozzle header was proved numerically and experimentally. (authors)

  16. Assessment of RELAP5/MOD3.1 with the LSTF SB-SG-06 experiment simulating a steam generator tube rupture transient

    SciTech Connect

    Seul, K.W.; Bang, Y.S.; Lee, S.; Kim, H.J.

    1996-09-01

    The objective of the present work is to identify the predictability of RELAP5/MOD3.1 regarding thermal-hydraulic behavior during a steam generator tube rupture (SGTR). To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR that occurred at the Mihama Unit 2 in 1991 are used. Also, some sensitivity studies of the code change in RELAP5, the break simulation model, and the break valve discharge coefficient are performed. The calculation results indicate that the RELAP5/MOD3.1 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system (RCS) cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator (SG) relief valve, and so on. However, there are some differences from the experimental data in the number of the relief valve cycling in the affected SG, and the flow regime of the hot leg with the pressurizer, and the break flow rates. Finally, the calculation also indicates that the coolant in the core could remain in a subcooled state as a result of the heat transfer caused by the natural circulation flow even if the reactor coolant pumps (RCPs) turned off and that the affected SG could be properly isolated to minimize the radiological release after the SGTR.

  17. Superheated steam power plant with steam to steam reheater. [LMFBR

    SciTech Connect

    Silvestri, G.J.

    1981-06-23

    A desuperheater is disposed in a steam supply line supplying superheated steam to a shell and tube reheater.

  18. Boiler and steam generator corrosion: Fossil-fuel power plants. March 1977-December 1989 (A Bibliography from the NTIS data base). Report for March 1977-December 1989

    SciTech Connect

    Not Available

    1990-05-01

    This bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. Hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 88 citations fully indexed and including a title list.)

  19. Topology-generating interfacial pattern formation during liquid metal dealloying

    DOE PAGES [OSTI]

    Geslin, Pierre -Antoine; McCue, Ian; Gaskey, Bernard; Erlebacher, Jonah; Karma, Alain

    2015-11-19

    Liquid metal dealloying has emerged as a novel technique to produce topologically complex nanoporous and nanocomposite structures with ultra-high interfacial area and other unique properties relevant for diverse material applications. This process is empirically known to require the selective dissolution of one element of a multicomponent solid alloy into a liquid metal to obtain desirable structures. However, how structures form is not known. Here we demonstrate, using mesoscale phase-field modelling and experiments, that nano/microstructural pattern formation during dealloying results from the interplay of (i) interfacial spinodal decomposition, forming compositional domain structures enriched in the immiscible element, and (ii) diffusion-coupled growthmore » of the enriched solid phase and the liquid phase into the alloy. We highlight how those two basic mechanisms interact to yield a rich variety of topologically disconnected and connected structures. Furthermore, we deduce scaling laws governing microstructural length scales and dealloying kinetics.« less

  20. Topology-generating interfacial pattern formation during liquid metal dealloying

    SciTech Connect

    Geslin, Pierre -Antoine; McCue, Ian; Gaskey, Bernard; Erlebacher, Jonah; Karma, Alain

    2015-11-19

    Liquid metal dealloying has emerged as a novel technique to produce topologically complex nanoporous and nanocomposite structures with ultra-high interfacial area and other unique properties relevant for diverse material applications. This process is empirically known to require the selective dissolution of one element of a multicomponent solid alloy into a liquid metal to obtain desirable structures. However, how structures form is not known. Here we demonstrate, using mesoscale phase-field modelling and experiments, that nano/microstructural pattern formation during dealloying results from the interplay of (i) interfacial spinodal decomposition, forming compositional domain structures enriched in the immiscible element, and (ii) diffusion-coupled growth of the enriched solid phase and the liquid phase into the alloy. We highlight how those two basic mechanisms interact to yield a rich variety of topologically disconnected and connected structures. Furthermore, we deduce scaling laws governing microstructural length scales and dealloying kinetics.

  1. Effectiveness of 700{degrees}C thermal treatment on primary water stress corrosion sensitivity of Alloy 600 steam generator tubes: Laboratory tests and in field experience

    SciTech Connect

    Cattant, F.; Keroulas, F. de; Garriga-Majo, D.; Todeschini, P.; Van Duysen, J.C.

    1992-12-31

    In France, the steam generators of some 900 MWe reactors, and of all the 1 300 MWe reactors in service are equipped with heat treated Alloy 600 tubes. The purpose of the heat treatment, performed at 700{degrees}C, is to relieve the residual stresses. Generally, it also increases the SCC resistance of the alloy. A laboratory study has been carried out in order to gain a better understanding of the metallurgical factors influencing the PWSCC resistance of Alloy 600 after heat treatment. It has been shown that there are two kinds of tubes for which the heat treatment does not produce a microstructure having a potentially high resistance to SCC: tubes with a high carbon content (over 0.032%) or tubes mill-annealed at high temperatures and heavily cold-worked by the straightening. The analysis of the behaviour of french steam generators reveals that the heat treatment generally had the expected beneficial effect. However, the early cracking in service of some treated tubes led EDF (national power company) to proceed with removals. The majority of the cracked pulled-out tubes exhibit microstructures having a potentially high PWSCC sensibility in laboratory tests. It has been shown that these microstructures can be correlated to a high carbon content.

  2. Stress relief to prevent stress corrosion in the transition region of expanded Alloy 600 steam-generator tubing. Final report. [PWR

    SciTech Connect

    Woodward, J.; van Rooyen, D.

    1983-05-01

    The feasibility of preventing primary side roll transition cracking has been investigated, using induction heating to attain stress relief of expanded Ni-Cr-Fe Alloy 600 steam generator tubing. Work on rolled tubing and U-bends has shown that temperatures with which stress relief can be obtained range from 700 to 850/sup 0/C, with lower temperatures in this range requiring longer times at temperature to provide the requisite reduction in residual stresses. No work has yet been done outside this range. Preliminary tests, using induction heating, have been carried out on a mock tube sheet assembly, designed to the dimensions of a typical steam generator, and have identified the type of heating/cooling cycle that would occur in the tube sheet during a stress relief operation. Preliminary results show that the times to reach the higher temperatures in the range observed to give stress relief, of the order of 850/sup 0/C, can be as short as 8 seconds, and less with optimum coil design and power control.

  3. Comparative Study on the Sulfur Tolerance and Carbon Resistance of Supported Noble Metal Catalysts in Steam Reforming of Liquid Hydrocarbon Fuel

    SciTech Connect

    Xie, Chao; Chen, Yongsheng; Engelhard, Mark H.; Song, Chunshan

    2012-04-18

    This work was conducted to clarify the influence of the type of metal and support on the sulfur tolerance and carbon resistance of supported noble metal catalysts in steam reforming of liquid hydrocarbons. Al2O3-supported noble metal catalysts (Rh, Ru, Pt, and Pd), Rh catalysts on different supports (Al2O3, CeO2, SiO2, and MgO), and Pt catalyst supported on CeO2 and Al2O3, were examined for steam reforming of a liquid hydrocarbon fuel (Norpar13 from Exxon Mobil) at 800 C for 55 h. The results indicate that (1) Rh/Al2O3 shows higher sulfur tolerance than the Ru, Pt, and Pd catalysts on the same support; (2) both Al2O3 and CeO2 are promising supports for Rh catalyst to process sulfur-containing hydrocarbons; and (3) Pt/CeO2 exhibits better catalytic performance than Pt/Al2O3 in the reaction with sulfur. TEM results demonstrate that the metal particles in Rh/Al2O3 were better dispersed (mostly in 1-3 nm) compared with the other catalysts after reforming the sulfur-containing feed. As revealed by XPS, the binding energy of Rh 3d for Rh/Al2O3 is notably higher than that for Rh/CeO2, implying the formation of electron-deficient Rh particles in the former. The strong sulfur tolerance of Rh/Al2O3 may be related to the formation of well-dispersed electron-deficient Rh particles on the Al2O3 support. Sulfur K-edge XANES illustrates the preferential formation of sulfonate and sulfate on Rh/Al2O3, which is believed to be beneficial for improving its sulfur tolerance as their oxygen-shielded sulfur structure may hinder direct Rh-S interaction. Due to its strong sulfur tolerance, the carbon deposition on Rh/Al2O3 was significantly lower than that on the Al2O3-supported Ru, Pt, and Pd catalysts after the reaction with sulfur. The superior catalytic performance of CeO2-supported Rh and Pt catalysts in the presence of sulfur can be ascribed mainly to the promotion effect of CeO2 on carbon gasification, leading to much lower carbon deposition compared with the Rh/Al2O3, Rh/MgO, Rh

  4. Best Management Practice #8: Steam Boiler Systems

    Office of Energy Efficiency and Renewable Energy (EERE)

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  5. Single channel double-duct liquid metal electrical generator using a magnetohydrodynamic device

    DOEpatents

    Haaland, C.M.; Deeds, W.E.

    1999-07-13

    A single channel double-duct liquid metal electrical generator using a magnetohydrodynamic (MHD) device. The single channel device provides useful output AC electric energy. The generator includes a two-cylinder linear-piston engine which drives liquid metal in a single channel looped around one side of the MHD device to form a double-duct contra-flowing liquid metal MHD generator. A flow conduit network and drive mechanism are provided for moving liquid metal with an oscillating flow through a static magnetic field to produce useful AC electric energy at practical voltages and currents. Variable stroke is obtained by controlling the quantity of liquid metal in the channel. High efficiency is obtained over a wide range of frequency and power output. 5 figs.

  6. Single channel double-duct liquid metal electrical generator using a magnetohydrodynamic device

    DOEpatents

    Haaland, Carsten M.; Deeds, W. Edward

    1999-01-01

    A single channel double-duct liquid metal electrical generator using a magnetohydrodynamic (MHD) device. The single channel device provides useful output AC electric energy. The generator includes a two-cylinder linear-piston engine which drives liquid metal in a single channel looped around one side of the MHD device to form a double-duct contra-flowing liquid metal MHD generator. A flow conduit network and drive mechanism are provided for moving liquid metal with an oscillating flow through a static magnetic field to produce useful AC electric energy at practical voltages and currents. Variable stroke is obtained by controlling the quantity of liquid metal in the channel. High efficiency is obtained over a wide range of frequency and power output.

  7. Steam Pressure Reduction, Opportunities, and Issues

    SciTech Connect

    Berry, Jan; Griffin, Mr. Bob; Wright, Anthony L

    2006-01-01

    Steam pressure reduction has the potential to reduce fuel consumption for a minimum capital investment. When the pressure at the boiler is reduced, fuel and steam are saved as a result of changes in the high-pressure side of the steam system from the boiler through the condensate return system. In the boiler plant, losses from combustion, boiler blowdown, radiation, and steam venting from condensate receivers would be reduced by reducing steam pressure. Similarly, in the steam distribution system, losses from radiation, flash steam vented from condensate receivers, and component and steam trap leakage would also be reduced. There are potential problems associated with steam pressure reduction, however. These may include increased boiler carryover, boiler water circulation problems in watertube boilers, increased steam velocity in piping, loss of power in steam turbines, and issues with pressure reducing valves. This paper is based a Steam Technical Brief sponsored by the U.S. Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy and Enbridge Gas Distribution, Inc. (5). An example illustrates the use of DOE BestPractices Steam System Assessment Tool to model changes in steam, fuel, electricity generation, and makeup water and to estimate resulting economic benefits.

  8. Inspect and Repair Steam Traps, Energy Tips: STEAM, Steam Tip...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... There are four basic ways to test steam traps: temperature, sound, visual, and electronic. Recommended Steam Trap Testing Intervals * High-Pressure (150 psig and above): Weekly to ...

  9. Assessing the impact of energy losses in steam systems

    SciTech Connect

    Fischer, D.W.

    1995-07-10

    This article examines the impact of steam leaks on the efficiency of the process steam system. The topics include steam losses under various operating conditions and orifice sizes, failed drip traps, the significance of small leaks, energy losses and pollutants generated by trap failure, steps to take to conserve steam and energy through repair and maintenance.

  10. RELAP5-3D Modeling of Heat Transfer Components (Intermediate Heat Exchanger and Helical-Coil Steam Generator) for NGNP Application

    SciTech Connect

    N. A. Anderson; P. Sabharwall

    2014-01-01

    The Next Generation Nuclear Plant project is aimed at the research and development of a helium-cooled high-temperature gas reactor that could generate both electricity and process heat for the production of hydrogen. The heat from the high-temperature primary loop must be transferred via an intermediate heat exchanger to a secondary loop. Using RELAP5-3D, a model was developed for two of the heat exchanger options a printed-circuit heat exchanger and a helical-coil steam generator. The RELAP5-3D models were used to simulate an exponential decrease in pressure over a 20 second period. The results of this loss of coolant analysis indicate that heat is initially transferred from the primary loop to the secondary loop, but after the decrease in pressure in the primary loop the heat is transferred from the secondary loop to the primary loop. A high-temperature gas reactor model should be developed and connected to the heat transfer component to simulate other transients.

  11. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam...

    Energy.gov [DOE] (indexed site)

    Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators Use Vapor ...

  12. Characterization of the liquid sodium spray generated by a pipework hole

    SciTech Connect

    Torsello, G.; Parozzi, F.; Nericcio, L.; Araneo, L.; Cozzi, F.; Carcassi, M.; Mattei, N.

    2012-07-01

    Due to its advantageous thermodynamic characteristics at high temperature (550 deg. C), liquid sodium is the main candidate to be the cooling fluid for Generation TV nuclear reactors SFR (Sodium-cooled Fast Reactors). Now, sodium reacts very violently, both with the water and the oxygen of the air. Only few data were known about the liquid sodium behaviour when spread in the environment through micro defects. These are often present in a cooling circuit in welded or sealed joints and more rarely in the pipes. Micro defects, on the other hand, can be also generated in a cooling circuit because of the vibrations always present in a circuit into which a fluid runs. A new set-up, named LISOF, was built for testing high temperature liquid sodium when passing through micro defects and generating sprays or jets. Sprays and jets were generated by means of nozzles embedding sub milli-metric holes the diameter of which was: 0.2 mm, 0.4 mm, 0.5 mm. Tests were performed by pressurizing liquid sodium (550 deg. C) at: 3, 6 and 9 barg. Normal and high speed cinematography were used for the direct observation of the liquid sodium sprays while Phase Doppler Interferometry was used for the measurement of the droplets characteristics and velocity. Tests concerning the behaviour of the high temperature liquid sodium firing in air or in contact with the cement cover applied to a scaled down core catcher simulacrum were also performed. The paper presents the built set-up and the collected results. (authors)

  13. Steam Digest Volume IV

    SciTech Connect

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  14. Water cooled steam jet

    DOEpatents

    Wagner, E.P. Jr.

    1999-01-12

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed there between. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock. 2 figs.

  15. Water cooled steam jet

    DOEpatents

    Wagner, Jr., Edward P.

    1999-01-01

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed therebetween. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock.

  16. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Energy.gov [DOE] (indexed site)

    to Recover Low-Pressure Waste Steam Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators

  17. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... A fuel-to-steam conversion efficien- cy of 75 percent was assumed. This conversion accounts for losses in burning the fuel, generating the steam, and distributing it to the end ...

  18. Characterization of Arc Generated Plasma Interactions with a Liquid Metal Medium

    SciTech Connect

    Hahn, Gregory C.; Martin, Elijah H.; Bourham, Mohamed A.

    2005-05-15

    Plasma interaction with first wall and interior reactor chamber components is an influencing factor in the design of inertial fusion facilities. The concept of a liquid metal wall, in which a circulating lithium curtain would be used, has been considered in many studies. The interaction of plasmas with moving liquid metals is a complex subject due to the influence of hydrodynamics, evaporation and droplet formation, nucleation and agglomeration of condensed particulates. To gain an understanding of some of the specific details of this interaction an experimental setup of an arc-generated plasma interacting with a liquid lead pool has been designed, constructed and operated. This simulation of the plasma-liquid interaction focuses on the particle condensation of the liquid metal after plasma interaction. The experiment generates transient high-density plasma over 50 {mu}s pulse duration. Plasma characteristics are determined by various diagnostics. A set of collection substrates are arranged to collect nucleated particulates condensing from the evolving plume. Particulate size and distribution are analyzed numerically using digital images.

  19. CFD study of natural convection mixing in a steam generator mock-up: Comparison between full geometry and porous media approaches

    SciTech Connect

    Dehbi, A.; Badreddine, H.

    2012-07-01

    In CFD simulations of flow mixing in a steam generator (SG) during natural circulation, one is faced with the problem of representing the thousands of SG U-tubes. Typically simplifications are made to render the problem computationally tractable. In particular, one or a number of tubes are lumped in one volume which is treated as a single porous medium. This approach dramatically reduces the computational size of the problem and hence simulation time. In this work, we endeavor to investigate the adequacy of this approach by performing two separate simulations of flow in a mock-up with 262 U-tubes, i.e. one in which the porous media model is used for the tube bundle, and another in which the full geometry is represented. In both simulations, the Reynolds Stress (RMS) model of turbulence is used. We show that in steady state conditions, the porous media treatment yields results which are comparable to those of the full geometry representation (temperature distribution, recirculation ratio, hot plume spread, etc). Hence, the porous media approach can be extended with a good degree of confidence to the full scale SG. (authors)

  20. International agreement report: Assessment study of RELAP-5 MOD-2 Cycle 36. 01 based on the DOEL-2 Steam Generator Tube Rupture incident of June 1979

    SciTech Connect

    Stubbe, E J

    1986-10-01

    This report presents a code assessment study based on a real plant transient that occurred at the DOEL 2 power plant in Belgium on June 25th 1979. DOEL 2 is a two-loop WESTINGHOUSE PWR plant of 392 MWe. A steam generator tube rupture occurred at the end of a heat-up phase which initiated a plant transient which required substantial operator involvement and presented many plant phenomena which are of interest for code assessment. While real plant transients are of special importance for code validation because of the elimination of code scaling uncertainties, they introduce however some uncertainties related to the specifications of the exact initial and boundary conditions which must be reconstructed from available on-line plant recordings and on-line computer diagnostics. Best estimate data have been reconstructed for an assessment study by means of the code RELAP5/MOD2/CYCLE 36.01. Because of inherent uncertainties in the plant data, the assessment work is focussed on phenomena whereby the comparison between plant data and computer data is based more on trends than on absolute values. Such approach is able to uncover basic code weaknesses and strengths which can contribute to a better understanding of the code potential.

  1. Idaho Nuclear Technology and Engineering Center Newly Generated Liquid Waste Demonstration Project Feasibility Study

    SciTech Connect

    Herbst, A.K.

    2000-02-01

    A research, development, and demonstration project for the grouting of newly generated liquid waste (NGLW) at the Idaho Nuclear Technology and Engineering Center is considered feasible. NGLW is expected from process equipment waste, decontamination waste, analytical laboratory waste, fuel storage basin waste water, and high-level liquid waste evaporator condensate. The potential grouted waste would be classed as mixed low-level waste, stabilized and immobilized to meet RCRA LDR disposal in a grouting process in the CPP-604 facility, and then transported to the state.

  2. Sum frequency and second harmonic generation from the surface of a liquid microjet

    SciTech Connect

    Smolentsev, Nikolay; Chen, Yixing; Roke, Sylvie; Jena, Kailash C.; Brown, Matthew A.

    2014-11-14

    The use of a liquid microjet as a possible source of interest for Second Harmonic Generation (SHG) and Sum Frequency Generation (SFG) spectroscopy is examined. We measured non-resonant SHG scattering patterns from the air/water interface of a microjet of pure water and observe a strong enhancement of the SHG signal for certain scattering angles. These enhancements can be explained by the optical properties and the shape of the liquid microjet. SFG experiments at the surface of a liquid microjet of ethanol in air show that it is also possible to measure the coherent vibrational SFG spectrum of the ethanol/air interface in this way. Our findings are useful for future far-UV or X-ray based nonlinear optical surface experiments on liquid jets. In addition, combined X-ray photoelectron spectroscopy and SHG/SFG measurements are feasible, which will be very useful in improving our understanding of the molecular foundations of electrostatic and chemical surface properties and phenomena.

  3. Achieve Steam System Excellence - Steam Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Achieve Steam System Excellence - Steam Overview Achieve Steam System Excellence - Steam Overview This fact sheet describes a steam systems approach to help companies operate and maintain their industrial steam plants and thermal manufacturing processes more efficiently. Achieve Steam System Excellence - Steam Overview (December 2002) (278.85 KB) More Documents & Publications Save Energy Now in Your Steam Systems J.R. Simplot: Burner Upgrade Project Improves Performance and Saves Energy at a

  4. Internal combustion engine injection superheated steam

    SciTech Connect

    Mahoney, F.G.

    1991-01-22

    This patent describes a method for introducing water vapor to the combustion chambers of an internal combustion engine. It comprises: introducing a metered amount of liquid water into a heat exchanger; contacting the heat exchanger directly with hot exhaust gases emanating from the exhaust manifold; maintaining the water in the heat exchanger for a period sufficient to vaporize the water into steam and superheat same; reducing pressure and increasing temperature to create superheated steam; introducing the superheated steam into the air supply proximate to the air induction system, upstream of any carburetion, of the internal combustion engine.

  5. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    SciTech Connect

    Gorman, William G.; Carberg, William George; Jones, Charles Michael

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  6. Method and apparatus for electrokinetic co-generation of hydrogen and electric power from liquid water microjets

    DOEpatents

    Saykally, Richard J; Duffin, Andrew M; Wilson, Kevin R; Rude, Bruce S

    2013-02-12

    A method and apparatus for producing both a gas and electrical power from a flowing liquid, the method comprising: a) providing a source liquid containing ions that when neutralized form a gas; b) providing a velocity to the source liquid relative to a solid material to form a charged liquid microjet, which subsequently breaks up into a droplet spay, the solid material forming a liquid-solid interface; and c) supplying electrons to the charged liquid by contacting a spray stream of the charged liquid with an electron source. In one embodiment, where the liquid is water, hydrogen gas is formed and a streaming current is generated. The apparatus comprises a source of pressurized liquid, a microjet nozzle, a conduit for delivering said liquid to said microjet nozzle, and a conductive metal target sufficiently spaced from said nozzle such that the jet stream produced by said microjet is discontinuous at said target. In one arrangement, with the metal nozzle and target electrically connected to ground, both hydrogen gas and a streaming current are generated at the target as it is impinged by the streaming, liquid spray microjet.

  7. Save Energy Now in Your Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Systems Save Energy Now in Your Steam Systems This brief outlines typical ways to increase steam system efficiency through changes in distribution, generation, and recovery. Save Energy Now in Your Steam Systems (January 2006) (411.83 KB) More Documents & Publications Save Energy Now in Your Process Heating Systems Install an Automatic Blowdown-Control System Save Energy Now in Your Motor-Driven Systems

  8. Steam Field | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Steam Field Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Print PDF Sanyal Temperature Classification: Steam Field Dictionary.png Steam Field: No definition has been...

  9. Steam atmosphere drying exhaust steam recompression system

    DOEpatents

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  10. Steam atmosphere drying exhaust steam recompression system

    DOEpatents

    Becker, Frederick E.; Smolensky, Leo A.; Doyle, Edward F.; DiBella, Francis A.

    1994-01-01

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard.

  11. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  12. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, Paul W.; Bannister, Ronald L.

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  13. Steam-water relative permeability

    SciTech Connect

    Ambusso, W.; Satik, C.; Home, R.N.

    1997-12-31

    A set of relative permeability relations for simultaneous flow of steam and water in porous media have been measured in steady state experiments conducted under the conditions that eliminate most errors associated with saturation and pressure measurements. These relations show that the relative permeabilities for steam-water flow in porous media vary approximately linearly with saturation. This departure from the nitrogen/water behavior indicates that there are fundamental differences between steam/water and nitrogen/water flows. The saturations in these experiments were measured by using a high resolution X-ray computer tomography (CT) scanner. In addition the pressure gradients were obtained from the measurements of liquid phase pressure over the portions with flat saturation profiles. These two aspects constitute a major improvement in the experimental method compared to those used in the past. Comparison of the saturation profiles measured by the X-ray CT scanner during the experiments shows a good agreement with those predicted by numerical simulations. To obtain results that are applicable to general flow of steam and water in porous media similar experiments will be conducted at higher temperature and with porous rocks of different wetting characteristics and porosity distribution.

  14. Thorough Chemical Decontamination with the MEDOC Process : Batch Treatment of Dismantled Pieces or Loop Treatment of Large Components Such as the BR3 Steam Generator and Pressurizer

    SciTech Connect

    Ponnet, M.; Klein, M.; Massaut, V.; Davain, H.; Aleton, G.

    2003-02-25

    The dismantling of the BR3-PWR reactor leads to the production of large masses of contaminated metallic pieces, including structural materials, primary pipings, tanks and heat exchangers. One of our main objectives is to demonstrate that we can minimize the volume of radioactive waste in an economical way, by the use of alternative waste routes, such as the clearance of materials after thorough decontamination. The SCKoCEN uses its own developed chemical decontamination process, so-called MEDOC (Metal Decontamination by Oxidation with Cerium), based on the use of cerium IV as strong oxidant in sulphuric acid with continuous regeneration using ozone. An industrial installation has been designed and constructed in close collaboration with Framatome-ANP (France). This installation started operation in September 1999 for the treatment of the metallic pieces arising from the dismantling of the BR3 reactor. Since then, more than 25 tons of contaminated material including primary pipes have been treated batchwise with success. 75 % of material could be directly cleared after treatment (Activity lower than 0.1 Bq/g for 60Co) and the other 25% free released after melting activity. The SCKoCEN performed in April 2002 the closed loop decontamination of the BR3 Steam Generator by connection of the MEDOC plant after few adaptations. The decontamination was done within 30 cycles in 3 weeks with consecutive steps like decontamination steps (injection of the solution into the SG) and regeneration steps with ozone. In total, 60 hours of decontamination at 70 C and 130 hours of regeneration were needed to reach the objectives. The tube bundle (600 m2) was attacked and about 10 {micro}m representing more than 41 kg of stainless steel and 2.06 GBq of 60Co was dissolved into the solution. The residual contamination measurements made directly into the water box are still going on, however it seems that the objective to reach the free release criteria after melting is achieved. The next

  15. Laser-generated cavitation in absorbing liquid induced by acoustic diffraction

    SciTech Connect

    Frenz, M.; Paltauf, G.; Schmidt-Kloiber, H.

    1996-05-01

    Conversion of energy from a heat pulse to acoustic stress is theoretically and experimentally studied in detail. The heat pulse was generated by laser radiation delivered via an optical fiber into an absorbing liquid. The experimental results indicate that tensile stress and cavitation are induced in front of the fiber tip at a distance far below the optical penetration depth of the laser radiation. The occurrence of tensile stress in the acoustic near fieldof a submerged fiber is explained by acoustic diffraction of the thermoelastic expansion wave. Good agreement between experimental results and theoretical calculations based on a three-dimensional model was found. {copyright} {ital 1996 The American Physical Society.}

  16. Steam Digest 2001

    SciTech Connect

    Not Available

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  17. Downhole steam quality measurement

    DOEpatents

    Lee, David O.; Montoya, Paul C.; Muir, James F.; Wayland, Jr., J. Robert

    1987-01-01

    An empirical method for the remote sensing of steam quality that can be easily adapted to downhole steam quality measurements by measuring the electrical properties of two-phase flow across electrode grids at low frequencies.

  18. Downhole steam quality measurement

    DOEpatents

    Lee, D.O.; Montoya, P.C.; Muir, J.F.; Wayland, J.R. Jr.

    1985-06-19

    The present invention relates to an empirical electrical method for remote sensing of steam quality utilizing flow-through grids which allow measurement of the electrical properties of a flowing two-phase mixture. The measurement of steam quality in the oil field is important to the efficient application of steam assisted recovery of oil. Because of the increased energy content in higher quality steam it is important to maintain the highest possible steam quality at the injection sandface. The effectiveness of a steaming operation without a measure of steam quality downhole close to the point of injection would be difficult to determine. Therefore, a need exists for the remote sensing of steam quality.

  19. Use a Vent Condenser to Recover Flash Steam Energy, Energy Tips: STEAM, Steam Tip Sheet #13 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    3 Use a Vent Condenser to Recover Flash Steam Energy When the pressure of saturated condensate is reduced, a portion of the liquid "fashes" to low-pressure steam. Depending on the pressures involved, the fash steam contains approximately 10% to 40% of the energy content of the original condensate. In most cases, including condensate receivers and deaerators, the fashing steam is vented and its energy content lost. However, a heat exchanger can be placed in the vent to recover this

  20. Materials Performance in USC Steam

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  1. How to Calculate the True Cost of Steam | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    How to Calculate the True Cost of Steam How to Calculate the True Cost of Steam This brief details how to calculate the true cost of steam, which is important for monitoring and managing energy use in a plant, evaluating proposed design changes to the generation or distribution infrastructure and the process itself, and for continuing to identify competitive advantages through steam system and plant efficiency improvements. How to Calculate the True Cost of Steam (September 2003) (484.93 KB)

  2. Oxidation of advanced steam turbine alloys

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  3. Geothermal Steam Power Plant | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Geothermal Steam Power Plant (Redirected from Dry Steam) Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home General List of Dry Steam Plants List of Flash Steam Plants...

  4. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOEpatents

    Eldrid, Sacheverel Q.; Salamah, Samir A.; DeStefano, Thomas Daniel

    2002-01-01

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  5. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    (Presentation) | Department of Energy Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. 08_osu_bio-ethanol_steam_reforming.pdf (6.45 MB) More Documents & Publications Investigation of Reaction Networks and Active Sites In Bio-Ethanol Steam Reforming

  6. Downhole steam injector

    DOEpatents

    Donaldson, A. Burl; Hoke, Donald E.

    1983-01-01

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  7. Steam Technical Brief: Industrial Steam System Process-Control Schemes

    SciTech Connect

    2003-07-01

    This BestPractices Steam Technical Brief was developed to provide a basic understanding of the different process-control schemes used in a typical steam system.

  8. Closed loop steam cooled airfoil

    SciTech Connect

    Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

    2006-04-18

    An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

  9. Steam Turbines (DOE CHP Technology Fact Sheet Series) – Fact Sheet, 2016

    Energy.gov [DOE]

    Steam turbines are a mature technology and have been used since the 1880s for electricity production. Most of the electricity generated in the United States is produced by steam turbines integrated...

  10. Combined Heat and Power Technology Fact Sheets Series: Steam Turbines

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Turbines Steam turbines are a mature technology and have been used since the 1880s for electricity production. Most of the electricity generated in the United States is produced by steam turbines integrated in central station power plants. In addition to central station power, steam turbines are also commonly used for combined heat and power (CHP) instal- lations (see Table 1 for summary of CHP attributes). Applications Based on data from the CHP Installation Database, 1 there are 699 sites in

  11. Steam-Electric Power-Plant-Cooling Handbook

    SciTech Connect

    Sonnichsen, J.C.; Carlson, H.A.; Charles, P.D.; Jacobson, L.D.; Tadlock, L.A.

    1982-02-01

    The Steam-Electric Power Plant Cooling Handbook provides summary data on steam-electric power plant capacity, generation and number of plants for each cooling means, by Electric Regions, Water Resource Regions and National Electric Reliability Council Areas. Water consumption by once-through cooling, cooling ponds and wet evaporative towers is discussed and a methodology for computation of water consumption is provided for a typical steam-electric plant which uses a wet evaporative tower or cooling pond for cooling.

  12. Inspect and Repair Steam Traps

    Energy.gov [DOE]

    This tip sheet on inspecting and repairing steam traps provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  13. Flooding characteristics of gas-liquid two-phase flow in a horizontal U bend pipe

    SciTech Connect

    Sakaguchi, T.; Hosokawa, S.; Fujii, Y.

    1995-09-01

    For next-generation nuclear reactors, hybrid safety systems which consist of active and passive safety systems have been planned. Steam generators with horizontal U bend pipelines will be used as one of the passive safety systems. It is required to clarify flow characteristics, especially the onset of flooding, in the horizontal U bend pipelines in order to examine their safety. Flooding in vertical pipes has been studied extensively. However, there is little study on flooding in the horizontal U bend pipelines. It is supposed that the onset of flooding in the horizontal U bend pipelines is different from that in vertical pipes. On the other hand, liquid is generated due to condensation of steam in pipes of the horizontal steam generators at the loss of coolant accident because the steam generators will be used as a condenser of a cooling system of steam from the reactor. It is necessary to simulate this situation by the supply of water at the middle of horizontal pipe. In the present paper, experiments were carried out using a horizontal U bend pipeline with a liquid supply section in the midway of pipeline. The onset of flooding in the horizontal U bend pipeline was measured. Effects of the length of horizontal pipe and the radius of U bend on the onset of flooding were discussed.

  14. Design considerations for a steam-injection pilot with in-situ foaming

    SciTech Connect

    Siddiqui, M.H.; Sanyal, S.K.; Horn, A.J.

    1982-08-01

    This report reviews the necessary aspects of the planning, operation, evaluation, environmental impact and cost to implement a field pilot of steam injection with in-situ foaming. The Stanford University Petroleum Research Institute (SUPRI) is planning to implement such a pilot in Kern County, California. The cost of the pilot will be shared by the US Department of Energy and an oil company. Some important aspects of drilling and completion programs and their specifications, permits from regulatory bodies, and downhole tools to improve steam stimulation are discussed. The essential surface facilities which include water treatment plant, steam generator, demulsifier and dehydrator are considered. The necessary laboratory research in support of the pilot has been recommended. The formation evaluation and reservoir engineering effort for the pilot has been divided into three phases: reservoir definition, reservoir monitoring and post-pilot study. Appropriate techniques applicable to each phase of the test have been discussed. The environmental impact regulations as related to the steam injection process have been considered. In particular, the environmental problems associated with the burning of crude oil and desulfurization of flue gas have been discussed. Other environmental considerations such as solid and liquid waste disposal, health and safety are also discussed. An estimate of the cost of this field test is presented. Three scenarii (for pilots with high, medium, and low investment potentials, respectively) are presented. Since this report was prepared, a specific site for the supri pilot has been chosen. Appendices G and H present the details on this site.

  15. Ionic Liquids as Anti-Wear Additives for Next-Generation Low...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... rod end bushingsbearings), is little known. * ... and metal surface to form an anti-wear tribofilm... Ring Liner ZDDP in oil + - + - + + - - Ring Line r Ionic liquid in ...

  16. MHD Generating system

    DOEpatents

    Petrick, Michael; Pierson, Edward S.; Schreiner, Felix

    1980-01-01

    According to the present invention, coal combustion gas is the primary working fluid and copper or a copper alloy is the electrodynamic fluid in the MHD generator, thereby eliminating the heat exchangers between the combustor and the liquid-metal MHD working fluids, allowing the use of a conventional coalfired steam bottoming plant, and making the plant simpler, more efficient and cheaper. In operation, the gas and liquid are combined in a mixer and the resulting two-phase mixture enters the MHD generator. The MHD generator acts as a turbine and electric generator in one unit wherein the gas expands, drives the liquid across the magnetic field and thus generates electrical power. The gas and liquid are separated, and the available energy in the gas is recovered before the gas is exhausted to the atmosphere. Where the combustion gas contains sulfur, oxygen is bubbled through a side loop to remove sulfur therefrom as a concentrated stream of sulfur dioxide. The combustor is operated substoichiometrically to control the oxide level in the copper.

  17. Steam reforming catalyst

    DOEpatents

    Kramarz, Kurt W.; Bloom, Ira D.; Kumar, Romesh; Ahmed, Shabbir; Wilkenhoener, Rolf; Krumpelt, Michael

    2001-01-01

    A method of forming a hydrogen rich gas from a source of hydrocarbon fuel. A vapor of the hydrocarbon fuel and steam is brought in contact with a two-part catalyst having a dehydrogenation powder portion and an oxide-ion conducting powder portion at a temperature not less than about 770.degree.C. for a time sufficient to generate the hydrogen rich. The H.sub.2 content of the hydrogen gas is greater than about 70 percent by volume. The dehydrogenation portion of the catalyst includes a group VIII metal, and the oxide-ion conducting portion is selected from a ceramic oxide from the group crystallizing in the fluorite or perovskite structure and mixtures thereof. The oxide-ion conducting portion of the catalyst is a ceramic powder of one or more of ZrO.sub.2, CeO.sub.2, Bi.sub.2 O.sub.3, (BiVO).sub.4, and LaGaO.sub.3.

  18. Bio-Fuel Production Assisted with High Temperature Steam Electrolysis

    SciTech Connect

    Grant Hawkes; James O'Brien; Michael McKellar

    2012-06-01

    Two hybrid energy processes that enable production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure are presented. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), these two hybrid energy processes have the potential to provide a significant alternative petroleum source that could reduce dependence on imported oil. The first process discusses a hydropyrolysis unit with hydrogen addition from HTSE. Non-food biomass is pyrolyzed and converted to pyrolysis oil. The pyrolysis oil is upgraded with hydrogen addition from HTSE. This addition of hydrogen deoxygenates the pyrolysis oil and increases the pH to a tolerable level for transportation. The final product is synthetic crude that could then be transported to a refinery and input into the already used transportation fuel infrastructure. The second process discusses a process named Bio-Syntrolysis. The Bio-Syntrolysis process combines hydrogen from HTSE with CO from an oxygen-blown biomass gasifier that yields syngas to be used as a feedstock for synthesis of liquid synthetic crude. Conversion of syngas to liquid synthetic crude, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model

  19. Managing steam: An engineering guide to industrial, commercial, and utility systems

    SciTech Connect

    Makansi, J.

    1985-01-01

    This book is a guide to steam production, utilization, handling, transport, system optimization, and condensation and recovery. This book incudes a description of how steam, condensate, and hot water are used in various industrial, commercial, institutional, and utility sectors and explains how steam is generated and distributed. Waste-heat recovery, fluidized-bed boilers, and cogeneration systems and boiler control theory are discussed. The book also describes different types of valves, valve components, regulators, steam traps, and metering devices available for managing steam and condensate and discusses maintaining steam systems for optimum service and longer life.

  20. Steam turbine materials and corrosion

    SciTech Connect

    Holcomb, G.R.; Alman, D.E.; Dogan, O.N.; Rawers, J.C.; Schrems, K.K.; Ziomek-Moroz, M.

    2007-12-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760C. This project examines the steamside oxidation of candidate alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines. As part of this research a concern has arisen about the possibility of high chromia evaporation rates of protective scales in the turbine. A model to calculate chromia evaporation rates is presented.

  1. Steam Turbine Materials and Corrosion

    SciTech Connect

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 °C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  2. Ultra supercritical turbines--steam oxidation

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Ziomek-Moroz, Margaret; Alman, David E.

    2004-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions, which are goals of the U.S. Department of Energy?s Advanced Power Systems Initiatives. Most current coal power plants in the U.S. operate at a maximum steam temperature of 538?C. However, new supercritical plants worldwide are being brought into service with steam temperatures of up to 620?C. Current Advanced Power Systems goals include coal generation at 60% efficiency, which would require steam temperatures of up to 760?C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections. Initial results of this research are presented.

  3. Deaerators in Industrial Steam Systems - Steam Tip Sheet #18

    SciTech Connect

    2006-01-01

    This revised AMO tip sheet on deaerators in industrial steam systems provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  4. Inspect and Repair Steam Traps - Steam Tip Sheet #1

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on inspecting and repairing steam traps provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  5. Deaerators in Industrial Steam Systems - Steam Tip Sheet #18

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on deaerators in industrial steam systems provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  6. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    SciTech Connect

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  7. Optical wet steam monitor

    DOEpatents

    Maxey, L.C.; Simpson, M.L.

    1995-01-17

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically. 4 figures.

  8. Optical wet steam monitor

    DOEpatents

    Maxey, Lonnie C.; Simpson, Marc L.

    1995-01-01

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically.

  9. Simplifying steam trap selection

    SciTech Connect

    Debat, R.J. )

    1994-01-01

    In the current economic world order, there is an obligation to eliminate waste and conserve economic and natural resources. One trap blowing 100-lb of steam through a 1/4-in. orifice can cost more than $12,000 a year in wasted energy. Richard J. Debat of Armstrong International, Inc. explains the operating principles of the four basic types of steam traps as the first step in simplifying the selection process so the right trap can be specified for a given application.

  10. Deaerators in Industrial Steam Systems

    SciTech Connect

    Not Available

    2006-01-01

    This revised ITP tip sheet on deaerators in industrial steam systems provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  11. Inspect and Repair Steam Traps

    SciTech Connect

    Not Available

    2006-01-01

    This revised ITP tip sheet on inspecting and repairing steam traps provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  12. Method and apparatus for destroying organic contaminants in aqueous liquids

    DOEpatents

    Donaldson, Terrence L.; Wilson, James H.

    1993-01-01

    A method and apparatus for destroying organic contaminants, such as trichloroethylene, in aqueous liquids, such as groundwater, utilizing steam stripping integrated with biodegradation. The contaminated aqueous liquid is fed into a steam stripper causing the volatilization of essentially all of the organic contaminants and a portion of the aqueous liquid. The majority of the aqueous liquid is discharged from the steam stripper. The volatilized vapors are then condensed to the liquid phase and introduced into a bioreactor. The bioreactor contains methanotrophic microorganisms which convert the organic contaminants into mainly carbon dioxide. The effluent from the bioreactor is then recycled back to the steam stripper for further processing.

  13. Method and apparatus for destroying organic contaminants in aqueous liquids

    DOEpatents

    Donaldson, T.L.; Wilson, J.H.

    1993-09-21

    A method and apparatus for destroying organic contaminants, such as trichloroethylene, in aqueous liquids, such as groundwater, utilizing steam stripping integrated with biodegradation. The contaminated aqueous liquid is fed into a steam stripper causing the volatilization of essentially all of the organic contaminants and a portion of the aqueous liquid. The majority of the aqueous liquid is discharged from the steam stripper. The volatilized vapors are then condensed to the liquid phase and introduced into a bioreactor. The bioreactor contains methanotrophic microorganisms which convert the organic contaminants into mainly carbon dioxide. The effluent from the bioreactor is then recycled back to the steam stripper for further processing. 2 figures.

  14. Chemical tailoring of steam to remediate underground mixed waste contaminents

    DOEpatents

    Aines, Roger D.; Udell, Kent S.; Bruton, Carol J.; Carrigan, Charles R.

    1999-01-01

    A method to simultaneously remediate mixed-waste underground contamination, such as organic liquids, metals, and radionuclides involves chemical tailoring of steam for underground injection. Gases or chemicals are injected into a high pressure steam flow being injected via one or more injection wells to contaminated soil located beyond a depth where excavation is possible. The injection of the steam with gases or chemicals mobilizes contaminants, such as metals and organics, as the steam pushes the waste through the ground toward an extraction well having subatmospheric pressure (vacuum). The steam and mobilized contaminants are drawn in a substantially horizontal direction to the extraction well and withdrawn to a treatment point above ground. The heat and boiling action of the front of the steam flow enhance the mobilizing effects of the chemical or gas additives. The method may also be utilized for immobilization of metals by using an additive in the steam which causes precipitation of the metals into clusters large enough to limit their future migration, while removing any organic contaminants.

  15. District steam and the St. Louis steam loop

    SciTech Connect

    Tierney, T.M.; Sauer, H.J. Jr.

    1999-07-01

    Owned and operated by large public electric utilities, district steam systems flourished in most northern US cities in the first half of this century. Following World War II, however, district steam systems became minor and, in some cases, unprofitable portions of the utilities' operations. Consequently, public utilities ceased promoting district steam to existing and potential customers, leading to the decline of their use. In recent years, district steam systems have been revitalized by independent enterprises that have the commitment and expertise to make these systems once again reliable and cost-effective energy sources. This paper reports on one such system, The St. Louis Steam Loop. The St. Louis steam loop consists of 22 miles of insulated underground steam piping encompassing a 400-square block area in the city's downtown business district. The loop is supplied with steam by the Ashley Plant, which was built in 1904 for the St. Louis World's Fair. Due to the rising cost of oil, which has been used to fuel the Ashley Plant since 1972, and the subsequent loss of customers, many people considered the steam system a dinosaur in the jet age. In 1982, Trigen-St. Louis Energy Corporation purchased the steam system and embarked on an aggressive campaign to upgrade all aspects of the system, including valves, piping, and meters. In 1999, Trigen-St. Louis will install an ISMW state-of-the-art combustion turbine cogenerator to provide 95% of the steam to the steam loop. A primary reason for the St. Louis Steam Loop's longevity is that it has reliably supplied steam to many downtown buildings for the better part of the 20th century.

  16. Validation results of the pre-service ultrasonic inspections of the Sizewell B pressurizer and steam generators and reactor coolant pump flywheels

    SciTech Connect

    Conroy, P.J.; Leyland, K.S.

    1995-08-01

    In the UK, concern over the safety issues associated with nuclear power generation resulted in a demand for a public inquiry into the construction and operation of Sizewell ``B``, Britain`s first PWR. This public inquiry was additional to the UK`s normal licensing process. The onus was placed upon the UK utility, CEGB (now Nuclear Electric plc) to provide evidence to the inquiry to support the case that the plant would be constructed and operated to a sufficiently high standard of safety. Part of the evidence to the inquiry (1) relied upon the ability of ultrasonic inspections to verify that the reactor pressure vessel and other safety critical components (collectively known as IoF components), were free from defects that could threaten structural integrity. At that time, the body of evidence showed that although ultrasonic inspection had the potential to satisfy this requirement, it would be necessary to validate the procedures and key operators used in order to provide assurance that they were adequate. Inspection validation therefore became an integral part of the UK PWR nuclear power program.

  17. Liquid level detector

    DOEpatents

    Grasso, Albert P.

    1986-01-01

    A liquid level detector for low pressure boilers. A boiler tank, from which apor, such as steam, normally exits via a main vent, is provided with a vertical side tube connected to the tank at the desired low liquid level. When the liquid level falls to the level of the side tube vapor escapes therethrough causing heating of a temperature sensitive device located in the side tube, which, for example, may activate a liquid supply means for adding liquid to the boiler tank. High liquid level in the boiler tank blocks entry of vapor into the side tube, allowing the temperature sensitive device to cool, for example, to ambient temperature.

  18. Liquid level detector

    DOEpatents

    Grasso, A.P.

    1984-02-21

    A liquid level detector for low pressure boilers. A boiler tank, from which vapor, such as steam, normally exits via a main vent, is provided with a vertical side tube connected to the tank at the desired low liquid level. When the liquid level falls to the level of the side tube vapor escapes therethrough causing heating of a temperature sensitive device located in the side tube, which, for example, may activate a liquid supply means for adding liquid to the boiler tank. High liquid level in the boiler tank blocks entry of vapor into the side tube, allowing the temperature sensitive device to cool, for example, to ambient temperature.

  19. Crude oil steam distillation in steam flooding. Final report

    SciTech Connect

    Wu, C.H.; Elder, R.B.

    1980-08-01

    Steam distillation yields of sixteen crude oils from various parts of the United States have been determined at a saturated steam pressure of 200 psig. Study made to investigate the effect of steam pressure (200 to 500 psig) on steam distillation yields indicates that the maximum yields of a crude oil may be obtained at 200 psig. At a steam distillation correlation factor (V/sub w//V/sub oi/) of 15, the determined steam distillation yields range from 12 to 56% of initial oil volume for the sixteen crude oils with gravity ranging from 12 to 40/sup 0/API. Regression analysis of experimental steam distillation yields shows that the boiling temperature (simulated distillation temperature) at 20% simulated distillation yield can predict the steam distillation yields reasonably well: the standard error ranges from 2.8 to 3.5% (in yield) for V/sub w//V/sub oi/ < 5 and from 3.5 to 4.5% for V/sub w//V/sub oi/ > 5. The oil viscosity (cs) at 100/sup 0/F can predict the steam distillation yields with standard error from 3.1 to 4.3%. The API gravity can predict the steam distillation yields with standard error from 4.4 to 5.7%. Characterization factor is an unsatisfactory correlation independent variable for correlation purpose.

  20. Practical aspects of steam injection processes: A handbook for independent operators

    SciTech Connect

    Sarathi, P.S.; Olsen, D.K.

    1992-10-01

    More than 80% of the total steam injection process operating costs are for the production of steam and the operation of surface and subsurface equipment. The proper design and operation of the surface equipment is of critical importance to the success of any steam injection operation. However, the published monographs on thermal recovery have attached very little importance to this aspect of thermal oil recovery; hence, a definite need exists for a comprehensive manual that places emphasis on steam injection field practices and problems. This handbook is an attempt to fulfill this need. This handbook explores the concept behind steam injection processes and discusses the information required to evaluate, design, and implement these processes in the field. The emphasis is on operational aspects and those factors that affect the technology and economics of oil recovery by steam. The first four chapters describe the screening criteria, engineering, and economics of steam injection operation as well as discussion of the steam injection fundamentals. The next four chapters begin by considering the treatment of the water used to generate steam and discuss in considerable detail the design, operation and problems of steam generations, distribution and steam quality determination. The subsurface aspects of steamflood operations are addressed in chapters 9 through 12. These include thermal well completion and cementing practices, insulated tubulars, and lifting equipment. The next two chapters are devoted to subsurface operational problems encountered with the use of steam. Briefly described in chapters 15 and 16 are the steam injection process surface production facilities, problems and practices. Chapter 17 discusses the importance of monitoring in a steam injection project. The environmental laws and issues of importance to steam injection operation are outlined in chapter 18.

  1. Steam separator latch assembly

    DOEpatents

    Challberg, Roy C.; Kobsa, Irvin R.

    1994-01-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof.

  2. Steam separator latch assembly

    DOEpatents

    Challberg, R.C.; Kobsa, I.R.

    1994-02-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof. 12 figures.

  3. Training: Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Technical Assistance » Training: Steam Systems Training: Steam Systems April 16, 2014 - 6:31pm Addthis Learn about the training sessions offered. View additional steam system resources. Steam Tool Suite Training - 2-hour workshop AND QUALIFIED SPECIALIST Availability: Online self-paced workshop This course introduces DOE's former Steam System Tool Suite, including the Steam System Scoping Tool (SSST) and the Steam System Assessment Tool (SSAT) The SSAT and SSST tools are archived and available

  4. Steam System Survey Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Survey Guide Steam System Survey Guide This guide provides technical information for steam system operational personnel and plant energy managers on some of the major opportunities available to improve the energy efficiency and productivity of industrial steam systems. The guide covers five main areas of investigation: (1) profiling a steam system, (2) identifying steam properties for the steam system, (3) improving boiler operations, (4) improving resource utilization in the steam system, and

  5. Steam System Opportunity Assessment for the Pulp and Paper, Chemical

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing, and Petroleum Refining Industries | Department of Energy Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries This report assesses steam generation and use in the pulp and paper, chemical manufacturing, and the petroleum refining industries. The report also estimates the energy savings potential available from

  6. Levelized Power Generation Cost Codes

    Energy Science and Technology Software Center

    1996-04-30

    LPGC is a set of nine microcomputer programs for estimating power generation costs for large steam-electric power plants. These programs permit rapid evaluation using various sets of economic and technical ground rules. The levelized power generation costs calculated may be used to compare the relative economics of nuclear and coal-fired plants based on life-cycle costs. Cost calculations include capital investment cost, operation and maintenance cost, fuel cycle cost, decommissioning cost, and total levelized power generationmore » cost. These programs can be used for quick analyses of power generation costs using alternative economic parameters, such as interest rate, escalation rate, inflation rate, plant lead times, capacity factor, fuel prices, etc. The two major types of electric generating plants considered are pressurized water reactor (PWR) and pulverized coal-fired plants. Data are also provided for the Large Scale Prototype Breeder (LSPB) type liquid metal reactor.« less

  7. Oxidation of alloys for advanced steam turbines

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Alman, David E.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  8. Steam Technical Brief: Industrial Steam System Heat-Transfer Solutions

    SciTech Connect

    2010-06-25

    This BestPractices Steam Technical Brief provides an overview of considerations for selecting the best heat-transfer solution for various applications.

  9. Steam injection for in-situ remediation of DNAPLs in low permeability media

    SciTech Connect

    Sleep, B.

    1996-08-01

    The potential for remediation of dense, nonaqueous phase liquid (DNAPL) contamination by steam injection is investigated, including the advantages and disadvantages of the technology. The primary advantage is the significant enhancement of removal rates through steam distillation. The disadvantages are related to the lack of field experience with the technology and difficulties related to steam override and channeling in heterogeneous soils. The problems related to steam injection in low permeability fractured clay are examined, and removal times and costs are postulated for a hypothetical DNAPL contamination scenario. It is concluded that steam injection has significant potential for remediation of DNAPL in fractured clay soils, but there is significant uncertainty in predictions of the performance of steam injection in these soils. 13 refs., 4 figs., 1 tab.

  10. Steam generator with integral downdraft dryer

    SciTech Connect

    Hochmuth, F.W.

    1992-02-01

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  11. Process for purifying geothermal steam

    DOEpatents

    Li, C.T.

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  12. Process for purifying geothermal steam

    DOEpatents

    Li, Charles T.

    1980-01-01

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  13. Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers Consider Steam Turbine Drives for Rotating Equipment Considerations When Selecting a Condensing Economizer ...

  14. Downhole steam injector. [Patent application

    SciTech Connect

    Donaldson, A.B.; Hoke, E.

    1981-06-03

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  15. Deaerators in Industrial Steam Systems

    Energy.gov [DOE]

    This tip sheet on deaerators provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  16. Use Feedwater Economizers for Waste Heat Recovery, Energy Tips: STEAM, Steam Tip Sheet #3 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    PROGRAM Energy Tips: STEAM Steam Tip Sheet #3 Use Feedwater Economizers for Waste Heat Recovery A feedwater economizer reduces steam boiler fuel requirements by transferring heat from the fue gas to incoming feedwater. Boiler fue gases are often rejected to the stack at temperatures more than 100°F to 150°F higher than the temperature of the generated steam. Generally, boiler effciency can be increased by 1% for every 40°F reduction in fue gas temperature. By recovering waste heat, an

  17. Steam System Survey Guide

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    1/263 Steam System Survey Guide Greg Harrell, Ph.D., P.E. DOCUMENT AVAILABILITY Reports produced after January 1, 1996, are generally available free via the U.S. Department of Energy (DOE) Information Bridge. Web site http://www.osti.gov/bridge Reports produced before January 1, 1996, may be purchased by members of the public from the following source. National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone 703-605-6000 (1-800-553-6847) TDD 703-487-4639 Fax

  18. Alloys for advanced steam turbines--Oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2007-10-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy (DOE) include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760C. Current research on the oxidation of candidate materials for advanced steam turbines is presented with a focus on a methodology for estimating chromium evaporation rates from protective chromia scales. The high velocities and pressures of advanced steam turbines lead to evaporation predictions as high as 5 10-8 kg m-2s-1 of CrO2(OH)2(g) at 760C and 34.5 MPa. This is equivalent to 0.077 mm per year of solid Cr loss.

  19. Assessment of superheated steam drying of wood waste

    SciTech Connect

    Woods, B.G.; Nguyen, Y.; Bruce, S.

    1994-12-31

    A 5 MW co-generation facility using wood waste is described which will supply power to Ontario Hydro, steam to the sawmill for process heating, and hot water for district heating customers in the town. The use of superheated steam for drying the wood was investigated to determine the impact on boiler performance, the environmental impact and the economic feasibility. The main benefit with superheated steam drying is the reduction in VOC emissions. The capital cost is currently higher with superheated steam drying, but further investigation is warranted to determine if the cost reductions which could be achieved by manufacturing the major components in North America are sufficient to make the technology cost competitive.

  20. Development of Liquid-Vapor Core Reactors with MHD Generator for Space Power and Propulsion Applications

    SciTech Connect

    Samim Anghaie

    2002-08-13

    Any reactor that utilizes fuel consisting of a fissile material in a gaseous state may be referred to as a gaseous core reactor (GCR). Studies on GCRs have primarily been limited to the conceptual phase, mostly due to budget cuts and program cancellations in the early 1970's. A few scientific experiments have been conducted on candidate concepts, primarily of static pressure fissile gas filling a cylindrical or spherical cavity surrounded by a moderating shell, such as beryllium, heavy water, or graphite. The main interest in this area of nuclear power generation is for space applications. The interest in space applications has developed due to the promise of significant enhancement in fuel utilization, safety, plant efficiency, special high-performance features, load-following capabilities, power conversion optimization, and other key aspects of nuclear power generation. The design of a successful GCR adapted for use in space is complicated. The fissile material studied in the pa st has been in a fluorine compound, either a tetrafluoride or a hexafluoride. Both of these molecules have an impact on the structural material used in the making of a GCR. Uranium hexafluoride as a fuel allows for a lower operating temperature, but at temperatures greater than 900K becomes essentially impossible to contain. This difficulty with the use of UF6 has caused engineers and scientists to use uranium tetrafluoride, which is a more stable molecule but has the disadvantage of requiring significantly higher operating temperatures. Gas core reactors have traditionally been studied in a steady state configuration. In this manner a fissile gas and working fluid are introduced into the core, called a cavity, that is surrounded by a reflector constructed of materials such as Be or BeO. These reactors have often been described as cavity reactors because the density of the fissile gas is low and criticality is achieved only by means of the reflector to reduce neutron leakage from the core

  1. Steam-system upgrades | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    upgrades Jump to: navigation, search TODO: Add description List of Steam-system upgrades Incentives Retrieved from "http:en.openei.orgwindex.php?titleSteam-systemupgrades&old...

  2. Steam Digest 2001: Office of Industrial Technologies

    SciTech Connect

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  3. Standard Steam Trust LLC | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    (Redirected from Standard Steam Trust) Jump to: navigation, search Name: Standard Steam Trust LLC Place: Denver, Colorado Sector: Geothermal energy Product: Subsidiary of...

  4. Steam boosted internal combustion engine

    SciTech Connect

    Green, M.A.

    1987-01-20

    A device is described to supplement the power produced by burning fuel in an internal combustion engine with steam, the device comprising: a means for producing a constant flow of water past a boiler means; a means for allowing the water to flow in the direction of the boiler; a boiler means external to the internal combustion engine to convert the water into superheated steam; a means for controlling the pressure of the water such that the water pressure is greater than the pressure of the steam produced by the boiler; and a means for injection of the superheated steam directly into a cylinder of the internal combustion engine, a means for producing a constant flow of water at a pressure greater than the pressure of the superheated steam, wherein the constant flow means at greater pressure comprises a chamber with a gaseous component, with the gaseous component being of constant volume and exerting constant pressure upon water within the chamber.

  5. High performance steam development. Final report, Phase No. 3: 1500{degree}F steam plant for industrial cogeneration prototype development tests

    SciTech Connect

    Duffy, T.; Schneider, P.

    1996-01-01

    As a key part of DOE`s and industry`s R&D efforts to improve the efficiency, cost, and emissions of power generation, a prototype High Performance Steam System (HPSS) has been designed, built, and demonstrated. The world`s highest temperature ASME Section I coded power plant successfully completed over 100 hours of development tests at 1500{degrees}F and 1500 psig on a 56,000 pound per hour steam generator, control valve and topping turbine at an output power of 5500 hp. This development advances the HPSS to 400{degrees}F higher steam temperature than the current best technology being installed around the world. Higher cycle temperatures produce higher conversion efficiencies and since steam is used to produce the large majority of the world`s power, the authors expect HPSS developments will have a major impact on electric power production and cogeneration in the twenty-first century. Coal fueled steam plants now produce the majority of the United States electric power. Cogeneration and reduced costs and availability of natural gas have now made gas turbines using Heat Recovery Steam Generators (HRSG`s) and combined cycles for cogeneration and power generation the lowest cost producer of electric power in the United States. These gas fueled combined cycles also have major benefits in reducing emissions while reducing the cost of electricity. Development of HPSS technology can significantly improve the efficiency of cogeneration, steam plants, and combined cycles. Figure 2 is a TS diagram that shows the HPSS has twice the energy available from each pound of steam when expanding from 1500{degrees}F and 1500 psia to 165 psia (150 psig, a common cogeneration process steam pressure). This report describes the prototype component and system design, and results of the 100-hour laboratory tests. The next phase of the program consists of building up the steam turbine into a generator set, and installing the power plant at an industrial site for extended operation.

  6. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Low-Pressure Steam | Department of Energy Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam This tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #29 Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam (January 2012)

  7. ULTRA-SUPERCRITICAL STEAM CORROSION

    SciTech Connect

    Holcomb, G.R.; Alman, D.E.; Bullard, S.B.; Covino, B.S., Jr.; Cramer, S.D.; Ziomek-Moroz, M.

    2003-04-22

    Efficiency increases in fossil energy boilers and steam turbines are being achieved by increasing the temperature and pressure at the turbine inlets well beyond the critical point of water. To allow these increases, advanced materials are needed that are able to withstand the higher temperatures and pressures in terms of strength, creep, and oxidation resistance. As part of a larger collaborative effort, the Albany Research Center (ARC) is examining the steam-side oxidation behavior for ultrasupercritical (USC) steam turbine applications. Initial tests are being done on six alloys identified as candidates for USC steam boiler applications: ferritic alloy SAVE12, austenitic alloy Super 304H, the high Cr-high Ni alloy HR6W, and the nickel-base superalloys Inconel 617, Haynes 230, and Inconel 740. Each of these alloys has very high strength for its alloy type. Three types of experiments are planned: cyclic oxidation in air plus steam at atmospheric pressure, thermogravimetric ana lysis (TGA) in steam at atmospheric pressure, and exposure tests in supercritical steam up to 650 C (1202 F) and 34.5 MPa (5000 psi). The atmospheric pressure tests, combined with supercritical exposures at 13.8, 20.7, 24.6, and 34.5 MPa (2000, 3000, 4000, and 5000 psi) should allow the determination of the effect of pressure on the oxidation process.

  8. HRSGs, steam turbines, and auxiliaries for combined cycles

    SciTech Connect

    Makansi, J.

    1994-09-01

    This article examines current steam turbine/boiler technology and how it fits in with current combined-cycle powerplants. It seems fair to state that the world's continued interest in combined-cycle (CC) powerplants is fed in part by the rapidly advancing gas-turbine (GT) technology. The steam cycle simply plays a subservient role--for example, as GT exhaust temperatures arise, steam-cycle components are selected to match them. And certainly from today's vantage point, one can extrapolate a future of GTs continuing to lead and steam cycles following, as GT technology moves to higher firing temperatures and more efficient and powerful machines. But here's the important questions: is the next incremental efficiency advance most economically obtained in the GT Brayton cycle or the steam cycle That's a tough question to answer today because GT technology has enjoyed the limelight--and deservedly so. Of course, the emerging fully competitive environment for electricity generation--and wholesale and retail delivery--underscores the need for efficiency. New components--such as those for recovering more heat from the GT exhaust through sub-dew point cooling--could emerge in the steam cycle in the next few years.

  9. Use of bauxite as packing material in steam injection wells

    SciTech Connect

    Scoglio, J.; Joubert, G.; Gallardo, B.

    1995-12-31

    Cyclic steam injection, also known as steam soak, has proven to be the most efficient method for producing heavy crude oil and bitumen from unconsolidated sands. The application of steam injection may, however, generate sand production, causing, among other things, a decrease in production. The gravel pack technique is the most efficient way to prevent fines production from cold producing wells. But, once they are steam stimulated, a dissolution of quartz containing gravel material takes place reducing greatly the packing permeability and eventually sand production. Different types of packing material have been used to avoid sand production after cyclic steam injection, such as gravel, ceramics, bauxite, coated resin, and American sand. This paper presents the results of field test, using sinterized bauxite as a packing material, carried out in Venezuela`s heavy oil operations as a part of a comprehensive program aimed at increasing the packing durability and reducing sand production. This paper also verify the results of laboratory tests in which Bauxite was found to be less soluble than other packing material when steam injected.

  10. Catalytic glycerol steam reforming for hydrogen production

    SciTech Connect

    Dan, Monica Mihet, Maria Lazar, Mihaela D.

    2015-12-23

    Hydrogen production from glycerol by steam reforming combine two major advantages: (i) using glycerol as raw material add value to this by product of bio-diesel production which is obtained in large quantities around the world and have a very limited utilization now, and (ii) by implication of water molecules in the reaction the efficiency of hydrogen generation is increased as each mol of glycerol produces 7 mol of H{sub 2}. In this work we present the results obtained in the process of steam reforming of glycerol on Ni/Al{sub 2}O{sub 3}. The catalyst was prepared by wet impregnation method and characterized through different methods: N{sub 2} adsorption-desorption, XRD, TPR. The catalytic study was performed in a stainless steel tubular reactor at atmospheric pressure by varying the reaction conditions: steam/carbon ratio (1-9), gas flow (35 ml/min -133 ml/min), temperature (450-650°C). The gaseous fraction of the reaction products contain: H{sub 2}, CH{sub 4}, CO, CO{sub 2}. The optimum reaction conditions as resulted from this study are: temperature 550°C, Gly:H{sub 2}O ratio 9:1 and Ar flow 133 ml/min. In these conditions the glycerol conversion to gaseous products was 43% and the hydrogen yield was 30%.

  11. Use Low-Grade Waste Steam to Power Absorption Chillers, Energy Tips: STEAM, Steam Tip Sheet #14 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    4 Use Low-Grade Waste Steam to Power Absorption Chillers Absorption chillers use heat, instead of mechanical energy, to provide cooling. The mechanical vapor compressor is replaced by a thermal compressor (see fgure) that consists of an absorber, a generator, a pump, and a throttling device. The refrigerant vapor from the evaporator is absorbed by a solution mixture in the absorber. This solution is then pumped to the generator where the refrigerant is revaporized using a waste steam heat

  12. Materials Performance in USC Steam Portland

    SciTech Connect

    G.R. Holcomb; J. Tylczak; R. Hu

    2011-04-26

    Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, co-called advanced ultrasupercritical (A-USC) steam conditions. A limitation to achieving the goal is a lack of cost-effective metallic materials that can perform at these temperatures and pressures. Some of the more important performance limitations are high-temperature creep strength, fire-side corrosion resistance, and steam-side oxidation resistance. Nickel-base superalloys are expected to be the materials best suited for steam boiler and turbine applications above about 675 C. Specific alloys of interest include Haynes 230 and 282, Inconel 617, 625 and 740, and Nimonic 263. Further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

  13. Steam reformer with catalytic combustor

    DOEpatents

    Voecks, Gerald E.

    1990-03-20

    A steam reformer is disclosed having an annular steam reforming catalyst bed formed by concentric cylinders and having a catalytic combustor located at the center of the innermost cylinder. Fuel is fed into the interior of the catalytic combustor and air is directed at the top of the combustor, creating a catalytic reaction which provides sufficient heat so as to maintain the catalytic reaction in the steam reforming catalyst bed. Alternatively, air is fed into the interior of the catalytic combustor and a fuel mixture is directed at the top. The catalytic combustor provides enhanced radiant and convective heat transfer to the reformer catalyst bed.

  14. Method and apparatus for improving the performance of a steam driven power system by steam mixing

    DOEpatents

    Tsiklauri, Georgi V.; Durst, Bruce M.; Prichard, Andrew W.; Reid, Bruce D.; Burritt, James

    1998-01-01

    A method and apparatus for improving the efficiency and performance of a steam driven power plant wherein addition of steam handling equipment to an existing plant results in a surprising increase in plant performance. For Example, a gas turbine electrical generation system with heat recovery boiler may be installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  15. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-15

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  16. STEAM FORMING NEUTRONIC REACTOR AND METHOD OF OPERATING IT

    DOEpatents

    Untermyer, S.

    1960-05-10

    The heterogeneous reactor is liquid moderated and cooled by a steam forming coolant and is designed to produce steam from the coolant directly within the active portion of the reactor while avoiding the formation of bubbles in the liquid moderator. This reactor achieves inherent stability as a result of increased neutron leakage and increased neutron resonance absorption in the U/sup 238/ fuel with the formation of bubbles. The invention produces certain conditions under which the formation of vapor bubbles as a result of a neutron flux excursion from the injection of a reactivity increment into the reactor will operate to nullify the reactivity increment within a sufficiently short period of time to prevent unsafe reactor operating conditions from developing. This is obtained by disposing a plurality of fuel elements within a mass of steam forming coolant in the core with the ratio of the volume of steam forming coolant to the volume of fissionable isotopes being within the range yielding a multiplication factor greater than unity and a negative reactivity to core void coefficient at the boiling temperature of the coolant.

  17. FLUIDIZED BED STEAM REFORMING ENABLING ORGANIC HIGH LEVEL WASTE DISPOSAL

    SciTech Connect

    Williams, M

    2008-05-09

    Waste streams planned for generation by the Global Nuclear Energy Partnership (GNEP) and existing radioactive High Level Waste (HLW) streams containing organic compounds such as the Tank 48H waste stream at Savannah River Site have completed simulant and radioactive testing, respectfully, by Savannah River National Laboratory (SRNL). GNEP waste streams will include up to 53 wt% organic compounds and nitrates up to 56 wt%. Decomposition of high nitrate streams requires reducing conditions, e.g. provided by organic additives such as sugar or coal, to reduce NOX in the off-gas to N2 to meet Clean Air Act (CAA) standards during processing. Thus, organics will be present during the waste form stabilization process regardless of the GNEP processes utilized and exists in some of the high level radioactive waste tanks at Savannah River Site and Hanford Tank Farms, e.g. organics in the feed or organics used for nitrate destruction. Waste streams containing high organic concentrations cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by pretreatment. The alternative waste stabilization pretreatment process of Fluidized Bed Steam Reforming (FBSR) operates at moderate temperatures (650-750 C) compared to vitrification (1150-1300 C). The FBSR process has been demonstrated on GNEP simulated waste and radioactive waste containing high organics from Tank 48H to convert organics to CAA compliant gases, create no secondary liquid waste streams and create a stable mineral waste form.

  18. Reliable steam: To cogenerate or not to cogenerate?

    SciTech Connect

    Jaber, D.; Jones, T.; D'Anna, L.; Vetterick, R.

    1999-07-01

    Leading industrial companies and institutions are forever seeking new and better ways to reduce their expenses, reduce waste, meet environmental standards, and, in general, improve their bottom-line. One approach to achieving all of these goals is a 100 year-old concept, cogeneration. Many industrial and institutional plants need thermal energy, generally as steam, for manufacturing processes and heating. They also need electric power for motors, lighting, compressed air and air conditioning. Traditionally, these fundamental needs are met separately. Steam is produced with industrial boilers and electricity is purchased from a local utility company. However, these needs can be met at the same time with cogeneration, using the same heat source. Cogeneration is the concurrent production of electrical power and thermal energy from the same heat source. Large steam users commonly take advantage of cogeneration by using high pressure steam with a back pressure turbine to generate electricity, and extract lower pressure steam from the turbine exhaust for their process needs. This approach reduces their electric utility bills while still providing thermal energy for industrial processes. The result is also a more efficient process that uses less total heat and discharges less smoke up the stack. Newer technologies are making cogeneration opportunities available to smaller-sized thermal plants, and electric utility deregulation opportunities are causing many CEOs to seriously consider cogeneration in their manufacturing plants. Whether steam is created through cogeneration or separate generation, many opportunities exist to improve productivity in the distribution system, operation, and maintenance. These opportunities are captured by taking a systems approach, which is promoted by programs such as the Department of Energy's Steam Challenge.

  19. Bulalo field, Philippines: Reservoir modeling for prediction of limits to sustainable generation

    SciTech Connect

    Strobel, Calvin J.

    1993-01-28

    The Bulalo geothermal field, located in Laguna province, Philippines, supplies 12% of the electricity on the island of Luzon. The first 110 MWe power plant was on line May 1979; current 330 MWe (gross) installed capacity was reached in 1984. Since then, the field has operated at an average plant factor of 76%. The National Power Corporation plans to add 40 MWe base load and 40 MWe standby in 1995. A numerical simulation model for the Bulalo field has been created that matches historic pressure changes, enthalpy and steam flash trends and cumulative steam production. Gravity modeling provided independent verification of mass balances and time rate of change of liquid desaturation in the rock matrix. Gravity modeling, in conjunction with reservoir simulation provides a means of predicting matrix dry out and the time to limiting conditions for sustainable levelized steam deliverability and power generation.

  20. Review of Orifice Plate Steam Traps

    Office of Energy Efficiency and Renewable Energy (EERE)

    This guide was prepared to serve as a foundation for making informed decisions about when orifice plate steam traps should be considered for use in new or existing steam systems. It presents background information about different types of steam traps and defines their unique functional and operational characteristics. The advantages and disadvantages associated with using orifice plate steam traps are provided to highlight their capabilities and limitations. Finally, recommendations for using orifice plate steam traps are presented, and possible applications are identified.

  1. Guide to Orifice Plate Steam Traps

    SciTech Connect

    Oland, C.B.

    2001-01-11

    This guide was prepared to serve as a foundation for making informed decisions about when orifice plate steam traps should be considered for use in new or existing steam systems. It presents background information about different types of steam traps and defines their unique functional and operational characteristics. The advantages and disadvantages associated with using orifice plate steam traps are provided to highlight their capabilities and limitations. Finally, recommendations for using orifice plate steam traps are presented, and possible applications are identified.

  2. Steam System Modeler | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Technical Assistance » Steam System Modeler Steam System Modeler April 17, 2014 - 11:34am Addthis There is often flexibility in the operational conditions and requirements of any steam system. In order to optimize performance, the impacts of potential adjustments need to be understood individually and collectively. The Steam System Modeler allows you to create up to a 3-pressure-header basic model of your current steam system. A second model can then be created by adjusting a series of

  3. The value of steam turbine upgrades

    SciTech Connect

    Potter, K.; Olear, D.

    2005-11-01

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  4. Thermostatic steam trap

    SciTech Connect

    Anderson, A.H.; Mac Nicol, A.E.

    1987-03-03

    A thermostatic trap is described for a heating system having a feed pipe connected to a source of steam and a discharge pipe for discharge of condensate and comprising: housing means defining a volume and comprising a bowl shaped body, a removable cover therefor, a housing inlet pipe portion projecting from a side wall portion of the body and adapted for connection to the discharge pipe. A housing outlet pipe portion projects from a bottom wall portion of the body, and an outlet orifice defined by the bottom wall portion and extends between the volume and the outlet pipe portion; a valve body means retained within the volume and comprising an end wall, a side wall and a retaining ring portion that together define a valve chamber. The end wall defines a valve inlet opening communicating with the chamber and an annular valve seat within the chamber and encircling the valve inlet opening. The valve body means comprises a valve outlet pipe that defines a valve outlet opening axially aligned with the valve inlet opening and communicating with the chamber, the outlet pipe being fixed in the outlet orifice; a resilient, annular seal means disposed within the valve chamber and encircling the valve inlet opening; and a bi-metallic disc disposed within the valve chamber between the annular seal means and the outlet opening and having an outer peripheral portion retained by the retaining ring portion of the valve body means.

  5. Steam vacuum cleaning. Innovative technology summary report

    SciTech Connect

    1999-05-01

    The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. The baseline technology currently used for washing debris is a high-pressure water cleaning (HPWC) system. The system used at the FEMP is the Hotsy{reg_sign} Model 550B HPWC. Although the HPWC technology has functioned satisfactorily, improvements are being sought in areas related to reduced liquid waste volume, increased productivity, increased washing effectiveness, and decreased airborne contamination. An innovative technology that offers potential improvements in these areas is a steam vacuum cleaning (SVC) system that integrates high-pressure steam cleaning with a vacuum recovery sub-system that simultaneously collects dislodged contaminants thereby reducing airborne contamination. The SVC system selected for demonstration at the FEMP was the Kelly{trademark} Decontamination System shown. This report provides comparative performance and cost analyses between the Hotsy HPWC system and the Kelly Decontamination System. Both technologies were demonstrated at the FEMP site located at Fernald, Ohio from July 29, 1996 through August 15, 1996. The demonstrations were conducted at the FEMP Plant 1 as part of the LSTD project sponsored by the Deactivation and Decommissioning Focus Area (DDFA) of the US DOE`s Office of Science and Technology.

  6. EA-1850: Flambeau River BioFuels, Inc. Proposed Wood Biomass-to-Liquid Fuel Biorefinery, Park Falls, Wisconsin

    Energy.gov [DOE]

    NOTE: This EA has been cancelled. This EA will evaluate the environmental impacts of a proposal to provide federal funding to Flambeau River Biofuels (FRB) to construct and operate a biomass-to-liquid biorefinery in Park Falls, Wisconsin, on property currently used by Flambeau Rivers Paper, LLC (FRP) for a pulp and paper mill and Johnson Timber Corporation's (JTC) Summit Lake Yard for timber storage. This project would design a biorefinery which would produce up to 1,150 barrels per day (bpd) of clean syncrude. The biorefinery would also supply steam to the FRP mill, meeting the majority of the mill's steam demand and reducing or eliminating the need for the existing biomass/coal-fired boiler. The biorefinery would also include a steam turbine generator that will produce "green" electrical power for use by the biorefinery or for sale to the electric utility.

  7. Materials for advanced ultrasupercritical steam turbines

    SciTech Connect

    Purgert, Robert; Shingledecker, John; Saha, Deepak; Thangirala, Mani; Booras, George; Powers, John; Riley, Colin; Hendrix, Howard

    2015-12-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have sponsored a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired power plants capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. A limiting factor in this can be the materials of construction for boilers and for steam turbines. The overall project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760°C (1400°F)/35MPa (5000 psi). This final technical report covers the research completed by the General Electric Company (GE) and Electric Power Research Institute (EPRI), with support from Oak Ridge National Laboratory (ORNL) and the National Energy Technology Laboratory (NETL) – Albany Research Center, to develop the A-USC steam turbine materials technology to meet the overall project goals. Specifically, this report summarizes the industrial scale-up and materials property database development for non-welded rotors (disc forgings), buckets (blades), bolting, castings (needed for casing and valve bodies), casting weld repair, and casting to pipe welding. Additionally, the report provides an engineering and economic assessment of an A-USC power plant without and with partial carbon capture and storage. This research project successfully demonstrated the materials technology at a sufficient scale and with corresponding materials property data to enable the design of an A-USC steam turbine. The key accomplishments included the development of a triple-melt and forged Haynes 282 disc for bolted rotor construction, long-term property development for Nimonic 105 for blading and bolting, successful scale-up of Haynes 282 and Nimonic 263 castings using

  8. Steam oxidation and chromia evaporation in ultrasupercritical steam boilers and turbines

    SciTech Connect

    Holcomb, G.R.

    2009-07-01

    The U.S. Department of Energy's goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 {sup o}C and 340 atm, so-called ultrasupercritical conditions. Evaporation of protective chromia scales is a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  9. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    SciTech Connect

    Gordon H. Holcomb

    2009-01-01

    U.S. Department of Energy’s goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  10. Consider Steam Turbine Drives for Rotating Equipment, Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    1 Consider Steam Turbine Drives for Rotating Equipment Steam turbines are well suited as ... This service generally calls for a backpressure noncondensing steam turbine. The ...

  11. Best Management Practice #8: Steam Boiler Systems | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    8: Steam Boiler Systems Best Management Practice 8: Steam Boiler Systems Steam boilers are commonly used in large heating systems, institutional kitchens, or in facilities where ...

  12. CalEnergy Generation | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    electric power and steam-producing facilities in the United States and the Philippines. Worldwide, CalEnergy Generation focuses on growth through acquisition and fuel source...

  13. Coal based electric generation comparative technologies report

    SciTech Connect

    Not Available

    1989-10-26

    Ohio Clean Fuels, Inc., (OCF) has licensed technology that involves Co-Processing (Co-Pro) poor grade (high sulfur) coal and residual oil feedstocks to produce clean liquid fuels on a commercial scale. Stone Webster is requested to perform a comparative technologies report for grassroot plants utilizing coal as a base fuel. In the case of Co-Processing technology the plant considered is the nth plant in a series of applications. This report presents the results of an economic comparison of this technology with other power generation technologies that use coal. Technologies evaluated were:Co-Processing integrated with simple cycle combustion turbine generators, (CSC); Co-Processing integrated with combined cycle combustion turbine generators, (CCC); pulverized coal-fired boiler with flue gas desulfurization and steam turbine generator, (PC) and Circulating fluidized bed boiler and steam turbine generator, (CFB). Conceptual designs were developed. Designs were based on approximately equivalent net electrical output for each technology. A base case of 310 MWe net for each technology was established. Sensitivity analyses at other net electrical output sizes varying from 220 MWe's to 1770 MWe's were also performed. 4 figs., 9 tabs.

  14. How three smart managers control steam costs

    SciTech Connect

    Kendall, R.

    1982-11-01

    Three steam-intensive companies report innovative ways to reduce steam-production costs. Goodyear Tire and Rubber Co. concentrated on regular maintenance, process modifications, and heat recovery, but also has an on-going policy of seeking further cost savings. Future efforts will explore computer-based boiler controls. Zenith Radio Corporation's color picture tube-making process uses 12% less steam after 700 mechanical steam traps were replaced with fixed-orifice traps. Petro-Tex Chemical Corp. reduced steam costs by monitoring and optimizing process units and by making capital investments to improve steam management. (DCK)

  15. Take a closer look at steam-cycle chemical cleaning

    SciTech Connect

    Barber, S.; Stevens, W.E.

    1996-02-01

    Effectiveness of steam-cycle chemical cleaning to remove waterside scale and corrosion products is supported by about 100 successful applications. Chemical-cleaning technology, including potential impact on system materials and the environment, are well delineated in ``Manual on Chemical cleaning of Fossil-Fueled Steam-Generation Equipment,`` EPRI Report No. CS-3289, December 1989, and other literature. Yet cleaning of superheaters, reheaters, and other steam-path components is still not widely accepted as a routine maintenance activity. Over the past 15 years, a few utilities have applied financial justification methodology to specific units. Those financial models demonstrate alternatives for reducing overall unit-maintenance and capital component-replacement costs associated with internal metal oxide deposits. Information presented here, based on a report to the International Water Conference, reviews project costs and corresponding benefits. The information can help you establish the project scope and prepare budget estimates for chemical cleaning on a unit-specific basis.

  16. Annual Steam-Electric Plant Operation and Design Data (EIA-767...

    Gasoline and Diesel Fuel Update

    Historical data files contain annual data from organic-fueled or combustible renewable steam-electric plants with a generator nameplate rating of 10 or more megawatts. The data are ...

  17. Use Steam Jet Ejectors or Thermoscompressors to Reduce Venting of Low-Pressure Steam - Steam Tip Sheet #29

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  18. MECHANICAL SYSTEMS - MULTIFAMILY: Steam System Piping | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Energy Steam System Piping MECHANICAL SYSTEMS - MULTIFAMILY: Steam System Piping 12_steam_system_piping.zip (11.12 MB) More Documents & Publications MECHANICAL SYSTEMS - MULTIFAMILY: Venting MECHANICAL SYSTEMS - MULTIFAMILY: Combustion MECHANICAL SYSTEMS - MULTIFAMILY: Steam System Basics

  19. Insulate Steam Distribution and Condensate Return Lines

    Energy.gov [DOE]

    This tip sheet on insulating steam distribution and condensate return lines provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  20. Alternatives to traditional water washing used to remove impurities in superheated geothermal steam

    SciTech Connect

    Fisher, D.W.; Jung, D.B. [Two-Phase Engineering & Research, Inc., Santa Rosa, CA (United States)

    1996-12-31

    The method of water washing impurities from superheated geothermal steam as adopted from traditional steam boiler operations in electric power generation stations has been used for a decade and a half under several pseudonyms, e.g., de-superheating, enthalpy modification, de-scaling, etc. Water washing can be effective, but it is costly. It is not necessarily expensive to implement or operate, but the cost of unrecoverable energy lost due to steam enthalpy reduction can be quite high. Are there other ways to remove these undesirables from superheated geothermal steam? That question is the focus of this paper. Several alternatives to water washing will be proposed including dry scrubbing, oil washing, and hybrid cleaning. A discussion of the advantages and disadvantages of each method will be presented along with the various geothermal steam impurities and their effects on the process and equipment.

  1. Utility-led cogen plant meets tight specs on steam supply

    SciTech Connect

    Eckersley, R.

    1995-08-01

    No Purpa machine here, this plant adds low-cost generating capacity while supplying steam with guaranteed reliability to petrochemicals producer. This article examines the design which ensures recovery of export steam load with minimum time and pressure loss. EI DuPont de Nemours and Co needed a new source of reliable, inexpensive steam to replace aging, inefficient boilers at its LaPorte (Tex) plant, where agricultural chemicals and other products are manufactured. At the same time, Houston Lighting and Power Co (HL and P) was exploring new ways to add capacity cost effectively. San Jacinto steam/electric station was the ideal solution that satisfied both needs. Fully operation since last April, the station`s performance has been excellent. Operating with complete reliability, the system has respond smoothly to meet changes in DuPont`s steam demand without upset.

  2. Flow Characteristics Analysis of Widows' Creek Type Control Valve for Steam Turbine Control

    SciTech Connect

    Yoo, Yong H.; Sohn, Myoung S.; Suh, Kune Y.

    2006-07-01

    The steam turbine converts the kinetic energy of steam to mechanical energy of rotor blades in the power conversion system of fossil and nuclear power plants. The electric output from the generator of which the rotor is coupled with that of the steam turbine depends on the rotation velocity of the steam turbine bucket. The rotation velocity is proportional to the mass flow rate of steam entering the steam turbine through valves and nozzles. Thus, it is very important to control the steam mass flow rate for the load following operation of power plants. Among various valves that control the steam turbine, the control valve is most significant. The steam flow rate is determined by the area formed by the stem disk and the seat of the control valve. While the ideal control valve linearly controls the steam mass flow rate with its stem lift, the real control valve has various flow characteristic curves pursuant to the stem lift type. Thus, flow characteristic curves are needed to precisely design the control valves manufactured for the operating conditions of nuclear power plants. OMEGA (Optimized Multidimensional Experiment Geometric Apparatus) was built to experimentally study the flow characteristics of steam flowing inside the control valve. The Widows' Creek type control valve was selected for reference. Air was selected as the working fluid in the OMEGA loop to exclude the condensation effect in this simplified approach. Flow characteristic curves were plotted by calculating the ratio of the measured mass flow rate versus the theoretical mass flow rate of the air. The flow characteristic curves are expected to be utilized to accurately design and operate the control valve for fossil as well as nuclear plants. (authors)

  3. Project DEEP STEAM: third meeting of the technical advisory panel, Bakersfield, CA, March 1980

    SciTech Connect

    Fox, R. L.; Johnson, D. R.; Donaldson, A. B.; Mulac, A. J.; Krueger, D. A.

    1981-04-01

    The third meeting of the technical advisory panel for the Deep Steam project was held in March 1980 in Bakersfield, California. The following seven papers were presented: Materials Studies; Insulation/Packer Simulation Test; Enhanced Recovery Packer; High Pressure Downhole Steam Generator; Lower Pressure Downhole Steam Generator; Physical Simulations; and Field Testing. The panel made many recommendations, some of which are: shell calcium silicate insulation should be included in the injection string modification program; for metal packer, consider age hardening alloys, testing with thermal cycling, intentionally flawed casing, and operational temperatures effect on differential expansion, plus long term tests under temperature and corrosive environment; for minimum stress packer, consider testing environment carefully as some elastomers are especially susceptible to oil, oxygen, and combustion gases; for downhole steam generator, quality of water required with new low pressure combustion design needs to be investigated; in field testing, materials coupons, for corrosion monitoring, should be an integral part of field test operations.

  4. Dynamic underground stripping: steam and electric heating for in situ decontamination of soils and groundwater

    DOEpatents

    Daily, William D.; Ramirez, Abelardo L.; Newmark, Robin L.; Udell, Kent; Buetnner, Harley M.; Aines, Roger D.

    1995-01-01

    A dynamic underground stripping process removes localized underground volatile organic compounds from heterogeneous soils and rock in a relatively short time. This method uses steam injection and electrical resistance heating to heat the contaminated underground area to increase the vapor pressure of the contaminants, thus speeding the process of contaminant removal and making the removal more complete. The injected steam passes through the more permeable sediments, distilling the organic contaminants, which are pumped to the surface. Large electrical currents are also applied to the contaminated area, which heat the impermeable subsurface layers that the steam has not penetrated. The condensed and vaporized contaminants are withdrawn by liquid pumping and vacuum extraction. The steam injection and electrical heating steps are repeated as necessary. Geophysical imaging methods can be used to map the boundary between the hot, dry, contamination-free underground zone and the cool, damp surrounding areas to help monitor the dynamic stripping process.

  5. Dynamic underground stripping: steam and electric heating for in situ decontamination of soils and groundwater

    DOEpatents

    Daily, W.D.; Ramirez, A.L.; Newmark, R.L.; Udell, K.; Buetnner, H.M.; Aines, R.D.

    1995-09-12

    A dynamic underground stripping process removes localized underground volatile organic compounds from heterogeneous soils and rock in a relatively short time. This method uses steam injection and electrical resistance heating to heat the contaminated underground area to increase the vapor pressure of the contaminants, thus speeding the process of contaminant removal and making the removal more complete. The injected steam passes through the more permeable sediments, distilling the organic contaminants, which are pumped to the surface. Large electrical currents are also applied to the contaminated area, which heat the impermeable subsurface layers that the steam has not penetrated. The condensed and vaporized contaminants are withdrawn by liquid pumping and vacuum extraction. The steam injection and electrical heating steps are repeated as necessary. Geophysical imaging methods can be used to map the boundary between the hot, dry, contamination-free underground zone and the cool, damp surrounding areas to help monitor the dynamic stripping process. 4 figs.

  6. Cost Analysis of Bio-Derived Liquids Reforming (Presentation) | Department

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    of Energy Bio-Derived Liquids Reforming (Presentation) Cost Analysis of Bio-Derived Liquids Reforming (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. 03_dti_cost_analysis_bio-derived_liquids_reforming.pdf (471.59 KB) More Documents & Publications BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Bio-Derived Liquids to Hydrogen Distributed Reforming Working

  7. Superalloys for ultra supercritical steam turbines--oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2008-09-01

    Goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so called ultra-supercritical (USC) steam conditions. One of the important materials performance considerations is steam-side oxidation resistance. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism under USC conditions. A methodology to calculate Cr evaporation rates from chromia scales with cylindrical geometries was developed that allows for the effects of CrO2(OH)2 saturation within the gas phase. This approach was combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles as a function of exposure time and to predict the time until the alloy surface concentration of Cr reaches zero. This time is a rough prediction of the time until breakaway oxidation. A hypothetical superheater tube, steam pipe, and high pressure turbine steam path was examined. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. The predicted time until breakaway oxidation increases dramatically with decreases in temperature and total pressure. Possible mitigation techniques were discussed, including those used in solid oxide fuel cell metallic interconnects (lowering the activity of Cr in the oxide scale by adding Mn to the alloy), and thermal barrier coating use on high pressure turbine blades for both erosion and chromia evaporation protection.

  8. Physical Characterization and Steam Chemical Reactivity of Carbon Fiber Composites

    SciTech Connect

    Anderl, Robert Andrew; Pawelko, Robert James; Smolik, Galen Richard

    2001-05-01

    This report documents experiments and analyses that have been done at the Idaho National Engineering and Environmental Laboratory (INEEL) to measure the steam chemical reactivity of two types of carbon fiber composites, NS31 and NB31, proposed for use at the divertor strike points in an ITER-like tokamak. These materials are 3D CFCs constituted by a NOVOLTEX preform and densified by pyrocarbon infiltration and heat treatment. NS31 differs from NB31 in that the final infiltration was done with liquid silicon to reduce the porosity and enhance the thermal conductivity of the CFC. Our approach in this work was twofold: (1) physical characterization measurements of the specimens and (2) measurements of the chemical reactivity of specimens exposed to steam.

  9. An Energy Signature Scheme for Steam Trap Assessment and Flow Rate Estimation Using Pipe-Induced Acoustic Measurements

    SciTech Connect

    Olama, Mohammed M; Allgood, Glenn O; Kuruganti, Phani Teja; Lake, Joe E

    2012-01-01

    The US Congress has passed legislation dictating that all government agencies establish a plan and process for improving energy efficiencies at their sites. In response to this legislation, Oak Ridge National Laboratory (ORNL) has recently conducted a pilot study to explore the deployment of a wireless sensor system for a real-time measurement-based energy efficiency optimization framework within the steam distribution system within the ORNL campus. We make assessments on the real-time status of the distribution system by observing the state measurements of acoustic sensors mounted on the steam pipes/traps/valves. In this paper, we describe a spectral-based energy signature scheme that interprets acoustic vibration sensor data to estimate steam flow rates and assess steam traps health status. Experimental results show that the energy signature scheme has the potential to identify different steam trap health status and it has sufficient sensitivity to estimate steam flow rate. Moreover, results indicate a nearly quadratic relationship over the test region between the overall energy signature factor and flow rate in the pipe. The analysis based on estimated steam flow and steam trap status helps generate alerts that enable operators and maintenance personnel to take remedial action. The goal is to achieve significant energy-saving in steam lines by monitoring and acting on leaking steam pipes/traps/valves.

  10. Cover Heated, Open Vessels, Energy Tips: STEAM, Steam Tip Sheet...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    9 Cover Heated, Open Vessels Open vessels that contain heated liquids often have high heat loss due to surface evaporation. Both energy and liquid losses are reduced by covering ...

  11. Steam cooling system for a gas turbine

    DOEpatents

    Wilson, Ian David; Barb, Kevin Joseph; Li, Ming Cheng; Hyde, Susan Marie; Mashey, Thomas Charles; Wesorick, Ronald Richard; Glynn, Christopher Charles; Hemsworth, Martin C.

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  12. Nuclear-energy application studied as source of injection steam for heavy-oil recovery

    SciTech Connect

    Perrett, R.J.; Gledhill, P.R.; Dawson, P.; Stephenson, D.J.

    1981-08-03

    This study into the feasibility of adapting a well-proven nuclear reactor as a centralized source of injection steam for the recovery of heavy oil has shown that the reactor modifications are practicable and well within the bounds of current technology. The gas-cooled reactor is capable of meeting the highest steam supply pressure requirement and it possesses a high degree of inherent safety. The injection of steam for the recovery of heavy oil is the most well developed of the available options. At current price levels of oil and uranium, nuclear heat can be generated at a fraction of the running costs of oil fired thermal plant. Taken over a project lifetime of 25 years for the field model used for this assessment, the improved earnings for the nuclear option could amount to as much as /10 billion. The program requirements for a typical development have been examined and the construction times for the gas reactor steam plant, the oil-field development and the upgrading plant are compatible at between five and six years. The economic advantage of steam generation by nuclear energy gives a further recovery breakthrough. It becomes possible to continue the steam drive process up to much more adverse recovery ratios of steam quantity injected for unit oil produced if nuclear energy is employed.

  13. Project DEEP STEAM: fourth meeting of the technical advisory panel, Albuquerque, NM, November 1980

    SciTech Connect

    Fox, R.L.; Donaldson, A.B.; Eisenhawer, S.W.; Hart, C.M.; Johnson, D.R.; Mulac, A.J.; Wayland, J.R.; Weirick, L.J.

    1981-07-01

    The Fourth Project DEEP STEAM Technical Advisory Panel Meeting was held on 5 and 6 November 1980 in Albuquerque, New Mexico, to review the status of project DEEP STEAM. This Proceedings, following the order of the meeting, is divided into five main sections: the injection string modification program, the downhole steam generator program, supporting activities, field testing, and the Advisory Panel recommendations and discussion. Each of the 17 presentations is summarized, and a final Discussion section has been added, when needed, for inclusion of comments and replies related to specific presentations. Finally, the Advisory Panel recommendations and the ensuing discussion are summarized in the closing section.

  14. Studies of Heterogeneously Catalyzed Liquid-Phase Alcohol Oxidation on Platinum bySum-frequency Generation Vibrational Spectroscopy and Reaction Rate Measurements

    SciTech Connect

    Thompson, Christopher

    2014-05-15

    Compared to many branches of chemistry, the molecular level study of catalytically active surfaces is young. Only with the invention of ultrahigh vacuum technology in the past half century has it been possible to carry out experiments that yield useful molecular information about the reactive occurrences at a surface. The reason is two-fold: low pressure is necessary to keep a surface clean for an amount of time long enough to perform an experiment, and most atomic scale techniques that are surface speci c (x-ray photoelectron spectroscopy, electron energy loss spectroscopy, Auger electron spectroscopy, etc.) cannot be used at ambient pressures, because electrons, which act as chemical probes in these techniques, are easily scattered by molecules. Sum-frequency generation (SFG) vibrational spectroscopy is one technique that can provide molecular level information from the surface without the necessity for high vacuum. Since the advent of SFG as a surface spectroscopic tool it has proved its worth in the studies of surface catalyzed reactions in the gas phase, with numerous reactions in the gas phase having been investigated on a multitude of surfaces. However, in situ SFG characterization of catalysis at the solid-liquid interface has yet to be thoroughly pursued despite the broad interest in the use of heterogeneous catalysts in the liquid phase as replacements for homogeneous counterparts. This work describes an attempt to move in that direction, applying SFG to study the solid-liquid interface under conditions of catalytic alcohol oxidation on platinum.

  15. Consider Steam Turbine Drives for Rotating Equipment | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Turbine Drives for Rotating Equipment Consider Steam Turbine Drives for Rotating Equipment This tip sheet outlines the benefits of steam turbine drives for rotating equipment as part of optimized steam systems. STEAM TIP SHEET #21 Consider Steam Turbine Drives for Rotating Equipment (January 2012) (398.66 KB) More Documents & Publications Improving Steam System Performance: A Sourcebook for Industry, Second Edition Adjustable Speed Drive Part-Load Efficiency Benchmark the Fuel Cost of

  16. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Retrofit Kit | Department of Energy Steam Sterilizer Condensate Retrofit Kit Water-Efficient Technology Opportunity: Steam Sterilizer Condensate Retrofit Kit Steam sterilizers are heated by steam that condenses and flows to the trap drain beneath the sterilizer. Steam sterilizers are heated by steam that condenses and flows to the trap drain beneath the sterilizer. The Federal Energy Management Program (FEMP) identified steam sterilizer condensate retrofit kits as a water-saving technology

  17. Steam System Energy Conservation Measures

    Energy Science and Technology Software Center

    2010-12-31

    This software requires inputs of simple system inventory information and calculates the energy and cost benefits of various retrofit opportunities. This tool includes energy conservation measures for: fixing steam leaks. This tool calculates energy savings, demand reduction, cost savings, and building life cycle costs including: simple payback, discounted payback, net-present value, and savings to investment ratio. In addition this tool also displays the environmental benefits of a project.

  18. CASL - Implementing Integrated Steam Tables

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Implementing Integrated Steam Tables At the end of August, CASL published an equation of state model library for use with VERA. The IAPWS95 and IAPWS-IF97 standard models for the thermodynamic properties of water and the associated transport property models implemented within the library were verified to reproduce the analytic models across the range of validity. The performance of the interpolation package is over an order of magnitude faster than the analytic model equations, even for tables

  19. Technology for Treatment of Liquid Radioactive Waste Generated during Uranium and Plutonium Chemical and Metallurgical Manufacturing in FSUE PO Mayak - 13616

    SciTech Connect

    Adamovich, D. [SUE MosSIA Radon, 2/14 7th Rostovsky lane, Moscow, 119121 (Russian Federation)] [SUE MosSIA Radon, 2/14 7th Rostovsky lane, Moscow, 119121 (Russian Federation); Batorshin, G.; Logunov, M.; Musalnikov, A. [FSUE 'PO Mayak', 31 av. Lenin, Ozyorsk, Chelyabinsk region, 456780 (Russian Federation)] [FSUE 'PO Mayak', 31 av. Lenin, Ozyorsk, Chelyabinsk region, 456780 (Russian Federation)

    2013-07-01

    Created technological scheme for treatment of liquid radioactive waste generated while uranium and plutonium chemical and metallurgical manufacturing consists of: - Liquid radioactive waste (LRW) purification from radionuclides and its transfer into category of manufacturing waste; - Concentration of suspensions containing alpha-nuclides and their further conversion to safe dry state (calcinate) and moving to long controlled storage. The following technologies are implemented in LRW treatment complex: - Settling and filtering technology for treatment of liquid intermediate-level waste (ILW) with volume about 1500m{sup 3}/year and alpha-activity from 10{sup 6} to 10{sup 8} Bq/dm{sup 3} - Membrane and sorption technology for processing of low-level waste (LLW) of radioactive drain waters with volume about 150 000 m{sup 3}/year and alpha-activity from 10{sup 3} to 10{sup 4} Bq/dm{sup 3}. Settling and filtering technology includes two stages of ILW immobilization accompanied with primary settling of radionuclides on transition metal hydroxides with the following flushing and drying of the pulp generated; secondary deep after settling of radionuclides on transition metal hydroxides with the following solid phase concentration by the method of tangential flow ultrafiltration. Besides, the installation capacity on permeate is not less than 3 m{sup 3}/h. Concentrates generated are sent to calcination on microwave drying (MW drying) unit. Membrane and sorption technology includes processing of averaged sewage flux by the method of tangential flow ultrafiltration with total capacity of installations on permeate not less than 18 m{sup 3}/h and sorption extraction of uranium from permeate on anionite. According to radionuclide contamination level purified solution refers to general industrial waste. Concentrates generated during suspension filtering are evaporated in rotary film evaporator (RFE) in order to remove excess water, thereafter they are dried on infrared heating

  20. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  1. Task 1—Steam Oxidation (NETL-US)

    SciTech Connect

    G. R. Holcomb

    2010-05-01

    The proposed steam in let temperature in the Advanced Ultra Supercritical (A·USC) steam turbine is high enough (760°C) Ihat traditional turbine casing and valve body materials such as ferr;tic/manensitic steels will not suffice due to temperature lim itations of this class of materials. Cast versions of three traditionally wrought Ni-based superalloys (Haynes 263. Haynes 282, and Nimonic 105) were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantia l: 2-5,000 kg each half and on the order of 100 nun thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equi valem microslruclUre •. A multi_step homogenization heat treatment was d~ve loped to better disperse the al loy constituents. These castings were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (al 760 and 800 "C).

  2. Mapping steam and water flow in petroleum reservoirs

    SciTech Connect

    Wilt, M.; Schenkel, C.; Daley, T.; Peterson, J.; Majer, E.; Murer, A.S.; Johnston, R.M.; Klonsky, L.

    1996-11-01

    Over the past 5 years, we have applied high-resolution geophysical methods (crosswell seismic and electromagnetics (EM), and passive seismic) to map and characterize petroleum reservoirs in the San Joaquin Valley and to monitor changes during secondary recovery operations. The two techniques provide complementary information. Seismic data reveal the reservoir structure, whereas EM measurements are more sensitive to the pore fluid distribution. Seismic surveys at the south Belridge field were used to map fracture generation and monitor formation changes due to the onset of steam flooding. Early results show possible sensitivity to changes in gas saturation caused by the steam flooding. Crosswell EM surveys were applied at a shallow pilot at Lost Hills for reservoir characterization and steamflood monitoring. Images made from baselines data clearly show the distribution of the target oil sands; repeated surveys during the steam flood allowed us to identify the boundaries of the steam chest and to accurately predict breakthrough. Applications of the EM techniques in steel-cased wells are at an early stage, but preliminary results at Lost Hills show sensitivity to formation resistivity in a water-flood pilot. Finally, passive seismic surveys during hydrofracture operations measured events corelatable in frequency content and magnitude with the size and orientation of induced fractures.

  3. Significant Silica Solubility in Geothermal Steam

    SciTech Connect

    James, Russell

    1986-01-21

    Although it is widely believed that silica solubility in low pressure (5 to 10 bar) geothermal steam is negligible, when one takes into account steam flows exceeding 10 million tonnes a year--at Wairakei, for instance--it is found that the amount transmitted in the vapor has the potential to give significant deposits on turbine nozzles and blades. A 150 MWe power station, when based on flows from a hot water reservoir at (a) 250 C or (b) 315 C, and with separator pressures of 6 bar, is found to carry about 100 and 200 kg/year respectively in the steam phase. In the case of a similar sized station exploiting a dry steam reservoir such as The Geysers, equivalent silica flows are obtained, dissolved in steam and carried as dust--the latter as solid particles precipitating from the vapor en route from source to turbine, and not preexisting in the formations as is commonly considered. Choking or coating of subterranean rock near such dry steam wells due to exsolving silica, may be the principal cause of declining steam discharge under production. Silica from completely dry or superheated steam can also seal the cap and sides of steam reservoirs when expanding below the criticus temperature (236 C) in a way previously thought possible only by hot water or wet steam.

  4. Impact of plasma jet vacuum ultraviolet radiation on reactive oxygen species generation in bio-relevant liquids

    SciTech Connect

    Jablonowski, H.; Hammer, M. U.; Reuter, S.; Bussiahn, R.; Weltmann, K.-D.; Woedtke, Th. von

    2015-12-15

    Plasma medicine utilizes the combined interaction of plasma produced reactive components. These are reactive atoms, molecules, ions, metastable species, and radiation. Here, ultraviolet (UV, 100–400 nm) and, in particular, vacuum ultraviolet (VUV, 10–200 nm) radiation generated by an atmospheric pressure argon plasma jet were investigated regarding plasma emission, absorption in a humidified atmosphere and in solutions relevant for plasma medicine. The energy absorption was obtained for simple solutions like distilled water (dH{sub 2}O) or ultrapure water and sodium chloride (NaCl) solution as well as for more complex ones, for example, Rosewell Park Memorial Institute (RPMI 1640) cell culture media. As moderate stable reactive oxygen species, hydrogen peroxide (H{sub 2}O{sub 2}) was studied. Highly reactive oxygen radicals, namely, superoxide anion (O{sub 2}{sup •−}) and hydroxyl radicals ({sup •}OH), were investigated by the use of electron paramagnetic resonance spectroscopy. All species amounts were detected for three different treatment cases: Plasma jet generated VUV and UV radiation, plasma jet generated UV radiation without VUV part, and complete plasma jet including all reactive components additionally to VUV and UV radiation. It was found that a considerable amount of radicals are generated by the plasma generated photoemission. From the experiments, estimation on the low hazard potential of plasma generated VUV radiation is discussed.

  5. Oxidation of alloys targeted for advanced steam turbines

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.; Alman, D.E.

    2006-03-12

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines.

  6. Visualization and simulation of immiscible displacement in fractured systems using micromodels: Steam injection

    SciTech Connect

    Yortsos, Y.C.

    1995-07-01

    A study of steam and hot water injection processes in micromodel geometries that mimic a matrix-fracture system was undertaken. The followings were observed: Light components existing in the crude oil generated a very high efficient gas-drive at elevated temperatures. This gas generation in conjunction with natural surfactant existing in the crude oil, lead to the formation of a foam in the fracture and to improved displacement in the matrix. We observed that the steam enters the fracture and the matrix depending on whether the steam rate exceeds or not the critical values. The resulting condensed water also moves preferentially into the matrix or the fracture depending on the corresponding capillary number. Since steam is a non-wetting phase as a vapor, but becomes a wetting phase when condensed in a water-wet system, steam injection involves both drainage and imbibition. It was found that all of the oil trapped by the condensed water can be mobilized and recovered when in contact with steam. We also examined hot-water displacement. In comparison with cold-water experiments at the same capillary number, a higher sweep efficiency for both light and heavy oils was observed. It was found that the loam generated in the fracture during hot-water injection, is more stable than in steamflooding. Nonetheless, hot-water injection resulted into less efficient displacement in its absence.

  7. Design of Hybrid Steam-In Situ Combustion Bitumen Recovery Processes

    SciTech Connect

    Yang Xiaomeng; Gates, Ian D.

    2009-09-15

    Given enormous capital costs, operating expenses, flue gas emissions, water treatment and handling costs of thermal in situ bitumen recovery processes, improving the overall efficiency by lowering energy requirements, environmental impact, and costs of these production techniques is a priority. Steam-assisted gravity drainage (SAGD) is the most widely used in situ recovery technique in Athabasca reservoirs. Steam generation is done on surface and consequently, because of heat losses, the energy efficiency of SAGD can never be ideal with respect to the energy delivered to the sandface. An alternative to surface steam generation is in situ combustion (ISC) where heat is generated within the formation through injection of oxygen at a sufficiently high pressure to initiate combustion of bitumen. In this manner, the heat from the combustion reactions can be used directly to mobilize the bitumen. As an alternative, the heat can be used to generate steam within the formation which then is the agent to move heat in the reservoir. In this research, alternative hybrid techniques with simultaneous and sequential steam-oxygen injection processes are examined to maximize the thermal efficiency of the recovery process. These hybrid processes have the advantage that during ISC, steam is generated within the reservoir from injected and formation water and as a product of oxidation. This implies that ex situ steam generation requirements are reduced and if there is in situ storage of combustion gases, that overall gas emissions are reduced. In this research, detailed reservoir simulations are done to examine the dynamics of hybrid processes to enable design of these processes. The results reveal that hybrid processes can lower emitted carbon dioxide-to-oil ratio by about 46%, decrease the consumed natural gas-to-oil ratio by about 73%, reduce the cumulative energy-to-oil ratio by between 40% and 70% compared to conventional SAGD, and drop water consumption per unit oil produced

  8. Optical steam quality measurement system and method

    SciTech Connect

    Davidson, James R.; Partin, Judy K.

    2006-04-25

    An optical measurement system is presented that offers precision on-line monitoring of the quality of steam. Multiple wavelengths of radiant energy are passed through the steam from an emitter to a detector. By comparing the amount of radiant energy absorbed by the flow of steam for each wavelength, a highly accurate measurement of the steam quality can be determined on a continuous basis in real-time. In an embodiment of the present invention, the emitter, comprises three separate radiant energy sources for transmitting specific wavelengths of radiant energy through the steam. In a further embodiment, the wavelengths of radiant energy are combined into a single beam of radiant energy for transmission through the steam using time or wavelength division multiplexing. In yet a further embodiment, the single beam of radiant energy is transmitted using specialized optical elements.

  9. Steam Technical Brief: How to Calculate the True Cost of Steam

    SciTech Connect

    2010-06-25

    This BestPractice Steam Technical Brief helps you calculate the true cost of steam. Knowing the correct cost is important for many reasons and all of them have to do with improving the company's bottom line.

  10. Use a Vent Condenser to Recover Flash Steam Energy - Steam Tip Sheet #13

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on vent condenser to recover flash steam energy provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  11. Insulate Steam Distribution and Condensate Return Lines - Steam Tip Sheet #2

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on insulating steam distribution and condensate return lines provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  12. Method of steam reforming methanol to hydrogen

    DOEpatents

    Beshty, Bahjat S. (Lower Makefield, PA)

    1990-01-01

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  13. Steam Technical Brief: Industrial Heat Pumps for Steam and Fuel Savings

    SciTech Connect

    2010-06-25

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  14. Warm or Steaming Ground | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    causing steam to form when water is present. Other definitions:Wikipedia Reegle Modern Geothermal Features Typical list of modern geothermal features Hot Springs Fumaroles...

  15. Achieve Steam System Excellence: Industrial Technologies Program...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... equipment. * The IAC Steam Tool Benchmarking Report project tested and validated ... system against well-documented industry best practices. * 3E Plus software evaluates and ...

  16. Greenville Steam Biomass Facility | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    2006 Database Retrieved from "http:en.openei.orgwindex.php?titleGreenvilleSteamBiomassFacility&oldid397532" Feedback Contact needs updating Image needs updating...

  17. Standard Steam Trust LLC | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Jump to: navigation, search Name: Standard Steam Trust LLC Place: Denver, Colorado Sector: Geothermal energy Product: Subsidiary of Denver-based geothermal project developer, Terra...

  18. Covered Product Category: Commercial Steam Cookers

    Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, which are covered by the ENERGY STAR program.

  19. Steam Systems, Retrofit Measure Packages, Hydronic Systems

    Energy Saver

    ... (Peterson, 1985) 10 | Building America Program www.buildingamerica.gov Steam Heating Basics In the boiler room: Boiler turns on 8 min 30 min 11 | Building America Program ...

  20. Minimize Boiler Blowdown - Steam Tip Sheet #9

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  1. Pre-In-Plant Training Webinar (Steam)

    Office of Energy Efficiency and Renewable Energy (EERE)

    This pre-In-Plant training webinar for the Better Plants Program covers how to find energy savings in steam systems.

  2. Hydrogen from Bio-Derived Liquids (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    From Bio-Derived Liquids Hydrogen From Bio Hydrogen From Bio - - Derived Liquids Derived Liquids Dave King, Yong Wang, PNNL BILIWIG Meeting Laurel, Maryland November 6, 2007 Innovation / Overview Innovation / Overview Innovation / Overview Project comprises two components z Ethanol steam reforming z Aqueous phase reforming (APR) Importance to small scale hydrogen production for distributed reforming for hydrogen production ‹ Ethanol is rapidly becoming an infrastructure fuel and is a logical

  3. Designing an ultrasupercritical steam turbine

    SciTech Connect

    Klotz, H.; Davis, K.; Pickering, E.

    2009-07-15

    Carbon emissions produced by the combustion of coal may be collected and stored in the future, but a better approach is to reduce the carbon produced through efficient combustion technologies. Increasing the efficiency of new plants using ultrasupercritical (USC) technology will net less carbon released per megawatt-hour using the world's abundant coal reserves while producing electricity at the lowest possible cost. The article shows how increasing the steam turbine operating conditions for a new USC project in the USA and quantify the potential CO{sub 2} reduction this advanced design makes possible. 7 figs., 3 tabs.

  4. Application of solar energy for the generation and supply of industrial-process low-to intermediate-pressure steam ranging from 300/sup 0/F-550/sup 0/F (high-temperature steam). Final report, September 30, 1978-June 30, 1979

    SciTech Connect

    Matteo, M.; Kull, J.; Luddy, W.; Youngblood, S.

    1980-12-01

    A detailed design was developed for a solar industrial process heat system to be installed at the ERGON, Inc. Bulk Oil Storage Terminal in Mobile, Alabama. The 1874 m/sup 2/ (20160 ft/sup 2/) solar energy collector field will generate industrial process heat at temperatures ranging from 150 to 290/sup 0/C (300 to 550/sup 0/F). The heat will be used to reduce the viscosity of stored No. 6 fuel oil, making it easier to pump from storage to transport tankers. Heat transfer oil is circulated in a closed system, absorbing heat in the collector field and delivering it through immersed heat exchangers to the stored fuel oil. The solar energy system will provide approximately 44 percent of the process heat required.

  5. Subject: Yellow Alert- Steam Valve Near-Miss Title: Yellow Alert- Steam Valve Near-Miss

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Yellow Alert- Steam Valve Near-Miss Title: Yellow Alert- Steam Valve Near-Miss Date: 1/7/2002 Identifier: RFETS-02-0004 Lessons Learned: A near miss during troubleshooting of a steam control valve shows the importance of complete, detailed planning and clear communication between the individuals involved in the work. Discussion: On 12/12/01 while maintenance personnel were de-coupling an actuator from the facility service steam 100-psi steam control valve in order to troubleshoot a problem with

  6. Analysis of pure electrical and cogeneration steam power plants

    SciTech Connect

    Albar, A.F.

    1982-01-01

    General Electric's method of steam turbine performance was used with pure electrical and with cogeneration power plants at various flow rates. Comparisons were made for two cases: (1) the same amount of heat is added to each boiler and the amount of electrical power generated is compared; and (2) when each plant should produce the same amount of electric power and the amount of heat added to each boiler is compared. Cogeneration is energetically more efficient than pure electrical plant. Correlations for the dependence of heat rate, power generated, heat added to throttle flow ratio were obtained from this work.

  7. Process steam production from cotton gin trash

    SciTech Connect

    LePori, W.A.; Carney, D.B.; Lalk, T.R.; Anthony, R.G.

    1981-01-01

    A steam producing system based on fluidized-bed gasification of biomass materials is discussed. Limited experimental results are discussed and show that steam has been produced at rates of 334.3 kg/hr. (737 lbs/hr.) with 2.8 kg of stream produced for each kilogram of cotton gin trash (2.8 lb/lb.). ref.

  8. Paducah Package Steam Boilers to Provide Efficiency, Environmental Benefits

    Energy.gov [DOE]

    PADUCAH, Ky. – Five modern, modular steam boilers have replaced three larger coal-fired boilers that comprised the steam plant at EM’s Paducah Site.

  9. Y-12 Steam Plant Project Received National Recognition for Project...

    National Nuclear Security Administration (NNSA)

    Steam Plant Project Received National Recognition for Project Management Excellence March 23, 2011 Y-12 steam plant project receives national recognition for project management ...

  10. Steam Turbines (DOE CHP Technology Fact Sheet Series) - Fact...

    Energy Saver

    Turbines (DOE CHP Technology Fact Sheet Series) - Fact Sheet, 2016 Steam Turbines (DOE CHP Technology Fact Sheet Series) - Fact Sheet, 2016 Steam turbines are a mature technology ...

  11. Geothermal Steam Act of 1970 | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Geothermal Steam Act of 1970 Jump to: navigation, search To encourage the development of geothermal energy, the United States government passed the Geothermal Steam Act in 1970...

  12. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Sterilizer Condensate Retrofit Kit Water-Efficient Technology Opportunity: Steam ... sterilizer condensate retrofit kits as a water-saving technology that is relevant to the ...

  13. Building America Expert Meeting: Multifamily Hydronic and Steam...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Multifamily Hydronic and Steam Heating Controls and Distribution Retrofits Building America Expert Meeting: Multifamily Hydronic and Steam Heating Controls and Distribution ...

  14. Integrated vacuum absorption steam cycle gas separation (Patent...

    Office of Scientific and Technical Information (OSTI)

    vacuum absorption steam cycle gas separation Citation Details In-Document Search Title: Integrated vacuum absorption steam cycle gas separation Methods and systems for separating ...

  15. Boiler Upgrades and Decentralizing Steam Systems Save Water and...

    Energy Saver

    Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval ...

  16. POWER GENERATING NEUTRONIC REACTOR SYSTEM

    DOEpatents

    Vernon, H.C.

    1958-03-01

    This patent relates to reactor systems of the type wherein the cooiing medium is a liquid which is converted by the heat of the reaction to steam which is conveyed directly to a pnime mover such as a steam turbine driving a generatore after which it is condensed and returred to the coolant circuit. In this design, the reactor core is disposed within a tank for containing either a slurry type fuel or an aggregation of solid fuel elements such as elongated rods submerged in a liquid moderator such as heavy water. The top of the tank is provided with a nozzle which extends into an expansion chamber connected with the upper end of the tank, the coolant being maintained in the expansion chamber at a level above the nozzle and the steam being formed in the expansion chamber.

  17. Insulate Steam Distribution and Condensate Return Lines, Energy Tips: STEAM, Steam Tip Sheet #2 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    2 Insulate Steam Distribution and Condensate Return Lines Uninsulated steam distribution and condensate return lines are a constant source of wasted energy. The table shows typical heat loss from uninsulated steam distribution lines. Insulation can typically reduce energy losses by 90% and help ensure proper steam pressure at plant equipment. Any surface over 120°F should be insulated, including boiler surfaces, steam and condensate return piping, and fttings. Insulation frequently becomes

  18. Hanford Generating Project (HGP) Repowering Analysis.

    SciTech Connect

    Fluor Daniel Fernald

    1988-12-01

    The Hanford Generating Project (HGP), owned by the Washington Public Power Supply System, consists of two low pressure steam turbines, generators, and associated equipment located adjacent to the Department of Energy's (DOE) N-Reactor. HGP has been able to produce approximately 800 MWe with low pressure steam supplied by N-Reactor. DOE has placed N-Reactor in cold standby status for an undetermined length of time. This results in the idling of the HGP since no alternative source of steam is available. Bonneville Power Administration contracted with Fluor Daniel, Inc. to investigate the feasibility and cost of constructing a new source of steam for (repowering) one of the HGP turbines. The steam turbine is currently operated with 135 psia steam. The turbines can be rebuilt to operate with 500 psia steam pressure by adding additional stages, buckets, nozzles, and diaphragms. Because of the low pressure design, this turbine can never achieve the efficiencies possible in new high pressure turbines by the presences of existing equipment reduces the capital cost of a new generating resource. Five repowering options were investigated in this study. Three cases utilizing gas turbine combined cycle steam generation equipment, one case utilizing a gas fired boiler, and a case utilizing a coal fired boiler. This report presents Fluor Daniel's analysis of these repowering options.

  19. Sol-Generating Chemical Vapor into Liquid (SG-CViL) deposition – A facile method for encapsulation of diverse cell types in silica matrices

    DOE PAGES [OSTI]

    Johnston, Robert; Rogelj, Snezna; Harper, Jason C.; Tartis, Michaelann

    2014-12-12

    In nature, cells perform a variety of complex functions such as sensing, catalysis, and energy conversion which hold great potential for biotechnological device construction. However, cellular sensitivity to ex vivo environments necessitates development of bio–nano interfaces which allow integration of cells into devices and maintain their desired functionality. In order to develop such an interface, the use of a novel Sol-Generating Chemical Vapor into Liquid (SG-CViL) deposition process for whole cell encapsulation in silica was explored. In SG-CViL, the high vapor pressure of tetramethyl orthosilicate (TMOS) is utilized to deliver silica into an aqueous medium, creating a silica sol. Cellsmore » are then mixed with the resulting silica sol, facilitating encapsulation of cells in silica while minimizing cell contact with the cytotoxic products of silica generating reactions (i.e. methanol), and reduce exposure of cells to compressive stresses induced from silica condensation reactions. Using SG-CVIL, Saccharomyces cerevisiae (S. cerevisiae) engineered with an inducible beta galactosidase system were encapsulated in silica solids and remained both viable and responsive 29 days post encapsulation. By tuning SG-CViL parameters, thin layer silica deposition on mammalian HeLa and U87 human cancer cells was also achieved. Furthermore, the ability to encapsulate various cell types in either a multi cell (S. cerevisiae) or a thin layer (HeLa and U87 cells) fashion shows the promise of SG-CViL as an encapsulation strategy for generating cell–silica constructs with diverse functions for incorporation into devices for sensing, bioelectronics, biocatalysis, and biofuel applications.« less

  20. Sol-Generating Chemical Vapor into Liquid (SG-CViL) deposition – A facile method for encapsulation of diverse cell types in silica matrices

    SciTech Connect

    Johnston, Robert; Rogelj, Snezna; Harper, Jason C.; Tartis, Michaelann

    2014-12-12

    In nature, cells perform a variety of complex functions such as sensing, catalysis, and energy conversion which hold great potential for biotechnological device construction. However, cellular sensitivity to ex vivo environments necessitates development of bio–nano interfaces which allow integration of cells into devices and maintain their desired functionality. In order to develop such an interface, the use of a novel Sol-Generating Chemical Vapor into Liquid (SG-CViL) deposition process for whole cell encapsulation in silica was explored. In SG-CViL, the high vapor pressure of tetramethyl orthosilicate (TMOS) is utilized to deliver silica into an aqueous medium, creating a silica sol. Cells are then mixed with the resulting silica sol, facilitating encapsulation of cells in silica while minimizing cell contact with the cytotoxic products of silica generating reactions (i.e. methanol), and reduce exposure of cells to compressive stresses induced from silica condensation reactions. Using SG-CVIL, Saccharomyces cerevisiae (S. cerevisiae) engineered with an inducible beta galactosidase system were encapsulated in silica solids and remained both viable and responsive 29 days post encapsulation. By tuning SG-CViL parameters, thin layer silica deposition on mammalian HeLa and U87 human cancer cells was also achieved. Furthermore, the ability to encapsulate various cell types in either a multi cell (S. cerevisiae) or a thin layer (HeLa and U87 cells) fashion shows the promise of SG-CViL as an encapsulation strategy for generating cell–silica constructs with diverse functions for incorporation into devices for sensing, bioelectronics, biocatalysis, and biofuel applications.

  1. Industrial Steam System Process-Control Schemes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Process-Control Schemes Industrial Steam System Process-Control Schemes This brief provides a basic understanding of the different process-control schemes used in a typical steam system. Industrial Steam System Process-Control Schemes (July 2003) (784.45 KB) More Documents & Publications Compressed Air Storage Strategies Save Energy Now in Your Steam Systems CIBO Energy Efficiency Handbook

  2. General purpose steam table library : CASL L3:THM.CFD.P7.04 milestone report.

    SciTech Connect

    Carpenter, John H.; Belcourt, Noel; Nourgaliev, Robert

    2013-08-01

    Completion of the CASL L3 milestone THM.CFD.P7.04 provides a general purpose tabular interpolation library for material properties to support, in particular, standardized models for steam properties. The software consists of three parts, implementations of analytic steam models, a code to generate tables from those models, and an interpolation package to interface the tables to CFD codes such as Hydra-TH. Verification of the standard model is maintained through the entire train of routines. The performance of interpolation package exceeds that of freely available analytic implementation of the steam properties by over an order of magnitude.

  3. Steam turbine upgrading: low-hanging fruit

    SciTech Connect

    Peltier, R.

    2006-04-15

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  4. Consider Steam Turbine Drives for Rotating Equipment

    SciTech Connect

    Not Available

    2006-01-01

    This revised ITP tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  5. Hartford Steam Co | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Co Jump to: navigation, search Name: Hartford Steam Co Place: Connecticut Phone Number: 860-725-7005 Website: www.hartfordsteam.com Outage Hotline: 860-725-7005 References: EIA...

  6. Industrial Steam System Heat-Transfer Solutions | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Heat-Transfer Solutions Industrial Steam System Heat-Transfer Solutions This brief provides an overview of considerations for selecting the best heat-transfer equipment for various steam systems and applications. Industrial Steam System Heat-Transfer Solutions (June 2003) (442.68 KB) More Documents & Publications Industrial Steam System Process-Control Schemes Considerations When Selecting a Condensing Economizer Steam Pressure Reduction: Opportunities and Issues

  7. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam, Energy Tips: STEAM, Steam Tip Sheet #29 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    9 Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Large industrial plants often vent signifcant quantities of low-pressure steam to the atmosphere, wasting energy, water, and water-treatment chemicals. Recovery of the latent heat content of low-pressure steam reduces the boiler load, resulting in energy and fuel cost savings. Low-pressure steam's potential uses include driving evaporation and distillation processes, producing hot water, space heating,

  8. Mist/steam cooling in a heated horizontal tube -- Part 1: Experimental system

    SciTech Connect

    Guo, T.; Wang, T.; Gaddis, J.L.

    2000-04-01

    To improve the airfoil cooling significantly for the future generation of advanced turbine systems (ATS), a fundamental experimental program has been developed to study the heat transfer mechanisms of mist/steam cooling under highly superheated wall temperatures. The mist/steam mixture was obtained by blending fine water droplets (3 {approximately} 15 {micro}m in diameter) with the saturated steam at 1.5 bars. Two mist generation systems were tested by using the pressure atomizer and the steam-assisted pneumatic atomizer, respectively. The test section, heated directly by a DC power supply, consisted of a thin-walled ({approximately} 0.9 mm), circular stainless steel tube with an ID of 20 mm and a length of 203 mm. Droplet size and distribution were measured by a phase Doppler particle analyzer (PDPA) system through view ports grafted at the inlet and the outlet of the test section. Mist transportation and droplet dynamics were studied in addition to the heat transfer measurements. The experiment was conducted with steam Reynolds numbers ranging from 10,000 to 35,000, wall superheat up to 300 C, and droplet mass ratios ranging from 1 {approximately} 6%.

  9. Low energy electron diffraction (LEED) and sum frequency generation (SFG) vibrational spectroscopy studies of solid-vacuum, solid-air and solid-liquid interfaces

    SciTech Connect

    Hoffer, Saskia

    2002-08-19

    Electron based surface probing techniques can provide detailed information about surface structure or chemical composition in vacuum environments. The development of new surface techniques has made possible in situ molecular level studies of solid-gas interfaces and more recently, solid-liquid interfaces. The aim of this dissertation is two-fold. First, by using novel sample preparation, Low Energy Electron Diffraction (LEED) and other traditional ultra high vacuum (UHV) techniques are shown to provide new information on the insulator/vacuum interface. The surface structure of the classic insulator NaCl has been determined using these methods. Second, using sum frequency generation (SFG) surface specific vibrational spectroscopy studies were performed on both the biopolymer/air and electrode/electrolyte interfaces. The surface structure and composition of polyetherurethane-silicone copolymers were determined in air using SFG, atomic force microscopy (AFM), and X-ray photoelectron spectroscopy (XPS). SFG studies of the electrode (platinum, gold and copper)/electrolyte interface were performed as a function of applied potential in an electrochemical cell.

  10. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG) Meeting Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts Hua Song Lingzhi Zhang Umit S. Ozkan* November 6 th , 2007 Heterogeneous Catalysis Research Group Department of Chemical and Biomolecular Engineering The Ohio State University Columbus, OH 43210 *Ozkan.1@osu.edu Biomass to Hydrogen (Environmentally Friendly) Plant cultivation Plant cultivation Saccharification Saccharification / /

  11. Plasma torch with liquid metal electrodes

    SciTech Connect

    Predtechenskii, M.R.; Tukhto, O.M.

    2006-03-15

    In order to eliminate the negative effect of erosion processes on electrodes in arc plasma generators, a new scheme of arc discharge was proposed in which the surface of a molten metal acts as electrodes. A plasma reactor was designed on the basis of this concept. The electrophysical characteristics of such a discharge in steam and air as plasma gases were studied. Experiments on destruction of toxic polychlorinated biphenyls and steam coal gasification were performed.

  12. Steam generator with integral downdraft dryer. Final project report

    SciTech Connect

    Hochmuth, F.W.

    1992-02-01

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  13. Steam generator tubes integrity: In-service-inspection

    SciTech Connect

    Comby, R.J.

    1997-02-01

    The author`s approach to tube integrity is in terms of looking for flaws in tubes. The basis for this approach is that no simple rules can be fixed to adopt a universal inspection methodology because of various concepts related to experience, leak acceptance, leak before break approach, etc. Flaw specific management is probably the most reliable approach as a compromise between safety, availability and economic issues. In that case, NDE capabilities have to be in accordance with information required by structural integrity demonstration. The author discusses the types of probes which can be used to search for flaws in addition to the types of flaws which are being sought, with examples of specific analysis experiences. The author also discusses the issue of a reporting level as it relates to avoiding false calls, classifying faults, and allowing for automation in analysis.

  14. Groundwater impact assessment report for the 1325-N Liquid Waste Disposal Facility

    SciTech Connect

    Alexander, D.J.; Johnson, V.G.

    1993-09-01

    In 1943 the Hanford Site was chosen as a location for the Manhattan Project to produce plutonium for use in nuclear weapons. The 100-N Area at Hanford was used from 1963 to 1987 for a dual-purpose, plutonium production and steam generation reactor and related operational support facilities (Diediker and Hall 1987). In November 1989, the reactor was put into dry layup status. During operations, chemical and radioactive wastes were released into the area soil, air, and groundwater. The 1325-N LWDF was constructed in 1983 to replace the 1301-N Liquid Waste Disposal Facility (1301-N LWDF). The two facilities operated simultaneously from 1983 to 1985. The 1301-N LWDF was retired from use in 1985 and the 1325-N LWDF continued operation until April 1991, when active discharges to the facility ceased. Effluent discharge to the piping system has been controlled by administrative means. This report discusses ground water contamination resulting from the 1325-N Liquid Waste Disposal facility.

  15. PORST: a computer code to analyze the performance of retrofitted steam turbines

    SciTech Connect

    Lee, C.; Hwang, I.T.

    1980-09-01

    The computer code PORST was developed to analyze the performance of a retrofitted steam turbine that is converted from a single generating to a cogenerating unit for purposes of district heating. Two retrofit schemes are considered: one converts a condensing turbine to a backpressure unit; the other allows the crossover extraction of steam between turbine cylinders. The code can analyze the performance of a turbine operating at: (1) valve-wide-open condition before retrofit, (2) partial load before retrofit, (3) valve-wide-open after retrofit, and (4) partial load after retrofit.

  16. Aluminum-Enhanced Underwater Electrical Discharges for Steam Explosion Triggering

    SciTech Connect

    HOGELAND, STEVE R.; NELSON, LLOYD S.; ROTH, THOMAS CHRISTOPHER

    1999-07-01

    For a number of years, we have been initiating steam explosions of single drops of molten materials with pressure and flow (bubble growth) transients generated by discharging a capacitor bank through gold bridgewires placed underwater. Recent experimental and theoretical advances in the field of steam explosions, however, have made it important to substantially increase these relatively mild transients in water without using high explosives, if possible. To do this with the same capacitor bank, we have discharged similar energies through tiny strips of aluminum foil submerged in water. By replacing the gold wires with the aluminum strips, we were able to add the energy of the aluminum-water combustion to that normally deposited electrically by the bridgewire explosion in water. The chemical enhancement of the explosive characteristics of the discharges was substantial: when the same electrical energies were discharged through the aluminum strips, peak pressures increased as much as 12-fold and maximum bubble volumes as much as 5-fold above those generated with the gold wires. For given weights of aluminum, the magnitudes of both parameters appeared to exceed those produced by the underwater explosion of equivalent weights of high explosives.

  17. VAPORIZATION OF TUNGSTEN-METAL IN STEAM AT HIGH TEMPERATURES.

    SciTech Connect

    GREENE,G.A.; FINFROCK,C.C.

    2000-10-01

    The vaporization of tungsten from the APT spallation target dominates the radiological source term for unmitigated target overheating accidents. Chemical reactions of tungsten with steam which persist to tungsten temperatures as low as 800 C result in the formation of a hydrated tungsten-oxide which has a high vapor pressure and is readily convected in a flowing atmosphere. This low-temperature vaporization reaction essentially removes the oxide film that forms on the tungsten-metal surface as soon as it forms, leaving behind a fresh metallic surface for continued oxidation and vaporization. Experiments were conducted to measure the oxidative vaporization rates of tungsten in steam as part of the effort to quantify the MT radiological source term for severe target accidents. Tests were conducted with tungsten rods (1/8 inch diameter, six inches long) heated to temperatures from approximately 700 C to 1350 C in flowing steam which was superheated to 140 C. A total of 19 experiments was conducted. Fifteen tests were conducted by RF induction heating of single tungsten rods held vertical in a quartz glass retort. Four tests were conducted in a vertically-mounted tube furnace for the low temperature range of the test series. The aerosol which was generated and transported downstream from the tungsten rods was collected by passing the discharged steam through a condenser. This procedure insured total collection of the steam along with the aerosol from the vaporization of the rods. The results of these experiments revealed a threshold temperature for tungsten vaporization in steam. For the two tests at the lowest temperatures which were tested, approximately 700 C, the tungsten rods were observed to oxidize without vaporization. The remainder of the tests was conducted over the temperature range of 800 C to 1350 C. In these tests, the rods were found to have lost weight due to vaporization of the tungsten and the missing weight was collected in the downstream condensate

  18. Hydrogen production from the steam reforming of Dinethyl Ether and Methanol

    SciTech Connect

    Semelsberger, T. A.; Borup, R. L.

    2004-01-01

    This study investigates dimethyl ether (DME) steam reforming for the generation of hydrogen rich fuel cell feeds for fuel cell applications. Methanol has long been considered as a fuel for the generation of hydrogen rich fuel cell feeds due to its high energy density, low reforming temperature, and zero impurity content. However, it has not been accepted as the fuel of choice due its current limited availability, toxicity and corrosiveness. While methanol steam reforming for the generation of hydrogen rich fuel cell feeds has been extensively studied, the steam reforming of DME, CH{sub 3}OCH{sub 3} + 3H{sub 2}O = 2CO{sub 2} + 6H{sub 2}, has had limited research effort. DME is the simplest ether (CH{sub 3}OCH{sub 3}) and is a gas at ambient conditions. DME has physical properties similar to those of LPG fuels (i.e. propane and butane), resulting in similar storage and handling considerations. DME is currently used as an aerosol propellant and has been considercd as a diesel substitute due to the reduced NOx, SOx and particulate emissions. DME is also being considered as a substitute for LPG fuels, which is used extensively in Asia as a fuel for heating and cooking, and naptha, which is used for power generation. The potential advantages of both methanol and DME include low reforming temperature, decreased fuel proccssor startup energy, environmentally benign, visible flame, high heating value, and ease of storage and transportation. In addition, DME has the added advantages of low toxicity and being non-corrosive. Consequently, DME may be an ideal candidate for the generation of hydrogen rich fuel cell feeds for both automotive and portable power applications. The steam reforming of DME has been demonstrated to occur through a pair of reactions in series, where the first reaction is DME hydration followed by MeOH steam reforming to produce a hydrogen rich stream.

  19. System and method for coproduction of activated carbon and steam/electricity

    DOEpatents

    Srinivasachar, Srivats; Benson, Steven; Crocker, Charlene; Mackenzie, Jill

    2011-07-19

    A system and method for producing activated carbon comprising carbonizing a solid carbonaceous material in a carbonization zone of an activated carbon production apparatus (ACPA) to yield a carbonized product and carbonization product gases, the carbonization zone comprising carbonaceous material inlet, char outlet and carbonization gas outlet; activating the carbonized product via activation with steam in an activation zone of the ACPA to yield activated carbon and activation product gases, the activation zone comprising activated carbon outlet, activation gas outlet, and activation steam inlet; and utilizing process gas comprising at least a portion of the carbonization product gases or a combustion product thereof; at least a portion of the activation product gases or a combustion product thereof; or a combination thereof in a solid fuel boiler system that burns a solid fuel boiler feed with air to produce boiler-produced steam and flue gas, the boiler upstream of an air heater within a steam/electricity generation plant, said boiler comprising a combustion zone, a boiler-produced steam outlet and at least one flue gas outlet.

  20. Hydrogen measurement during steam oxidation using coupled thermogravimetric analysis and quadrupole mass spectrometry

    DOE PAGES [OSTI]

    Parkison, Adam J.; Nelson, Andrew Thomas

    2016-01-11

    An analytical technique is presented with the goal of measuring reaction kinetics during steam oxidation reactions for three cases in which obtaining kinetics information often requires a prohibitive amount of time and cost. The technique presented relies on coupling thermogravimetric analysis (TGA) with a quantitative hydrogen measurement technique using quadrupole mass spectrometry (QMS). The first case considered is in differentiating between the kinetics of steam oxidation reactions and those for simultaneously reacting gaseous impurities such as nitrogen or oxygen. The second case allows one to independently measure the kinetics of oxide and hydride formation for systems in which both ofmore » these reactions are known to take place during steam oxidation. The third case deals with measuring the kinetics of formation for competing volatile and non-volatile oxides during certain steam oxidation reactions. In order to meet the requirements of the coupled technique, a methodology is presented which attempts to provide quantitative measurement of hydrogen generation using QMS in the presence of an interfering fragmentation species, namely water vapor. This is achieved such that all calibrations and corrections are performed during the TGA baseline and steam oxidation programs, making system operation virtually identical to standard TGA. Benchmarking results showed a relative error in hydrogen measurement of 5.7–8.4% following the application of a correction factor. Lastly, suggestions are made for possible improvements to the presented technique so that it may be better applied to the three cases presented.« less

  1. Production of hydrogen from biomass by catalytic steam reforming of fast pyrolysis oil

    SciTech Connect

    Czernik, S.; Wang, D.; Chornet, E.

    1998-08-01

    Hydrogen is the prototype of the environmentally cleanest fuel of interest for power generation using fuel cells and for transportation. The thermochemical conversion of biomass to hydrogen can be carried out through two distinct strategies: (a) gasification followed by water-gas shift conversion, and (b) catalytic steam reforming of specific fractions derived from fast pyrolysis and aqueous/steam processes of biomass. This paper presents the latter route that begins with fast pyrolysis of biomass to produce bio-oil. This oil (as a whole or its selected fractions) can be converted to hydrogen via catalytic steam reforming followed by a water-gas shift conversion step. Such a process has been demonstrated at the bench scale using model compounds, poplar oil aqueous fraction, and the whole pyrolysis oil with commercial Ni-based steam reforming catalysts. Hydrogen yields as high as 85% have been obtained. Catalyst initial activity can be recovered through regeneration cycles by steam or CO{sub 2} gasification of carbonaceous deposits.

  2. Second Generation PFBC Systems R&D (Technical Report) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    Subject: 01 COAL, LIGNITE, AND PEAT; FLUIDIZED BED BOILERS; BURNERS; GAS TURBINES; PILOT PLANTS; STEAM GENERATION; SULFUR; AIR POLLUTION CONTROL; DESIGN Word Cloud More Like This ...

  3. Second-Generation PFBC Systems R&D (Technical Report) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    ... Subject: 01 COAL, LIGNITE, AND PEAT; FLUIDIZED BED BOILERS; BURNERS; EFFICIENCY; GAS TURBINES; PILOT PLANTS; STEAM GENERATION; SULFUR; AIR POLLUTION CONTROL; DESIGN Word Cloud More ...

  4. Pollution prevention opportunity assessment for the K-25 Site Steam Plant -- Level 3

    SciTech Connect

    1995-09-01

    A Level 3 pollution prevention opportunity assessment (PPOA) was performed for the K-1501 Steam Plant at the K-25 Site. The primary objective was to identify and evaluate pollution prevention (P2) options to reduce the quantities of each waste stream generated by the Steam Plant. For each of the waste streams, P2 options were evaluated to first reduce the quantity of waste generated and second to recycle the waste. This report provides a process description of the facility; identification, evaluation, and recommendations of P2 options; an implementation schedule with funding sources; and conclusions. Largely for economic reasons, only 3 of the 14 P2 options are being recommended for implementation. All are source reduction options. When implemented, these three options are estimated to reduce the annual generation of waste by 658,412 kg and will result in a cost savings of approximately $29,232/year for the K-25 Site. The recommended options are to: install a flue gas return System in Boiler 7; reduce steam loss from traps; and increase lapse time between rinses. The four boilers currently in operation at the Steam Plant use natural gas or fuel oil as fuel sources.

  5. Instabilities during liquid migration into superheated hydrothermal systems

    SciTech Connect

    Fitzgerald, Shaun D.; Woods, Andrew W.

    1995-01-26

    Hydrothermal systems typically consist of hot permeable rock which contains either liquid or liquid and saturated steam within the voids. These systems vent fluids at the surface through hot springs, fumaroles, mud pools, steaming ground and geysers. They are simultaneously recharged as meteoric water percolates through the surrounding rock or through the active injection of water at various geothermal reservoirs. In a number of geothermal reservoirs from which significant amounts of hot fluid have been extracted and passed through turbines, superheated regions of vapor have developed. As liquid migrates through a superheated region of a hydrothermal system, some of the liquid vaporizes at a migrating liquid-vapor interface. Using simple physical arguments, and analogue laboratory experiments we show that, under the influence of gravity, the liquid-vapor interface may become unstable and break up into fingers.

  6. High efficiency, quasi-instantaneous steam expansion device utilizing fossil or nuclear fuel as the heat source

    SciTech Connect

    Claudio Filippone, Ph.D.

    1999-06-01

    Thermal-hydraulic analysis of a specially designed steam expansion device (heat cavity) was performed to prove the feasibility of steam expansions at elevated rates for power generation with higher efficiency. The steam expansion process inside the heat cavity greatly depends on the gap within which the steam expands and accelerates. This system can be seen as a miniaturized boiler integrated inside the expander where steam (or the proper fluid) is generated almost instantaneously prior to its expansion in the work-producing unit. Relatively cold water is pulsed inside the heat cavity, where the heat transferred causes the water to flash to steam, thereby increasing its specific volume by a large factor. The gap inside the heat cavity forms a special nozzle-shaped system in which the fluid expands rapidly, accelerating toward the system outlet. The expansion phenomenon is the cause of ever-increasing fluid speed inside the cavity system, eliminating the need for moving parts (pumps, valves, etc.). In fact, the subsequent velocity induced by the sudden fluid expansion causes turbulent conditions, forcing accelerating Reynolds and Nusselt numbers which, in turn, increase the convective heat transfer coefficient. When the combustion of fossil fuels constitutes the heat source, the heat cavity concept can be applied directly inside the stator of conventional turbines, thereby greatly increasing the overall system efficiency.

  7. Integrated vacuum absorption steam cycle gas separation

    SciTech Connect

    Chen, Shiaguo; Lu, Yonggi; Rostam-Abadi, Massoud

    2011-11-22

    Methods and systems for separating a targeted gas from a gas stream emitted from a power plant. The gas stream is brought into contact with an absorption solution to preferentially absorb the targeted gas to be separated from the gas stream so that an absorbed gas is present within the absorption solution. This provides a gas-rich solution, which is introduced into a stripper. Low pressure exhaust steam from a low pressure steam turbine of the power plant is injected into the stripper with the gas-rich solution. The absorbed gas from the gas-rich solution is stripped in the stripper using the injected low pressure steam to provide a gas stream containing the targeted gas. The stripper is at or near vacuum. Water vapor in a gas stream from the stripper is condensed in a condenser operating at a pressure lower than the stripper to concentrate the targeted gas. Condensed water is separated from the concentrated targeted gas.

  8. PREDICTION OF OXIDE SCALE EXFOLIATION IN STEAM TUBES

    SciTech Connect

    Sabau, Adrian S; Wright, Ian G

    2010-01-01

    Numerical simulation results are presented for the prediction of the likelihood of oxide scale exfoliation from superheater tubes. The scenarios considered involved alloys T22, TP347H, and TP347HFG subjected to a simplified operating cycle in a power plant generating supercritical steam. The states of stress and strain of the oxides grown in steam were based solely on modeling the various phenomena experienced by superheater tubes during boiler operation, current understanding of the oxidation behavior of each alloy in steam, and consideration of operating parameters such as heat flux, tube dimensions, and boiler duty cycle. Interpretation of the evolution of strain in these scales, and the approach to conditions where scale failure (hence exfoliation) is expected, makes use of the type of Exfoliation Diagrams that incorporate various cracking and exfoliation criteria appropriate for the system considered. In these diagrams, the strain accumulation with time in an oxide is represented by a strain trajectory derived from the net strain resulting from oxide growth, differences in coefficients of thermal expansion among the components, and relaxation due to creep. It was found that an oxide growing on a tube subjected to routine boiler load cycling conditions attained relatively low values of net strain, indicating that oxide failure would not be expected to occur during normal boiler operation. However, during a boiler shut-down event, strains sufficient to exceed the scale failure criteria were developed after times reasonably in accord with plant experience, with the scales on the ferritic steel failing in tension, and those on the austenitic steels in compression. The results presented illustrate that using this approach to track the state of strain in the oxide scale through all phases of boiler operation, including transitions from full-to-low load and shut-down events, offers the possibility of identifying the phase(s) of boiler operation during which oxide

  9. Method of foaming a liquid metal

    DOEpatents

    Fischer, Albert K.; Johnson, Carl E.

    1980-01-01

    The addition of a small quantity of barium to liquid metal NaK or sodium has been found to promote foam formation and improve bubble retention in the liquid metal. A stable liquid metal foam will provide a more homogeneous liquid metal flow through the channel of a two-phase liquid metal MHD power generator to improve operating efficiency.

  10. Review of Orifice Plate Steam Traps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Review of Orifice Plate Steam Traps Review of Orifice Plate Steam Traps This guide was prepared to serve as a foundation for making informed decisions about when orifice plate...

  11. Install and Automatic Blowdown Control System - Steam Tip Sheet #23

    SciTech Connect

    2012-01-01

    This revised AMO steam tip sheet on installing automatic blowdown controls provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  12. Cover Heated, Open Vessels - Steam Tip Sheet #19

    SciTech Connect

    2012-01-01

    This revised AMO steam tip sheet on covering heated, open vessels provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  13. Savannah River's Biomass Steam Plant Success with Clean and Renewable...

    Office of Environmental Management (EM)

    two energy efficient 30,000 lbshr steam boilers to replace a 1950s vintage coal-fired steam plant with a wood-burning (biomass) unit - a "renewable energy source" providing an ...

  14. Steam Pressure-Reducing Station Safety and Energy Efficiency Improvement Project

    SciTech Connect

    Lower, Mark D; Christopher, Timothy W; Oland, C Barry

    2011-06-01

    reduce its overall utility costs by decreasing the amount of fuel used to generate steam. Reduced fuel consumption also decreased air emissions. These improvements also helped lower the risk of burn injuries to workers and helped prevent shrapnel injuries resulting from missiles produced by pressurized component failures. In most cases, the economic benefit and cost effectiveness of the SPRS Safety and Energy Efficiency Improvement Project is reflected in payback periods of 1 year or less.

  15. Use a Vent Condenser to Recover Flash Steam Energy | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    a Vent Condenser to Recover Flash Steam Energy Use a Vent Condenser to Recover Flash Steam Energy This tip sheet on using vent condensers to recover flash steam energy provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #13 Use a Vent Condenser to Recover Flash Steam Energy (January 2012) (374.64 KB) More Documents & Publications Recover Heat from Boiler Blowdown Deaerators in Industrial Steam Systems Use Steam Jet

  16. How to Calculate the True Cost of Steam

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    A BestPractices Steam Technical Brief How To Calculate The True Cost of Steam U.S. Department of Energy Energy Efficiency and Renewable Energy Bringing you a prosperous future where energy is clean, abundant, reliable, and affordable Industrial Technologies Program Boosting the productivity and competitiveness of U.S. industry through improvements in energy and environmental performance How To Calculate The True Cost of Steam Knowing the correct cost of steam is important for many reasons, and

  17. Northeast Site Non-Aqueous Phase Liquids Interim Measures Progress...

    Office of Legacy Management (LM)

    ... P A R K I N G AREA LAYDOWN CONTRACTOR EXISTING N-1 N-2 VAPOR TREATMENT SYSTEM NAPL HOLDING TANKS WITH CONTAINMENT WASTE WAT ER BRINE WATER LAYDOWN OUTSIDE STORAGE STEAM GENERATOR ...

  18. Numerical solution of 2D wet steam flow with non-equilibrium condensation and real thermodynamics

    SciTech Connect

    Hric, V.; Halama, J.

    2015-03-10

    An approach to modeling of wet steam flow with non-equilibrium condensation phenomenon is presented. The first part of our flow model is homogeneous Euler system of transport equations for mass, momentum and total energy of wet steam (mixture). The additional second part describes liquid phase via non-homogeneous system of transport equations for moments of droplets number distribution function and relies on corrected classical nucleation theory. Moment equations are closed by linearization of droplet growth rate model. All necessary relations for thermodynamic properties of steam are provided by IAPWS set of equations. However, properties of condensate are simply modeled by liquid saturation data. Two real equations of state are implemented. Recently developed CFD formulation for entropy (does not require iteration process) and so-called IAPWS special gas equation for Helmholtz energy (one iteration loop is necessary). Flow model is validated on converging-diverging supersonic nozzle with Barschdorff geometry. Simulations were performed by in-house CFD code based on finite volume method and stiff character of equations was solved by symmetrical time operator splitting. Achieved results satisfactorily agreed with experimental data.

  19. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    Office of Energy Efficiency and Renewable Energy (EERE)

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  20. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    SciTech Connect

    2012-02-23

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  1. Water spray ejector system for steam injected engine

    SciTech Connect

    Hines, W.R.

    1991-10-08

    This paper describes a method of increasing the power output of a steam injected gas turbine engine. It comprises: a compressor, a combustor having a dome which receives fuel and steam from a dual flow nozzle, and a turbine in series combination with a gas flow path passing therethrough, and a system for injection of superheated steam into the gas flow path, the method comprising spraying water into the steam injection system where the water is evaporated by the superheated steam, mixing the evaporated water with the existing steam in the steam injection system so that the resultant steam is at a temperature of at least 28 degrees celsius (50 degrees fahrenheit) superheat and additional steam is added to the dome from the fuel nozzle to obtain a resultant increased mass flow of superheated steam mixture for injection into the gas flow path, and controlling the amount of water sprayed into the steam injection system to maximize the mass flow of superheated steam without quenching the flame.

  2. Supported metal catalysts for alcohol/sugar alcohol steam reforming

    SciTech Connect

    Davidson, Stephen; Zhang, He; Sun, Junming; Wang, Yong

    2014-08-21

    Despite extensive studies on hydrogen production via steam reforming of alcohols and sugar alcohols, catalysts typically suffer a variety of issues from poor hydrogen selectivity to rapid deactivation. Here, we summarize recent advances in fundamental understanding of functionality and structure of catalysts for alcohol/sugar alcohol steam reforming, and provide perspectives on further development required to design highly efficient steam reforming catalysts.

  3. Y-12 Steam Plant Project Received National Recognition for Project

    National Nuclear Security Administration (NNSA)

    Management Excellence | National Nuclear Security Administration | (NNSA) Steam Plant Project Received National Recognition for Project Management Excellence March 23, 2011 Y-12 steam plant project receives national recognition for project management excellence. Y-12's Steam Plant Life Extension Project (SPLE) has received the Secretary of Energy's Project Management Improvement Award. Microsoft Office document icon NR-03-28

  4. Replace Pressure-Reducing Valves with Backpressure Turbogenerators (International Fact Sheet), Energy Tips-Steam, Steam Tip Sheet #20c

    SciTech Connect

    Not Available

    2010-10-01

    This English/Chinese ITP steam tip sheet on replacing pressure-reducing valves provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  5. Steam Turbine Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

    2009-06-30

    The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in today's high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors, casings

  6. Use Low-Grade Waste Steam to Power Absorption Chillers - Steam Tip Sheet #14

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on waste steam to power absorption chillers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  7. Consider Steam Turbine Drives for Rotating Equipment - Steam Tip Sheet #21

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  8. Purchasing Energy-Efficient Commercial Steam Cookers

    Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, a product category covered by ENERGY STAR efficiency requirements. Federal laws and requirements mandate that agencies purchase ENERGY STAR-qualified products or FEMP-designated products in all product categories covered by these programs and in any acquisition actions that are not specifically exempted by law.

  9. Natural gas-assisted steam electrolyzer

    DOEpatents

    Pham, Ai-Quoc; Wallman, P. Henrik; Glass, Robert S.

    2000-01-01

    An efficient method of producing hydrogen by high temperature steam electrolysis that will lower the electricity consumption to an estimated 65 percent lower than has been achievable with previous steam electrolyzer systems. This is accomplished with a natural gas-assisted steam electrolyzer, which significantly reduces the electricity consumption. Since this natural gas-assisted steam electrolyzer replaces one unit of electrical energy by one unit of energy content in natural gas at one-quarter the cost, the hydrogen production cost will be significantly reduced. Also, it is possible to vary the ratio between the electricity and the natural gas supplied to the system in response to fluctuations in relative prices for these two energy sources. In one approach an appropriate catalyst on the anode side of the electrolyzer will promote the partial oxidation of natural gas to CO and hydrogen, called Syn-Gas, and the CO can also be shifted to CO.sub.2 to give additional hydrogen. In another approach the natural gas is used in the anode side of the electrolyzer to burn out the oxygen resulting from electrolysis, thus reducing or eliminating the potential difference across the electrolyzer membrane.

  10. Method of removing cesium from steam

    DOEpatents

    Carson, Jr., Neill J.; Noland, Robert A.; Ruther, Westly E.

    1991-01-01

    Method for removal of radioactive cesium from a hot vapor, such as high temperature steam, including the steps of passing input hot vapor containing radioactive cesium into a bed of silicate glass particles and chemically incorporating radioactive cesium in the silicate glass particles at a temperature of at least about 700.degree. F.

  11. New developments in aircooled steam condensing

    SciTech Connect

    Bonger, R.; Chandron, R.

    1995-02-01

    The Single Row Condenser (SRC) tube, developed in cooperation with Modine of Racine will prevent many common problems experienced with the operation of aircooled steam condensers, particularly in cold climates. Application of the SRC tube will also bring the Natural Draft Condenser (NDC) in the realm of economic viability.

  12. Gas turbine row #1 steam cooled vane

    DOEpatents

    Cunha, Frank J.

    2000-01-01

    A design for a vane segment having a closed-loop steam cooling system is provided. The vane segment comprises an outer shroud, an inner shroud and an airfoil, each component having a target surface on the inside surface of its walls. A plurality of rectangular waffle structures are provided on the target surface to enhance heat transfer between each component and cooling steam. Channel systems are provided in the shrouds to improve the flow of steam through the shrouds. Insert legs located in cavities in the airfoil are also provided. Each insert leg comprises outer channels located on a perimeter of the leg, each outer channel having an outer wall and impingement holes on the outer wall for producing impingement jets of cooling steam to contact the airfoil's target surface. Each insert leg further comprises a plurality of substantially rectangular-shaped ribs located on the outer wall and a plurality of openings located between outer channels of the leg to minimize cross flow degradation.

  13. Fuel cell integrated with steam reformer

    DOEpatents

    Beshty, Bahjat S. (Lower Makefield, PA); Whelan, James A. (Bricktown, NJ)

    1987-01-01

    A H.sub.2 -air fuel cell integrated with a steam reformer is disclosed wherein a superheated water/methanol mixture is fed to a catalytic reformer to provide a continuous supply of hydrogen to the fuel cell, the gases exhausted from the anode of the fuel cell providing the thermal energy, via combustion, for superheating the water/methanol mixture.

  14. Final Technical Report Steam Cycle Washer for Unbleached Pulp

    SciTech Connect

    Starkey, Yvonne; Salminen, Reijo; Karlsnes, Andy

    2008-09-22

    through the pulping phases. Most water used in the pulping process ends up as warm waste water in the mill’s effluent discharge, which subsequently pollutes receiving waterways and carries an enormous amount of energy with it. Wash water reduction in brown stock washing with the Steam Cycle Washers (SCW) will save energy, up to 1+ million BTUs per ton of pulp in the evaporators alone. Reduction of liquid volume through bleaching stages will save process heat energy in the amount of 2+ million BTUs per ton of pulp, and as much as 80 – 100 kWhrs of electrical power per ton of pulp due to reduced pumping costs. Currently, the technical barriers to water reduction in chemical pulping are basically as follows: • conventional pulp washers wash the pulp at 10 - 14% consistency, • conventional pulp washers use 12 – 16 tons of wash water per ton of pulp, and • they leave 30 – 70 lbs of soda (Na2SO4) per ton of pulp as soda loss into the washed pulp. The amount of wash water in excess of the amount of process liquid in the pulp is called Dilution Factor (DF), even though it is not a factor in the mathematical sense but an addition. Modern pulp washing lines can wash efficiently with a DF of 3 but most pulp mills in the United States are washing with a DF of 5-7. Therefore, at 10% washing consistency 14-16 tons of wash water is required and 14% consistency requires 11-13 tons of wash water.

  15. HIGH EFFICIENCY SYNGAS GENERATION

    SciTech Connect

    Robert J. Copeland; Yevgenia Gershanovich; Brian Windecker

    2005-02-01

    This project investigated an efficient and low cost method of auto-thermally reforming natural gas to hydrogen and carbon monoxide. Reforming is the highest cost step in producing products such as methanol and Fisher Tropsch liquids (i.e., gas to liquids); and reducing the cost of reforming is the key to reducing the cost of these products. Steam reforming is expensive because of the high cost of the high nickel alloy reforming tubes (i.e., indirectly fired reforming tubes). Conventional auto-thermal or Partial Oxidation (POX) reforming minimizes the size and cost of the reformers and provides a near optimum mixture of CO and hydrogen. However POX requires pure oxygen, which consumes power and significantly increases the cost to reforming. Our high efficiency process extracts oxygen from low-pressure air with novel oxygen sorbent and transfers the oxygen to a nickel-catalyzed reformer. The syngas is generated at process pressure (typically 20 to 40 bar) without nitrogen dilution and has a 1CO to 2H{sub 2} ratio that is near optimum for the subsequent production of Fisher-Tropsch liquid to liquids and other chemicals (i.e., Gas to Liquids, GTL). Our high process efficiency comes from the way we transfer the oxygen into the reformer. All of the components of the process, except for the oxygen sorbent, are commonly used in commercial practice. A process based on a longlived, regenerable, oxygen transfer sorbent could substantially reduce the cost of natural gas reforming to syngas. Lower cost syngas (CO + 2H{sub 2}) that is the feedstock for GTL would reduce the cost of GTL and for other commercial applications (e.g., methanol, other organic chemicals). The vast gas resources of Alaska's North Slope (ANS) offer more than 22 Tcf of gas and GTL production in this application alone, and could account for as much as 300,000 to 700,000 bpd for 20 to 30+ years. We developed a new sorbent, which is an essential part of the High Efficiency Oxygen Process (HOP). We tested the

  16. Steam gasification of carbon: Catalyst properties

    SciTech Connect

    Falconer, J.L.

    1993-01-10

    Coal gasification by steam is of critical importance in converting coal to gaseous products (CO, H[sub 2], CO[sub 2], CH[sub 4]) that can then be further converted to synthetic natural gas and higher hydrocarbon fuels. Alkali and alkaline earth metals (present as oxides) catalyze coal gasification reactions and cause them to occur at significantly lower temperatures. A more fundamental understanding of the mechanism of the steam gasification reaction and catalyst utilization may well lead to better production techniques, increased gasification rates, greater yields, and less waste. We are studying the gasification of carbon by steam in the presence of alkali and alkaline earth oxides, using carbonates as the starting materials. Carbon dioxide gasification (CO[sub 2] + C --> 2CO) has been studied in some detail recently, but much less has been done on the actual steam gasification reaction, which is the main thrust of our work. In particular, the form of the active catalyst compound during reaction is still questioned and the dependence of the concentration of active sites on reaction parameters is not known. Until recently, no measurements of active site concentrations during reaction had been made. We have recently used transient isotope tracing to determine active site concentration during CO[sub 2] gasification. We are investigating the mechanism and the concentration of active sites for steam gasification with transient isotopic tracing. For this technique, the reactant feed is switched from H[sub 2]0 to isotopically-labeled water at the same concentration and tow rate. We can then directly measure, at reaction the concentration of active catalytic sites, their kinetic rate constants, and the presence of more than one rate constant. This procedure allows us to obtain transient kinetic data without perturbing the steady-state surface reactions.

  17. An investigation of condensation from steam-gas mixtures flowing downward inside a vertical tube

    SciTech Connect

    Kuhn, S.Z.; Schrock, V.E.; Peterson, P.F.

    1995-09-01

    Previous experiments have been carried out by Vierow, Ogg, Kageyama and Siddique for condensation from steam/gas mixtures in vertical tubes. In each case the data scatter relative to the correlation was large and there was not close agreement among the three investigations. A new apparatus has been designed and built using the lessons learned from the earlier studies. Using the new apparatus, an extensive new data base has been obtained for pure steam, steam-air mixtures and steam-helium mixtures. Three different correlations, one implementing the degradation method initially proposed by Vierow and Schrock, a second diffusion layer theory initially proposed by Peterson, and third mass transfer conductance model are presented in this paper. The correlation using the simple degradation factor method has been shown, with some modification, to give satisfactory engineering accuracy when applied to the new data. However, this method is based on very simplified arguments that do not fully represent the complex physical phenomena involved. Better representation of the data has been found possible using modifications of the more complex and phenomenologically based method which treats the heat transfer conductance of the liquid film in series with the conductance on the vapor-gas side with the latter comprised of mass transfer and sensible heat transfer conductance acting in parallel. The mechanistic models, based on the modified diffusion layer theory or classical mass transfer theory for mass transfer conductance with transpiration successfully correlate the data for the heat transfer of vapor-gas side. Combined with the heat transfer of liquid film model proposed by Blangetti, the overall heat transfer coefficients predicted by the correlations from mechanistic models are in close agreement with experimental values.

  18. Steam Reforming, 6-in. Bench-Scale Design and Testing Project -- Technical and Functional Requirements Description

    SciTech Connect

    Losinski, Sylvester John; Marshall, Douglas William

    2002-08-01

    Feasibility studies and technology development work are currently being performed on several processes to treat radioactive liquids and solids currently stored at the Idaho Nuclear Technology and Engineering Center (INTEC), located within the Idaho National Engineering and Environmental Laboratory (INEEL). These studies and development work will be used to select a treatment process for treatment of the radioactive liquids and solids to meet treatment milestones of the Settlement Agreement between the Department of Energy and the State of Idaho. One process under consideration for treating the radioactive liquids and solids, specifically Sodium-Bearing Waste (SBW) and tank heel solids, is fluid bed steam reforming (FBSR). To support both feasibility and development studies a bench-scale FBSR is being designed and constructed. This report presents the technical and functional requirements, experimental objectives, process flow sheets, and equipment specifications for the bench-scale FBSR.

  19. Thermoacoustic magnetohydrodynamic electrical generator

    SciTech Connect

    Wheatley, J.C.; Swift, G.W.; Migliori, A.

    1986-07-08

    A thermoacoustic magnetohydrodynamic electrical generator is described comprising a magnet having a magnetic field, an elongate hollow housing containing an electrically conductive liquid and a thermoacoustic structure positioned in the liquid, heat exchange means thermally connected to the thermoacoustic structure for inducing the liquid to oscillate at an acoustic resonant frequency within the housing. The housing is positioned in the magnetic field and oriented such that the direction of the magnetic field and the direction of oscillatory motion of the liquid are substantially orthogonal to one another, first and second electrical conductor means connected to the liquid on opposite sides of the housing along an axis which is substantially orthogonal to both the direction of the magnetic field and the direction of oscillatory motion of the liquid, an alternating current output signal is generated in the conductor means at a frequency corresponding to the frequency of the oscillatory motion of the liquid.

  20. Deliberate ignition of hydrogen-air-steam mixtures in condensing steam environments

    SciTech Connect

    Blanchat, T.K.; Stamps, D.W.

    1997-05-01

    Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the Combustion Engineering (CE) System 80+), with prototypic spray drop diameter, spray mass flux, steam condensation rates, hydrogen injection flow rates, and using the actual proposed plant igniters. The lack of any significant pressure increase during the majority of the burn and condensation events signified that localized, benign hydrogen deflagration(s) occurred with no significant pressure load on the containment vessel. Igniter location did not appear to be a factor in the open geometry. Initially stratified tests with a stoichiometric mixture in the top showed that the water spray effectively mixes the initially stratified atmosphere prior to the deflagration event. All tests demonstrated that thermal glow plugs ignite hydrogen-air-steam mixtures under conditions with water sprays near the flammability limits previously determined for hydrogen-air-steam mixtures under quiescent conditions. This report describes these experiments, gives experimental results, and provides interpretation of the results. 12 refs., 127 figs., 16 tabs.

  1. Transformation into combined cycle of old steam plants in a competitive market

    SciTech Connect

    Clerici, A.; Longhi, A.; Valenti, G.

    1998-07-01

    The ongoing energy market liberalization is pushing the electricity industries towards generation systems capable to achieve low production costs for their plants. Combined cycles are today the best way to reach the above targets thanks to their very high efficiency, short completion time and low capital intensity. In industrialized countries like Italy, the existing steam plant fleet comprises several units with operating life of more than 20 years and modest efficiencies. Thanks to the following: possible easy and cheap revamping of existing steam turbines in order to extend their residual life of around 15 years or more; sites already devoted to power generation with reduced needs for further authorization procedures; existing connection to the grid and therefore no need for new overhead electric line construction (today practically impossible due to social and environmental opposition); the transformation into combined cycles of some existing old units (by replacing the old boiler with gas turbines and heat recovery steam generator) is of strategic importance for the mid term development and efficiency improvement of the power generation system. For the specific Italian reality, the paper reports the results of a study on the transformation into combined cycle of existing steam units sized 300 MW and 150 MW (the most common sizes in Italy) highlighting the advantages in terms of: reduction of generated kWh costs with respect to present power stations which otherwise should be modified (either by adding gas treatment systems or by changing the feeding fuel) to meet the emission limitation targets; drastic emission reduction for all the major pollutants: CO{sub 2} (increased efficiency), SO{sub x} (natural gas is sulfur free), NO{sub x} (low NO{sub x} burning technologies); reduced primary energy needs (Italy imports approximately 90% of its fossil fuel consumption).

  2. Report on Preliminary Engineering Study for Installation of an Air Cooled Steam Condenser at Brawley Geothermal Plant, Unit No. 1

    SciTech Connect

    1982-03-01

    The Brawley Geothermal Project comprises a single 10 MW nominal geothermal steam turbine-generator unit which has been constructed and operated by the Southern California Edison Company (SCE). Geothermal steam for the unit is supplied through contract by Union Oil Company which requires the return of all condensate. Irrigation District (IID) purchases the electric power generated and provides irrigation water for cooling tower make-up to the plant for the first-five years of operation, commencing mid-1980. Because of the unavailability of irrigation water from IID in the future, SCE is investigating the application and installation of air cooled heat exchangers in conjunction with the existing wet (evaporative) cooling tower with make-up based on use of 180 gpm (nominal) of the geothermal condensate which may be made available by the steam supplier.

  3. Thermoacoustic magnetohydrodynamic electrical generator

    DOEpatents

    Wheatley, J.C.; Swift, G.W.; Migliori, A.

    1984-11-16

    A thermoacoustic magnetohydrodynamic electrical generator includes an intrinsically irreversible thermoacoustic heat engine coupled to a magnetohydrodynamic electrical generator. The heat engine includes an electrically conductive liquid metal as the working fluid and includes two heat exchange and thermoacoustic structure assemblies which drive the liquid in a push-pull arrangement to cause the liquid metal to oscillate at a resonant acoustic frequency on the order of 1000 Hz. The engine is positioned in the field of a magnet and is oriented such that the liquid metal oscillates in a direction orthogonal to the field of the magnet, whereby an alternating electrical potential is generated in the liquid metal. Low-loss, low-inductance electrical conductors electrically connected to opposite sides of the liquid metal conduct an output signal to a transformer adapted to convert the low-voltage, high-current output signal to a more usable higher voltage, lower current signal.

  4. Thermoacoustic magnetohydrodynamic electrical generator

    DOEpatents

    Wheatley, John C.; Swift, Gregory W.; Migliori, Albert

    1986-01-01

    A thermoacoustic magnetohydrodynamic electrical generator includes an intrinsically irreversible thermoacoustic heat engine coupled to a magnetohydrodynamic electrical generator. The heat engine includes an electrically conductive liquid metal as the working fluid and includes two heat exchange and thermoacoustic structure assemblies which drive the liquid in a push-pull arrangement to cause the liquid metal to oscillate at a resonant acoustic frequency on the order of 1,000 Hz. The engine is positioned in the field of a magnet and is oriented such that the liquid metal oscillates in a direction orthogonal to the field of the magnet, whereby an alternating electrical potential is generated in the liquid metal. Low-loss, low-inductance electrical conductors electrically connected to opposite sides of the liquid metal conduct an output signal to a transformer adapted to convert the low-voltage, high-current output signal to a more usable higher voltage, lower current signal.

  5. Method of measuring a liquid pool volume

    DOEpatents

    Garcia, Gabe V.; Carlson, Nancy M.; Donaldson, Alan D.

    1991-01-01

    A method of measuring a molten metal liquid pool volume and in particular molten titanium liquid pools, including the steps of (a) generating an ultrasonic wave at the surface of the molten metal liquid pool, (b) shining a light on the surface of a molten metal liquid pool, (c) detecting a change in the frequency of light, (d) detecting an ultrasonic wave echo at the surface of the molten metal liquid pool, and (e) computing the volume of the molten metal liquid.

  6. Propellant actuated nuclear reactor steam depressurization valve

    DOEpatents

    Ehrke, Alan C.; Knepp, John B.; Skoda, George I.

    1992-01-01

    A nuclear fission reactor combined with a propellant actuated depressurization and/or water injection valve is disclosed. The depressurization valve releases pressure from a water cooled, steam producing nuclear reactor when required to insure the safety of the reactor. Depressurization of the reactor pressure vessel enables gravity feeding of supplementary coolant water through the water injection valve to the reactor pressure vessel to prevent damage to the fuel core.

  7. Evaluation of a superheater enhanced geothermal steam power plant in the Geysers area. Final report

    SciTech Connect

    Janes, J.

    1984-06-01

    This study was conducted to determine the attainable generation increase and to evaluate the economic merits of superheating the steam that could be used in future geothermal steam power plants in the Geyser-Calistoga Known Geothermal Resource Area (KGRA). It was determined that using a direct gas-fired superheater offers no economic advantages over the existing geothermal power plants. If the geothermal steam is heated to 900/sup 0/F by using the exhaust energy from a gas turbine of currently available performance, the net reference plant output would increase from 65 MW to 159 MW (net). Such hybrid plants are cost effective under certain conditions identified in this document. The power output from the residual Geyser area steam resource, now equivalent to 1437 MW, would be more than doubled by employing in the future gas turbine enhancement. The fossil fuel consumed in these plants would be used more efficiently than in any other fossil-fueled power plant in California. Due to an increase in evaporative losses in the cooling towers, the viability of the superheating concept is contingent on development of some of the water resources in the Geysers-Calistoga area to provide the necessary makeup water.

  8. Nonresidential buildings energy consumption survey: 1979 consumption and expenditures. Part 2. Steam, fuel oil, LPG, and all fuels

    SciTech Connect

    Patinkin, L.

    1983-12-01

    This report presents data on square footage and on total energy consumption and expenditures for commercial buildings in the contiguous United States. Also included are detailed consumption and expenditures tables for fuel oil or kerosene, liquid petroleum gas (LPG), and purchased steam. Commercial buildings include all nonresidential buildings with the exception of those where industrial activities occupy more of the total square footage than any other type of activity. 7 figures, 23 tables.

  9. Process And Apparatus To Accomplish Autothermal Or Steam Reforming Via A Reciprocating Compression Device

    DOEpatents

    Lyons, K. David; James, Robert; Berry, David A.; Gardner, Todd

    2004-09-21

    The invention provides a method and apparatus for producing a synthesis gas from a variety of hydrocarbons. The apparatus (device) consists of a semi-batch, non-constant volume reactor to generate a synthesis gas. While the apparatus feeds mixtures of air, steam, and hydrocarbons into a cylinder where work is performed on the fluid by a piston to adiabatically raise its temperature without heat transfer from an external source.

  10. Dynamic Underground Stripping: In situ steam sweeping and electrical heating to remediate a deep hydrocarbon spill

    SciTech Connect

    Yow, J.L. Jr.; Aines, R.D.; Newmark, R.L.; Udell, K.S.; Ziagos, J.P.

    1994-07-01

    Dynamic Underground Stripping is a combination of in situ steam injection, electrical resistance heating, and fluid extraction for rapid removal and recovery of subsurface contaminants such as solvents or fuels. Underground imaging and other measurement techniques monitor the system in situ for process control. Field tests at a deep gasoline spill at Lawrence Livermore National Laboratory recovered over 7000 gallons of gasoline during several months of field operations. Preliminary analysis of system cost and performance indicate that Dynamic Underground Stripping compares favorably with conventional pump-and-treat and vacuum extraction schemes for removing non-aqueous phase liquids such as gasoline from deep subsurface plumes.

  11. Chemical recovery process using break up steam control to prevent smelt explosions

    DOEpatents

    Kohl, Arthur L.; Stewart, Albert E.

    1988-08-02

    An improvement in a chemical recovery process in which a hot liquid smelt is introduced into a dissolving tank containing a pool of green liquor. The improvement comprises preventing smelt explosions in the dissolving tank by maintaining a first selected superatmospheric pressure in the tank during normal operation of the furnace; sensing the pressure in the tank; and further impinging a high velocity stream of steam upon the stream of smelt whenever the pressure in the tank decreases below a second selected superatmospheric pressure which is lower than said first pressure.

  12. Los Alamos National Laboratory Steam Plant Project Usage Data | National

    National Nuclear Security Administration (NNSA)

    Nuclear Security Administration | (NNSA) Usage Data 2 10_SMSI_SteamPlant_ThermalBasis of Analysis-Q1(011514) 2.10_SMSI_ApproxEst$Reconcile-Bechtel2009-SMSI-2013 2.10_SMSI_PipingAnnualR&R-Est_Rev122313 2.10_SMSI_Steam_CombinedEcon_011714_100%(Rev1) 2.10_SMSI_Steam_DistSystemOnlyEcon_011714_100% 2.10_SMSI_Steam_Option1-SteamCapitalEst(No-LANL$'s)_011714_100% 2.10_SMSI-Steam_Option2-HW-CapitalEst(No-LANL$'s)_011714_100% 131209XU50_XURP-LANL-Data_w-CostAlloc_CHP_121213 DOE Complex Experience

  13. Compatibility of gas turbine materials with steam cooling

    SciTech Connect

    Desai, V.; Tamboli, D.; Patel, Y.

    1995-10-01

    Gas turbines had been traditionally used for peak load plants and remote locations as they offer advantage of low installation costs and quick start up time. Their use as a base load generator had not been feasible owing to their poor efficiency. However, with the advent of gas turbines based combined cycle plants (CCPs), continued advances in efficiency are being made. Coupled with ultra low NO{sub x} emissions, coal compatibility and higher unit output, gas turbines are now competing with conventional power plants for base load power generation. Currently, the turbines are designed with TIT of 2300{degrees}F and metal temperatures are maintained around 1700{degrees}F by using air cooling. New higher efficiency ATS turbines will have TIT as high as 2700{degrees}F. To withstand this high temperature improved materials, coatings, and advances in cooling system and design are warranted. Development of advanced materials with better capabilities specifically for land base applications are time consuming and may not be available by ATS time frame or may prove costly for the first generation ATS gas turbines. Therefore improvement in the cooling system of hot components, which can take place in a relatively shorter time frame, is important. One way to improve cooling efficiency is to use better cooling agent. Steam as an alternate cooling agent offers attractive advantages because of its higher specific heat (almost twice that of air) and lower viscosity.

  14. Productivity improvement handbook for fossil steam power plants. Final report

    SciTech Connect

    Armor, A.F.; Wolk, R.H. |

    1998-09-01

    This book is written to help electric generation staff operate their plants more profitably in a competitive environment. Since responsibility for keeping the plant running falls directly on the shoulders of plant personnel, they want to understand what can go wrong, receive information on the current condition of equipment, and fix things when equipment fails or performs poorly. The information in this book is organized so a reader can quickly and easily grasp the current state-of-the-art in maintaining fossil steam units, obtain guidance on specific plant problems, and move ahead with solutions. Many reports and guidelines have been issued on boilers, turbines, generators, heat exchangers, and other plant equipment covering failure modes, causes, fixes, and maintenance practices. Liberal use has been made of these reports to extract the salient recommendations, and the citations and bibliographies acknowledge these sources. The reader is directed to the comprehensive list of reports and papers for further details on specific issues. The scope of this book does not permit a detailed and extensive treatment of each of the hundreds of potential in-plant problems, but does permit the reader to get a first assessment of likely symptoms and modes of failure, and enough information to do something about it. It`s a working handbook for fossil plant staff who are daily faced with protecting the integrity and reliability of the electric generation business.

  15. Life Cycle Assessment of Hydrogen Production via Natural Gas Steam

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Reforming | Department of Energy Hydrogen Production via Natural Gas Steam Reforming Life Cycle Assessment of Hydrogen Production via Natural Gas Steam Reforming A life cycle assessment of hydrogen production via natural gas steam reforming was performed to examine the net emissions of greenhouse gases as well as other major environmental consequences. 27637.pdf (521.41 KB) More Documents & Publications Life Cycle Assessment of Renewable Hydrogen Production via Wind/Electrolysis:

  16. Building America Expert Meeting: Multifamily Hydronic and Steam Heating

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Controls and Distribution Retrofits | Department of Energy Multifamily Hydronic and Steam Heating Controls and Distribution Retrofits Building America Expert Meeting: Multifamily Hydronic and Steam Heating Controls and Distribution Retrofits This expert meeting was conducted on July 13, 2011 by the ARIES Collaborative in New York City. The topic of this expert meeting was cost-effective controls and distribution retrofit options for hot water and steam space heating systems in multi-family

  17. Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Technology for Tank 48H Treatment Project (TTP) | Department of Energy Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) This assessment determines the technology maturity level of the candidate Tank 48H treatment technologies that are being considered for implementation at DOE's SRS - specifically Fluidized Bed Steam Reformer System.

  18. Steam Dryer Segmentation and Packaging at Grand Gulf Nuclear Station - 13577

    SciTech Connect

    Kreitman, Paul J.; Sirianni, Steve R.; Pillard, Mark M.

    2013-07-01

    Entergy recently performed an Extended Power Up-rate (EPU) on their Grand Gulf Nuclear Station, near Port Gibson, Mississippi. To support the EPU, a new Steam Dryer Assembly was installed during the last refueling outage. Due to limited access into the containment, the large Replacement Steam Dryer (RSD) had to be brought into the containment in pieces and then final assembly was completed on the refueling floor before installation into the reactor. Likewise, the highly contaminated Original Steam Dryer (OSD) had to be segmented into manageable sections, loaded into specially designed shielded containers, and rigged out of containment where they will be safely stored until final disposal is accomplished at an acceptable waste repository. Westinghouse Nuclear Services was contracted by Entergy to segment, package and remove the OSD from containment. This work was performed on critical path during the most recent refueling outage. The segmentation was performed underwater to minimize radiation exposure to the workers. Special hydraulic saws were developed for the cutting operations based on Westinghouse designs previously used in Sweden to segment ABB Reactor Internals. The mechanical cutting method was selected because of its proven reliability and the minimal cutting debris that is generated by the process. Maintaining stability of the large OSD sections during cutting was accomplished using a custom built support stand that was installed into the Moisture Separator Pool after the Moisture Separator was installed back in the reactor vessel. The OSD was then moved from the Steam Dryer Pool to the Moisture Separator Pool for segmentation. This scenario resolved the logistical challenge of having two steam dryers and a moisture separator in containment simultaneously. A water filtration/vacuum unit was supplied to maintain water clarity during the cutting and handling operations and to collect the cutting chips. (authors)

  19. Use Feedwater Economizers for Waste Heat Recovery: Office of Industrial Technologies (OIT) Steam Energy Tips No.3

    SciTech Connect

    Not Available

    2002-03-01

    A feedwater economizer reduces steam boiler fuel requirements by transferring heat from the flue gas to incoming feedwater. Boiler flue gases are often rejected to the stack at temperatures more than 100 F to 150 F higher than the temperature of the generated steam. Generally, boiler efficiency can be increased by 1% for every 40 F reduction in flue gas temperature. By recovering waste heat, an economizer can often reduce fuel requirements by 5% to 10% and pay for itself in less than 2 years. The table provides examples of the potential for heat recovery.

  20. Steam System Efficiency Optimized After J.R. Simplot Fertilizer...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment Steam System Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment ...

  1. Paducah Package Steam Boilers to Provide Efficiency, Environmental...

    Energy.gov [DOE] (indexed site)

    age and cost of maintaining the existing coal-fired boilers along with environmental ... boiler system is housed in multiple semitrailers and operates to provide steam on demand. ...

  2. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Improving Steam System Performance: A Sourcebook for Industry, Second Edition (October 2012) (1.85 MB) More Documents & Publications Flash High-Pressure Condensate to Regenerate ...

  3. Dongfang Steam Turbine Works DFSTW | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Turbine Works DFSTW Jump to: navigation, search Name: Dongfang Steam Turbine Works (DFSTW) Place: Deyang, Sichuan Province, China Zip: 618000 Sector: Wind energy Product:...

  4. TRANSPORT AND PHASE EQUILIBRIA PROPERITIES FOR STEAM FLOODING...

    Office of Scientific and Technical Information (OSTI)

    are indispensable to design and improve oil recovery processes such as steam, hot ... and equilibrium properties of selected oilCOsub 2water mixtures at pressures up to ...

  5. Improving Steam System Performance: A Sourcebook for Industry

    SciTech Connect

    2004-10-01

    A sourcebook designed to provide steam system users with a reference outlining opportunities to improve system performance and optimize energy efficiency in industrial energy systems.

  6. Dow Chemical Company: Assessment Leads to Steam System Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    annually after increasing the steam system energy efficiency of a plant in Louisiana. ... More Documents & Publications Terra Nitrogen Company, L.P.: Ammonia Plant Greatly Reduces ...

  7. Consider Installing a Condensing Economizer - Steam Tip Sheet #26A

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet is part of a series of tip sheets on how to optimize an industrial steam system.

  8. Return Condensate to the Boiler - Steam Tip Sheet #8

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  9. Evaluation of the feasibility of ethanol steam reforming in a molten carbonate fuel cell

    SciTech Connect

    Cavallaro, S.; Passalacqua, E.; Maggio, G.; Patti, A.; Freni, S.

    1996-12-31

    The molten carbonate fuel cells (MCFCs) utilizing traditional fuels represent a suitable technological progress in comparison with pure hydrogen-fed MCFCs. The more investigated fuel for such an application is the methane, which has the advantages of low cost and large availability; besides, several authors demonstrated the feasibility of a methane based MCFC. In particular, the methane steam-reforming allows the conversion of the fuel in hydrogen also inside the cell (internal reforming configuration), utilizing the excess heat to compensate the reaction endothermicity. In this case, however, both the catalyst and the cell materials are subjected to thermal stresses due to the cold spots arising near to the reaction sites MCFC. An alternative, in accordance with the recent proposals of other authors, may be to produce hydrogen from methane by the partial oxidation reaction, rather than by steam reforming. This reaction is exothermic ({Delta}H{degrees}=-19.1 kJ/mol H{sub 2}) and it needs to verify the possibility to obtain an acceptable distribution of the temperature inside the cell. The alcohols and, in particular, methanol shows the gas reformed compositions as a function of the steam/ethanol molar ratio, ranging from 1.0 to 3.5. The hydrogen production enhances with this ratio, but it presents a maximum at S/EtOH of about 2.0. Otherwise, the increase of S/EtOH depresses the production of CO and CH{sub 4}, and ethanol may be a further solution for the hydrogen production inside a MCFC. In this case, also, the reaction in cell is less endothermic compared with the methane steam reforming with the additional advantage of a liquid fuel more easily storable and transportable. Aim of the present work is to perform a comparative evaluation of the different solutions, with particular reference to the use of ethanol.

  10. Use Vapor Recompression to Recover Low-Pressure Waste Steam, Energy Tips: STEAM, Steam Tip Sheet #11 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    1 Use Vapor Recompression to Recover Low-Pressure Waste Steam Low-pressure steam exhaust from industrial operations such as evaporators or cookers is usually vented to the atmosphere or condensed in a cooling tower. Simultaneously, other plant operations may require intermediate-pressure steam at 20 to 50 pounds per square inch gauge (psig). Instead of letting down high- pressure steam across a throttling valve to meet these needs, low-pressure waste steam can be mechanically compressed or

  11. Steam Oxidation of FeCrAl and SiC in the Severe Accident Test Station (SATS)

    SciTech Connect

    Pint, Bruce A.; Unocic, Kinga A.; Terrani, Kurt A.

    2015-08-01

    Numerous research projects are directed towards developing accident tolerant fuel (ATF) concepts that will enhance safety margins in light water reactors (LWR) during severe accident scenarios. In the U.S. program, the high temperature steam oxidation performance of ATF solutions has been evaluated in the Severe Accident Test Station (SATS) at Oak Ridge National Laboratory (ORNL) since 2012 [1-3] and this facility continues to support those efforts in the ATF community. Compared to the current UO2/Zr-based alloy fuel system, alternative cladding materials can offer slower oxidation kinetics and a smaller enthalpy of oxidation that can significantly reduce the rate of heat and hydrogen generation in the core during a coolant-limited severe accident [4-5]. Thus, steam oxidation behavior is a key aspect of the evaluation of ATF concepts. This report summarizes recent work to measure steam oxidation kinetics of FeCrAl and SiC specimens in the SATS.

  12. Sales lag sparks steam trap diversity

    SciTech Connect

    Crawford, E.

    1980-03-03

    Competing manufacturers have broadened their product range and customer services in an effort to survive a tightened market and the introduction of unconventional devices. Users and vendors agree that rising energy costs now give inspection and maintenance of steam traps top priority. New products on the market are described. Competition has led to some questionable advertising and legal action. Fixed orifice and temperature-actuated valves are among the alternative products offered. Models of the major manufacturers are compared by type, pressure and condensate load range, primary use, and price.

  13. Review of Orifice Plate Steam Traps

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    0/353/R1 Review of Orifice Plate Steam Traps C. B. Oland DOCUMENT AVAILABILITY Reports produced after January 1, 1996, are generally available free via the U.S. Department of Energy (DOE) Information Bridge. Web site http://www.osti.gov/bridge Reports produced before January 1, 1996, may be purchased by members of the public from the following source. National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone 703-605-6000 (1-800-553-6847) TDD 703-487-4639 Fax

  14. An Overview of Nuclear vs. Non-Nuclear Design Code Requirements for a Candidate Steam Supply System for Commercial Applications

    SciTech Connect

    Robert Jetter

    2011-04-01

    The objective is to identify (mostly for industrial end-users) the difference between a Section III nuclear steam generator (classified as Structures, Systems and Components (SSC)) and a Section VIII steam generator in the same general conditions, but used in a conventional application. Specifically, applicable temperature and pressure ranges and a more quantitative description of how materials change, design margins change and required design rigor changes are of interest. This overview focuses on the steam generator pressure boundary but the downstream piping will also be considered. Within the designations of Section III and Section VIII there are subcategories with their specific regions of applicability. Each of these subcategories has evolved their own unique features with respect to design rules and their implementation. A general overview of the various design codes will be provided in sufficient detail to illustrate the major differences; however, a detailed discussion of the various design requirements and their implementation is beyond the scope of this discussion. References (1) and (2) are sources of more detailed information. Also, example wall sizing calculations will be provided to illustrate the application of the relevant design codes under the candidate design conditions. The candidate steam supply Design Conditions are 600C (1112F) and 24MPa (3,480psi). The Operating Conditions or Service Levels will be somewhat lower and the difference shows up in some of the various design methodologies employed.

  15. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    2 Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Low-pressure process steam requirements are usually met by throttling high- pressure steam, but a portion of the ...

  16. Thermodynamic estimation of minor element distribution between immiscible liquids in Fe-Cu-based metal phase generated in melting treatment of municipal solid wastes

    SciTech Connect

    Lu, X.; Nakajima, K.; Sakanakura, H.; Matsubae, K.; Bai, H.; Nagasaka, T.

    2012-06-15

    Graphical abstract: Display Omitted Highlights: Black-Right-Pointing-Pointer Two liquids separation of metal occurs in the melting of municipal solid waste. Black-Right-Pointing-Pointer The distribution of PGMs etc. between two liquid metal phases is studied. Black-Right-Pointing-Pointer Quite simple thermodynamic model is applied to predict the distribution ratio. Black-Right-Pointing-Pointer Au and Ag originated from WEEE are found to be concentrated into Cu-rich phase. - Abstract: Waste electrical and electronic equipment (WEEE) has become an important target in managing material cycles from the viewpoint of not only waste management and control of environmental pollution but also resource conservation. This study investigated the distribution tendency of trace elements in municipal solid waste (MSW) or incinerator ash, including valuable non-ferrous metals (Ni, Co, Cr, Mn, Mo, Ti, V, W, Zr), precious group metals (PGMs) originated from WEEE (Ag, Au, Pd, Pt), and others (Al, B, Pb, Si), between Fe-rich and Cu-rich metal phases by means of simple thermodynamic calculations. Most of the typical alloying elements for steel (Co, Cr, Mo, Nb, Ni, Si, Ti, V, and W) and Rh were preferentially distributed into the Fe-rich phase. PGMs, such as Au, Ag, and Pd, were enriched in the Cu-rich phase, whereas Pt was almost equally distributed into both phases. Since the primary metallurgical processing of Cu is followed by an electrolysis for refining, and since PGMs in crude copper have been industrially recovered from the resulting anode slime, our results indicated that Ag, Au, and Pd could be effectively recovered from MSW if the Cu-rich phase could be selectively collected.

  17. Evaluation of coal-derived liquids as boiler fuels. Volume 2: boiler test results. Final report

    SciTech Connect

    Not Available

    1985-09-01

    A combustion demonstration using six coal-derived liquid (CDL) fuels was conducted on a utility boiler located at the Plant Sweatt Electric Generating Station of Mississippi Power Company in Meridian, Mississippi. The test program was conducted in two phases. The first phase included the combustion tests of the two conventional fuels (natural gas and No. 6 fuel oil) and three coal-derived liquid fuels (Solvent Refined Coal-II full range distillate, H-Coal heavy distillate and H-Coal blended distillate). The second phase involved the evaluation of three additional CDL fuels (H-Coal light distillate, Exxon Donor Solvent full range distillate and Solvent Refined Coal-II middle distillate). The test boiler was a front wall-fired Babcock and Wilcox unit with a rated steam flow of 425,000 lb/h and a generating capacity of 40 MW. Boiler performance and emissions were evaluated with baseline and CDL fuels at 15, 25, 40 MW loads and at various excess air levels. Low NO/sub x/ (staged) combustion techniques were also implemented. Boiler performance monitoring included measurements for fuel steam and flue gas flow, pressure, temperature, and heat absorption, resulting in a calculated combustion efficiency, boiler efficiency, and heat rate. Emissions measurements included oxygen, carbon dioxide, carbon monoxide, oxides of nitrogen, sulfur dioxide, sulfur trioxide, acid dewpoint, particulate mass, size distribution and morphology, chlorides, and opacity. The test program demonstrated the general suitability of CDL fuels for use in existing oil-fired utility boilers. No significant boiler tube surface modifications will be required. The CDL fuels could be handled similarly to No. 2 oil with appropriate safety procedures and materials compatibility considerations. Volume 2 of a five-volume report contains the detailed boiler test results. 96 figs., 26 tabs.

  18. Response of El Centro Steam Plant equipment during the October 15, 1979 Imperial Valley earthquake

    SciTech Connect

    Nelson, T. A.; Murray, R. C.; Young, J. A.; Campbell, R. D.; Martore, J. A.; Levin, H. A.; Reiter, L.

    1980-09-01

    For the US Nuclear Regulatory Commission (NRC), Lawrence Livermore National Laboratory (LLNL) performed a dynamic seismic analysis of Unit 4 of the El Centro Steam Plant in El Centro, Calif. Built in 1968, Unit 4 is an oil- or gas-fired, steam-driven turbine-generator that was designed to resist a static lateral force equivalent to 20% of the dead and live load. The unit's structural and mechanical systems sustained only minor damage during the October 15, 1979 Imperial Valley earthquake that produced an estimated 0.5 g peak horizontal ground acceleration (0.66 g vertical) at the site. LLNL's seismic analysis was done to analytically estimate the equipment response, which, when compared to actual observation, will indicate the levels of actual equipment capacity. 15 refs., 51 figs., 11 tabs.

  19. Evaluation of graphite/steam interactions for ITER (International Thermonuclear Experimental Reactor)

    SciTech Connect

    Smolik, G.R.; Merrill, B.J.; Piet, S.J.; Holland, D.F.

    1990-09-01

    In this report we present the results of an experimental/analytical study designed to determine the quantity of hydrogen generated during a coolant inleakage accident in ITER. This hydrogen could represent a potential explosive hazard, provided the proper conditions exist, causing machine damage and release of radioactive material. We have measured graphite/steam reaction rates for several graphites and carbon-based composites at temperatures between 1000 C and 1700 C. The effects of steam flow rate, and partial pressure were also examined. The measured reaction rates correlated well with two Arrhenius type relationships. We have used the relationships for GraphNOL N3M in a thermal model to determine that for ITER the quantity of hydrogen produced would range between 5 and 35 kg, depending upon how the graphite tiles are attached to the first wall. While 5 kg is not a significant concern, 35 kg presents an explosive hazard. 20 refs., 14 figs., 1 tab.

  20. Effect of reactor conditions on MSIV (main steam isolation valves)-ATWS power level

    SciTech Connect

    Diamond, D.J.

    1987-01-01

    In a boiling water reactor (BWR) when there is closure of the main steam isolation valves (MSIVs), the energy generated in the core will be transferred to the pressure suppression pool (PSP) via steam flows out of the relief valves. The pool has limited capacity as a heat sink and hence, if there is no reactor trip (an ATWS event), there is the possibility that the pool temperature may rise beyond acceptable limits. The present study was undertaken to determine how the initial reactor conditions affect the power during an MSIV-ATWS event. The time of interest is during the 20-30 minute period when it is assumed that the reactor is in a quasi-equilibrium condition with the water level and pressure fixed, natural circulation conditions and no control rod movement or significant boron in the core. The initial conditions of interest are the time during the cycle and the operating state. 4 refs., 2 tabs.

  1. System Design and New Materials for Reversible, Solid-Oxide, High Temperature Steam Electrolysis

    SciTech Connect

    Ruud, J.A.

    2007-12-20

    High temperature solid oxide electrolysis cells (SOECs) offer high electrical efficiency and a potential path to large scale hydrogen production. Solid oxide technology is capable of both power generation and hydrogen production. That makes it possible for the development of a reversible solid-oxide system that can respond to market conditions to produce electricity or hydrogen on demand. New high-temperature electrolyzer cell materials are needed to enable cost-effective hydrogen production system designs based on reversible steam electrolysis. Two test methods were established for the eventual development of the reversible, durable electrode materials: the button cell test and the oxygen electrode test. The button cell test is capable of evaluating the performance and degradation of full solid oxide cells with dual atmosphere of air and hydrogen-steam. The oxygen electrode test is capable of isolating the performance and degradation of the oxygen electrode. It has higher throughput and sensitivity than the button cell test.

  2. Steam explosions of single drops of core-melt simulants

    SciTech Connect

    Nelson, L.S. ); Hyndman, D.A.; Duda, P.M. )

    1991-01-01

    We have studied triggering of fuel-coolant interactions, the work performed against the surrounding coolant during the interaction, and the generation of hydrogen produced by melt-water chemical reactions with laboratory-scale experiments. We used single drops of three core- melt simulants: (a) molten stoichiometric thermite-generated iron- aluminum oxide melts to simulate the core-melt material that might be produced in the severe accident of an oxide-fueled reactor; (b) molten aluminum to simulate melt that might be produced in the severe accident of a nonpower reactor; and (c) an intermediate material, aluminum-enriched iron-aluminum oxide thermite, that might simulate severe meltdown of an oxide-metal dispersion fuel (cermet). As a result of these experiments, we have concluded that the peak pressure (or impulse) of the transient is not a governing parameter for the triggering of steam explosions of single drops of melt. We have observed maximum pressure-volume work outputs produced by the aluminum-rich and stoichiometric thermite melts of about 70 and 25 J/g of melt; the corresponding values for molten aluminum at 1273 and 1473 K are about 14 and 21 J/g of melt. The extent of metal-water reaction for the stoichiometric and aluminized melts were 13 and 19%. The aluminum melts at 1273 and 1473 K produced approximately 1 and 3% metal-water reaction. 5 refs., 7 figs.

  3. Methods of reducing liquid effluent from the OSU TRIGA MKII Reactor

    SciTech Connect

    Higginbotham, J.F.; Dodd, B.; Pratt, D.S.; Smith, S.; Anderson, T.V.

    1992-07-01

    In 1991, the OSU Radiation Center implemented a program to minimize the liquid effluent generated by the reactor facility. The goal of program is to become a 'zero' release facility with regards to routine liquid discharges. Only two liquid waste streams exist for the OSU reactor facility: discharges resulting from changing resin in the deminerializer and decontamination of equipment, primarily sample loading tubes. This paper describes a system which allows remote resin exchange to performed with the collection of all flush water. This water is then recycled for use as makeup for the primary water system. The service life of the resin is maximized by using a steam distillation unit as the source of makeup water to the deminerializer system instead of water coming directly from the City of Corvallis water supply. The second source of liquid waste water comes from the decontamination of the plastic loading tubes used to encapsulate samples. This process originally involved placing the tubes in a dishwasher and sending the discharge to a hold up tank. If the radionuclide concentrations in the tank were below the maximum permissible concentrations of 10CFR20 then it was released to the sanitary sewerage. This process was replaced in 1991 with a system which involved manual washing and rinsing of the tubes with the liquids being absorbed for disposal as solid waste. This paper will also describe the system which is being built to replace this process. It will use the dishwasher unit again but the liquid discharge will collected for absorption and disposal as solid waste. (author)

  4. Steam distribution and energy delivery optimization using wireless sensors

    SciTech Connect

    Olama, Mohammed M; Allgood, Glenn O; Kuruganti, Phani Teja; Sukumar, Sreenivas R; Djouadi, Seddik M; Lake, Joe E

    2011-01-01

    The Extreme Measurement Communications Center at Oak Ridge National Laboratory (ORNL) explores the deployment of a wireless sensor system with a real-time measurement-based energy efficiency optimization framework in the ORNL campus. With particular focus on the 12-mile long steam distribution network in our campus, we propose an integrated system-level approach to optimize the energy delivery within the steam distribution system. We address the goal of achieving significant energy-saving in steam lines by monitoring and acting on leaking steam valves/traps. Our approach leverages an integrated wireless sensor and real-time monitoring capabilities. We make assessments on the real-time status of the distribution system by mounting acoustic sensors on the steam pipes/traps/valves and observe the state measurements of these sensors. Our assessments are based on analysis of the wireless sensor measurements. We describe Fourier-spectrum based algorithms that interpret acoustic vibration sensor data to characterize flows and classify the steam system status. We are able to present the sensor readings, steam flow, steam trap status and the assessed alerts as an interactive overlay within a web-based Google Earth geographic platform that enables decision makers to take remedial action. We believe our demonstration serves as an instantiation of a platform that extends implementation to include newer modalities to manage water flow, sewage and energy consumption.

  5. Replace Pressure-Reducing Valves with Backpressure Turbogenerators, Energy Tips: STEAM, Steam Tip Sheet #20 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    0 Replace Pressure-Reducing Valves with Backpressure Turbogenerators Many industrial facilities produce steam at a pressure higher than that demanded by process requirements. Steam passes through pressure-reducing valves (PRVs, also known as letdown valves) at various locations in the steam distribution system to let down or reduce its pressure. A noncondensing or backpressure steam turbine can perform the same pressure-reducing function as a PRV while converting steam energy into electrical

  6. Tools to Boost Steam System Efficiency, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program steam software tools can help industrial plants identify steam system improvements to save energy and money.

  7. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Presented at the 2007 ...

  8. Upgrade Boilers with Energy-Efficient Burners - Steam Tip Sheet #24

    SciTech Connect

    2012-01-01

    This revised AMO steam tip sheet on upgrading boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  9. Magnetically focused liquid drop radiator

    DOEpatents

    Botts, Thomas E. (Fairfax, VA); Powell, James R. (Shoreham, NY); Lenard, Roger (Redondo Beach, CA)

    1986-01-01

    A magnetically focused liquid drop radiator for application in rejecting rgy from a spacecraft, characterized by a magnetizable liquid or slurry disposed in operative relationship within the liquid droplet generator and its fluid delivery system, in combination with magnetic means disposed in operative relationship around a liquid droplet collector of the LDR. The magnetic means are effective to focus streams of droplets directed from the generator toward the collector, thereby to assure that essentially all of the droplets are directed into the collector, even though some of the streams may be misdirected as they leave the generator. The magnetic focusing means is also effective to suppress splashing of liquid when the droplets impinge on the collector.

  10. Magnetically focused liquid drop radiator

    DOEpatents

    Botts, T.E.; Powell, J.R.; Lenard, R.

    1984-12-10

    A magnetically focused liquid drop radiator for application in rejecting energy from a spacecraft, characterized by a magnetizable liquid or slurry disposed in operative relationship within the liquid droplet generator and its fluid delivery system, in combination with magnetic means disposed in operative relationship around a liquid droplet collector of the LDR. The magnetic means are effective to focus streams of droplets directed from the generator toward the collector, thereby to assure that essentially all of the droplets are directed into the collector, even though some of the streams may be misdirected as they leave the generator. The magnetic focusing means is also effective to suppress splashing of liquid when the droplets impinge on the collector.

  11. Steam trap maintenance management saves $180,000 annually

    SciTech Connect

    Franks, F.C.; Wickersham, C.

    1985-12-01

    The Reichhold Chemical plant is located in Elizabeth, NJ. At this location, the cost of steam had skyrocketed to $5.30 per million Btu. The plant has 600 steam traps manufactured by ten different companies. Some 17 different models of traps are used with 33 piping configurations. There are five different operating pressures throughout the plant ranging from 15-175 psig, including 30, 65, and 120 psig. Five different applications of steam usage can be broken down as follows: steam tracing (56%); drip (21%); comfort heating (18%); tank coil (4%); and process (1%). In the fall of 1983, the annual yearly inspection of steam traps was supplanted with an independent trap survey service, specializing in detecting the malfunctioning of various types of steam traps. The basic program included location and tagging of all steam traps; survey and inspection of steam trap population; development of a trap map; and full computer analysis of collected data. It was determined that approximately 3919 lb/hr of steam could be saved by repairing the failed open traps and implementing the report's recommendations. There were also benefits from fixing the failed closed traps which were out of service at the time of the survey. These traps do not allow the flow of steam or condensate to pass through the orifice. This condition causes condensate to back up and reduce efficiency. The maintenance management has been pleased with the results and recommendations of the program. It has provided them with a complete inventory and status report of the 600 traps plantwide. It saved $180,000 over the previous year in energy expenditures. This was the most important contribution in lowering the plant energy costs.

  12. Analysis of the structure, configuration, and sizing of Cu and Cu oxide nanoparticles generated by fs laser ablation of solid target in liquids

    SciTech Connect

    Santillan, J. M. J.; Videla, F. A.; Schinca, D. C.; Scaffardi, L. B.; Fernandez van Raap, M. B.

    2013-04-07

    We report on the analysis of structure, configuration, and sizing of Cu and Cu oxide nanoparticles (Nps) produced by femtosecond (fs) laser ablation of solid copper target in liquids. Laser pulse energy ranged between 500 {mu}J and 50 {mu}J. Water and acetone were used to produce the colloidal suspensions. The study was performed through optical extinction spectroscopy using Mie theory to fit the full experimental spectra, considering free and bound electrons size dependent contributions to the metal dielectric function. Raman spectroscopy and AFM technique were also used to characterize the sample. Considering the possible oxidation of copper during the fabrication process, two species (Cu and Cu{sub 2}O) arranged in two structures (bare core or core-shell) and in two configuration types (Cu-Cu{sub 2}O or Cu{sub 2}O-Cu) were considered for the fitting depending on the laser pulse energy and the surrounding media. For water at high energy, it can be observed that a Cu-Cu{sub 2}O configuration fits the experimental spectra of the colloidal suspension, while for decreasing energy and below a certain threshold, a Cu{sub 2}O-Cu configuration needs to be included for the optimum fit. Both species coexist for energies below 170 {mu}J for water. On the other hand, for acetone at high energy, optimum fit of the full spectrum suggests the presence a bimodal Cu-Cu{sub 2}O core-shell Nps distribution while for decreasing energy and below a 70 {mu}J threshold energy value, Cu{sub 2}O-Cu core-shell Nps must be included, together with the former configuration, for the fit of the full spectrum. We discuss possible reasons for the changes in the structural configuration of the core-shell Nps.

  13. LIQUID-LIQUID EXTRACTION COLUMNS

    DOEpatents

    Thornton, J.D.

    1957-12-31

    This patent relates to liquid-liquid extraction columns having a means for pulsing the liquid in the column to give it an oscillatory up and down movement, and consists of a packed column, an inlet pipe for the dispersed liquid phase and an outlet pipe for the continuous liquid phase located in the direct communication with the liquid in the lower part of said column, an inlet pipe for the continuous liquid phase and an outlet pipe for the dispersed liquid phase located in direct communication with the liquid in the upper part of said column, a tube having one end communicating with liquid in the lower part of said column and having its upper end located above the level of said outlet pipe for the dispersed phase, and a piston and cylinder connected to the upper end of said tube for applying a pulsating pneumatic pressure to the surface of the liquid in said tube so that said surface rises and falls in said tube.

  14. SUPERCRITICAL STEAM CYCLE FOR NUCLEAR POWER PLANT

    SciTech Connect

    Tsiklauri, Georgi V.; Talbert, Robert J.; Schmitt, Bruce E.; Filippov, Gennady A.; Bogojavlensky, Roald G.; Grishanin, Evgeny I.

    2005-07-01

    Revolutionary improvement of the nuclear plant safety and economy with light water reactors can be reached with the application of micro-fuel elements (MFE) directly cooled by a supercritical pressure light-water coolant-moderator. There are considerable advantages of the MFE as compared with the traditional fuel rods, such as: Using supercritical and superheated steam considerably increases the thermal efficiency of the Rankine cycle up to 44-45%. Strong negative coolant and void reactivity coefficients with a very short thermal delay time allow the reactor to shutdown quickly in the event of a reactivity or power excursion. Core melting and the creation of corium during severe accidents are impossible. The heat transfer surface area is larger by several orders of magnitude due to the small spherical dimensions of the MFE. The larger heat exchange surface significantly simplifies residual heat removal by natural convection and radiation from the core to a subsequent passive system of heat removal.

  15. MagViz Bottled Liquid Scanner at Albuquerque International Sunport

    ScienceCinema

    Surko, Stephen; Dennis, Steve; Espy, Michelle

    2014-08-12

    The next-generation bottled liquid scanner, MagViz BLS, is demonstrated at the Albuquerque International Sunport, New Mexico

  16. Direct-Steam Linear Fresnel Performance Model for NREL's System Advisor Model

    SciTech Connect

    Wagner, M. J.; Zhu, G.

    2012-09-01

    This paper presents the technical formulation and demonstrated model performance results of a new direct-steam-generation (DSG) model in NREL's System Advisor Model (SAM). The model predicts the annual electricity production of a wide range of system configurations within the DSG Linear Fresnel technology by modeling hourly performance of the plant in detail. The quasi-steady-state formulation allows users to investigate energy and mass flows, operating temperatures, and pressure drops for geometries and solar field configurations of interest. The model includes tools for heat loss calculation using either empirical polynomial heat loss curves as a function of steam temperature, ambient temperature, and wind velocity, or a detailed evacuated tube receiver heat loss model. Thermal losses are evaluated using a computationally efficient nodal approach, where the solar field and headers are discretized into multiple nodes where heat losses, thermal inertia, steam conditions (including pressure, temperature, enthalpy, etc.) are individually evaluated during each time step of the simulation. This paper discusses the mathematical formulation for the solar field model and describes how the solar field is integrated with the other subsystem models, including the power cycle and optional auxiliary fossil system. Model results are also presented to demonstrate plant behavior in the various operating modes.

  17. Fluidized Bed Steam Reforming (FBSR) Mineralization for High Organic and Nitrate Waste Streams for the Global Nuclear Energy Partnership (GNEP)

    SciTech Connect

    Jantzen, C.M.; Williams, M.R. [Savannah River National Laboratory, Aiken, SC (United States)

    2008-07-01

    Waste streams that may be generated by the Global Nuclear Energy Partnership (GNEP) Advanced Energy Initiative may contain significant quantities of organics (0-53 wt%) and/or nitrates (0-56 wt%). Decomposition of high nitrate streams requires reducing conditions, e.g. organic additives such as sugar or coal, to reduce the NOx in the off-gas to N{sub 2} to meet the Clean Air Act (CAA) standards during processing. Thus, organics will be present during waste form stabilization regardless of which GNEP processes are chosen, e.g. organics in the feed or organics for nitrate destruction. High organic containing wastes cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by preprocessing. Alternative waste stabilization processes such as Fluidized Bed Steam Reforming (FBSR) operate at moderate temperatures (650-750 deg. C) compared to vitrification (1150-1300 deg. C). FBSR converts organics to CAA compliant gases, creates no secondary liquid waste streams, and creates a stable mineral waste form that is as durable as glass. For application to the high Cs-137 and Sr-90 containing GNEP waste streams a single phase mineralized Cs-mica phase was made by co-reacting illite clay and GNEP simulated waste. The Cs-mica accommodates up to 30% wt% Cs{sub 2}O and all the GNEP waste species, Ba, Sr, Rb including the Cs-137 transmutation to Ba-137. For reference, the cesium mineral pollucite (CsAlSi{sub 2}O{sub 6}), currently being studied for GNEP applications, can only be fabricated at {>=}1000 deg. C. Pollucite mineralization creates secondary aqueous waste streams and NOx. Pollucite is not tolerant of high concentrations of Ba, Sr or Rb and forces the divalent species into different mineral host phases. The pollucite can accommodate up to 33% wt% Cs{sub 2}O. (authors)

  18. FLUIDIZED BED STEAM REFORMING MINERALIZATION FOR HIGH ORGANIC AND NITRATE WASTE STREAMS FOR THE GLOBAL NUCLEAR ENERGY PARTNERSHIP

    SciTech Connect

    Jantzen, C; Michael Williams, M

    2008-01-11

    Waste streams that may be generated by the Global Nuclear Energy Partnership (GNEP) Advanced Energy Initiative may contain significant quantities of organics (0-53 wt%) and/or nitrates (0-56 wt%). Decomposition of high nitrate streams requires reducing conditions, e.g. organic additives such as sugar or coal, to reduce the NO{sub x} in the off-gas to N{sub 2} to meet the Clean Air Act (CAA) standards during processing. Thus, organics will be present during waste form stabilization regardless of which GNEP processes are chosen, e.g. organics in the feed or organics for nitrate destruction. High organic containing wastes cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by preprocessing. Alternative waste stabilization processes such as Fluidized Bed Steam Reforming (FBSR) operate at moderate temperatures (650-750 C) compared to vitrification (1150-1300 C). FBSR converts organics to CAA compliant gases, creates no secondary liquid waste streams, and creates a stable mineral waste form that is as durable as glass. For application to the high Cs-137 and Sr-90 containing GNEP waste streams a single phase mineralized Cs-mica phase was made by co-reacting illite clay and GNEP simulated waste. The Cs-mica accommodates up to 30% wt% Cs{sub 2}O and all the GNEP waste species, Ba, Sr, Rb including the Cs-137 transmutation to Ba-137. For reference, the cesium mineral pollucite (CsAlSi{sub 2}O{sub 6}), currently being studied for GNEP applications, can only be fabricated at {ge} 1000 C. Pollucite mineralization creates secondary aqueous waste streams and NO{sub x}. Pollucite is not tolerant of high concentrations of Ba, Sr or Rb and forces the divalent species into different mineral host phases. The pollucite can accommodate up to 33% wt% Cs{sub 2}O.

  19. INVESTIGATION OF FUEL CHEMISTRY AND BED PERFORMANCE IN A FLUIDIZED BED BLACK LIQUOR STEAM REFORMER

    SciTech Connect

    Kevin Whitty

    2003-12-01

    The University of Utah project ''Investigation of Fuel Chemistry and Bed Performance in a Fluidized Bed Black Liquor Steam Reformer'' (DOE award number DE-FC26-02NT41490) was developed in response to a solicitation for projects to provide technical support for black liquor and biomass gasification. The primary focus of the project is to provide support for a DOE-sponsored demonstration of MTCI's black liquor steam reforming technology at Georgia-Pacific's paper mill in Big Island, Virginia. A more overarching goal is to improve the understanding of phenomena that take place during low temperature black liquor gasification. This is achieved through five complementary technical tasks: (1) construction of a fluidized bed black liquor gasification test system, (2) investigation of bed performance, (3) evaluation of product gas quality, (4) black liquor conversion analysis and modeling and (5) computational modeling of the Big Island gasifier. Four experimental devices have been constructed under this project. The largest facility, which is the heart of the experimental effort, is a pressurized fluidized bed gasification test system. The system is designed to be able to reproduce conditions near the black liquor injectors in the Big Island steam reformer, so the behavior of black liquor pyrolysis and char gasification can be quantified in a representative environment. The gasification test system comprises five subsystems: steam generation and superheating, black liquor feed, fluidized bed reactor, afterburner for syngas combustion and a flue gas cooler/condenser. The three-story system is located at University of Utah's Industrial Combustion and Gasification Research Facility, and all resources there are available to support the research.

  20. Thermo-gasification of steam classified municipal solid waste

    SciTech Connect

    Eley, M.H.; Sebghati, J.M.

    1996-12-31

    Municipal solid waste (MSW) has been processed using a procedure called steam classification. This material has been examined for use as a combustion fuel, feedstock for composting, and cellulytic enzyme hydrolysis. An initial study has been conducted using a prototype plasma arc pyrolysis system to transform the steam classified MSW into a pyrolysis gas and vitrified material. With 136 kg (300 lbs) of the steam classified MSW pyrolysized at a feed rate of 22.7 kg/hour (50 lbs/hour), samples of the gas and grasslike material were captured for analysis. A presentation of the emission data and details on the system used will be presented.