National Library of Energy BETA

Sample records for high volume manufacturing

  1. EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Sage Electrochromics Sageglass High Volume Manufacturing (Hvm) Facility in Faribault, Minnesota July 1, 2009 EA-1645: Finding of No Significant Impact Loan Guarantee for Sage ...

  2. EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing Facility

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    in Fairbault, MN | Department of Energy 45: Sage Electrochromics SageGlass High Volume Manufacturing Facility in Fairbault, MN EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing Facility in Fairbault, MN July 1, 2009 EA-1645: Final Environmental Assessment Sage Electrochromics Sageglass® High Volume Manufacturing (Hvm) Facility in Faribault, Minnesota July 1, 2009 EA-1645: Finding of No Significant Impact Loan Guarantee for Sage Electrochromics SageGlass High Volume

  3. Final Report - Advanced MEA's for Enhanced Operating Conditions, Amenable to High Volume Manufacture

    SciTech Connect

    Debe, Mark K.

    2007-09-30

    This report summarizes the work completed under a 3M/DOE contract directed at advancing the key fuel cell (FC) components most critical for overcoming the polymer electrolyte membrane fuel cell (PEMFC) performance, durability & cost barriers. This contract focused on the development of advanced ion exchange membranes & electrocatalysts for PEMFCs that will enable operation under ever more demanding automotive operating conditions & the use high volume compatible processes for their manufacture. Higher performing & more durable electrocatalysts must be developed for PEMFCs to meet the power density & lifetime hours required for FC vehicles. At the same time the amount of expensive Pt catalyst must be reduced to lower the MEA costs. While these two properties are met, the catalyst must be made resistant to multiple degradation mechanisms to reach necessary operating lifetimes. In this report, we present the work focused on the development of a completely new approach to PEMFC electrocatalyts, called nanostructured thin film (NSTF) catalysts. The carbon black supports are eliminated with this new approach which eliminates the carbon corrosion issue. The thin film nature of the catalyst significantly improves its robustness against dissolution & grain growth, preserving the surface area. Also, the activity of the NSTF for oxygen reduction is improved by over 500% compared to dispersed Pt catalyts. Finally, the process for fabricating the NSTF catalysts is consistent with high volume roll-good manufacturing & extremely flexible towards the introduction of new catalyst compositions & structures. This report documents the work done to develop new multi-element NSTF catalysts with properties that exceed pure Pt, that are optimized for use with the membranes discussed below, & advance the state-of-the-art towards meeting the DOE 2010 targets for PEMFC electrocatalysts. The work completed advances the understanding of the NSTF catalyst technology, identifies new NSTF

  4. Development of a High Volume Capable Process to Manufacture High Performance Photovoltaic Cells: Cooperative Research and Development Final Report, CRADA Number CRD-08-322

    SciTech Connect

    Geisz, J. F.

    2012-11-01

    The intent of the work is for RFMD and NREL to cooperate in the development of a commercially viable and high volume capable process to manufacture high performance photovoltaic cells, based on inverted metamorphic (IMM) GaAs technology. The successful execution of the agreement will result in the production of a PV cell using technology that is capable of conversion efficiency at par with the market at the time of release (reference 2009: 37-38%), using RFMD's production facilities. The CRADA work has been divided into three phases: (1) a foundation phase where the teams will demonstrate the manufacturing of a basic PV cell at RFMD's production facilities; (2) a technology demonstration phase where the teams will demonstrate the manufacturing of prototype PV cells using IMM technology at RFMD's production facilities, and; (3) a production readiness phase where the teams will demonstrate the capability to manufacture PV cells using IMM technology with high yields, high reliability, high reproducibility and low cost.

  5. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing and Scale Up Challenges Joseph Hartvigsen Ceramatec, Inc. National Renewable Energy Laboratory Golden, CO February 28, 2014 Antipode Assertions * Electric power generation is not the limitation - To misquote Jay Leno "Use all you want, we'll make more" - http://atomicinsights.com/2013/02/use-all-the-electricity-you-want-well-make-more.html * High electric costs come from working the demand curve from below rather than above * "Grid Storage" is a misleading

  6. High Volume Manufacturing of Silicon-Film Solar Cells and Modules; Final Subcontract Report, 26 February 2003 - 30 September 2003

    SciTech Connect

    Rand, J. A.; Culik, J. S.

    2005-10-01

    The objective of the PV Manufacturing R&D subcontract was to continue to improve AstroPower's technology for manufacturing Silicon-Film* wafers, solar cells, and modules to reduce costs, and increase production yield, throughput, and capacity. As part of the effort, new technology such as the continuous back metallization screen-printing system and the laser scribing system were developed and implemented. Existing processes, such as the silicon nitride antireflection coating system and the fire-through process were optimized. Improvements were made to the statistical process control (SPC) systems of the major manufacturing processes: feedstock preparation, wafer growth, surface etch, diffusion, and the antireflection coating process. These process improvements and improved process control have led to an increase of 5% relative power, and nearly 15% relative improvement in mechanical and visual yield.

  7. Requirements for status for volume fuel cell manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Requirements & Status for Volume Fuel Cell Manufacturing DOE Hydrogen Program, Washington, DC July 13-14, 2005 Requirements for Manufactured Fuel Cells Customer Requirements: Commercial Plant Study - Volume: 250,000 fuel stacks per year - Cost: $30/kw net Requirements for Manufactured Fuel Cells Commercial Volume Manufacturing - Material Utilization: >85% - Controlled Environments (Humidity, temperature, dust) - Environmentally safe direct and indirect materials - Hydrogen safety - Make

  8. High Pressure Hydrogen Tank Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Workshop High Pressure Hydrogen Tank Manufacturing Mark Leavitt Quantum Fuel Systems Technologies Worldwide, Inc. August 11, 2011 This presentation does not contain any proprietary, confidential, or otherwise restricted information History of Innovations... Announced breakthrough in all-composite lightweight, high capacity, low-cost fuel storage technologies. * Developed a series of robust, OEM compatible electronic control products. Developed H 2 storage system for SunLine Tran-sit Hythane®

  9. Low Cost Lithography Tool for High Brightness LED Manufacturing

    SciTech Connect

    Andrew Hawryluk; Emily True

    2012-06-30

    The objective of this activity was to address the need for improved manufacturing tools for LEDs. Improvements include lower cost (both capital equipment cost reductions and cost-ofownership reductions), better automation and better yields. To meet the DOE objective of $1- 2/kilolumen, it will be necessary to develop these highly automated manufacturing tools. Lithography is used extensively in the fabrication of high-brightness LEDs, but the tools used to date are not scalable to high-volume manufacturing. This activity addressed the LED lithography process. During R&D and low volume manufacturing, most LED companies use contact-printers. However, several industries have shown that these printers are incompatible with high volume manufacturing and the LED industry needs to evolve to projection steppers. The need for projection lithography tools for LED manufacturing is identified in the Solid State Lighting Manufacturing Roadmap Draft, June 2009. The Roadmap states that Projection tools are needed by 2011. This work will modify a stepper, originally designed for semiconductor manufacturing, for use in LED manufacturing. This work addresses improvements to yield, material handling, automation and throughput for LED manufacturing while reducing the capital equipment cost.

  10. Manufacturing Barriers to High Temperature PEM Commercialization |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. Manufacturing Barriers to High Temperature PEM Commercialization (785.02 KB) More Documents & Publications PBI-Phosphoric Acid Based Membrane Electrode Assemblies: Status Update MCFC and PAFC R&D Workshop Summary Report 2012 Pathways to

  11. Requirements for status for volume fuel cell manufacturing |...

    Energy.gov [DOE] (indexed site)

    Backup Power Applications Direct Hydrogen PEMFC Manufacturing Cost Estimation for Automotive Applications: Fuel Cell Tech Team Review Fuel Cell Manufacturing: American Energy and ...

  12. Novel Manufacturing Technologies for High Power Induction and...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    and Permanent Magnet Electric Motors Novel Manufacturing Technologies for High Power ... More Documents & Publications Novel Manufacturing Technologies for High Power Induction ...

  13. Print-based Manufacturing of Integrated, Low Cost, High Performance...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Print-based Manufacturing of Integrated, Low Cost, High Performance SSL Luminaires Print-based Manufacturing of Integrated, Low Cost, High Performance SSL Luminaires Lead ...

  14. Modular Process Equipment for Low Cost Manufacturing of High...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Process Equipment for Low Cost Manufacturing of High Capacity Prismatic Li-Ion Cell Alloy Anodes Modular Process Equipment for Low Cost Manufacturing of High Capacity Prismatic Li-...

  15. Small Modular Nuclear Reactors: Parametric Modeling of Integrated Reactor Vessel Manufacturing Within a Factory Environment- Volume 2

    Energy.gov [DOE]

    Small Modular Nuclear Reactors: Parametric Modeling of Integrated Reactor Vessel Manufacturing Within a Factory Environment - Volume 2 August 2013

  16. Small Modular Nuclear Reactors: Parametric Modeling of Integrated Reactor Vessel Manufacturing Within a Factory Environment- Volume 1

    Energy.gov [DOE]

    Small Modular Nuclear Reactors: Parametric Modeling of Integrated Reactor Vessel Manufacturing Within a Factory Environment - Volume 1 August 2013

  17. High Pressure Hydrogen Tank Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Hydrogen Tank Manufacturing High Pressure Hydrogen Tank Manufacturing Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. High Pressure Hydrogen Tank Manufacturing (1.51 MB) More Documents & Publications High-Pressure Hydrogen Tanks Technical Assessment of Compressed Hydrogen Storage Tank Systems for Automotive Applications DOE Fuel Cell Technologies Office Record 13010: Onboard Type IV Compressed Hydrogen Storage Systems-Current

  18. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D Presented at the NREL ... DC, August 11-12, 2011. PDF icon High Temperature Fuel Cell (Phosphoric Acid) ...

  19. High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems presentation at the April 2013 peer review meeting held in Denver, Colorado. turnquist_high_temp_tools_peer2013.pdf (2.11 MB) More Documents & Publications High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature Motor Windings for

  20. Novel Manufacturing Technologies for High Power Induction and Permanent

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Magnet Electric Motors | Department of Energy Manufacturing Technologies for High Power Induction and Permanent Magnet Electric Motors Novel Manufacturing Technologies for High Power Induction and Permanent Magnet Electric Motors 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting pm004_grant_2012_o.pdf (1.3 MB) More Documents & Publications Novel Manufacturing Technologies for High Power Induction and Permanent Magnet

  1. Bandwidth Study U.S. Advanced High Strength Steel Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    The study examines energy consumption and potential energy savings opportunities in advanced high strength steel manufacturing in the U.S. The study relies on multiple sources to ...

  2. High-Temperature-High-Volume Lifting for Enhanced Geothermal...

    Energy.gov [DOE] (indexed site)

    High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature Motor Windings for Downhole Pumps Used in Geothermal Energy Production High Temperature ESP ...

  3. High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems Project objective: Advance the technology for well fluids lifting systems to meet the foreseeable pressure; temperature; and longevity needs of the Enhanced Geothermal Systems (EGS) industry. high_turnquist_ht_hv_lifting.pdf (268.9 KB) More Documents & Publications High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems

  4. High air volume to low liquid volume aerosol collector

    DOEpatents

    Masquelier, Donald A.; Milanovich, Fred P.; Willeke, Klaus

    2003-01-01

    A high air volume to low liquid volume aerosol collector. A high volume flow of aerosol particles is drawn into an annular, centripetal slot in a collector which directs the aerosol flow into a small volume of liquid pool contained is a lower center section of the collector. The annular jet of air impinges into the liquid, imbedding initially airborne particles in the liquid. The liquid in the pool continuously circulates in the lower section of the collector by moving to the center line, then upwardly, and through assistance by a rotating deflector plate passes back into the liquid at the outer area adjacent the impinging air jet which passes upwardly through the liquid pool and through a hollow center of the collector, and is discharged via a side outlet opening. Any liquid droplets escaping with the effluent air are captured by a rotating mist eliminator and moved back toward the liquid pool. The collector includes a sensor assembly for determining, controlling, and maintaining the level of the liquid pool, and includes a lower centrally located valve assembly connected to a liquid reservoir and to an analyzer for analyzing the particles which are impinged into the liquid pool.

  5. Hot-gas filter manufacturing assessments: Volume 5. Final report, April 15, 1997

    SciTech Connect

    Boss, D.E.

    1997-12-31

    The development of advanced filtration media for advanced fossil-fueled power generating systems is a critical step in meeting the performance and emissions requirements for these systems. While porous metal and ceramic candle-filters have been available for some time, the next generation of filters will include ceramic-matrix composites (CMCs), intermetallic alloys, and alternate filter geometries. The goal of this effort was to perform a cursory review of the manufacturing processes used by 5 companies developing advanced filters from the perspective of process repeatability and the ability for their processes to be scale-up to production volumes. It was found that all of the filter manufacturers had a solid understanding of the product development path. Given that these filters are largely developmental, significant additional work is necessary to understand the process-performance relationships and projecting manufacturing costs. While each organization had specific needs, some common among all of the filter manufacturers were access to performance testing of the filters to aide process/product development, a better understanding of the stresses the filters will see in service for use in structural design of the components, and a strong process sensitivity study to allow optimization of processing.

  6. Current and future industrial energy service characterizations. Volume II. Energy data on the US manufacturing subsector

    SciTech Connect

    Krawiec, F.; Thomas, T.; Jackson, F.; Limaye, D.R.; Isser, S.; Karnofsky, K.; Davis, T.D.

    1980-10-01

    In order to characterize industrial energy service, current energy demand, its end uses, and cost of typical energy applications and resultant services in the industrial sector were examined and a projection of state industrial energy demands and prices to 1990 was developed. Volume II presents in Section 2 data on the US manufacturing subsector energy demand, intensity, growth rates, and cost for 1971, 1974, and 1976. These energy data are disaggregated not only by fuel type but also by user classifications, including the 2-digit SIC industry groups, 3-digit subgroups, and 4-digit SIC individual industries. These data characterize typical energy applications and the resultant services in this subsector. The quantities of fuel and electric energy purchased by the US manufacturing subsector were converted to British thermal units and reported in billions of Btu. The conversion factors are presented in Table 4-1 of Volume I. To facilitate the descriptive analysis, all energy cost and intensity data were expressed in constant 1976 dollars. The specific US industrial energy service characteristics developed and used in the descriptive analysis are presented in Volume I. Section 3 presents the computer program used to produce the tabulated data.

  7. Isotope separation and advanced manufacturing technology. Volume 2, No. 2, Semiannual report, April--September 1993

    SciTech Connect

    Kan, Tehmanu; Carpenter, J.

    1993-12-31

    This is the second issue of a semiannual report for the Isotope Separation and Advanced Manufacturing (ISAM) Technology Program at Lawrence Livermore National Laboratory. Primary objectives of the ISAM Program include: the Uranium Atomic Vapor Laser Isotope Separation (U-AVLIS) process, and advanced manufacturing technologies which include industrial laser materials processing and new manufacturing technologies for uranium, plutonium, and other strategically important materials in support of DOE and other national applications. Topics included in this issue are: production plant product system conceptual design, development and operation of a solid-state switch for thyratron replacement, high-performance optical components for high average power laser systems, use of diode laser absorption spectroscopy for control of uranium vaporization rates, a two-dimensional time dependent hydrodynamical ion extraction model, and design of a formaldehyde photodissociation process for carbon and oxygen isotope separation.

  8. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect

    Hewes, Tom; Peeks, Brady

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50% over typical manufactured homes produced in the northwest.

  9. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect

    Hewes, T.; Peeks, B.

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  10. Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Flow of Materials through Industry / Sustainable 1 Manufacturing 2 Technology Assessment 3 Contents 4 1. Introduction to the Technology/System ............................................................................................... 1 5 1.1 Supply chain and material flow analysis ....................................................................................... 1 6 2. Technology Assessment and Potential

  11. Modular Process Equipment for Low Cost Manufacturing of High Capacity

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Prismatic Li-Ion Cell Alloy Anodes | Department of Energy Modular Process Equipment for Low Cost Manufacturing of High Capacity Prismatic Li-Ion Cell Alloy Anodes Modular Process Equipment for Low Cost Manufacturing of High Capacity Prismatic Li-Ion Cell Alloy Anodes 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting es128_lopatin_2012_p.pdf (2.42 MB) More Documents & Publications Modular Process Equipment for Low

  12. Manufactured Home Testing in Simulated and Naturally Occurring High Winds

    SciTech Connect

    W. D. Richins; T. K. Larson

    2006-08-01

    A typical double-wide manufactured home was tested in simulated and naturally occurring high winds to understand structural behavior and improve performance during severe windstorms. Seven (7) lateral load tests were conducted on a double-wide manufactured home at a remote field test site in Wyoming. An extensive instrumentation package monitored the overall behavior of the home and collected data vital to validating computational software for the manufactured housing industry. The tests were designed to approach the design load of the home without causing structural damage, thus allowing the behavior of the home to be accessed when the home was later exposed to high winds (to 80-mph). The data generally show near-linear initial system response with significant non-linear behavior as the applied loads increase. Load transfer across the marriage line is primarily compression. Racking, while present, is very small. Interface slip and shear displacement along the marriage line are nearly insignificant. Horizontal global displacements reached 0.6 inch. These tests were designed primarily to collect data necessary to calibrate a desktop analysis and design software tool, MHTool, under development at the Idaho National Laboratory specifically for manufactured housing. Currently available analysis tools are, for the most part, based on methods developed for stick built structures and are inappropriate for manufactured homes. The special materials utilized in manufactured homes, such as rigid adhesives used in the connection of the sheathing materials to the studs, significantly alter the behavior of manufactured homes under lateral loads. Previous full scale tests of laterally loaded manufactured homes confirm the contention that conventional analysis methods are not applicable. System behavior dominates the structural action of manufactured homes and its prediction requires a three dimensional analysis of the complete unit, including tiedowns. This project was

  13. Ablation Casting Evaluation for High Volume Structural Castings...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Ablation Casting Evaluation for High Volume Structural Castings Ablation Casting Evaluation for High Volume Structural Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle ...

  14. Estimates of emergency operating capacity in US manufacturing and nonmanufacturing industries - Volume 1: Concepts and Methodology

    SciTech Connect

    Belzer, D.B. ); Serot, D.E. ); Kellogg, M.A. )

    1991-03-01

    Development of integrated mobilization preparedness policies requires planning estimates of available productive capacity during national emergency conditions. Such estimates must be developed in a manner to allow evaluation of current trends in capacity and the consideration of uncertainties in various data inputs and in engineering assumptions. This study developed estimates of emergency operating capacity (EOC) for 446 manufacturing industries at the 4-digit Standard Industrial Classification (SIC) level of aggregation and for 24 key nonmanufacturing sectors. This volume lays out the general concepts and methods used to develop the emergency operating estimates. The historical analysis of capacity extends from 1974 through 1986. Some nonmanufacturing industries are included. In addition to mining and utilities, key industries in transportation, communication, and services were analyzed. Physical capacity and efficiency of production were measured. 3 refs., 2 figs., 12 tabs. (JF)

  15. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Carbon Fibers ADVANCED MANUFACTURING OFFICE Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch Demonstrating a Revolutionary Process for Manufacturing Carbon Fiber Based on a Novel Polymer Fiber Precursor. In order to advance the clean energy economy, the United States must fnd new ways to conserve energy. One approach is to develop low-cost, alternative composites and structural materials for end-use products that are lightweight yet still provide the required

  16. DOE High Performance Computing for Manufacturing Program Seeks to Fund New Proposals to Advance Energy Technologies

    Energy.gov [DOE]

    The Energy Department’s Advanced Manufacturing Office today announced up to $3 million in available funding for manufacturers to use high-performance computing resources at the Department's national laboratories to tackle major manufacturing challenges.

  17. Highly oriented carbon fiber–polymer composites via additive manufacturing

    DOE PAGES [OSTI]

    Tekinalp, Halil L.; Kunc, Vlastimil; Velez-Garcia, Gregorio M.; Duty, Chad E.; Love, Lonnie J.; Naskar, Amit K.; Blue, Craig A.; Ozcan, Soydan

    2014-10-16

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructuremore » and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. Furthermore, this phenomena is explained based on the changes in fiber orientation, dispersion and void formation.« less

  18. Highly oriented carbon fiber–polymer composites via additive manufacturing

    SciTech Connect

    Tekinalp, Halil L.; Kunc, Vlastimil; Velez-Garcia, Gregorio M.; Duty, Chad E.; Love, Lonnie J.; Naskar, Amit K.; Blue, Craig A.; Ozcan, Soydan

    2014-10-16

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructure and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. Furthermore, this phenomena is explained based on the changes in fiber orientation, dispersion and void formation.

  19. Development of High Temperature Capacitor Technology and Manufacturing Capability

    SciTech Connect

    2011-05-15

    The goal of the Development of High Temperature Capacitor Technology and Manufacturing Capability program was to mature a production-ready supply chain for reliable 250°C FPE (fluorinated polyester) film capacitors by 2011. These high-temperature film capacitors enable both the down hole drilling and aerospace industries by enabling a variety of benefits including: − Deeper oil exploration in higher temperature and pressure environments − Enabling power electronic and control equipment to operate in higher temperature environments − Enabling reduced cooling requirements of electronics − Increasing reliability and life of capacitors operating below rated temperature − Enabling capacitors to handle higher electrical losses without overheating. The key challenges to bringing the FPE film capacitors to market have been manufacturing challenges including: − FPE Film is difficult to handle and wind, resulting in poor yields − Voltage breakdown strength decreases when the film is wound into capacitors (~70% decrease) − Encapsulation technologies must be improved to enable higher temperature operation − Manufacturing and test cycle time is very long As a direct result of this program most of the manufacturing challenges have been met. The FPE film production metalization and winding yield has increased to over 82% from 70%, and the voltage breakdown strength of the wound capacitors has increased 270% to 189 V/μm. The high temperature packaging concepts are showing significant progress including promising results for lead attachments and hermetic packages at 200°C and non-hermetic packages at 250°C. Manufacturing and test cycle time will decrease as the market for FPE capacitors develops.

  20. The DARPA manufacturing initiative in high temperature superconductivity

    SciTech Connect

    Adams, K.R. )

    1989-01-01

    The Defense Advanced Research Projects Agency (DARPA) has a very aggressive Technology Base program in high temperature superconductivity. This program is expected to provide the basis for a specialized set of military products - passive microwave and millimeter wave devices - within the next three years. In order to get these high leverage products into military systems, a manufacturing base must be developed for HTSC components. A plan for DARPA in HTSC manufacturing is directly coupled with the ongoing DARPA materials and device oriented R and D program. In essence, this plan recommends a three phased effort: 1. Phase I (two years); Fund companies through R and D contracts for specialized HTSC components; prepare a detailed plan and develop an HTSC consortium. 2. Phase II (six years): Establish an HTSC Sematech initiative for electronic applications, including active devices. 3. Phase III (optional): Continue the HTSC Sematech with emphasis on high power applications.

  1. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  2. High volume production of nanostructured materials

    DOEpatents

    Ripley, Edward B.; Morrell, Jonathan S.; Seals, Roland D.; Ludtka, Gerard M.

    2009-10-13

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  3. High volume, multiple use, portable precipitator

    DOEpatents

    Carlson, Duane C.

    2011-10-25

    A portable high air volume electrostatic collection precipitator for analyzing air is provided which is a relatively small, self-contained device. The device has a collection electrode adapted to carry a variety of collecting media. An air intake is provided such that air to be analyzed flows through an ionization section with a transversely positioned ionization wire to ionize analytes in the air, and then flows over the collection electrode where ionized analytes are collected. Air flow is maintained at but below turbulent flow, Ionizable constituents in the air are ionized, attracted to the collection electrode, and precipitated in the selected medium which can be removed for analysis.

  4. Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy Advanced High Strength Steel Manufacturing, Draft Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft Energy bandwidth studies can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities in manufacturing. This bandwidth study is one of a series of six energy bandwidth studies on manufacturing lightweight structural materials.

  5. Optimization of High-Volume Warm Forming for Lightweight Sheet...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    High-Volume Warm Forming for Lightweight Sheet Alloys Optimization of High-Volume Warm Forming for Lightweight Sheet Alloys 2012 DOE Hydrogen and Fuel Cells Program and Vehicle ...

  6. High-performance, high-volume fly ash concrete

    SciTech Connect

    2008-01-15

    This booklet offers the construction professional an in-depth description of the use of high-volume fly ash in concrete. Emphasis is placed on the need for increased utilization of coal-fired power plant byproducts in lieu of Portland cement materials to eliminate increased CO{sub 2} emissions during the production of cement. Also addressed is the dramatic increase in concrete performance with the use of 50+ percent fly ash volume. The booklet contains numerous color and black and white photos, charts of test results, mixtures and comparisons, and several HVFA case studies.

  7. ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP DECEMBER 2-3, 2015 ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP DECEMBER 2-3, ...

  8. Fibrous Fillers to Manufacture Ultra High Ash/Performance Paper

    SciTech Connect

    Dr. VIjay K. Mathur

    2009-04-30

    The paper industry is one of the largest users of energy and emitters of CO2 in the US manufacturing industry. In addition to that, it is facing tremendous financial pressure due to lower cost imports. The fine paper industry has shrunk from 15 million tons per year production to 10 million tons per year in the last 5 years. This has resulted in mill closures and job loses. The AF&PA and the DOE formed a program called Agenda 2020 to help in funding to develop breakthrough technologies to provide help in meeting these challenges. The objectives of this project were to optimize and scale-up Fibrous Fillers technology, ready for commercial deployment and to develop ultra high ash/high performance paper using Fibrous Fillers. The goal was to reduce energy consumption, carbon footprint, and cost of manufacturing paper and related industries. GRI International (GRI) has been able to demonstrate the techno - economic feasibility and economic advantages of using its various products in both handsheets as well as in commercial paper mills. GRI has also been able to develop sophisticated models that demonstrate the effect of combinations of GRI's fillers at multiple filler levels. GRI has also been able to develop, optimize, and successfully scale-up new products for use in commercial paper mills.

  9. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Applications Advanced Materials and Processing of Composites for High Volume Applications ... More Documents & Publications Advanced Materials and Processing of Composites for High ...

  10. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Applications (ACC932) Advanced Materials and Processing of Composites for High Volume ... More Documents & Publications Advanced Materials and Processing of Composites for High ...

  11. Metrology Challenges for High Energy Density Science Target Manufacture

    SciTech Connect

    Seugling, R M; Bono, M J; Davis, P

    2009-02-19

    Currently, High Energy Density Science (HEDS) experiments are used to support and qualify predictive physics models. These models assume ideal conditions such as energy (input) and device (target) geometry. The experiments rely on precision targets constructed from components with dimensions in the millimeter range, while having micrometer-scale, functional features, including planar steps, sine waves, and step-joint geometry on hemispherical targets. Future target designs will likely have features and forms that rival or surpass current manufacturing and characterization capability. The dimensional metrology of these features is important for a number of reasons, including qualification of sub-components prior to assembly, quantification of critical features on the as-built assemblies and as a feedback mechanism for fabrication process development. Variations in geometry from part to part can lead to functional limitations, such as unpredictable instabilities during an experiment and the inability to assemble a target from poorly matched sub-components. Adding to the complexity are the large number and variety of materials, components, and shapes that render any single metrology technique difficult to use with low uncertainty. Common materials include metal and glass foams, doped transparent and opaque plastics and a variety of deposited and wrought metals. A suite of metrology tools and techniques developed to address the many critical issues relevant to the manufacture of HEDS targets including interferometry, x-ray radiography and contact metrology are presented including two sided interferometry for absolute thickness metrology and low force probe technology for micrometer feature coordinate metrology.

  12. Current and future industrial energy service characterizations. Volume III. Energy data on 15 selected states' manufacturing subsector

    SciTech Connect

    Krawiec, F.; Thomas, T.; Jackson, F.; Limaye, D.R.; Isser, S.; Karnofsky, K.; Davis, T.D.

    1980-11-01

    An examination is made of the current and future energy demands, and uses, and cost to characterize typical applications and resulting services in the US and industrial sectors of 15 selected states. Volume III presents tables containing data on selected states' manufacturing subsector energy consumption, functional uses, and cost in 1974 and 1976. Alabama, California, Illinois, Indiana, Louisiana, Michigan, Missouri, New Jersey, New York, Ohio, Oregon, Pennsylvania, Texas, West Virginia, and Wisconsin were chosen as having the greatest potential for replacing conventional fuel with solar energy. Basic data on the quantities, cost, and types of fuel and electric energy purchased by industr for heat and power were obtained from the 1974 and 1976 Annual Survey of Manufacturers. The specific indutrial energy servic cracteristics developed for each selected state include. 1974 and 1976 manufacturing subsector fuels and electricity consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector fuel consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector average cost of purchsed fuels and electricity per million Btu by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); 1974 and 1976 manufacturing subsector fuels and electric energy intensity by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); manufacturing subsector average annual growth rates of (1) fuels and electricity consumption, (2) fuels and electric energy intensity, and (3) average cost of purchased fuels and electricity (1974 to 1976). Data are compiled on purchased fuels, distillate fuel oil, residual ful oil, coal, coal, and breeze, and natural gas. (MCW)

  13. Additive Manufacturing

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    MST » MST Research Programs » Additive Manufacturing Additive Manufacturing A method allowing unparalleled manufacturing control, data visualization, and high-value parts repair. Through additive manufacturing, Los Alamos is developing materials for the future. Taking complex manufacturing challenges from design to fabrication. A science and engineering approach for additive manufacturing solutions. Get Expertise John Carpenter Technical Staff Member Metallurgy Email Division Leader Materials

  14. WORKSHOP: HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    WORKSHOP: HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION, DECEMBER 2-3, 2015 December 2-3, 2015 in Alexandria, VA. The Advanced Manufacturing Office (AMO) hosted a ...

  15. DOE High Performance Computing for Manufacturing (HPC4Mfg) Program...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    HPC systems, but also for experts in the use of these systems to solve complex problems." ... laboratories will play a key role in solving manufacturing challenges and ...

  16. ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    DECEMBER 2-3, 2015 | Department of Energy ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP DECEMBER 2-3, 2015 ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP DECEMBER 2-3, 2015 Draft Agenda (215.67 KB) More Documents & Publications WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW Workshop: High Value Roll to Roll (HV R2R) Manufacturing Innovation, December 2-3, 2015 WORKSHOP: SUSTAINABILITY IN MANUFACTURING, JANUARY 6-7

  17. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    More Documents & Publications Predictive Technology Development and Crash Energy Management Advanced Materials and Processing of Composites for High Volume Applications FY 2009 ...

  18. Highly Insulating Windows Volume Purchase Program Final Report

    SciTech Connect

    Parker, Graham B.; Mapes, Terry S.; Zalis, WJ

    2013-02-01

    This report summarizes the Highly Insulating Windows Volume Purchase Program, conduced by PNNL for DOE-BTP, including a summary of outcomes and lessons learned.

  19. DOE High Performance Computing for Manufacturing Program Seeks to Fund New

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Proposals to Advance Energy Technologies | Department of Energy Program Seeks to Fund New Proposals to Advance Energy Technologies DOE High Performance Computing for Manufacturing Program Seeks to Fund New Proposals to Advance Energy Technologies September 12, 2016 - 4:46pm Addthis News release from DOE's Advanced Manufacturing Office, September 12, 2016. The Energy Department's Advanced Manufacturing Office today announced up to $3 million in available funding for manufacturers to use

  20. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D | Department

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    of Energy (Phosphoric Acid) Manufacturing R&D High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D (1015.72 KB) More Documents & Publications Molten Carbonate and Phosphoric Acid Stationary Fuel Cells: Overview and Gap Analysis 2011 NREL/DOE Hydrogen and Fuel Cell Manufacturing R&D

  1. High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems

    SciTech Connect

    Turnquist, Norman; Qi, Xuele; Raminosoa, Tsarafidy; Salas, Ken; Samudrala, Omprakash; Shah, Manoj; Van Dam, Jeremy; Yin, Weijun; Zia, Jalal

    2013-12-20

    This report summarizes the progress made during the April 01, 2010 – December 30, 2013 period under Cooperative Agreement DE-EE0002752 for the U.S. Department of Energy entitled “High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems.” The overall objective of this program is to advance the technology for well fluids lifting systems to meet the foreseeable pressure, temperature, and longevity needs of the Enhanced Geothermal Systems (EGS) industry for the coming ten years. In this program, lifting system requirements for EGS wells were established via consultation with industry experts and site visits. A number of artificial lift technologies were evaluated with regard to their applicability to EGS applications; it was determined that a system based on electric submersible pump (ESP) technology was best suited to EGS. Technical barriers were identified and a component-level technology development program was undertaken to address each barrier, with the most challenging being the development of a power-dense, small diameter motor that can operate reliably in a 300°C environment for up to three years. Some of the targeted individual component technologies include permanent magnet motor construction, high-temperature insulation, dielectrics, bearings, seals, thrust washers, and pump impellers/diffusers. Advances were also made in thermal management of electric motors. In addition to the overall system design for a full-scale EGS application, a subscale prototype was designed and fabricated. Like the full-scale design, the subscale prototype features a novel “flow-through-the-bore” permanent magnet electric motor that combines the use of high temperature materials with an internal cooling scheme that limits peak internal temperatures to <330°C. While the full-scale high-volume multi-stage pump is designed to lift up to 80 kg/s of process water, the subscale prototype is based on a production design that can pump 20 kg/s and has been modified

  2. WORKSHOP: HIGH VALUE ROLL TO ROLL MANUFACTURING INNOVATION, DECEMBER...

    Energy.gov [DOE] (indexed site)

    December 2, 2015 8:00AM EST to December 3, 2015 3:30PM EST The Advanced Manufacturing Office (AMO) is planning to host a workshop at the Westin Alexandria on 2-3 December, 2015. ...

  3. CARBON FIBER COMPOSITES IN HIGH VOLUME

    SciTech Connect

    Warren, Charles David; Das, Sujit; Jeon, Dr. Saeil

    2014-01-01

    Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.

  4. Webinar: High Performance Computing For Manufacturing Spring Solicitation, March 24, 2016

    Energy.gov [DOE]

    The Energy Department's Lawrence Livermore National Laboratory will be hosting an informational webinar on the High Performance Computing for Manufacturing (HPC4Mfg) spring solicitation on March...

  5. Webinar: High Performance Computing For Manufacturing Spring Solicitation, April 5, 2016

    Energy.gov [DOE]

    The Energy Department's Lawrence Livermore National Laboratory will be hosting an informational webinar on the High Performance Computing for Manufacturing (HPC4Mfg) spring solicitation on April...

  6. Low head, high volume pump apparatus

    DOEpatents

    Avery, Don E.; Young, Bryan F.

    1989-01-01

    An inner cylinder and a substantially larger outer cylinder are joined as two verticle concentric cylinders. Verticle partitions between the cylinders divide the space between the cylinders into an inlet chamber and an outlet chamber which is substantially larger in volume than the inner chamber. The inner cylinder has a central pumping section positioned between upper and lower valve sections. In the valve section ports extend through the inner cylinder wall to the inlet and outlet chambers. Spring loaded valves close the ports. Tension springs extend across the inlet chamber and compression springs extend across the inner cylinder to close the inlet valves. Tension springs extend across the inner cylinder the close the outlet valves. The elastomeric valve flaps have rigid curved backing members. A piston rod extends through one end cover to move a piston in the central section. An inlet is connected to the inlet chamber and an outlet is connected to the outlet chamber.

  7. Workshop: High Value Roll to Roll (HV R2R) Manufacturing Innovation,

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    December 2-3, 2015 | Department of Energy Workshop: High Value Roll to Roll (HV R2R) Manufacturing Innovation, December 2-3, 2015 Workshop: High Value Roll to Roll (HV R2R) Manufacturing Innovation, December 2-3, 2015 December 2-3, 2015 in Alexandria, VA. The Advanced Manufacturing Office (AMO) hosted a workshop in Alexandria, VA at the Westin Alexandria Hotel on 2-3 December, 2015. This 2 day workshop focused on the advanced manufacturing technology topic of HV R2R. Discussion topics

  8. An ecosystem to support US manufacturing adoption of High Performance Computing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    UCM#.ppt - Author - Meeting, Date An ecosystem to support US manufacturing adoption of High Performance Computing Peg Folta HPC4Mfg Director Energy Deputy Program Manager, LLNL CPS# 29332 This presentation does not contain any proprietary, confidential, or otherwise restricted information. 2 UCM#.ppt - Author - Meeting, Date US manufacturing is undergoing a technological revolution Transitioning from Dirty, Dark, Dangerous, Declining... 3 UCM#.ppt - Author - Meeting, Date US manufacturing is

  9. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    HIGH TEMPERATURE FUEL CELL (PHOSPHORIC ACID) MANUFACTURING R&D Sridhar Kanuri Manager, Phosphoric acid fuel cells & fuel processing August 10 th , 2011 PAFC MANUFACTURING R&D Agenda PAFC cost challenge Manufacturing Cost reduction opportunities Summary PAFC SYSTEM OVERVIEW Overview Heaters Reactant manifolds Manifold adaptors Axial load system Pressure Plates Power take-off Coolant manifolds Insulation H frame Coolant hoses Cell stack Assembly Fuel Processing System Thermal

  10. OLEDWORKS DEVELOPS INNOVATIVE HIGH-PERFORMANCE DEPOSITION TECHNOLOGY TO REDUCE MANUFACTURING COST OF OLED LIGHTING

    Energy.gov [DOE]

    The high manufacturing cost of OLED lighting is a major barrier to the growth of the emerging OLED lighting industry. OLEDWorks is developing high-performance deposition technology that addresses...

  11. Energy Department's High Performance Computing for Manufacturing Program Seeks to Fund New Industry Proposals

    Energy.gov [DOE]

    The U.S. Department of Energy (DOE) is seeking concept proposals from qualified U.S. manufacturers to participate in short-term, collaborative projects. Selectees will be given access to High Performance Computing facilities and will work with experienced DOE National Laboratories staff in addressing challenges in U.S. manufacturing.

  12. System and method for high power diode based additive manufacturing

    DOEpatents

    El-Dasher, Bassem S.; Bayramian, Andrew; Demuth, James A.; Farmer, Joseph C.; Torres, Sharon G.

    2016-04-12

    A system is disclosed for performing an Additive Manufacturing (AM) fabrication process on a powdered material forming a substrate. The system may make use of a diode array for generating an optical signal sufficient to melt a powdered material of the substrate. A mask may be used for preventing a first predetermined portion of the optical signal from reaching the substrate, while allowing a second predetermined portion to reach the substrate. At least one processor may be used for controlling an output of the diode array.

  13. High Wind Penetration Impact on U.S. Wind Manufacturing Capacity and Critical Resources

    SciTech Connect

    Laxson, A.; Hand, M. M.; Blair, N.

    2006-10-01

    This study used two different models to analyze a number of alternative scenarios of annual wind power capacity expansion to better understand the impacts of high levels of wind generated electricity production on wind energy manufacturing and installation rates.

  14. High Efficiency, Low Cost Solar Cells Manufactured Using 'Silicon Ink' on Thin Crystalline Silicon Wafers

    SciTech Connect

    Antoniadis, H.

    2011-03-01

    Reported are the development and demonstration of a 17% efficient 25mm x 25mm crystalline Silicon solar cell and a 16% efficient 125mm x 125mm crystalline Silicon solar cell, both produced by Ink-jet printing Silicon Ink on a thin crystalline Silicon wafer. To achieve these objectives, processing approaches were developed to print the Silicon Ink in a predetermined pattern to form a high efficiency selective emitter, remove the solvents in the Silicon Ink and fuse the deposited particle Silicon films. Additionally, standard solar cell manufacturing equipment with slightly modified processes were used to complete the fabrication of the Silicon Ink high efficiency solar cells. Also reported are the development and demonstration of a 18.5% efficient 125mm x 125mm monocrystalline Silicon cell, and a 17% efficient 125mm x 125mm multicrystalline Silicon cell, by utilizing high throughput Ink-jet and screen printing technologies. To achieve these objectives, Innovalight developed new high throughput processing tools to print and fuse both p and n type particle Silicon Inks in a predetermined pat-tern applied either on the front or the back of the cell. Additionally, a customized Ink-jet and screen printing systems, coupled with customized substrate handling solution, customized printing algorithms, and a customized ink drying process, in combination with a purchased turn-key line, were used to complete the high efficiency solar cells. This development work delivered a process capable of high volume producing 18.5% efficient crystalline Silicon solar cells and enabled the Innovalight to commercialize its technology by the summer of 2010.

  15. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems

    Energy.gov [DOE]

    Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems

  16. Proof-of-Concept Manufacturing and Testing of Composite Wind Generator Blades Made by HCBMP (High Compression Bladder Molded Prepreg)

    SciTech Connect

    William C. Leighty; DOE Project Officer - Keith Bennett

    2005-10-04

    Proof-of-Concept Manufacturing and Testing of Composite Wind Generator Blades Made by HCBMP (High Compression Bladder Molded Prepreg)

  17. NREL: Hydrogen and Fuel Cells Research - Fuel Cell Manufacturing

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Cell Manufacturing Photo of scientific equipment in laboratory setting. NREL's in-line diagnostics help industry identify defects in fuel cell components. This small-scale manufacturing line at NREL's Energy Systems Integration Facility can convey fuel cell component materials at speeds of 100 feet per minute. NREL's fuel cell manufacturing R&D focuses on improving quality-inspection practices for high-volume manufacturing processes to enable higher production volumes, increased reliability,

  18. ITP Forest Products: Fibrous Fillers to Manufacture Ultra-High Ash/Performance Paper

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    . INDUSTRIAL TECHNOLOGIES PROGRAM Fibrous Fillers to Manufacture Ultra-High Ash/Performance Paper New Fibrous Filler Technology for Paper Manufacturing Promises Equal or Better Quality and Performance at a Lower Cost Increasing global competition, fber shortages, and environmental and ecological concerns force U.S. papermakers to constantly work to reduce production costs and environmental load. Mineral fillers which increase paper brightness and opacity and improve the paper's print quality

  19. High-Temperature-High-Volume Lifting For Enhanced Geothermal...

    OpenEI (Open Energy Information) [EERE & EIA]

    include high-temperature drive system materials, journal and thrust bearings, and corrosion and erosion-resistant lifting pump components. Finally, in Phase 3, the overall...

  20. Articles for high temperature service and methods for their manufacture

    DOEpatents

    Sarrafi-Nour, Reza; Meschter, Peter Joel; Johnson, Curtis Alan; Luthra, Krishan Lal; Rosenzweig, Larry Steven

    2016-06-14

    An article for use in aggressive environments is presented. In one embodiment, the article comprises a substrate and a self-sealing and substantially hermetic sealing layer comprising an alkaline-earth aluminosilicate disposed over the bondcoat. The substrate may be any high-temperature material, including, for instance, silicon-bearing ceramics and ceramic matrix composites. A method for making such articles is also presented. The method comprises providing a substrate; disposing a self-sealing alkaline-earth aluminosilicate layer over the substrate; and heating the sealing layer to a sealing temperature at which at least a portion of the sealing layer will flow.

  1. Highly Insulating Windows Volume Purchase Program Final Report

    SciTech Connect

    2013-04-01

    This report documents the development, execution outcomes and lessons learned of the Highly Insulating Windows Volume Purchase (WVP) Program carried out over a three-year period from 2009 through 2012. The primary goals of the program were met: 1) reduce the incremental cost of highly insulating windows compared to ENERGY STAR windows; and 2) raise the public and potential buyers’ awareness of highly insulating windows and their benefits. A key outcome of the program is that the 2013 ENERGY STAR Most Efficient criteria for primary residential windows were adopted from the technical specifications set forth in the WVP program.

  2. Advanced Manufacture of Reflectors

    Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  3. Manufactured Home Testing in Simulated and Naturally Occurring High Winds for WCTE Conference

    SciTech Connect

    William D. Richins; Thomas K. Larson; Jeffrey M. Lacy; Ryan G. Kobbe

    2006-08-01

    A typical double-wide manufactured home was tested in simulated and naturally occurring high winds to understand structural behavior and improve performance during severe windstorms. Seven (7) lateral load tests were conducted on a double-wide manufactured home at a remote field test site in Wyoming. An extensive instrumentation package monitored the overall behavior of the home and collected data vital to validating computational software for the manufactured housing industry. The tests were designed to approach the design load of the home without causing structural damage, thus allowing the behavior of the home to be accessed when the home was later exposed to high winds (to 80-mph). The data generally show near-linear initial system response with significant non-linear behavior as the applied loads increase. Load transfer across the marriage line is primarily compression. Racking, while present, is very small. Interface slip and shear displacement along the marriage line are nearly insignificant. Horizontal global displacements reached 0.6 inch. These tests were designed primarily to collect data necessary to calibrate a desktop analysis and design software tool, MHTool, under development at the Idaho National Laboratory specifically for manufactured housing. Currently available analysis tools are, for the most part, based on methods developed for "stick built" structures and are inappropriate for manufactured homes. The special materials utilized in manufactured homes, such as rigid adhesives used in the connection of the sheathing materials to the studs, significantly alter the behavior of manufactured homes under lateral loads. Previous full scale tests of laterally loaded manufactured homes confirm the contention that conventional analysis methods are not applicable. System behavior dominates the structural action of manufactured homes and its prediction requires a three dimensional analysis of the complete unit, including tie-downs. This project was

  4. Adaptive Process Controls and Ultrasonics for High Temperature PEM MEA Manufacture

    SciTech Connect

    Walczyk, Daniel F.

    2015-08-26

    The purpose of this 5-year DOE-sponsored project was to address major process bottlenecks associated with fuel cell manufacturing. New technologies were developed to significantly reduce pressing cycle time for high temperature PEM membrane electrode assembly (MEA) through the use of novel, robust ultrasonic (U/S) bonding processes along with low temperature (<100°C) PEM MEAs. In addition, greater manufacturing uniformity and performance was achieved through (a) an investigation into the causes of excessive variation in ultrasonically and thermally bonded MEAs using more diagnostics applied during the entire fabrication and cell build process, and (b) development of rapid, yet simple quality control measurement techniques for use by industry.

  5. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 15, System design description. Volume 1

    SciTech Connect

    1995-09-22

    This System Design Description, prepared in accordance with the TPX Project Management Plan provides a summary or TF Magnet System design features at the conclusion of Phase I, Preliminary Design and Manufacturing Research. The document includes the analytical and experimental bases for the design, and plans for implementation in final design, manufacturing, test, and magnet integration into the tokamak. Requirements for operation and maintenance are outlined, and references to sources of additional information are provided.

  6. Methods for high volume production of nanostructured materials

    DOEpatents

    Ripley, Edward B.; Morrell, Jonathan S.; Seals, Roland D.; Ludtka, Gerald M.

    2011-03-22

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  7. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    D The Manufacturing R&D sub-program in the Fuel Cell Technologies Office (FCTO) improves processes and reduces the cost of manufacturing components and systems for hydrogen production and delivery, hydrogen storage, and fuel cells for transportation, stationary, and portable applications. Scaling up production of today's hydrogen and fuel cell components and systems (currently built using laboratory-scale fabrication technologies) to high- volume commercially-viable products is challenging.

  8. Highly Aligned Carbon Fiber in Polymer Composite Structures via Additive Manufacturing

    DOE PAGES [OSTI]

    Tekinalp, Halil L; Kunc, Vlastimil; Velez-Garcia, Gregorio M; Duty, Chad E; Love, Lonnie J; Naskar, Amit K; Blue, Craig A; Ozcan, Soydan

    2014-01-01

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructuremore » and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. This phenomena is explained based on the changes in fiber orientation, dispersion and void formation.« less

  9. Highly Aligned Carbon Fiber in Polymer Composite Structures via Additive Manufacturing

    SciTech Connect

    Tekinalp, Halil L [ORNL; Kunc, Vlastimil [ORNL; Velez-Garcia, Gregorio M [ORNL; Duty, Chad E [ORNL; Love, Lonnie J [ORNL; Naskar, Amit K [ORNL; Blue, Craig A [ORNL; Ozcan, Soydan [ORNL

    2014-01-01

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructure and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. This phenomena is explained based on the changes in fiber orientation, dispersion and void formation.

  10. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 21, Materials and processes selection. Volume 2

    SciTech Connect

    Smith, B.R.

    1995-08-15

    This document identifies the candidate materials and manufacturing processes selected for development of the TPX Toroidal Field (TF) Magnet. Supporting rationale and selection criteria are provided for justification and the materials properties database report is included for completeness. Specific properties for each material selection are included in this document.

  11. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch The Dow ...

  12. Development of High-Volume Warm Forming of Low-Cost Magnesium...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet 2009 DOE Hydrogen Program and Vehicle Technologies Program ...

  13. Development of High-Volume Warm Forming of Low-Cost Magnesium...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet 2010 DOE Vehicle Technologies and Hydrogen ...

  14. NREL: Energy Systems Integration Facility - Manufacturing and Material

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Diagnostics Manufacturing and Material Diagnostics Manufacturing and material diagnostics help manufacturers of clean energy technologies scale up production to volumes that meet U.S. Department of Energy and industry targets. The Energy Systems Integration Facility provides an array of instrumentation and diagnostic tools that allows highly skilled researchers to perform novel experimentation that would be cost- and time-prohibitive for most institutions. Currently, manufacturing activities

  15. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect

    Not Available

    2011-10-01

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  16. Manufacturing and thermomechanical testing of actively cooled all beryllium high heat flux test pieces

    SciTech Connect

    Vasiliev, N.N.; Sokolov, Yu.A.; Shatalov, G.E.

    1995-09-01

    One of the problems affiliated to ITER high heat flux elements development is a problem of interface of beryllium protection with heat sink routinely made of copper alloys. To get rid of this problem all beryllium elements could be used as heat receivers in places of enhanced thermal loads. In accordance with this objectives four beryllium test pieces of two types have been manufactured in {open_quotes}Institute of Beryllium{close_quotes} for succeeding thermomechanical testing. Two of them were manufactured in accordance with JET team design; they are round {open_quotes}hypervapotron type{close_quotes} test pieces. Another two ones are rectangular test sections with a twisted tape installed inside of the circular channel. Preliminary stress-strain analysis have been performed for both type of the test pieces. Hypervapotrons have been shipped to JET where they were tested on JET test bed. Thermomechanical testing of pieces of the type of {open_quotes}swirl tape inside of tube{close_quotes} have been performed on Kurchatov Institute test bed. Chosen beryllium grade properties, some details of manufacturing, results of preliminary stress-strain analysis and thermomechanical testing of the test pieces {open_quotes}swirl tape inside of tube{close_quotes} type are given in this report.

  17. Methods for manufacturing porous nuclear fuel elements for high-temperature gas-cooled nuclear reactors

    DOEpatents

    Youchison, Dennis L.; Williams, Brian E.; Benander, Robert E.

    2010-02-23

    Methods for manufacturing porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's). Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, a thin coating of nuclear fuel may be deposited inside of a highly porous skeletal structure made, for example, of reticulated vitreous carbon foam.

  18. Next Generation Manufacturing Processes

    Energy.gov [DOE]

    New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high...

  19. Test evaluates high-volume ESP application offshore Mexico

    SciTech Connect

    Almazo, S.G.; Riling, G.

    1998-02-16

    An electric submersible pump (ESP) test, although shorter than hoped for, indicated that artificial lift with ESPs had potential for replacing gas-lift operations, offshore Mexico. Petroleos Mexicanos (Pemex) recently preformed this test of a high-volume (10,000 b/d) ESP in the Akal reservoir of the Cantarell field, northeast Marina Region in the Gulf of Mexico. In the Marine Region, gas lift is the main artificial lift method; however, to maintain production on gas lift, sweetened gas requirements for the Akal reservoir would have to increase by about 30 MMscfd. The ESP design was complex because the pump would have to handle 20--40% of free gas at its intake. Installed in September 1996, the ESP had to be pulled from the well in November 1997 because of an electrical short. Actual operating time was about 7 months. The paper describes test objectives, pump environment, pump design, downhole equipment, surface equipment, operating history, production history, and an analysis.

  20. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Energy.gov [DOE] (indexed site)

    2 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon arravt014esoleary2012

  1. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    1 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation PDF icon arravt014esoleary2011

  2. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Energy.gov [DOE]

    2011 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation

  3. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Energy.gov [DOE]

    2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  4. Method For Manufacturing Articles For High Temperature Use, And Articles Made Therewith

    DOEpatents

    Wang, Hongyu; Mitchell, David Joseph; Lau, Yuk-Chiu; Henry, Arnold Thomas

    2005-03-15

    A method for manufacturing an article for use in a high-temperature environment, and an article for use in such an environment, are presented. The method comprises providing a substrate; selecting a desired vertical crack density for a protective coating to be deposited on the substrate; providing a powder, wherein the powder has a size range selected to provide a coating having the desired vertical crack density; and applying a thermal-sprayed coating to the substrate, the coating having the desired vertical crack density, wherein the powder is used as a raw material for the coating.

  5. Method For Manufacturing Articles For High Temperature Use, And Articles Made Therewith

    DOEpatents

    Wang, Hongyu; Mitchell, David Joseph; Lau, Yuk-Chiu; Henry, Arnold Thomas

    2006-02-28

    A method for manufacturing an article for use in a high-temperature environment, and an article for use in such an environment, are presented. The method comprises providing a substrate; selecting a desired vertical crack density for a protective coating to be deposited on the substrate; providing a powder, wherein the powder has a size range selected to provide a coating having the desired vertical crack density; and applying a thermal-sprayed coating to the substrate, the coating having the desired vertical crack density, wherein the powder is used as a raw material for the coating.

  6. WORKSHOP: HIGH VALUE ROLL TO ROLL MANUFACTURING INNOVATION, DECEMBER 2-3

    Energy.gov [DOE]

    The Advanced Manufacturing Office (AMO) is planning to host a workshop at the Westin Alexandria on 2-3 December, 2015. This 2-day workshop will focus on the on the advanced manufacturing technology...

  7. Preconcentrator with high volume chiller for high vapor pressure particle detection

    DOEpatents

    Linker, Kevin L

    2013-10-22

    Apparatus and method for collecting particles of both high and low vapor pressure target materials entrained in a large volume sample gas stream. Large volume active cooling provides a cold air supply which is mixed with the sample gas stream to reduce the vapor pressure of the particles. In embodiments, a chiller cools air from ambient conditions to 0-15.degree. C. with the volumetric flow rate of the cold air supply being at least equal to the volumetric flow rate of the sample gas stream. In further embodiments an adsorption media is heated in at least two stages, a first of which is below a threshold temperature at which decomposition products of the high vapor pressure particle are generated.

  8. Optimization of High-Volume Warm Forming for Lightweight Sheet Alloys |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy High-Volume Warm Forming for Lightweight Sheet Alloys Optimization of High-Volume Warm Forming for Lightweight Sheet Alloys 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting lm061_harrison_2012_o.pdf (2.22 MB) More Documents & Publications Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet Vehicle Technologies

  9. Development of High-Volume Warm Forming of Low-Cost Magnesium...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Prepared by: Peter Friedman, Ford Motor Company USAMP AMD 602 - High-Volume Warm Forming ... above 300 o C. At lower temperatures, significant differences in behavior were observed. ...

  10. R-5 Highly-Insulating Windows and Low-e Storm Windows Volume Purchase Program

    SciTech Connect

    2009-09-30

    Introduces DOE's Building Technologies fenestration RD&D program, and describes the highly insulated R-5 Windows and Low-e Storm Windows Volume Purchase solicitation.

  11. Manufacturing of Protected Lithium Electrodes for Advanced Batteries |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy of Protected Lithium Electrodes for Advanced Batteries Manufacturing of Protected Lithium Electrodes for Advanced Batteries PolyPlus Battery Company - Berkeley, CA A protected lithium electrode, solid electrolyte, and scaled-up manufacturing process will be developed for high-energy-density lithium batteries. This project will scale up production from a batch mode to a high-volume process. Commercial introduction of this manufacturing process could extend the driving

  12. Method for manufacturing compound semiconductor field-effect transistors with improved DC and high frequency performance

    DOEpatents

    Zolper, John C.; Sherwin, Marc E.; Baca, Albert G.

    2000-01-01

    A method for making compound semiconductor devices including the use of a p-type dopant is disclosed wherein the dopant is co-implanted with an n-type donor species at the time the n-channel is formed and a single anneal at moderate temperature is then performed. Also disclosed are devices manufactured using the method. In the preferred embodiment n-MESFETs and other similar field effect transistor devices are manufactured using C ions co-implanted with Si atoms in GaAs to form an n-channel. C exhibits a unique characteristic in the context of the invention in that it exhibits a low activation efficiency (typically, 50% or less) as a p-type dopant, and consequently, it acts to sharpen the Si n-channel by compensating Si donors in the region of the Si-channel tail, but does not contribute substantially to the acceptor concentration in the buried p region. As a result, the invention provides for improved field effect semiconductor and related devices with enhancement of both DC and high-frequency performance.

  13. Development of an Improved Process for Installation Projects of High Technology Manufacturing Equipment

    SciTech Connect

    Quintana, Sarah V.

    2014-04-30

    High technology manufacturing equipment is utilized at Los Alamos National Laboratory (LANL) to support nuclear missions. This is undertaken from concept initiation where equipment is designed and then taken through several review phases, working closely with system engineers (SEs) responsible for each of the affected systems or involved disciplines (from gasses to HVAC to structural, etc.). After the design is finalized it moves to procurement and custom fabrication of the equipment and equipment installation, including all of the paperwork involved. Not only are the engineering and manufacturing aspects important, but also the scheduling, financial forecasting, and planning portions that take place initially and are sometimes modified as the project progresses should requirements, changes or additions become necessary. The process required to complete a project of this type, including equipment installation, is unique and involves numerous steps to complete. These processes can be improved and recent work on the Direct Current Arc (DC Arc) Glovebox Design, Fabrication and Installation Project provides an opportunity to identify some important lessons learned (LL) that can be implemented in the future for continued project improvement and success.

  14. Modular, High-Volume Fuel Cell Leak-Test Suite and Process

    SciTech Connect

    Ru Chen; Ian Kaye

    2012-03-12

    Fuel cell stacks are typically hand-assembled and tested. As a result the manufacturing process is labor-intensive and time-consuming. The fluid leakage in fuel cell stacks may reduce fuel cell performance, damage fuel cell stack, or even cause fire and become a safety hazard. Leak check is a critical step in the fuel cell stack manufacturing. The fuel cell industry is in need of fuel cell leak-test processes and equipment that is automatic, robust, and high throughput. The equipment should reduce fuel cell manufacturing cost.

  15. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    SciTech Connect

    Hewes, Tom; Peeks, Brady

    2015-09-15

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  16. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    SciTech Connect

    Hewes, Tom; Peeks, Brady

    2015-09-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH), which is intended to make significant progress toward performing as zero-net-energy ready. The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual percent savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  17. Solion ion source for high-efficiency, high-throughput solar cell manufacturing

    SciTech Connect

    Koo, John Binns, Brant; Miller, Timothy; Krause, Stephen; Skinner, Wesley; Mullin, James

    2014-02-15

    In this paper, we introduce the Solion ion source for high-throughput solar cell doping. As the source power is increased to enable higher throughput, negative effects degrade the lifetime of the plasma chamber and the extraction electrodes. In order to improve efficiency, we have explored a wide range of electron energies and determined the conditions which best suit production. To extend the lifetime of the source we have developed an in situ cleaning method using only existing hardware. With these combinations, source life-times of >200 h for phosphorous and >100 h for boron ion beams have been achieved while maintaining 1100 cell-per-hour production.

  18. High-speed volume measurement system and method

    SciTech Connect

    Lane, Michael H.; Doyle, Jr., James L.; Brinkman, Michael J.

    2015-11-24

    Disclosed is a volume sensor having first, second, and third laser sources emitting first, second, and third laser beams; first, second, and third beam splitters splitting the first, second, and third laser beams into first, second, and third beam pairs; first, second, and third optical assemblies expanding the first, second, and third beam pairs into first, second, and third pairs of parallel beam sheets; fourth, fifth, and sixth optical assemblies focusing the first, second, and third beam sheet pairs into fourth, fifth, and sixth beam pairs; and first, second, and third detector pairs receiving the fourth, fifth, and sixth beam pairs and converting a change in intensity of at least one of the beam pairs resulting from an object passing through at least one of the first, second, and third parallel beam sheets into at least one electrical signal proportional to a three-dimensional representation of the object.

  19. Sustainable Manufacturing

    Energy.gov [DOE] (indexed site)

    Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR DOE Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR Sustainable Manufacturing: Definitions ...

  20. Mirror Fusion Test Facility-B (MFTF-B) axicell configuration: NbTi magnet system. Manufacturing/producibility final report. Volume 2

    SciTech Connect

    Ritschel, A.J.; White, W.L.

    1985-05-01

    This Final MFTF-B Manufacturing/Producibility Report covers facilities, tooling plan, manufacturing sequence, schedule and performance, producibility, and lessons learned for the solenoid, axicell, and transition coils, as well as a deactivation plan, conclusions, references, and appendices.

  1. Additive manufacturing of liquid/gas diffusion layers for low-cost and high-efficiency hydrogen production

    DOE PAGES [OSTI]

    Mo, Jingke; Zhang, Feng -Yuan; Dehoff, Ryan R.; Peter, William H.; Toops, Todd J.; Green, Jr., Johney Boyd

    2016-01-14

    The electron beam melting (EBM) additive manufacturing technology was used to fabricate titanium liquid/gas diffusion media with high-corrosion resistances and well-controllable multifunctional parameters, including two-phase transport and excellent electric/thermal conductivities, has been first demonstrated. Their applications in proton exchange membrane eletrolyzer cells have been explored in-situ in a cell and characterized ex-situ with SEM and XRD. Compared with the conventional woven liquid/gas diffusion layers (LGDLs), much better performance with EBM fabricated LGDLs is obtained due to their significant reduction of ohmic loss. The EBM technology components exhibited several distinguished advantages in fabricating gas diffusion layer: well-controllable pore morphology and structure,more » rapid prototyping, fast manufacturing, highly customizing and economic. In addition, by taking advantage of additive manufacturing, it possible to fabricate complicated three-dimensional designs of virtually any shape from a digital model into one single solid object faster, cheaper and easier, especially for titanium. More importantly, this development will provide LGDLs with control of pore size, pore shape, pore distribution, and therefore porosity and permeability, which will be very valuable to develop modeling and to validate simulations of electrolyzers with optimal and repeatable performance. Further, it will lead to a manufacturing solution to greatly simplify the PEMEC/fuel cell components and to couple the LGDLs with other parts, since they can be easily integrated together with this advanced manufacturing process« less

  2. Mechanically stable, high aspect ratio, multifilar, wound, ribbon-type conductor and method for manufacturing same

    DOEpatents

    Cottingham, James G.

    1987-01-01

    A mechanically stable, wound, multifilar, ribbon-type conductor having a cross-sectional aspect ratio which may be greater than 12:1, comprising a plurality of conductive strands wound to form a flattened helix containing a plastic strip into which the strands have been pressed so as to form a bond between the strip and the strands. The bond mechanically stabilizes the conductor under tension, preventing it from collapsing into a tubular configuration. In preferred embodiments the plastic strip may be polytetrafluoroethylene, and the conductive strands may be formed from a superconductive material. Conductors in accordance with the present invention may be manufactured by winding a plurality of conductive strands around a hollow mandrel; the cross-section of a hollow mandrel; the cross-section of the mandrel continuously varying from substantially circular to a high aspect ratio elipse while maintaining a constant circumference. The wound conductive strands are drawn from the mandrel as a multifilar helix while simultaneously a plastic strip is fed through the hollow mandrel so that it is contained within the helix as it is withdrawn from the mandrel. The helical conductor is then compressed into a ribbon-like form and the strands are bonded to the plastic strip by a combination of heat and pressure.

  3. EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES

    Energy.gov [DOE]

    With the help of DOE funding, Eaton is using manufacturing process innovation to develop a way to place the LED package, chip, or chip array directly on a fixture or heat sink in order to improve...

  4. Southeast Regional Summit to Convene High-Profile Clean Energy Manufacturing Leaders on July 9

    Office of Energy Efficiency and Renewable Energy (EERE)

    The upcoming Southeast Regional Summit will connect the U.S. southeast innovation ecosystem to Energy Department programs and resources, and help shape the Department’s strategy to boost U.S. competitiveness in clean energy manufacturing.

  5. DOE High Performance Computing for Manufacturing (HPC4Mfg) Program Seeks To Fund New Proposals To Jumpstart Energy Technologies

    Energy.gov [DOE]

    A new U.S. Department of Energy (DOE) program designed to spur the use of high performance supercomputers to advance U.S. manufacturing is now seeking a second round of proposals from industry to compete for approximately $3 million in new funding.

  6. New Whole-House Solutions Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes - Pacific Northwest

    SciTech Connect

    2015-05-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). In this project, the Northwest Energy Efficient Manufactured Housing Program worked with Building America Partnership for Improved Residential Construction and Bonneville Power Administration to help four factory homebuilders build prototype zero energy ready manufactured homes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This case study describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability. Monitoring is expected to continue into 2016.

  7. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Launch | Department of Energy Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch The Dow Chemical Company - Midland, MI An extrusion process for making carbon fiber uses a novel polyolefin material in place of conventional polyacrylonitrile. Low-cost carbon fiber has widespread application in automobiles, wind turbines, and other industrial applications. This novel process could

  8. Green Ocean Amazon 2014/15 High-Volume Filter Sampling: Atmospheric

    Office of Scientific and Technical Information (OSTI)

    Particulate Matter of an Amazon Tropical City and its Relationship to Population Health Field Campaign Report (Technical Report) | SciTech Connect High-Volume Filter Sampling: Atmospheric Particulate Matter of an Amazon Tropical City and its Relationship to Population Health Field Campaign Report Citation Details In-Document Search Title: Green Ocean Amazon 2014/15 High-Volume Filter Sampling: Atmospheric Particulate Matter of an Amazon Tropical City and its Relationship to Population Health

  9. High Volume Method of Making Low Cost, Lightweight Solar Materials - Energy

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Innovation Portal Solar Photovoltaic Solar Photovoltaic Find More Like This Return to Search High Volume Method of Making Low Cost, Lightweight Solar Materials Oak Ridge National Laboratory Contact ORNL About This Technology Technology Marketing SummaryA critical challenge for solar energy is the high cost (>$1/W) of quality solar materials. Researchers at ORNL have invented an approach for producing large volumes of solar cell material at a fraction of the cost of today's solar cells.

  10. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

    SciTech Connect

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste.

  11. Update On The Development, Testing, And Manufacture Of High Density LEU-Foil Targets For The Production Of Mo-99

    SciTech Connect

    Creasy, John T

    2015-05-12

    This project has the objective to reduce and/or eliminate the use of HEU in commerce. Steps in the process include developing a target testing methodology that is bounding for all Mo-99 target irradiators, establishing a maximum target LEU-foil mass, developing a LEU-foil target qualification document, developing a bounding target failure analysis methodology (failure in reactor containment), optimizing safety vs. economics (goal is to manufacture a safe, but relatively inexpensive target to offset the inherent economic disadvantage of using LEU in place of HEU), and developing target material specifications and manufacturing QC test criteria. The slide presentation is organized under the following topics: Objective, Process Overview, Background, Team Structure, Key Achievements, Experiment and Activity Descriptions, and Conclusions. The High Density Target project has demonstrated: approx. 50 targets irradiated through domestic and international partners; proof of concept for two front end processing methods; fabrication of uranium foils for target manufacture; quality control procedures and steps for manufacture; multiple target assembly techniques; multiple target disassembly devices; welding of targets; thermal, hydraulic, and mechanical modeling; robust target assembly parametric studies; and target qualification analysis for insertion into very high flux environment. The High Density Target project has tested and proven several technologies that will benefit current and future Mo-99 producers.

  12. Fibrous Fillers to Manufacture Ultra-High Ash/Performance Paper

    Energy.gov [DOE]

    This factsheet describes a research project whose goal is to demonstrate the economic and technological viability of fibrous filler to manufacture paper containing up to 50% ash, at equal or better quality and performance than conventional alternatives and at a lower cost.

  13. High Accuracy Non-A/C Powered Leak Tester and Volume Calibrator - Energy

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Innovation Portal High Accuracy Non-A/C Powered Leak Tester and Volume Calibrator Sandia National Laboratories Contact SNL About This Technology Publications: PDF Document Publication Market Sheet (733 KB) Technology Marketing SummaryThis novel invention relates to a portable, pneumatically -controlled instrument capable of generating a vacuum (less than 10 Torr), calibrating volumes, and performing quantitative leak tests, all without the use of A/C power.DescriptionThis means testing will

  14. Microdevice having interior cavity with high aspect ratio surface features and associated methods of manufacture and use

    DOEpatents

    Morales, Alfredo M.

    2002-01-01

    A microdevice having interior cavity with high aspect ratio features and ultrasmooth surfaces, and associated method of manufacture and use is described. An LIGA-produced shaped bit is used to contour polish the surface of a sacrificial mandrel. The contoured sacrificial mandrel is subsequently coated with a structural material and the mandrel removed to produce microdevices having micrometer-sized surface features and sub-micrometer RMS surface roughness.

  15. Highly Insulating R-5 Windows Volume Purchase - How Utilities Can Participate Fact Sheet

    SciTech Connect

    2010-03-01

    This fact sheet describes DOEs Windows Volume Purchase, the benefits of highly insulated R-5 windows and low-e storm windows, and the important role that utilities can play in expanding the market for these highly insulated windows.

  16. Survey of manufacturers of high-performance heat engines adaptable to solar applications

    SciTech Connect

    Stine, W. B.

    1984-06-15

    This report summarizes the results of an industry survey made during the summer of 1983. The survey was initiated in order to develop an information base on advanced engines that could be used in the solar thermal dish-electric program. Questionnaires inviting responses were sent to 39 companies known to manufacture or integrate externally heated engines. Follow-up telephone communication ensured uniformity of response.

  17. Ultra-High Efficiency and Low-Emissions Combustion Technology for Manufacturing Industries

    SciTech Connect

    Atreya, Arvind

    2013-04-15

    The purpose of this research was to develop and test a transformational combustion technology for high temperature furnaces to reduce the energy intensity and carbon footprint of U.S. manufacturing industries such as steel, aluminum, glass, metal casting, and petroleum refining. A new technology based on internal and/or external Flue Gas Recirculation (FGR) along with significant enhancement in flame radiation was developed. It produces "Radiative Flameless Combustion (RFC)" and offers tremendous energy efficiency and pollutant reduction benefits over and above the now popular "flameless combustion." It will reduce the energy intensity (or fuel consumption per unit system output) by more than 50% and double the furnace productivity while significantly reducing pollutants and greenhouse gas emissions (10^3 times reduction in NOx and 10 times reduction in CO & hydrocarbons and 3 times reduction in CO2). Product quality improvements are also expected due to uniform radiation, as well as, reduction in scale/dross formation is expected because of non-oxidative atmosphere. RFC is inexpensive, easy to implement, and it was successfully tested in a laboratory-scale furnace at the University of Michigan during the course of this work. A first-ever theory with gas and particulate radiation was also developed. Numerical programs were also written to design an industrial-scale furnace. Nine papers were published (or are in the process of publication). We believe that this early stage research adequately proves the concept through laboratory experiments, modeling and computational models. All this work is presented in the published papers. Important conclusions of this work are: (1) It was proved through experimental measurements that RFC is not only feasible but a very beneficial technology. (2) Theoretical analysis of RFC was done in (a) spatially uniform strain field and (b) a planar momentum jet where the strain rate is neither prescribed nor uniform. Four important non

  18. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOEpatents

    Hash, M.C.; Bloom, I.D.

    1992-10-13

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800--1200 C), for example 1000 C, than are typically required (1400 C) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250 C with conductivity values of 2.5 to 4[times]10[sup [minus]2](ohm-cm)[sup [minus]1]. The matrix exhibits chemical stability against sodium for 100 hours at 250 to 300 C. 1 figure.

  19. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    SciTech Connect

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II.

  20. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOEpatents

    Hash, Mark C.; Bloom, Ira D.

    1992-01-01

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800.degree. C.-1200.degree. C.), for example 1000.degree. C., than are typically required (1400.degree. C.) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250.degree. C. with conductivity values of 2.5 to 4.times.10.sup.-2 (ohm-cm).sup.-1. The matrix exhibits chemical stability against sodium for 100 hours at 250.degree. to 300.degree. C.

  1. New Electrode Manufacturing Process Equipment: Novel High Energy Density Lithium-Ion Cell Designs via Innovative Manufacturing Process Modules for Cathode and Integrated Separator

    SciTech Connect

    2010-07-01

    BEEST Project: Applied Materials is developing new tools for manufacturing Li-Ion batteries that could dramatically increase their performance. Traditionally, the positive and negative terminals of Li-Ion batteries are mixed with glue-like materials called binders, pressed onto electrodes, and then physically kept apart by winding a polymer mesh material between them called a separator. With the Applied Materials system, many of these manually intensive processes will be replaced by next generation coating technology to apply each component. This process will improve product reliability and performance of the cells at a fraction of the current cost. These novel manufacturing techniques will also increase the energy density of the battery and reduce the size of several of the batterys components to free up more space within the cell for storage.

  2. DOE Offers Support for Innovative Manufacturing Plant That Will Produce High Quality Solar Silicon at Low Cost

    Office of Energy Efficiency and Renewable Energy (EERE)

    Project to Create Significant Solar Manufacturing Efficiencies and is Expected to Generate Over 2,000 Jobs

  3. Method of manufacturing a high temperature superconductor with improved transport properties

    DOEpatents

    Balachandran, Uthamalingam; Siegel, Richard W.; Askew, Thomas R.

    2001-01-01

    A method of preparing a high temperature superconductor. A method of preparing a superconductor includes providing a powdered high temperature superconductor and a nanophase paramagnetic material. These components are combined to form a solid compacted mass with the paramagnetic material disposed on the grain boundaries of the polycrystaline high temperature superconductor.

  4. Volume-scalable high-brightness three-dimensional visible light source

    DOEpatents

    Subramania, Ganapathi; Fischer, Arthur J; Wang, George T; Li, Qiming

    2014-02-18

    A volume-scalable, high-brightness, electrically driven visible light source comprises a three-dimensional photonic crystal (3DPC) comprising one or more direct bandgap semiconductors. The improved light emission performance of the invention is achieved based on the enhancement of radiative emission of light emitters placed inside a 3DPC due to the strong modification of the photonic density-of-states engendered by the 3DPC.

  5. High temperature superconducting composite conductor and method for manufacturing the same

    DOEpatents

    Holesinger, Terry G.; Bingert, John F.

    2002-01-01

    A high temperature superconducting composite conductor is provided including a high temperature superconducting material surrounded by a noble metal layer, the high temperature superconducting composite conductor characterized as having a fill factor of greater than about 40. Additionally, the conductor can be further characterized as containing multiple cores of high temperature superconducting material surrounded by a noble metal layer, said multiple cores characterized as having substantially uniform geometry in the cross-sectional dimensions. Processes of forming such a high temperature superconducting composite conductor are also provided.

  6. Imprinting high-gradient topographical structures onto optical surfaces using magnetorheological finishing: Manufacturing corrective optical elements for high-power laser applications

    DOE PAGES [OSTI]

    Menapace, Joseph A.; Ehrmann, Paul E.; Bayramian, Andrew J.; Bullington, Amber; Di Nicola, Jean -Michel G.; Haefner, Constantin; Jarboe, Jeffrey; Marshall, Christopher; Schaffers, Kathleen I.; Smith, Cal

    2016-03-15

    Corrective optical elements form an important part of high-precision optical systems. We have developed a method to manufacture high-gradient corrective optical elements for high-power laser systems using deterministic magnetorheological finishing (MRF) imprinting technology. Several process factors need to be considered for polishing ultraprecise topographical structures onto optical surfaces using MRF. They include proper selection of MRF removal function and wheel sizes, detailed MRF tool and interferometry alignment, and optimized MRF polishing schedules. Dependable interferometry also is a key factor in high-gradient component manufacture. A wavefront attenuating cell, which enables reliable measurement of gradients beyond what is attainable using conventional interferometry,more » is discussed. The results of MRF imprinting a 23 μm deep structure containing gradients over 1.6 μm / mm onto a fused-silica window are presented as an example of the technique’s capabilities. As a result, this high-gradient element serves as a thermal correction plate in the high-repetition-rate advanced petawatt laser system currently being built at Lawrence Livermore National Laboratory.« less

  7. High Efficiency Integrated Space Conditioning, Water Heating and Air Distribution System for HUD-Code Manufactured Housing

    SciTech Connect

    Henry DeLima; Joe Akin; Joseph Pietsch

    2008-09-14

    Recognizing the need for new space conditioning and water heating systems for manufactured housing, DeLima Associates assembled a team to develop a space conditioning system that would enhance comfort conditions while also reducing energy usage at the systems level. The product, Comboflair® was defined as a result of a needs analysis of project sponsors and industry stakeholders. An integrated system would be developed that would combine a packaged airconditioning system with a small-duct, high-velocity air distribution system. In its basic configuration, the source for space heating would be a gas water heater. The complete system would be installed at the manufactured home factory and would require no site installation work at the homesite as is now required with conventional split-system air conditioners. Several prototypes were fabricated and tested before a field test unit was completed in October 2005. The Comboflair® system, complete with ductwork, was installed in a 1,984 square feet, double-wide manufactured home built by Palm Harbor Homes in Austin, TX. After the home was transported and installed at a Palm Harbor dealer lot in Austin, TX, a data acquisition system was installed for remote data collection. Over 60 parameters were continuously monitored and measurements were transmitted to a remote site every 15 minutes for performance analysis. The Comboflair® system was field tested from February 2006 until April 2007. The cooling system performed in accordance with the design specifications. The heating system initially could not provide the needed capacity at peak heating conditions until the water heater was replaced with a higher capacity standard water heater. All system comfort goals were then met. As a result of field testing, we have identified improvements to be made to specific components for incorporation into production models. The Comboflair® system will be manufactured by Unico, Inc. at their new production facility in St. Louis

  8. High-energy surface and volume plasmons in nanopatterned sub-10 nm aluminum nanostructures

    DOE PAGES [OSTI]

    Hobbs, Richard G.; Manfrinato, Vitor R.; Yang, Yujia; Goodman, Sarah A.; Zhang, Lihua; Stach, Eric A.; Berggren, Karl K.

    2016-06-13

    In this paper, we use electron energy-loss spectroscopy to map the complete plasmonic spectrum of aluminum nanodisks with diameters ranging from 3 to 120 nm fabricated by high-resolution electron-beam lithography. Our nanopatterning approach allows us to produce localized surface plasmon resonances across a wide spectral range spanning 2–8 eV. Electromagnetic simulations using the finite element method support the existence of dipolar, quadrupolar, and hexapolar surface plasmon modes as well as centrosymmetric breathing modes depending on the location of the electron-beam excitation. In addition, we have developed an approach using nanolithography that is capable of meV control over the energy andmore » attosecond control over the lifetime of volume plasmons in these nanodisks. The precise measurement of volume plasmon lifetime may also provide an opportunity to probe and control the DC electrical conductivity of highly confined metallic nanostructures. Lastly, we show the strong influence of the nanodisk boundary in determining both the energy and lifetime of surface plasmons and volume plasmons locally across individual aluminum nanodisks, and we have compared these observations to similar effects produced by scaling the nanodisk diameter.« less

  9. Glass Property Data and Models for Estimating High-Level Waste Glass Volume

    SciTech Connect

    Vienna, John D.; Fluegel, Alexander; Kim, Dong-Sang; Hrma, Pavel R.

    2009-10-05

    This report describes recent efforts to develop glass property models that can be used to help estimate the volume of high-level waste (HLW) glass that will result from vitrification of Hanford tank waste. The compositions of acceptable and processable HLW glasses need to be optimized to minimize the waste-form volume and, hence, to save cost. A database of properties and associated compositions for simulated waste glasses was collected for developing property-composition models. This database, although not comprehensive, represents a large fraction of data on waste-glass compositions and properties that were available at the time of this report. Glass property-composition models were fit to subsets of the database for several key glass properties. These models apply to a significantly broader composition space than those previously publised. These models should be considered for interim use in calculating properties of Hanford waste glasses.

  10. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGES [OSTI]

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  11. Sustainable Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Principal Investigator (Presenter): Dr. Troy D. Marusich , CTO Washington, D.C. May 6-7, 2014 Third Wave Systems Inc. U.S. DOE Advanced Manufacturing Office Peer Review Meeting This presentation does not contain any proprietary, confidential, or otherwise restricted information. o Project Objective  What are you trying to do?  Develop and demonstrate a new manufacturing-informed design paradigm to dramatically improve manufacturing productivity, quality, and costs of machined components

  12. Manufacturing Glossary

    Annual Energy Outlook

    Energy Efficiency Web Site. If you need assistance in viewing this page, please call (202) 586-8800 Home > Energy Users > Energy Efficiency Page > Glossary for the Manufacturing...

  13. additive manufacturing

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    additive manufacturing - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power ...

  14. The Advanced High-Temperature Reactor (AHTR) for Producing Hydrogen to Manufacture Liquid Fuels

    SciTech Connect

    Forsberg, C.W.; Peterson, P.F.; Ott, L.

    2004-10-06

    Conventional world oil production is expected to peak within a decade. Shortfalls in production of liquid fuels (gasoline, diesel, and jet fuel) from conventional oil sources are expected to be offset by increased production of fuels from heavy oils and tar sands that are primarily located in the Western Hemisphere (Canada, Venezuela, the United States, and Mexico). Simultaneously, there is a renewed interest in liquid fuels from biomass, such as alcohol; but, biomass production requires fertilizer. Massive quantities of hydrogen (H2) are required (1) to convert heavy oils and tar sands to liquid fuels and (2) to produce fertilizer for production of biomass that can be converted to liquid fuels. If these liquid fuels are to be used while simultaneously minimizing greenhouse emissions, nonfossil methods for the production of H2 are required. Nuclear energy can be used to produce H2. The most efficient methods to produce H2 from nuclear energy involve thermochemical cycles in which high-temperature heat (700 to 850 C) and water are converted to H2 and oxygen. The peak nuclear reactor fuel and coolant temperatures must be significantly higher than the chemical process temperatures to transport heat from the reactor core to an intermediate heat transfer loop and from the intermediate heat transfer loop to the chemical plant. The reactor temperatures required for H2 production are at the limits of practical engineering materials. A new high-temperature reactor concept is being developed for H2 and electricity production: the Advanced High-Temperature Reactor (AHTR). The fuel is a graphite-matrix, coated-particle fuel, the same type that is used in modular high-temperature gas-cooled reactors (MHTGRs). The coolant is a clean molten fluoride salt with a boiling point near 1400 C. The use of a liquid coolant, rather than helium, reduces peak reactor fuel and coolant temperatures 100 to 200 C relative to those of a MHTGR. Liquids are better heat transfer fluids than gases

  15. Photovoltaic manufacturing technology

    SciTech Connect

    Wohlgemuth, J.H.; Whitehouse, D.; Wiedeman, S.; Catalano, A.W.; Oswald, R. )

    1991-12-01

    This report identifies steps leading to manufacturing large volumes of low-cost, large-area photovoltaic (PV) modules. Both crystalline silicon and amorphous silicon technologies were studied. Cost reductions for each step were estimated and compared to Solarex Corporation's manufacturing costs. A cost model, a simple version of the SAMICS methodology developed by the Jet Propulsion Laboratory (JPL), projected PV selling prices. Actual costs of materials, labor, product yield, etc., were used in the cost model. The JPL cost model compared potential ways of lowering costs. Solarex identified the most difficult technical challenges that, if overcome, would reduce costs. Preliminary research plans were developed to solve the technical problems. 13 refs.

  16. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 4

    SciTech Connect

    Not Available

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 4) presents the standards and requirements for the following sections: Radiation Protection and Operations.

  17. High level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 6

    SciTech Connect

    Not Available

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 6) outlines the standards and requirements for the sections on: Environmental Restoration and Waste Management, Research and Development and Experimental Activities, and Nuclear Safety.

  18. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 2

    SciTech Connect

    Not Available

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Document (S/RID) is contained in multiple volumes. This document (Volume 2) presents the standards and requirements for the following sections: Quality Assurance, Training and Qualification, Emergency Planning and Preparedness, and Construction.

  19. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 5

    SciTech Connect

    Not Available

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 5) outlines the standards and requirements for the Fire Protection and Packaging and Transportation sections.

  20. Manufacturing technologies

    SciTech Connect

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  1. High-Efficiency Volume Reflection of an Ultrarelativistic Proton Beam with a Bent Silicon Crystal

    SciTech Connect

    Scandale, Walter; Still, Dean A.; Baricordi, Stefano; Dalpiaz, Pietro; Fiorini, Massimiliano; Guidi, Vincenzo; Martinelli, Giuliano; Mazzolari, Andrea; Milan, Emiliano; Ambrosi, Giovanni; Azzarello, Philipp; Battiston, Roberto; Bertucci, Bruna; Burger, William J.; Ionica, Maria; Zuccon, Paolo; Cavoto, Gianluca; Santacesaria, Roberta; Valente, Paolo; Vallazza, Erik

    2007-04-13

    The volume reflection phenomenon was detected while investigating 400 GeV proton interactions with bent silicon crystals in the external beam H8 of the CERN Super Proton Synchrotron. Such a process was observed for a wide interval of crystal orientations relative to the beam axis, and its efficiency exceeds 95%, thereby surpassing any previously observed value. These observations suggest new perspectives for the manipulation of high-energy beams, e.g., for collimation and extraction in new-generation hadron colliders, such as the CERN Large Hadron Collider.

  2. A source of PCB contamination in modified high-volume air samplers

    SciTech Connect

    Basu, I.; O'Dell, J.M.; Arnold, K.; Hites, R.A.

    2000-02-01

    Modified Anderson High Volume (Hi-Vol) air samplers are widely used for the collection of semi-volatile organic compounds (such as PCBs) from air. The foam gasket near the main air flow path in these samplers can become contaminated with PCBs if the sampler or the gasket is stored at a location with high indoor air PCB levels. Once the gasket is contaminated, it releases PCBs back into the air stream during sampling, and as a result, incorrectly high air PCB concentrations are measured. This paper presents data demonstrating this contamination problem using measurements from two Integrated Atmospheric Deposition Network sites: one at Sleeping Bear Dunes on Lake Michigan and the other at Point Petre on Lake Ontario. The authors recommend that these gaskets be replaced by Teflon tape and that the storage history of each sampler be carefully tracked.

  3. Low-Cost Manufacturing of High-Efficiency, High-Reliability String Ribbon Si PV Modules: Final Subcontract Report, 24 June 2005 - 31 October 2008

    SciTech Connect

    Felton, L.

    2009-05-01

    Presents 2008 overall process improvements in adaptive thermal process, cut-on-the-fly manufacturing, and lamination.

  4. Manufacturers' View on Benchmarking and Disclosure

    Gasoline and Diesel Fuel Update

    Association of Electrical and Medical Imaging Equipment Manufacturers Manufacturing Solutions for Energy Efficiency in Buildings Patrick Hughes Policy Director, High Performance Buildings National Electrical Manufacturers Association The Association of Electrical and Medical Imaging Equipment Manufacturers What is NEMA? The Association of Electrical Equipment and Medical Imaging Manufacturers Which policies encourage energy efficiency in buildings? Energy Savings Performance Contracts Tax

  5. A High-Order Finite-Volume Algorithm for Fokker-Planck Collisions in Magnetized Plasmas

    SciTech Connect

    Xiong, Z; Cohen, R H; Rognlien, T D; Xu, X Q

    2007-04-18

    A high-order finite volume algorithm is developed for the Fokker-Planck Operator (FPO) describing Coulomb collisions in strongly magnetized plasmas. The algorithm is based on a general fourth-order reconstruction scheme for an unstructured grid in the velocity space spanned by parallel velocity and magnetic moment. The method provides density conservation and high-order-accurate evaluation of the FPO independent of the choice of the velocity coordinates. As an example, a linearized FPO in constant-of-motion coordinates, i.e. the total energy and the magnetic moment, is developed using the present algorithm combined with a cut-cell merging procedure. Numerical tests include the Spitzer thermalization problem and the return to isotropy for distributions initialized with velocity space loss cones. Utilization of the method for a nonlinear FPO is straightforward but requires evaluation of the Rosenbluth potentials.

  6. A High Performance Computing Platform for Performing High-Volume Studies With Windows-based Power Grid Tools

    SciTech Connect

    Chen, Yousu; Huang, Zhenyu

    2014-08-31

    Serial Windows-based programs are widely used in power utilities. For applications that require high volume simulations, the single CPU runtime can be on the order of days or weeks. The lengthy runtime, along with the availability of low cost hardware, is leading utilities to seriously consider High Performance Computing (HPC) techniques. However, the vast majority of the HPC computers are still Linux-based and many HPC applications have been custom developed external to the core simulation engine without consideration for ease of use. This has created a technical gap for applying HPC-based tools to todays power grid studies. To fill this gap and accelerate the acceptance and adoption of HPC for power grid applications, this paper presents a prototype of generic HPC platform for running Windows-based power grid programs on Linux-based HPC environment. The preliminary results show that the runtime can be reduced from weeks to hours to improve work efficiency.

  7. Additive Manufacturing

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    ... laser-sintering) Optomec LENS MR-7 Sciaky EBAM 68 Non-metal additive manufacturing Powder bed FORMIGA P 110 PolyJet 3D ... Fused deposition modeling print technology MakerBot ...

  8. High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems; Volume 6 Building America Best Practices Series

    SciTech Connect

    2007-06-01

    The sixth volume of the Building America Best Practices Series presents information that is useful throughout the U.S. for enhancing the energy efficiency practices in the specific climate zones that are presented in each of the volumes.

  9. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Energy.gov [DOE] (indexed site)

    Energy Manufacturing Innovation Institute, which will be focused on smart manufacturing. ... As part of President Obama's National Network for Manufacturing Innovation (NNMI) ...

  10. Mechanically stable, high-aspect-ratio, multifilar, wound, ribbon-type conductor and method for manufacturing same

    DOEpatents

    Cottingham, J.G.

    1982-03-15

    A mechanically stable, wound, multifilar, ribbon-type conductor is described having a cross-sectional aspect ratio which may be greater than 12:1, comprising a plurality of conductive strands wound to form a flattened helix containing a plastic strip into which the strands have been pressed so as to form a bond between the strip and the strands. The bond mechanically stabilizes the conductor under tension, preventing it from collapsing into a tubular configuration. In preferred embodiments the plastic strip may be polytetrafluoroethylene, and the conductive strands may be formed from a superconductive material. Conductors in accordance with the present invention may be manufactured by winding a plurality of conductive strands around a hollow mandrel; the cross-section of a hollow mandrel; the cross-section of the mandrel continuously varying from substnatially circular to a high aspect ratio elipse while maintaining a constant circumference. The wound conductive strands are drawn from the mandrel as a multifilar helix while simultaneously a plastic strip is fed through the hollow mandrel so that it is contained within the helix as it is withdrawn from the mandrel. The helical conductor is then compressed into a ribbon-like form and the strands are bonded to the plastic strip by a combination of heat and pressure.

  11. The President's Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    The President's Manufacturing Initiative Manufacturing Initiative Roadmap Workshop on Roadmap Workshop on Manufacturing R&D for Manufacturing R&D for the Hydrogen Economy the ...

  12. A Virtual Test Approach to Incorporate Materials and Manufacturing Processes to Aid Design choices in High Performance Composites

    SciTech Connect

    Gonzalez-Murillo, C.; Price, M.

    2011-05-04

    The increasing use of fibre reinforced composites in structural components in the aerospace industry is providing many challenges to designers in understanding how they can be used more effectively to exploit their advantages. One of the main challenges is the selection of lay-ups for a given application. The difficulty lies in the variability that is achievable with composites. Each new layup or configuration is effectively a new material and requires and extensive test programme to validate the performance, from coupons which give basic material characteristics, up through the test pyramid through to large sub-component which contains basic assemblies. This variety of testing gives confidence in understanding the material behaviour and performance in structural assemblies. On the other hand, the manufacturing process is also important here with different processes sometimes needed for different materials or thicknesses. This is a time consuming and expensive process requiring many thousands of small tests leading up to a few major tests which are complex to set up and carry out. This research is attempting to address this by developing a virtual test system which will sit hand-in-hand with a physical test system. The goal of virtual tests appears reachable using the finite element analysis technique in which many experimental tests can be replaced by high fidelity simulations. The payoff in reduced cycle time and costs for designing and certifying composite structures is very attractive; and the possibility also arises of considering material configurations that are too complex to certify by purely empirical methods. The validated simulations could then be subsequently used for variants or derivatives of composites to inform design choices and establish new validation programmes where appropriate. This paper presents a series of simulations of the critical testing procedures needed to validate high performance composites materials using linear and non

  13. Manufacturing Cost Analysis of Novel Steel/Concrete Composite Vessel for Stationary Storage of High-Pressure Hydrogen

    SciTech Connect

    Feng, Zhili; Zhang, Wei; Wang, Jy-An John; Ren, Fei

    2012-09-01

    A novel, low-cost, high-pressure, steel/concrete composite vessel (SCCV) technology for stationary storage of compressed gaseous hydrogen (CGH2) is currently under development at Oak Ridge National Laboratory (ORNL) sponsored by DOE s Fuel Cell Technologies (FCT) Program. The SCCV technology uses commodity materials including structural steels and concretes for achieving cost, durability and safety requirements. In particular, the hydrogen embrittlement of high-strength low-alloy steels, a major safety and durability issue for current industry-standard pressure vessel technology, is mitigated through the use of a unique layered steel shell structure. This report presents the cost analysis results of the novel SCCV technology. A high-fidelity cost analysis tool is developed, based on a detailed, bottom-up approach which takes into account the material and labor costs involved in each of the vessel manufacturing steps. A thorough cost study is performed to understand the SCCV cost as a function of the key vessel design parameters, including hydrogen pressure, vessel dimensions, and load-carrying ratio. The major conclusions include: The SCCV technology can meet the technical/cost targets set forth by DOE s FCT Program for FY2015 and FY2020 for all three pressure levels (i.e., 160, 430 and 860 bar) relevant to the hydrogen production and delivery infrastructure. Further vessel cost reduction can benefit from the development of advanced vessel fabrication technologies such as the highly automated friction stir welding (FSW). The ORNL-patented multi-layer, multi-pass FSW can not only reduce the amount of labor needed for assembling and welding the layered steel vessel, but also make it possible to use even higher strength steels for further cost reductions and improvement of vessel structural integrity. It is noted the cost analysis results demonstrate the significant cost advantage attainable by the SCCV technology for different pressure levels when compared to the

  14. Additive manufacturing of hybrid circuits

    DOE PAGES [OSTI]

    Bell, Nelson S.; Sarobol, Pylin; Cook, Adam; Clem, Paul G.; Keicher, David M.; Hirschfeld, Deidre; Hall, Aaron Christopher

    2016-03-26

    There is a rising interest in developing functional electronics using additively manufactured components. Considerations in materials selection and pathways to forming hybrid circuits and devices must demonstrate useful electronic function; must enable integration; and must complement the complex shape, low cost, high volume, and high functionality of structural but generally electronically passive additively manufactured components. This article reviews several emerging technologies being used in industry and research/development to provide integration advantages of fabricating multilayer hybrid circuits or devices. First, we review a maskless, noncontact, direct write (DW) technology that excels in the deposition of metallic colloid inks for electrical interconnects.more » Second, we review a complementary technology, aerosol deposition (AD), which excels in the deposition of metallic and ceramic powder as consolidated, thick conformal coatings and is additionally patternable through masking. As a result, we show examples of hybrid circuits/devices integrated beyond 2-D planes, using combinations of DW or AD processes and conventional, established processes.« less

  15. Advanced Manufacturing | Department of Energy

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    The U.S. Department of Energy funds the research, development, and demonstration of highly ... that enable the development and demonstration of advanced manufacturing ...

  16. FY 2011 Volume 2

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    2 DOE/CF-0048 Volume 2 Other Defense Activities Departmental Administration Inspector General Advanced Technology Vehicles Manufacturing Loan Program Title 17 Innovative Technology Loan Guarantee Program Working Capital Fund Energy Information Administration Safeguards and Security Crosscut Domestic Utility Fee Pensions Department of Energy FY 2011 Congressional Budget Request February 2010 Office of Chief Financial Officer Volume 2 DOE/CF-0048 Volume 2 Other Defense Activities Departmental

  17. Manufacturing Perspective

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    EOT_RT_Sub_Template.ppt | 1/6/2009 | 1 BOEING is a trademark of Boeing Management Company. Copyright © 2009 Boeing. All rights reserved. Compressed Hydrogen Storage Workshop Manufacturing Perspective Karl M. Nelson (karl.m.nelson@boeing.com) Boeing Research & Technology Engineering, Operations & Technology | Boeing Research & Technology Materials & Fabrication Technology EOT_RT_Sub_Template.ppt | 1/12/2009 | Structural Tech 2 Copyright © 2009 Boeing. All rights reserved. DOE

  18. Green Manufacturing

    SciTech Connect

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  19. Comparison of indirect cost multipliers for vehicle manufacturing

    SciTech Connect

    Vyas, A.; Santini, D.; Cuenca, R.

    2000-05-16

    In the process of manufacturing and selling vehicles, a manufacturer incurs certain costs. Among these costs are those incurred directly as a part of manufacturing operations and those incurred indirectly in the processes of manufacturing and selling. The indirect costs may be production-related, such as R and D and engineering; business-related, such as corporate staff salaries and pensions; or retail-sales-related, such as dealer support and marketing. These indirect costs are recovered by allocating them to each vehicle. Under a stable, high-volume production process, the allocation of these indirect costs can be approximated as multipliers (or factors) applied to the direct cost of manufacturing. A manufacturer usually allocates indirect costs to finished vehicles according to a corporation-specific pricing strategy. Because the volumes of sales and production vary widely by model within a corporation, the internal corporate percent allocation of various accounting categories (such as profit or corporate overheat) can vary widely among individual models. Approaches also vary across corporations. For these purposes, an average value is constructed, by means of a generic representative method, for vehicle models produced at high volume. To accomplish this, staff at Argonne National Laboratory's (ANL's) Center for Transportation Research analyzed the conventional vehicle cost structure and developed indirect cost multipliers for passenger vehicles. This memorandum summarizes the results of an effort to compare and put on a common basis the cost multipliers used in ANL's electric and hybrid electric vehicle cost estimation procedures with those resulting from two other methodologies. One of the two compared methodologies is derived from a 1996 presentation by Dr. Chris Borroni-Bird of Chrysler Corporation, the other is by Energy and Environmental Analysis, Inc. (EEA), as described in a 1995 report by the Office of Technology Assessment (OTA), Congress of the United

  20. Advanced Manufacture of Reflectors

    SciTech Connect

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of

  1. Smart Manufacturing: Transforming American Manufacturing with Information

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Technology | Department of Energy Smart Manufacturing: Transforming American Manufacturing with Information Technology Smart Manufacturing: Transforming American Manufacturing with Information Technology June 30, 2016 - 4:30pm Addthis Watch the video above to learn more about how technologies developed by the smart manufacturing institute will make U.S. manufacturing more productive, energy efficient, and competitive. Our country is known for its culture of innovation. We are a country of

  2. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... Smart Manufacturing is a network data-driven process that combines innovative automation ... Smart Manufacturing is a network data-driven process that combines innovative automation ...

  3. Additive Manufacturing/Diagnostics via the High Frequency Induction Heating of Metal Powders: The Determination of the Power Transfer Factor for Fine Metallic Spheres

    SciTech Connect

    Rios, Orlando; Radhakrishnan, Balasubramaniam; Caravias, George; Holcomb, Matthew

    2015-03-11

    Grid Logic Inc. is developing a method for sintering and melting fine metallic powders for additive manufacturing using spatially-compact, high-frequency magnetic fields called Micro-Induction Sintering (MIS). One of the challenges in advancing MIS technology for additive manufacturing is in understanding the power transfer to the particles in a powder bed. This knowledge is important to achieving efficient power transfer, control, and selective particle heating during the MIS process needed for commercialization of the technology. The project s work provided a rigorous physics-based model for induction heating of fine spherical particles as a function of frequency and particle size. This simulation improved upon Grid Logic s earlier models and provides guidance that will make the MIS technology more effective. The project model will be incorporated into Grid Logic s power control circuit of the MIS 3D printer product and its diagnostics technology to optimize the sintering process for part quality and energy efficiency.

  4. Containment at the Source during Waste Volume Reduction of Large Radioactive Components Using Oxylance High-Temperature Cutting Equipment - 13595

    SciTech Connect

    Keeney, G. Neil

    2013-07-01

    As a waste-volume reduction and management technique, highly contaminated Control Element Drive Mechanism (CEDM) housings were severed from the Reactor Pressure Vessel Head (RPVH) inside the San Onofre Unit 2 primary containment utilizing Oxylance high-temperature cutting equipment and techniques. Presented are relevant data concerning: - Radiological profiles of the RPVH and individual CEDMs; - Design overviews of the engineering controls and the specialized confinement housings; - Utilization of specialized shielding; - Observations of apparent metallurgical-contamination coalescence phenomena at high temperatures resulting in positive control over loose-surface contamination conditions; - General results of radiological and industrial hygiene air sampling and monitoring; - Collective dose and personnel contamination event statistics; - Lessons learned. (author)

  5. Ignition of a combustible gas mixture by a high-current electric discharge in a closed volume

    SciTech Connect

    Berezhetskaya, N. K.; Gritsinin, S. I.; Kop'ev, V. A.; Kossyi, I. A.; Kuleshov, P. S.; Popov, N. A.; Starik, A. M.; Tarasova, N. M.

    2009-06-15

    Results are presented from experimental studies and numerical calculations of the ignition of a stoichiometric CH{sub 4}: O{sub 2} gas mixture by a high-current gliding discharge. It is shown that this type of discharge generates an axially propagating thermal wave (precursor) that penetrates into the gas medium and leads to fast gas heating. This process is followed by an almost simultaneous ignition of the gas mixture over the entire reactor volume.

  6. Composite Tube Trailer Design/Manufacturing Needs | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Composite Tube Trailer Design/Manufacturing Needs Composite Tube Trailer Design/Manufacturing Needs Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. Composite Tube Trailer Design/Manufacturing Needs (558.13 KB) More Documents & Publications Tank Manufacturing, Testing, Deployment and Field Performance Fuel Tank Manufacturing, Testing, Field Performance, and Certification High Pressure Hydrogen Tank Manufacturing

  7. Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Science & Innovation » Energy Efficiency » Manufacturing Manufacturing Manufacturing is how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Manufacturing is the lifeblood of the American economy -- providing jobs

  8. The Influence of Prostate Volume on Outcome After High-Dose-Rate Brachytherapy Alone for Localized Prostate Cancer

    SciTech Connect

    Le, Hien Rojas, Ana; Alonzi, Roberto; Hughes, Robert; Ostler, Peter; Lowe, Gerry; Bryant, Linda; Hoskin, Peter

    2013-10-01

    Objective: To determine whether late genitourinary toxicity, biochemical control of prostate cancer, and dosimetric parameters in patients with large prostate glands is different from those variables in men with smaller glands after treatment with high-dose-rate brachytherapy alone (HDR-BT). Methods: From November 2003 to July 2009, 164 patients with locally advanced prostate carcinoma were sequentially enrolled and treated with 34 or 36 Gy in 4 fractions and 31.5 Gy in 3 fractions of {sup 192}Ir HDR-BT alone. The median follow-up time was 71 months. Gland size was not considered in the selection criteria for this study. Estimates of freedom from biochemical relapse (FFbR) and late morbidity, stratified by median clinical target volume (CTV), were obtained, and differences were compared. Results: The median CTV volume was 60 cc (range, 15-208 cc). Dose–volume parameters D90 and V100 (ie, minimum dose to 90% of the prostate volume and volume receiving 100% of the prescribed isodose) achieved in patients with glands ≥60 cc were not significantly different from those with glands <60 cc (P≥.2). Nonetheless, biochemical control in patients with larger CTV was significantly higher (91% vs 78% at 6 years; P=.004). In univariate and multivariate analysis, CTV was a significant predictor for risk of biochemical relapse. This was not at the expense of an increase in either moderate (P=.6) or severe (P=.3) late genitourinary toxicity. The use of hormonal therapy was 17% lower in the large gland group (P=.01). Conclusions: Prostate gland size does not affect dosimetric parameters in HDR-BT assessed by D90 and V100. In patients with larger glands, a significantly higher biochemical control of disease was observed, with no difference in late toxicity. This improvement cannot be attributed to differences in dosimetry. Gland size should not be considered in the selection of patients for HDR-BT.

  9. High-order finite-volume methods for hyperbolic conservation laws on mapped multiblock grids

    DOE PAGES [OSTI]

    McCorquodale, P. W.; Colella, P.; Dorr, M. R.; Hittinger, J. A. F.

    2015-01-13

    We present an approach to solving hyperbolic conservation laws by finite-volume methods on mapped multiblock grids, extending the approach of Colella, Dorr, Hittinger, and Martin (2011) [10] for grids with a single mapping. We consider mapped multiblock domains for mappings that are conforming at inter-block boundaries. By using a smooth continuation of the mapping into ghost cells surrounding a block, we reduce the inter-block communication problem to finding an accurate, robust interpolation into these ghost cells from neighboring blocks. Lastly, we demonstrate fourth-order accuracy for the advection equation for multiblock coordinate systems in two and three dimensions.

  10. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for ...

  11. DOE Offers Support for Innovative Manufacturing Plant That Will...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Offers Support for Innovative Manufacturing Plant That Will Produce High Quality Solar Silicon at Low Cost DOE Offers Support for Innovative Manufacturing Plant That Will Produce...

  12. An adaptive multiblock high-order finite-volume method for solving the shallow-water equations on the sphere

    SciTech Connect

    McCorquodale, Peter; Ullrich, Paul; Johansen, Hans; Colella, Phillip

    2015-09-04

    We present a high-order finite-volume approach for solving the shallow-water equations on the sphere, using multiblock grids on the cubed-sphere. This approach combines a Runge--Kutta time discretization with a fourth-order accurate spatial discretization, and includes adaptive mesh refinement and refinement in time. Results of tests show fourth-order convergence for the shallow-water equations as well as for advection in a highly deformational flow. Hierarchical adaptive mesh refinement allows solution error to be achieved that is comparable to that obtained with uniform resolution of the most refined level of the hierarchy, but with many fewer operations.

  13. A comparison of the heat transfer capabilities of two manufacturing methods for high heat flux water-cooled devices

    SciTech Connect

    McKoon, R.H.

    1986-10-01

    An experimental program was undertaken to compare the heat transfer characteristics of water-cooled copper devices manufactured via conventional drilled passage construction and via a technique whereby molten copper is cast over a network of preformed cooling tubes. Two similar test blocks were constructed; one using the drilled passage technique, the other via casting copper over Monel pipe. Each test block was mounted in a vacuum system and heated uniformly on the top surface using a swept electron beam. From the measured absorbed powers and resultant temperatures, an overall heat transfer coefficient was calculated. The maximum heat transfer coefficient calculated for the case of the drilled passage test block was 2534 Btu/hr/ft/sup 2///sup 0/F. This corresponded to an absorbed power density of 320 w/cm/sup 2/ and resulted in a maximum recorded copper temperature of 346/sup 0/C. Corresponding figures for the cast test block were 363 Btu/hr/ft/sup 2///sup 0/F, 91 w/cm/sup 2/, and 453/sup 0/C.

  14. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect

    Ludtka, Gail Mackiewicz-; Chourey, Aashish

    2010-08-01

    As the original magnet designer and manufacturer of ORNL s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL s Materials Processing Group s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  15. High Metal Removal Rate Process for Machining Difficult Materials

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    to 10 times higher than lithium-ion), using raw materials that are low cost or even free. ... that PLE-based batteries can be manufactured and scaled to high-volume production. ...

  16. High-temperature gas-cooled reactors: preliminary safety and environmental information document. Volume IV

    SciTech Connect

    Not Available

    1980-01-01

    Information is presented concerning medium-enriched uranium/thorium once-through fuel cycle; medium-enrichment uranium-233/thorium recycle fuel; high-enrichment uranium-235/thorium recycle (spiked) fuel cycle; high-enrichment uranium-233/thorium recycle (spiked) fuel cycle; and gas-turbine high-temperature gas-cooled reactor.

  17. High integrity software for nuclear power plants: Candidate guidelines, technical basis and research needs. Executive summary: Volume 1

    SciTech Connect

    Seth, S.; Bail, W.; Cleaves, D.; Cohen, H.; Hybertson, D.; Schaefer, C.; Stark, G.; Ta, A.; Ulery, B.

    1995-06-01

    The work documented in this report was performed in support of the US Nuclear Regulatory Commission to examine the technical basis for candidate guidelines that could be considered in reviewing and evaluating high integrity computer software used in the safety systems of nuclear power plants. The framework for the work consisted of the following software development and assurance activities: requirements specification; design; coding; verification and validation, including static analysis and dynamic testing; safety analysis; operation and maintenance; configuration management; quality assurance; and planning and management. Each activity (framework element) was subdivided into technical areas (framework subelements). The report describes the development of approximately 200 candidate guidelines that span the entire range of software life-cycle activities; the assessment of the technical basis for those candidate guidelines; and the identification, categorization and prioritization of research needs for improving the technical basis. The report has two volumes: Volume 1, Executive Summary, includes an overview of the framework and of each framework element, the complete set of candidate guidelines, the results of the assessment of the technical basis for each candidate guideline, and a discussion of research needs that support the regulatory function; Volume 2 is the main report.

  18. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program ...

  19. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Breakout Session 1: New Developments and ...

  20. Alternative Interconnect Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Alternative Interconnect Manufacturing Alternative Interconnect Manufacturing Lead Performer: Vadient Optics LLC - Eugene, OR DOE Total Funding: $150,000 Project Term: February 22, 2016 - November 21, 2016 Funding Type: SBIR PROJECT OBJECTIVE Vadient Optics proposes to develop and demonstrate a practical commercial manufacturing route for its flexible, low-cost additive manufacturing process used to efficiently fabricate complex and highly efficient light-extraction optics for a variety of SSL

  1. advanced manufacturing office | netl.doe.gov

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies. DOE has supported the development of more than 250 energy-saving industrial technologies that have been commercialized since 1976. DOE is also working to create a network of Manufacturing Innovation Institutes, each of which will create collaborative communities to target a unique technology in advanced manufacturing.

  2. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    to develop broad dissemination of additive manufacturing Industry Collaborations * ... 5 DOE-AMO 2015 Peer Review Understanding Additive Manufacturing Mainstream applications ...

  3. National Electrical Manufacturers Association

    Office of Environmental Management (EM)

    3, 2014) Dear Mr. Croley, The National Electrical Manufacturers Association (NEMA) thanks ... As you may know, NEMA is the trade association of choice for the electrical manufacturing ...

  4. HPC4Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Lab capabilities Manufacturing domain expertise National mission and guidance Bringing HPC to U.S. Manufacturers Energy Efficient Processes Energy Efficient Products...

  5. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 7. Revision 1

    SciTech Connect

    Burt, D.L.

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 7) presents the standards and requirements for the following sections: Occupational Safety and Health, and Environmental Protection.

  6. High-temperature superconducting detectors: Bolometric and nonbolometric. Proceedings SPIE Volume 2159

    SciTech Connect

    Nahum, M.; Villegier, J.C.

    1994-12-31

    This conference was divided into the following sessions: high-{Tc} bolometers and applications; high-speed detectors based on bolometric and nonbolometric effects; nonequilibrium and kinetic inductance detectors; SNS and grain boundary junctions; and poster presentations. Separate abstracts were prepared for 22 papers in this book.

  7. Geothermal fracture stimulation technology. Volume II. High-temperature proppant testing

    SciTech Connect

    Not Available

    1980-07-01

    Data were obtained from a newly built proppant tester, operated at actual geothermal temperatures. The short term test results show that most proppants are temperature sensitive, particularly at the higher closure stresses. Many materials have been tested using a standard short-term test, i.e., fracture-free sand, bauxite, and a resin-coated sand retained good permeability at the high fluid temperatures in brine over a range of closure stresses. The tests were designed to simulate normal closure stress ranges for geothermal wells which are estimated to be from 2000 to 6000 psi. Although the ultra high closure stresses in oil and gas wells need not be considered with present geothermal resources, there is a definite need for chemically inert proppants that will retain high permeability for long time periods in the high temperature formations.

  8. Method for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>1.0E4)

    DOEpatents

    Nikolic, Rebecca J.; Conway, Adam M.; Heineck, Daniel; Voss, Lars F.; Wang, Tzu Fang; Shao, Qinghui

    2013-10-15

    Methods for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>10.sup.4) are provided. A structure is provided that includes a p+ region on a first side of an intrinsic region and an n+ region on a second side of the intrinsic region. The thickness of the intrinsic region is minimized to achieve a desired gamma discrimination factor of at least 1.0E+04. Material is removed from one of the p+ region or the n+ region and into the intrinsic layer to produce pillars with open space between each pillar. The open space is filed with a neutron sensitive material. An electrode is placed in contact with the pillars and another electrode is placed in contact with the side that is opposite of the intrinsic layer with respect to the first electrode.

  9. Application of high performance computing to automotive design and manufacturing: Composite materials modeling task technical manual for constitutive models for glass fiber-polymer matrix composites

    SciTech Connect

    Simunovic, S; Zacharia, T

    1997-11-01

    This report provides a theoretical background for three constitutive models for a continuous strand mat (CSM) glass fiber-thermoset polymer matrix composite. The models were developed during fiscal years 1994 through 1997 as a part of the Cooperative Research and Development Agreement, "Application of High-Performance Computing to Automotive Design and Manufacturing." The full derivation of constitutive relations in the framework of the continuum program DYNA3D and have been used for the simulation and impact analysis of CSM composite tubes. The analysis of simulation and experimental results show that the model based on strain tensor split yields the most accurate results of the three implemented models. The parameters used in the models and their derivation from the physical tests are documented.

  10. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect

    Lutdka, G. M.; Chourey, A.

    2010-05-12

    As the original magnet designer and manufacturer of ORNLs 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNLs Materials Processing Groups and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  11. Advanced Manufacturing Technician

    Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  12. Advanced Manufacturing Office News

    SciTech Connect

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  13. Manufactured Homes Tool

    Energy Science and Technology Software Center

    2005-03-09

    The MH Tool software is designed to evaluate existing and new manufactured homes for structural adequacy in high winds. Users define design elements of a manufactured home and then select the hazard(s) for analysis. MH Tool then calculates and reports structural analysis results for the specified design and hazard Method of Solution: Design engineers input information (geometries, materials, etc.) describing the structure of a manufactured home, from which the software automatically creates a mathematical model.more » Windows, doors, and interior walls can be added to the initial design. HUD Code loads (wind, snow loads, interior live loads, etc.) are automatically applied. A finite element analysis is automatically performed using a third party solver to find forces and stresses throughout the structure. The designer may then employ components of strength (and cost) most appropriate for the loads that must be carried at each location, and then re-run the analysis for verification. If forces and stresses are still within tolerable limits (such as the HUD requirements), construction costs would be reduced without sacrificing quality.« less

  14. The Manufacturing of High Porosity Iron with an Ultra-Fine Microstructure via Free Pressureless Spark Plasma Sintering

    DOE PAGES [OSTI]

    Cui, Guodong; Wei, Xialu; Olevsky, Eugene; German, Randall; Chen, Junying

    2016-06-01

    High porosity (>40 vol %) iron specimens with micro- and nanoscale isotropic pores were fabricated by carrying out free pressureless spark plasma sintering (FPSPS) of submicron hollow Fe–N powders at 750 °C. Ultra-fine porous microstructures are obtained by imposing high heating rates during the preparation process. This specially designed approach not only avoids the extra procedures of adding and removing space holders during the formation of porous structures, but also triggers the continued phase transitions of the Fe–N system at relatively lower processing temperatures. In conclusion, the compressive strength and energy absorption characteristics of the FPSPS processed specimens are examinedmore » here to be correspondingly improved as a result of the refined microstructure.« less

  15. Renewable Electricity Futures Study. Volume 1. Exploration of High-Penetration Renewable Electricity Futures

    SciTech Connect

    Hand, M. M.; Baldwin, S.; DeMeo, E.; Reilly, J. M.; Mai, T.; Arent, D.; Porro, G.; Meshek, M.; Sandor, D.

    2012-06-15

    The Renewable Electricity Futures (RE Futures) Study investigated the challenges and impacts of achieving very high renewable electricity generation levels in the contiguous United States by 2050. The analysis focused on the sufficiency of the geographically diverse U.S. renewable resources to meet electricity demand over future decades, the hourly operational characteristics of the U.S. grid with high levels of variable wind and solar generation, and the potential implications of deploying high levels of renewables in the future. RE Futures focused on technical aspects of high penetration of renewable electricity; it did not focus on how to achieve such a future through policy or other measures. Given the inherent uncertainties involved with analyzing alternative long-term energy futures as well as the multiple pathways that might be taken to achieve higher levels of renewable electricity supply, RE Futures explored a range of scenarios to investigate and compare the impacts of renewable electricity penetration levels (30%–90%), future technology performance improvements, potential constraints to renewable electricity development, and future electricity demand growth assumptions. RE Futures was led by the National Renewable Energy Laboratory (NREL) and the Massachusetts Institute of Technology (MIT). Learn more at the RE Futures website. http://www.nrel.gov/analysis/re_futures/

  16. Renewable Electricity Futures Study. Volume 1: Exploration of High-Penetration Renewable Electricity Futures

    SciTech Connect

    Mai, T.; Wiser, R.; Sandor, D.; Brinkman, G.; Heath, G.; Denholm, P.; Hostick, D.J.; Darghouth, N.; Schlosser, A.; Strzepek, K.

    2012-06-01

    The Renewable Electricity Futures (RE Futures) Study investigated the challenges and impacts of achieving very high renewable electricity generation levels in the contiguous United States by 2050. The analysis focused on the sufficiency of the geographically diverse U.S. renewable resources to meet electricity demand over future decades, the hourly operational characteristics of the U.S. grid with high levels of variable wind and solar generation, and the potential implications of deploying high levels of renewables in the future. RE Futures focused on technical aspects of high penetration of renewable electricity; it did not focus on how to achieve such a future through policy or other measures. Given the inherent uncertainties involved with analyzing alternative long-term energy futures as well as the multiple pathways that might be taken to achieve higher levels of renewable electricity supply, RE Futures explored a range of scenarios to investigate and compare the impacts of renewable electricity penetration levels (30%-90%), future technology performance improvements, potential constraints to renewable electricity development, and future electricity demand growth assumptions. RE Futures was led by the National Renewable Energy Laboratory (NREL) and the Massachusetts Institute of Technology (MIT).

  17. Capabilities for managing high-volume production of electric engineering equipment at the Electrochemical Production Plant

    SciTech Connect

    Podlednev, V.M.

    1996-04-01

    The Electromechanical Production Plant is essentially a research center with experimental facilities and power full testing base. Major products of the plant today include heat pipes and devices of their basis of different functions and power from high temperature ranges to cryogenics. This report describes work on porous titanium and carbon-graphite current collectors, electrocatalyst synthesis, and electrocatalyst applications.

  18. Smart Manufacturing: Transforming American Manufacturing with...

    Energy Saver

    ... House fact sheet on President Obama's announcement of investments in new manufacturing hubs. Addthis Related Articles AMO to Issue FOA for New Innovation Institute on Smart ...

  19. Renewable Electricity Futures Study Volume 1: Exploration of High-Penetration Renewable Electrcity Futures

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Renewable Electricity Futures Study (RE Futures) is an initial investigation of the extent to which renewable energy supply can meet the electricity demands of the contiguous United States1 over the next several decades. This study includes geographic and electric system operation resolution that is unprecedented for long-term studies of the U.S. electric sector. The analysis examines the implications and challenges of renewable electricity generation levels—from 30% up to 90%, with a focus on 80%, of all U.S. electricity generation from renewable technologies—in 2050. The study focuses on some key technical implications of this environment, exploring whether the U.S. power system can supply electricity to meet customer demand with high levels of renewable electricity, including variable wind and solar generation. The study also begins to address the potential economic, environmental, and social implications of deploying and integrating high levels of renewable electricity in the United States.

  20. Manufacturing Process for OLED Integrated Substrate

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Approach: Internal Extraction Layer (IEL): In-situ generation of nano-sized high optical index particles in a float glass manufacturing process without reheating the glass. ...

  1. Advanced Manufacturing Office Small Business Innovation Research...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Office Small Business Innovation Research Small Business Technology ... in thermal and degradation resistance, high-performance, and lower-cost for energy systems. ...

  2. Manufacturing Energy and Carbon Footprint References

    Energy.gov [DOE] (indexed site)

    References AMO (Advanced Manufacturing Office), EERE (Energy Efficiency and Renewable Energy). 2012. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators. ...

  3. Review of current status of high flux heat transfer techniques. Volume I. Text + Appendix A

    SciTech Connect

    Bauer, W.H.; Gordon, H.S.; Lackner, H.; Mettling, J.R.; Miller, J.E.

    1980-09-01

    The scope of this work comprised two tasks. The first was to review high heat flux technology with consideration given to heat transfer panel configuration, diagnostics techniques and coolant supply. The second task was to prepare a report describing the findings of the review, to recommend the technology offering the least uncertainty for scale-up for the MFTF-B requirement and to recommend any new or perceived requirements for R and D effort.

  4. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME THREE: MARKET & TEAM

    SciTech Connect

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  5. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME TWO: INNOVATION & COST OF ENERGY

    SciTech Connect

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  6. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME ZERO: OVERVIEW AND COMMERCIAL PATH

    SciTech Connect

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  7. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME ONE: PRELIMINARY DESIGN REPORT

    SciTech Connect

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.; Chow, Ray; Nordenholz, Thomas R.; Wamble, John Lee

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  8. Additive Manufacturing: Pursuing the Promise

    Energy.gov [DOE]

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing.

  9. Yucca Mountain, Nevada - A Proposed Geologic Repository for High-Level Radioactive Waste (Volume 1) Introduction

    SciTech Connect

    R.A. Levich; J.S. Stuckless

    2006-09-25

    Yucca Mountain in Nevada represents the proposed solution to what has been a lengthy national effort to dispose of high-level radioactive waste, waste which must be isolated from the biosphere for tens of thousands of years. This chapter reviews the background of that national effort and includes some discussion of international work in order to provide a more complete framework for the problem of waste disposal. Other chapters provide the regional geologic setting, the geology of the Yucca Mountain site, the tectonics, and climate (past, present, and future). These last two chapters are integral to prediction of long-term waste isolation.

  10. Scale-up of Novel Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch

    SciTech Connect

    Spalding, Mark A

    2014-08-27

    on the high levelized economic cost of the process relative to the manufacture of CF from polyacrylonitrile (PAN) precursor fibers. The capital required to sulfonate the fibers adds a significant cost to the process due to the need for investment in a sulfuric acid recovery plant. This high additional capital over the capital for a PAN based CF plant, reduces the levelized economic cost to slightly advantaged over PAN based CF. The sulfonation-desulfonation stabilization route failed to meet the Dow’s return on investment criterion and the cost advantage target set forth for the DOE project. The DOE and Dow decided to halt spending on the project until a new PO fiber stabilization process could be identified that met the DOE physical properties standard and the levelized economic cost constraints of Dow. When the new technology was developed, then award DE-EE0005760 would be re-started with the same goals of the development of a market development plant capable of producing CF at 4 kg/h with the properties that met or exceed those set forth by the Department of Energy Vehicles Technology standard. Progress on the development of the new process has been slow and thus has delayed the scale up project. Dow’s efforts to date have not progressed to the point of demonstrating a commercially-viable process for production of low cost CF from PO precursors for Dow’s rigorous economic constraints. After extensive discussions within Dow and consultation with DOE’s Advanced Manufacturing Office (AMO) Headquarters and Golden Field Office teams, Dow has decided to proceed with the formal recommendation to terminate subject project. DOE’s AMO Headquarters and Golden Field Office teams agreed with the termination of the project.

  11. Construction, Qualification, and Low Rate Production Start‐up of a DC Bus Capacitor High Volume Manufacturing Facility with Capacity to Support 100,000 Electric Drive Vehicles

    Energy.gov [DOE]

    2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  12. Construction, Qualification, and Low Rate Production Start‐up of a DC Bus Capacitor High Volume Manufacturing Facility with Capacity to Support 100,000 Electric Drive Vehicles

    Energy.gov [DOE]

    2010 DOE Vehicle Technologies and Hydrogen Programs Annual Merit Review and Peer Evaluation Meeting, June 7-11, 2010 -- Washington D.C.

  13. Construction, Qualification, and Low Rate Production Start-up of a DC Bus Capacitor High Volume Manufacturing Facility with Capacity to Support 100,000 Electric Drive Vehicles

    Energy.gov [DOE]

    2011 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation

  14. The application of high volume jet pumps in North Slope water source wells

    SciTech Connect

    Christ, F.C.; Zublin, J.A.

    1983-03-01

    ARCO Alaska's pilot water flooding system for the Kuparuk Field requires 40000 to 50000 B/D (6360 to 7950 cu m/d) of fresh water from a 3000 foot (914 m) deep aquifer. The artificial lift system selected must be of proven technology, reliable in the harsh environment, easy to maintain, and compact for ease of enclosure. The two lift systems considered were electric submersible pump and hydraulic jet pump. Pilot well tests were run using these two types of systems and are discussed. These tests confirmed the formations' producibility, and revealed some problems at high rates. Based on pilot test results, a system of ten specially designed 3 in. (7.62 cm) jet pumps was selected. Background on jet pumping, design features of the system, results of the tests in October 1982, and comparison with predicted performance are presented.

  15. Research and development of a high efficiency gas-fired water heater. Volume 2. Task reports

    SciTech Connect

    Vasilakis, A.D.; Pearson, J.F.; Gerstmann, J.

    1980-01-01

    Design and development of a cost-effective high efficiency gas-fired water heater to attain a service efficiency of 70% (including the effect of exfiltration) and a service efficiency of 78% (excluding exfiltration) for a 75 GPD draw at a 90/sup 0/F temperature rise, with a stored water to conditioned air temperature difference of 80/sup 0/F, are described in detail. Based on concept evaluation, a non-powered natural draft water heater was chosen as the most cost-effective design to develop. The projected installed cost is $374 compared to $200 for a conventional unit. When the project water heater is compared to a conventional unit, it has a payback of 3.7 years and life cycle savings of $350 to the consumer. A prototype water heater was designed, constructed, and tested. When operated with sealed combustion, the unit has a service efficiency of 66.4% (including the effect of exfiltration) below a burner input of 32,000 Btu/h. In the open combustion configuration, the unit operated at a measured efficiency of 66.4% Btu/h (excluding exfiltration). This compares with a service efficiency of 51.3% for a conventional water heater and 61% for a conventional high efficiency unit capable of meeting ASHRAE 90-75. Operational tests showed the unit performed well with no evidence of stacking or hot spots. It met or exceeded all capacity or usage tests specified in the program test plan and met all emission goals. Future work will concentrate on designing, building, and testing pre-production units. It is anticipated that both sealed combustion and open draft models will be pursued.

  16. Next Generation Nuclear Plant Phenomena Identification and Ranking Tables (PIRTs) Volume 4: High-Temperature Materials PIRTs

    SciTech Connect

    Corwin, William R; Ballinger, R.; Majumdar, S.; Weaver, K. D.

    2008-03-01

    The Phenomena Identification and Ranking Table (PIRT) technique was used to identify safety-relevant/safety-significant phenomena and assess the importance and related knowledge base of high-temperature structural materials issues for the Next Generation Nuclear Plant (NGNP), a very high temperature gas-cooled reactor (VHTR). The major aspects of materials degradation phenomena that may give rise to regulatory safety concern for the NGNP were evaluated for major structural components and the materials comprising them, including metallic and nonmetallic materials for control rods, other reactor internals, and primary circuit components; metallic alloys for very high-temperature service for heat exchangers and turbomachinery, metallic alloys for high-temperature service for the reactor pressure vessel (RPV), other pressure vessels and components in the primary and secondary circuits; and metallic alloys for secondary heat transfer circuits and the balance of plant. These materials phenomena were primarily evaluated with regard to their potential for contributing to fission product release at the site boundary under a variety of event scenarios covering normal operation, anticipated transients, and accidents. Of all the high-temperature metallic components, the one most likely to be heavily challenged in the NGNP will be the intermediate heat exchanger (IHX). Its thin, internal sections must be able to withstand the stresses associated with thermal loading and pressure drops between the primary and secondary loops under the environments and temperatures of interest. Several important materials-related phenomena related to the IHX were identified, including crack initiation and propagation; the lack of experience of primary boundary design methodology limitations for new IHX structures; and manufacturing phenomena for new designs. Specific issues were also identified for RPVs that will likely be too large for shop fabrication and transportation. Validated procedures

  17. High-level waste borosilicate glass a compendium of corrosion characteristics. Volume 1

    SciTech Connect

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    Current plans call for the United States Department of Energy (DOE) to start up facilities for vitrification of high-level radioactive waste (HLW) stored in tanks at the Savannah River Site, Aiken, South Carolina, in 1995; West Valley Demonstration Project, West Valley, New York, in 1996; and at the Hanford Site, Richland, Washington, after the year 2000. The product from these facilities will be canistered HLW borosilicate glass, which will be stored, transported, and eventually disposed of in a geologic repository. The behavior of this glass waste product, under the range of likely service conditions, is the subject of considerable scientific and public interest. Over the past few decades, a large body of scientific information on borosilicate waste glass has been generated worldwide. The intent of this document is to consolidate information pertaining to our current understanding of waste glass corrosion behavior and radionuclide release. The objective, scope, and organization of the document are discussed in Section 1.1, and an overview of borosilicate glass corrosion is provided in Section 1.2. The history of glass as a waste form and the international experience with waste glass are summarized in Sections 1.3 and 1.4, respectively.

  18. Volume generation of negative ions in high density hydrogen discharges. Revision 1

    SciTech Connect

    Hiskes, J.R.; Karo, A.M.

    1983-11-11

    An optimized tandem two-chamber negative-ion source system is discussed. In the first chamber high energy (E > 20 eV) electron collisions provide for H/sub 2/ vibrational excitation, while in the second chamber negative ions are formed by dissociative attachment. The gas density, electron density, and system scale length are varied as independent parameters. The extracted negative ion current density passes through a maximum as electron and gas densities are varied. This maximum scales inversely with system scale length, R. The optimum extracted current densities occur for electron densities near nR = 10/sup 13/ electrons cm/sup -2/ and for gas densities, N/sub 2/R, in the range 10/sup 14/ to 10/sup 15/ molecules cm/sup -2/. The extracted current densities are sensitive to the atomic concentration in the discharge. The atomic concentration is parametrized by the wall recombination coefficient, ..gamma.., and scale length, R. As ..gamma.. ranges from 0.1 to 1.0 and for system scale lengths of one centimeter, extracted current densities range from 8.0 to 80. mA cm/sup -2/.

  19. Estimating the variable cost for high-volume and long-haul transportation of densified biomass and biofuel

    SciTech Connect

    Jacob J. Jacobson; Erin Searcy; Md. S. Roni; Sandra D. Eksioglu

    2014-06-01

    This article analyzes rail transportation costs of products that have similar physical properties as densified biomass and biofuel. The results of this cost analysis are useful to understand the relationship and quantify the impact of a number of factors on rail transportation costs of denisfied biomass and biofuel. These results will be beneficial and help evaluate the economic feasibility of high-volume and long-haul transportation of biomass and biofuel. High-volume and long-haul rail transportation of biomass is a viable transportation option for biofuel plants, and for coal plants which consider biomass co-firing. Using rail optimizes costs, and optimizes greenhouse gas (GHG) emissions due to transportation. Increasing bioenergy production would consequently result in lower GHG emissions due to displacing fossil fuels. To estimate rail transportation costs we use the carload waybill data, provided by Department of Transportation’s Surface Transportation Board for products such as grain and liquid type commodities for 2009 and 2011. We used regression analysis to quantify the relationship between variable transportation unit cost ($/ton) and car type, shipment size, rail movement type, commodity type, etc. The results indicate that: (a) transportation costs for liquid is $2.26/ton–$5.45/ton higher than grain type commodity; (b) transportation costs in 2011 were $1.68/ton–$5.59/ton higher than 2009; (c) transportation costs for single car shipments are $3.6/ton–$6.68/ton higher than transportation costs for multiple car shipments of grains; (d) transportation costs for multiple car shipments are $8.9/ton and $17.15/ton higher than transportation costs for unit train shipments of grains.

  20. Review of current status of high flux heat transfer techniques. Volume II. Appendices B, C, and D

    SciTech Connect

    Ulrickson, M.

    1980-09-01

    The following appendices are included: (1) experimental evaluation of materials for use as limiters, wall armor, or beam dumps, (2) a baseline beam dump for cost comparison purposes, and (3) beam dump manufacturing schedule. (MOW)

  1. The Advanced Manufacturing Partnership and the Advanced Manufacturing Program Office

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office Webcasts for Industry Advanced Manufacturing Office US Department of Energy Mike Molnar Chief Manufacturing Officer National Institute of Standards and Technology Carrie Houtman Senior Public Policy Manager Dow Chemical Overview * Advanced Manufacturing Activities * Advanced Manufacturing Partnership (AMP) * AMP Steering Committee * AMP Workstream Study Groups * Office of Manufacturing Policy (OMP) * NSTC

  2. A high-order vertex-based central ENO finite-volume scheme for three-dimensional compressible flows

    SciTech Connect

    Charest, Marc R.J.; Canfield, Thomas R.; Morgan, Nathaniel R.; Waltz, Jacob; Wohlbier, John G.

    2015-03-11

    High-order discretization methods offer the potential to reduce the computational cost associated with modeling compressible flows. However, it is difficult to obtain accurate high-order discretizations of conservation laws that do not produce spurious oscillations near discontinuities, especially on multi-dimensional unstructured meshes. A novel, high-order, central essentially non-oscillatory (CENO) finite-volume method that does not have these difficulties is proposed for tetrahedral meshes. The proposed unstructured method is vertex-based, which differs from existing cell-based CENO formulations, and uses a hybrid reconstruction procedure that switches between two different solution representations. It applies a high-order k-exact reconstruction in smooth regions and a limited linear reconstruction when discontinuities are encountered. Both reconstructions use a single, central stencil for all variables, making the application of CENO to arbitrary unstructured meshes relatively straightforward. The new approach was applied to the conservation equations governing compressible flows and assessed in terms of accuracy and computational cost. For all problems considered, which included various function reconstructions and idealized flows, CENO demonstrated excellent reliability and robustness. Up to fifth-order accuracy was achieved in smooth regions and essentially non-oscillatory solutions were obtained near discontinuities. The high-order schemes were also more computationally efficient for high-accuracy solutions, i.e., they took less wall time than the lower-order schemes to achieve a desired level of error. In one particular case, it took a factor of 24 less wall-time to obtain a given level of error with the fourth-order CENO scheme than to obtain the same error with the second-order scheme.

  3. A high-order vertex-based central ENO finite-volume scheme for three-dimensional compressible flows

    DOE PAGES [OSTI]

    Charest, Marc R.J.; Canfield, Thomas R.; Morgan, Nathaniel R.; Waltz, Jacob; Wohlbier, John G.

    2015-03-11

    High-order discretization methods offer the potential to reduce the computational cost associated with modeling compressible flows. However, it is difficult to obtain accurate high-order discretizations of conservation laws that do not produce spurious oscillations near discontinuities, especially on multi-dimensional unstructured meshes. A novel, high-order, central essentially non-oscillatory (CENO) finite-volume method that does not have these difficulties is proposed for tetrahedral meshes. The proposed unstructured method is vertex-based, which differs from existing cell-based CENO formulations, and uses a hybrid reconstruction procedure that switches between two different solution representations. It applies a high-order k-exact reconstruction in smooth regions and a limited linearmore » reconstruction when discontinuities are encountered. Both reconstructions use a single, central stencil for all variables, making the application of CENO to arbitrary unstructured meshes relatively straightforward. The new approach was applied to the conservation equations governing compressible flows and assessed in terms of accuracy and computational cost. For all problems considered, which included various function reconstructions and idealized flows, CENO demonstrated excellent reliability and robustness. Up to fifth-order accuracy was achieved in smooth regions and essentially non-oscillatory solutions were obtained near discontinuities. The high-order schemes were also more computationally efficient for high-accuracy solutions, i.e., they took less wall time than the lower-order schemes to achieve a desired level of error. In one particular case, it took a factor of 24 less wall-time to obtain a given level of error with the fourth-order CENO scheme than to obtain the same error with the second-order scheme.« less

  4. Volume I

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    DOENVl 0630-I 1 Volume I November 1990 . . . . . . ..A- "'asf NEVADA TEST SITE ANNUAL ... Volume I DOENVl 0630-l 1 Volume I NEVADA TEST SITE ANNUAL SITE ENVIRONMENTAL REPORT - ...

  5. Energy Use in Manufacturing

    Reports and Publications

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  6. Manufacturing Day 2015

    Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  7. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Energy.gov [DOE] (indexed site)

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013. Fuel Cell Manufacturing (2.61 MB) ...

  8. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Demonstration Facility Bill Peter Director, Manufacturing Demonstration Facility Oak Ridge National Laboratory Advanced Manufacturing Office Peer Review June 14-15, 2016 This presentation does not contain any proprietary, confidential, or otherwise restricted information. Today, ORNL is a leading science and energy laboratory The Manufacturing Demonstration Facility at Oak Ridge National Laboratory * R&D in materials, systems, and computational applications to develop broad of

  9. NREL: Innovation Impact - Manufacturing

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Manufacturing Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Increasing U.S. Market Share in Solar Photovoltaic Manufacturing Close From 2000 to 2010, global shipments of solar cells and modules grew 53%, a wave that China and Taiwan rode to increase their combined market share from less than 2% to 54%. Meanwhile, U.S. market share

  10. Manufacturing Innovation Topics Workshop

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Manufacturing Office (AMO) and the Office of the Secretary of Defense Manufacturing Technology Program (OSD ManTech) will host a workshop to discuss AMO's recent Request for Information (RFI) on Clean Energy Manufacturing Topic Areas as well as the recent areas of interest announced by OSD ManTech for a new Manufacturing Innovation Institute on October 8-9, 2014 in Fort Worth, TX.

  11. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Additive Manufacturing 1 Technology Assessment 2 1. Contents 3 1. Introduction to the Technology/System ............................................................................................... 2 4 1.1 Introduction to Additive Manufacturing ....................................................................................... 2 5 1.2 Additive Manufacturing Processes ............................................................................................... 2 6 1.3 Benefits of Additive

  12. Building America Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes; Whole-House Solutions for New Homes, Energy Efficiency & Renewable Energy (EERE)

    SciTech Connect

    2015-05-01

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.
    home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  13. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    SciTech Connect

    Yakovleva, Marina

    2012-12-31

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  14. Fiber Reinforced Polymer Composite Manufacturing Workshop

    Office of Energy Efficiency and Renewable Energy (EERE)

    A workshop on Fiber Reinforced Polymer (FRP) Composite Manufacturing (held January 13, 2014, in Arlington, VA) brought together stakeholders from industry and academia to discuss manufacturing of composites. The workshop explored emerging FRP composite market applications in clean energy and barriers to the development and widespread commercial use of these lightweight, high-strength and high-stiffness materials. Improving the manufacturing speed and quality-and reducing their manufacturing costs-could accelerate their use in automotive, wind, compressed gas storage and other clean energy and industrial applications.

  15. Manufacturing Fuel Cell Manhattan Project

    Office of Energy Efficiency and Renewable Energy (EERE)

    This document communicates the major fuel cell manufacturing cost drivers, gaps, and industry best practices, as well as recommends manufacturing projects to advance fuel cell manufacturing.

  16. DYNAMIC MANUFACTURING ENERGY FLOWS TOOL (2010, UNITS: TRILLION...

    Energy.gov [DOE] (indexed site)

    this diagram to explore (zoom, pan, select) and compare energy flows across U.S. manufacturing and key subsectors. Line widths indicate the volume of energy flow in trillions of...

  17. Integrated Design and Manufacturing of Cost-Effective & Industrial...

    Energy.gov [DOE] (indexed site)

    Integrated Design and Manufacturing of Thermoelectric Generator Using Thermal Spray Correlation Between Structure and Thermoelectric Properties of Bulk High Performance ...

  18. Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit

    Office of Energy Efficiency and Renewable Energy (EERE)

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013.

  19. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  20. Clean Energy Materials EERE's Clean Energy Manufacturing Initiative Launches

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Sparking a Revolution in Clean Energy Materials EERE's Clean Energy Manufacturing Initiative Launches Energy Materials Network Volume 2, No. 1, January/February 2016 What's Happening @ EERE 2 A Message from Dave............................................ 3 ENERGY MATERIALS NETWORK Accelerating Materials Innovation & Advanced Manufacturing .......................................................... 4 Sparking a Revolution in Clean Energy Materials

  1. The Advanced Manufacturing Partnership and the Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    National Program Office | Department of Energy The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office This presentation describes the Advanced Manufacturing Partnership from its beginning as a recommendation of the President's Council of Advisers on Science and Technology to its development and organization. The Advanced Manufacturing Partnership and the

  2. THE SPITZER EXTRAGALACTIC REPRESENTATIVE VOLUME SURVEY: THE ENVIRONMENTS OF HIGH-z SDSS QUASI-STELLAR OBJECTS

    SciTech Connect

    Falder, J. T.; Stevens, J. A.; Jarvis, Matt J.; Bonfield, D. G.; Lacy, M.; Farrah, D.; Oliver, S.; Surace, J.; Mauduit, J.-C.; Gonzalez-Solares, E.; Afonso, J.; Cava, A.; Seymour, N.

    2011-07-10

    This paper presents a study of the environments of SDSS quasi-stellar objects (QSOs) in the Spitzer Extragalactic Representative Volume Survey (SERVS). We concentrate on the high-redshift QSOs as these have not been studied in large numbers with data of this depth before. We use the IRAC 3.6-4.5 {mu}m color of objects and ancillary r-band data to filter out as much foreground contamination as possible. This technique allows us to find a significant (>4{sigma}) overdensity of galaxies around QSOs in a redshift bin centered on z {approx} 2.0 and an (>2{sigma}) overdensity of galaxies around QSOs in a redshift bin centered on z {approx} 3.3. We compare our findings to the predictions of a semi-analytic galaxy formation model, based on the {Lambda}CDM MILLENNIUM simulation, and find for both redshift bins that the model predictions match well the source density we have measured from the SERVS data.

  3. Process for manufacturing multilayer capacitors

    DOEpatents

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  4. Process for manufacturing multilayer capacitors

    DOEpatents

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1996-01-02

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation. 4 figs.

  5. High-throughput manufacturing of thin-film CdS/CdTe photovoltaic modules. Annual subcontract report, 16 September 1996--15 January 1998

    SciTech Connect

    Sandwisch, D.W. [Solar Cells, Inc., Toledo, OH (United States)

    1998-08-01

    Cadmium telluride (CdTe) is recognized as one of the leading materials for low-cost photovoltaic modules. Solar Cells, Inc., has developed this technology and is scaling its pilot production capabilities to a multi-megawatt level. The Photovoltaic Manufacturing Technology (PVMaT) subcontract supports these efforts. Activities during the third phase of the program concentrated on process development, equipment design and testing, quality assurance, ES and H programs, and large-scale next-generation coating-system prototype development. These efforts broadly addressed the issues of the manufacturing process for producing thin-film, monolithic CdS/CdTe photovoltaic modules.

  6. High-throughput manufacturing of thin-film CdS/CdTe photovoltaic modules. Annual subcontract report, 16 November 1994--15 November 1995

    SciTech Connect

    Sandwisch, D.W. [Solar Cells, Inc., Toledo, OH (United States)

    1997-02-01

    The objectives of this subcontract are to advance Solar Cells, Inc.`s (SCI`s) photovoltaic manufacturing technologies, reduce module production costs, increase module performance, and provide the groundwork for SCI to expand its commercial production capacities. Activities during the second year of the program concentrated on process development, equipment design and testing, quality assurance, and ES and H programs. These efforts broadly addressed the issues of the manufacturing process for producing thin-film monolithic CdS/CdTe photovoltaic modules.

  7. Photonic crystal scintillators and methods of manufacture

    DOEpatents

    Torres, Ricardo D.; Sexton, Lindsay T.; Fuentes, Roderick E.; Cortes-Concepcion, Jose

    2015-08-11

    Photonic crystal scintillators and their methods of manufacture are provided. Exemplary methods of manufacture include using a highly-ordered porous anodic alumina membrane as a pattern transfer mask for either the etching of underlying material or for the deposition of additional material onto the surface of a scintillator. Exemplary detectors utilizing such photonic crystal scintillators are also provided.

  8. Roll to Roll Manufacturing

    SciTech Connect

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  9. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    processes and reduce the cost of manufacturing components and systems for hydrogen production and delivery, hydrogen storage, and fuel cells for transportation, stationary, and ...

  10. Wind Manufacturing Facilities

    Energy.gov [DOE]

    America's wind energy industry supports a growing domestic industrial base. Check out this map to find manufacturing facilities in your state. Last updated December 2013.

  11. Manufacturing | Department of Energy

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  12. Additive Manufacturing: Going Mainstream

    Office of Energy Efficiency and Renewable Energy (EERE)

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  13. Utility of Big Area Additive Manufacturing (BAAM) For The Rapid Manufacture of Customized Electric Vehicles

    SciTech Connect

    Love, Lonnie J.

    2015-08-01

    This Oak Ridge National Laboratory (ORNL) Manufacturing Development Facility (MDF) technical collaboration project was conducted in two phases as a CRADA with Local Motors Inc. Phase 1 was previously reported as Advanced Manufacturing of Complex Cyber Mechanical Devices through Community Engagement and Micro-manufacturing and demonstrated the integration of components onto a prototype body part for a vehicle. Phase 2 was reported as Utility of Big Area Additive Manufacturing (BAAM) for the Rapid Manufacture of Customized Electric Vehicles and demonstrated the high profile live printing of an all-electric vehicle using ONRL s Big Area Additive Manufacturing (BAAM) technology. This demonstration generated considerable national attention and successfully demonstrated the capabilities of the BAAM system as developed by ORNL and Cincinnati, Inc. and the feasibility of additive manufacturing of a full scale electric vehicle as envisioned by the CRADA partner Local Motors, Inc.

  14. Acoustic detection of cracks in the anvil of a large-volume cubic high-pressure apparatus

    SciTech Connect

    Yan, Zhaoli Tian, Hao; Cheng, Xiaobin; Yang, Jun; Chen, Bin

    2015-12-15

    A large-volume cubic high-pressure apparatus with three pairs of tungsten carbide anvils is the most popular device for synthetic diamond production. Currently, the consumption of anvils is one of the important costs for the diamond production industry. If one of the anvils is fractured during the production process, the other five anvils in the apparatus may be endangered as a result of a sudden loss of pressure. It is of critical importance to detect and replace cracked anvils before they fracture for reduction of the cost of diamond production and safety. An acoustic detection method is studied in this paper. Two new features, nested power spectrum centroid and modified power spectrum variance, are proposed and combined with linear prediction coefficients to construct a feature vector. A support vector machine model is trained for classification. A sliding time window is proposed for decision-level information fusion. The experiments and analysis show that the recognition rate of anvil cracks is 95%, while the false-alarm rate is as low as 5.8 × 10{sup −4} during a time window; this false-alarm rate indicates that at most one false alarm occurs every 2 months at a confidence level of 90%. An instrument to monitor anvil cracking was designed based on a digital signal processor and has been running for more than eight months in a diamond production field. In this time, two anvil-crack incidents occurred and were detected by the instrument correctly. In addition, no false alarms occurred.

  15. EERE's Southeast Swing: Clean Energy Manufacturing in the Southeast...

    Office of Environmental Management (EM)

    ... I also visited the headquarters and cell manufacturing facilities of Suniva, Inc., an advanced U.S.-based high-efficiency solar cell and module manufacturer based in Norcross, ...

  16. PATRAM '80. Proceedings. Volume 1

    SciTech Connect

    Huebner, H.W.

    1980-01-01

    Volume 1 contains papers from the following sessions: Plenary Session; Regulations, Licensing and Standards; LMFBR Systems Concepts; Risk/Safety Assessment I; Systems and Package Design; US Institutional Issues; Risk/Safety Assessment II; Leakage, Leak Rate and Seals; Poster Session A; Operations and Systems Experience I; Manufacturing Processes and Materials; and Quality Assurance and Maintenance. Individual papers were processed. (LM)

  17. Clean Energy Manufacturing Initiative

    SciTech Connect

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  18. Manufacturing Innovation in the DOE

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Innovation in the DOE January 13, 2014 Mark Johnson Director Advanced Manufacturing Office manufacturing.energy.gov Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 What is Advanced Manufacturing? A family of activities that: * Depend on the use and coordination of information, automation, computation, software, sensing, and networking; and/or * Make use of cutting edge materials and emerging capabilities. Advanced Manufacturing involves both: * New ways to

  19. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 1

    SciTech Connect

    Hofmann, P.L.; Breslin, J.J.

    1981-01-01

    The papers in this volume cover the following subjects: waste isolation and the natural geohydrologic system; repository perturbations of the natural system; radionuclide migration through the natural system; and repository design technology. Individual papers are abstracted.

  20. Advanced Vehicles Manufacturing Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects DOE-LPO_ATVM-Economic-Growth_Thumbnail.png DRIVING ECONOMIC GROWTH: ADVANCED TECHNOLOGY VEHICLES

  1. The Importance of Carbon Fiber to Polymer Additive Manufacturing

    SciTech Connect

    Love, Lonnie J; Kunc, Vlastimil; Rios, Orlando; Duty, Chad E; Post, Brian K; Blue, Craig A

    2014-01-01

    Additive manufacturing holds tremendous promise in terms of revolutionizing manufacturing. However, fundamental hurdles limit mass adoption of the technology. First, production rates are extremely low. Second, the physical size of parts is generally small, less than a cubic foot. Third, while there is much excitement about metal additive manufacturing, the major growth area is in polymer additive manufacturing systems. Unfortunately, the mechanical properties of the polymer parts are poor, limiting the potential for direct part replacement. To address this issue, we describe three benefits of blending carbon fiber with polymer additive manufacturing. First, development of carbon fiber reinforced polymers for additive manufacturing achieves specific strengths approaching aerospace quality aluminum. Second, carbon fiber radically changes the behavior of the material during deposition, enabling large scale, out-of-the-oven, high deposition rate manufacturing. Finally, carbon fiber technology and additive manufacturing complement each other. Merging the two manufacturing processes enables the construction of complex components that would not be possible otherwise.

  2. Smart Manufacturing Institute Industry Day Workshop | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Process Intensification Workshop - September 29-30, 2015 WORKSHOP: HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION, DECEMBER 2-3, 2015 Fiber Reinforced Polymer Composite ...

  3. Manufactured caverns in carbonate rock

    DOEpatents

    Bruce, David A.; Falta, Ronald W.; Castle, James W.; Murdoch, Lawrence C.

    2007-01-02

    Disclosed is a process for manufacturing underground caverns suitable in one embodiment for storage of large volumes of gaseous or liquid materials. The method is an acid dissolution process that can be utilized to form caverns in carbonate rock formations. The caverns can be used to store large quantities of materials near transportation facilities or destination markets. The caverns can be used for storage of materials including fossil fuels, such as natural gas, refined products formed from fossil fuels, or waste materials, such as hazardous waste materials. The caverns can also be utilized for applications involving human access such as recreation or research. The method can also be utilized to form calcium chloride as a by-product of the cavern formation process.

  4. Manufacturing Industrial Development for the Alternative Energy Systems-Final Report

    SciTech Connect

    Dr. Chuck Ryan, National Center for Manufacturing Sciences; Dr. Dawn White, Accio Energy; Mr. Duncan Pratt, General Electric Global Research

    2013-01-30

    NCMS identified and developed critical manufacturing technology assessments vital to the affordable manufacturing of alternative-energy systems. NCMS leveraged technologies from other industrial sectors and worked with our extensive member organizations to provide DOE with two projects with far-reaching impact on the generation of wind energy. In the response for a call for project ideas, 26 project teams submitted ideas. Following a detailed selection criteria, two projects were chosen for development: Advanced Manufacturing for Modular Electro-kinetic (E-K) Wind Energy Conversion Technology - The goal of this project was to demonstrate that a modular wind energy technology based on electrohydrodynamic wind energy principles and employing automotive heritage high volume manufacturing techniques and modular platform design concepts can result in significant cost reductions for wind energy systems at a range of sizes from 100KW to multi-MW. During this program, the Accio/Boeing team made major progress on validating the EHD wind energy technology as commercially viable in the wind energy sector, and moved along the manufacturing readiness axis with a series of design changes that increased net system output. Hybrid Laser Arc Welding for Manufacture of Wind Towers - The goal of this research program was to reduce the cost of manufacturing wind towers through the introduction of hybrid laser arc welding (HLAW) into the supply chain for manufacturing wind towers. HLAW has the potential to enhance productivity while reducing energy consumption to offset the foreign low-cost labor advantage and thereby enhance U.S. competitiveness. HLAW technology combines laser welding and arc welding to produce an energy efficient, high productivity, welding process for heavy manufacturing. This process leverages the ability of a laser to produce deep weld penetration and the ability of gas metal arc welding (GMAW) to deposit filler material, thereby producing stable, high quality

  5. Innovative Manufacturing Initiative Project Selections

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Department announced nearly $23 million for 12 projects across the country to advance technologies aimed at helping American manufacturers dramatically increase the energy efficiency of their manufacturing facilities, lower costs, and develop new manufacturing technologies.

  6. Lessons Learned During the Manufacture of the NCSX Modular Coils

    SciTech Connect

    James H. Chrzanowski,Thomas G. Meighan, Steven Raftopoulos and Lawrence Dudek and Paul J. Fogarty

    2009-09-15

    The National Compact Stellarator Experiment's (NCSX) modular coils presented a number of engineering and manufacturing challenges due to their complex shapes, requirements for high dimensional accuracy and high current density requirements due to space constraints. Being the first of their kind, these coils required the implementation of many new manufacturing and measuring techniques and procedures. This was the first time that these manufacturing techniques and methods were applied in the production of coils at the laboratory. This resulted in a steep learning curve for the first several coils. Through the effective use of procedures, tooling modifications, involvement and ownership by the manufacturing workforce, and an emphasis on safety, the assembly team was able to reduce the manufacturing times and improve upon the manufacturing methods. This paper will discuss the learning curve and steps that were taken to improve the manufacturing efficiency and reduce the manufacturing times for the modular coils without forfeiting quality.

  7. Renewable Energy Manufacturing Program

    Energy.gov [DOE]

    Note: The initial application deadline for the Renewable Energy Manufacturing Program is June 30, 2016. Applications will be accepted following that date only if there are remaining funds available...

  8. 700 bar COPV Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Bar COPV Manufacturing - IACMI 24 August 2016 Brian Rice (UDRI) IACMI CGS Director 2 IACMI NNMI Network Plus: * Photonics (NY) (DOD) * Flexible Electronics (CA) (DOD) Expected: * Functional Fabrics (DOD) * Smart Manufacturing (DOE) 3 IACMI Shared RD&D facilities will support industry 4 IACMI An integrated approach is required 5 IACMI Economic Development Council A Platform for State Economic Collaboration Each state deploys hundreds of millions of dollars annually to create jobs and

  9. Hydroprocessing catalyst manufacture

    SciTech Connect

    Lostaglio, V.J.; Carruthers, J.D.

    1985-01-01

    Hydroprocessing catalysts for the oil-refining industry have undergone significant improvements since the oil shortages of the late 1970's. Spurred by the need for refiners to process heavy, sour feeds, catalyst manufacturers have developed technology to meet these changing demands. Current manufacturing techniques in the production of substrate and final catalyst are reviewed. New approach to the production of resid hydrotreatment catalysts are considered.

  10. NREL: Innovation Impact - Manufacturing

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Buildings Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Buildings Use 40% of U.S. Energy Close Americans spend $400 billion annually to power homes and commercial buildings. An estimated $80 billion could be saved through energy efficiency. Close NREL's net-zero-energy Research Support Facility employs cutting-edge energy efficiency

  11. Berkeley Lab Joins DOE's New HPC4Manufacturing Program

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Joins DOE's New HPC4Manufacturing Program Berkeley Lab Joins DOE's New HPC4Manufacturing Program September 15, 2015 Lawrence Berkeley National Laboratory (Berkeley Lab) is collaborating with Lawrence Livermore and Oak Ridge national laboratories on a new Department of Energy (DOE) program designed to fund and foster public-private R&D projects that enhance U.S. competitiveness in clean energy manufacturing. The High Performance Computing for Manufacturing Program (HPC4Mfg), announced this

  12. Celebrate Manufacturing Day Virtually at AMO Headquarters! | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Energy Day Virtually at AMO Headquarters! Celebrate Manufacturing Day Virtually at AMO Headquarters! October 7, 2016 - 10:00am Addthis Top Stories: Celebrate Manufacturing Day Virtually at the Advanced Manufacturing Office Headquarters! FUNDING OPPORTUNITY: New Lab-Embedded Program for Energy Entrepreneurs Feedback for Technical Focus Areas for Traineeships Due on October 14 Concept Papers Due for the High Performance Computing for Manufacturing Program on October 14 DOE Office of Science

  13. Advanced Materials Manufacturing (AMM) Session

    Energy.gov [DOE] (indexed site)

    ... Advanced Manufacturing Office (AMO) manufacturing.energy.gov 12 An AMM InstituteConsortium Approach Offers... ComputationalExperimentalBig Data Synergies: The AMM ...

  14. Laser Manufacturing | GE Global Research

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Home > Impact > Advanced Laser Manufacturing Tools Deliver Higher Performance Click to ... Advanced Laser Manufacturing Tools Deliver Higher Performance In a research lab looking ...

  15. Manufacturing Consumption of Energy 1994

    Energy Information Administration (EIA) (indexed site)

    (MECS) > MECS 1994 Combined Consumption and Fuel Switching Manufacturing Energy Consumption Survey 1994 (Combined Consumption and Fuel Switching) Manufacturing Energy Consumption...

  16. Innovative Manufacturing Initiative Recognition Day

    Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  17. Manufacturing Demonstration Facility Workshop Videos | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Demonstration Facility Workshop Videos Manufacturing Demonstration Facility Workshop Videos Dr. Leo Christodoulou, Program Manager, EERE Advanced Manufacturing ...

  18. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 2

    SciTech Connect

    Hofmann, P.L.

    1982-01-01

    The twenty papers in this volume are divided into three parts: site exploration and characterization; repository development and design; and waste package development and design. These papers represent the status of technology that existed in 1981 and 1982. Individual papers were processed for inclusion in the Energy Data Base.

  19. A Freestream-Preserving High-Order Finite-Volume Method for Mapped Grids with Adaptive-Mesh Refinement

    SciTech Connect

    Guzik, S; McCorquodale, P; Colella, P

    2011-12-16

    A fourth-order accurate finite-volume method is presented for solving time-dependent hyperbolic systems of conservation laws on mapped grids that are adaptively refined in space and time. Novel considerations for formulating the semi-discrete system of equations in computational space combined with detailed mechanisms for accommodating the adapting grids ensure that conservation is maintained and that the divergence of a constant vector field is always zero (freestream-preservation property). Advancement in time is achieved with a fourth-order Runge-Kutta method.

  20. Brawley 10 MW Geothermal Plant Plant Manual for Southern California Edison Company and Union Oil Company of California. Volume IV. Equipment Data

    SciTech Connect

    1980-11-28

    This volume covers Equipment Data. This volume has technical presentations on each piece of plant equipment. it also references manufacturer's instruction books and drawing lists.

  1. Tag: manufacturing | Y-12 National Security Complex

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    manufacturing Tag: manufacturing Displaying 1 - 9 of 9... Category: Community Academy provides opportunity with CNS grant Four-week program provides young participants with ideas about careers that are in high demand and provide good wages. More... Category: News Tool of tomorrow today Y-12 and other Nuclear Security Enterprise sites investigate industry's next transformational technology. More... Category: Global Security Ultrasonic cleaner cuts costs, enhances safety The process of upgrading

  2. Sustainable manufacturing Workshop: Workshop Summary Report

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    The DOE Office of Energy Efficiency and Renewable Energy (EERE)'s Advanced Manufacturing Office partners with industry, small business, universities, and other stakeholders to identify and invest in emerging technologies with the potential to create high-quality domestic manufacturing jobs and enhance the global competitiveness of the United States. This document was prepared for DOE/EERE's AMO as a collaborative effort between DOE AMO and Energetics Incorporated, Columbia, MD. Disclaimer This

  3. HPC4Mfg: Boosting American Competiveness in Clean Energy Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    through High Performance Computing | Department of Energy HPC4Mfg: Boosting American Competiveness in Clean Energy Manufacturing through High Performance Computing HPC4Mfg: Boosting American Competiveness in Clean Energy Manufacturing through High Performance Computing February 23, 2016 - 3:50pm Addthis Supercomputers like these at the Energy Department's national laboratories will play a key role in solving ‪‎manufacturing challenges and building clean ‪‎energy

  4. Evaluation of Additive Manufacturing for Composite Part Molds

    SciTech Connect

    Duty, Chad E.; Springfield, Robert M.

    2015-02-01

    The ORNL Manufacturing Demonstration Facility (MDF) collaborated with Tru-Design to test the quality and durability of molds used for making fiber reinforced composites using additive manufacturing. The partners developed surface treatment techniques including epoxy coatings and machining to improve the quality of the surface finish. Test samples made using the printed and surface finished molds demonstrated life spans suitable for one-of-a-kind and low-volume applications, meeting the project objective.

  5. Information needs for characterization of high-level waste repository sites in six geologic media. Volume 2. Appendices

    SciTech Connect

    1985-05-01

    Volume II contains appendices for the following: (1) remote sensing and surface mapping techniques; (2) subsurface mapping methods for site characterization; (3) gravity technique; (4) audio-frequency magnetotelluric technique; (5) seismic refraction technique; (6) direct-current electrical resistivity method; (7) magnetic technique; (8) seismic reflection technique; (9) seismic crosshole method; (10) mechanical downhole seismic velocity survey method; (11) borehole geophysical logging techniques; (12) drilling and coring methods for precharacterization studies; (13) subsurface drilling methods for site characterization; (14) geomechanical/thermomechanical techniques for precharacterization studies; (15)geomechanical/thermal techniques for site characterization studies; (16) exploratory geochemical techniques for precharacterization studies; (17) geochemical techniques for site characterization; (18) hydrologic techniques for precharacterization studies; (19) hydrologic techniques for site characterization; and (20) seismological techniques.

  6. Manufacturing Fuel Cell Manhattan Project

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    to DOE Fuel Cell Manufacturing Workshop 2011 John Christensen, PE NREL Consultant DOE Fuel Cell Market Transformation Support August 11, 2011 Manufacturing Fuel Cell Manhattan Project √ Identify manufacturing cost drivers to achieve affordability √ Identify best practices in fuel cell manufacturing technology √ Identify manufacturing technology gaps √ Identify FC projects to address these gaps MFCMP Objectives Completed Final Report due out Nov 2010 B2PCOE Montana Tech SME's Industry

  7. Randomized Noninferiority Trial of Reduced High-Dose Volume Versus Standard Volume Radiation Therapy for Muscle-Invasive Bladder Cancer: Results of the BC2001 Trial (CRUK/01/004)

    SciTech Connect

    Huddart, Robert A.; Hall, Emma; Hussain, Syed A.; Jenkins, Peter; Rawlings, Christine; Tremlett, Jean; Crundwell, Malcolm; Adab, Fawzi A.; Sheehan, Denise; Syndikus, Isabel; Hendron, Carey; Lewis, Rebecca; Waters, Rachel; James, Nicholas D.

    2013-10-01

    Purpose: To test whether reducing radiation dose to uninvolved bladder while maintaining dose to the tumor would reduce side effects without impairing local control in the treatment of muscle-invasive bladder cancer. Methods and Materials: In this phase III multicenter trial, 219 patients were randomized to standard whole-bladder radiation therapy (sRT) or reduced high-dose volume radiation therapy (RHDVRT) that aimed to deliver full radiation dose to the tumor and 80% of maximum dose to the uninvolved bladder. Participants were also randomly assigned to receive radiation therapy alone or radiation therapy plus chemotherapy in a partial 2 2 factorial design. The primary endpoints for the radiation therapy volume comparison were late toxicity and time to locoregional recurrence (with a noninferiority margin of 10% at 2 years). Results: Overall incidence of late toxicity was less than predicted, with a cumulative 2-year Radiation Therapy Oncology Group grade 3/4 toxicity rate of 13% (95% confidence interval 8%, 20%) and no statistically significant differences between groups. The difference in 2-year locoregional recurrence free rate (RHDVRT ? sRT) was 6.4% (95% confidence interval ?7.3%, 16.8%) under an intention to treat analysis and 2.6% (?12.8%, 14.6%) in the per-protocol population. Conclusions: In this study RHDVRT did not result in a statistically significant reduction in late side effects compared with sRT, and noninferiority of locoregional control could not be concluded formally. However, overall low rates of clinically significant toxicity combined with low rates of invasive bladder cancer relapse confirm that (chemo)radiation therapy is a valid option for the treatment of muscle-invasive bladder cancer.

  8. Low-power-loss bearings for electric utilities. Volume 2. Conceptual design and optimization of high-stability journal bearings. Final report

    SciTech Connect

    Pinkus, O.; Wilcock, D.F.

    1985-06-01

    This is the second of a three volume final report on EPRI Research Project RP1648-1, ''Low Power Loss Bearings for Electric Utilities.'' The objective of the research was to perform an analytical study into the potential for reducing bearing losses through optimization of both journal and thrust bearings. A preliminary economic study indicated that a reduction in bearing losses by 50% for a 500 MWe unit would result in a fuel savings of approximately $130,000/yr for coal fired and $330,000/yr for oil fired, in 1981 dollars. The second volume presents the conceptual design and optimization of high stability journal bearings. This volume treats designs which, unlike the circular designs, will remain stable over the entire range of eccentricities and which will retain their operational capabilities under both zero and rotating loads. Optimization studies in which preload, pad angle and mode of loading were varied in order to obtain the lowest (HP/load) ratios resulted in the formulation of optimized tilting-pad and 3-lobe designs. 4 refs., 32 figs., 31 tabs.

  9. Drug development and manufacturing

    DOEpatents

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.

    2015-10-13

    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  10. Manufacturing laser glass by continuous melting

    SciTech Connect

    Campbell, J H; Suratwala, T; krenitsky, S; Takeuchi, K

    2000-07-01

    A novel, continuous melting process is being used to manufacture meter-sized plates of laser glass at a rate 20-times faster, 5-times cheaper, and with 2-3 times better optical quality than with previous one-at-a-time, ''discontinuous'' technology processes. This new technology for manufacturing laser glass, which is arguably the most difficult continuously-melted optical material ever produced, comes as a result of a $60 million, six-year joint R&D program between government and industry. The glasses manufactured by the new continuous melting process are Nd-doped phosphate-based glasses and are marketed under the product names LG-770 (Schott Glass Technologies) and LHG-8 (Hoya Corporation USA). With this advance in glass manufacturing technology, it is now possible to construct high-energy, high-peak-power lasers for use in fusion energy development, national defense, and basic physics research that would have been impractical to build using the old melting technology. The development of continuously melted laser glass required technological advances that have lead to improvements in the manufacture of other optical glass products as well. For example, advances in forming, annealing, and conditioning steps of the laser glass continuous melting process are now being used in manufacture of other large-size optical glasses.

  11. Significant Increase in Hydrogen Photoproduction Rates and Yields by Wild-Type Algae is Detected at High Photobioreactor Gas Phase Volume (Fact Sheet)

    SciTech Connect

    Not Available

    2012-07-01

    This NREL Hydrogen and Fuel Cell Technical Highlight describes how hydrogen photoproduction activity in algal cultures can be improved dramatically by increasing the gas-phase to liquid-phase volume ratio of the photobioreactor. NREL, in partnership with subcontractors from the Institute of Basic Biological Problems in Pushchino, Russia, demonstrated that the hydrogen photoproduction rate in algal cultures always decreases exponentially with increasing hydrogen partial pressure above the culture. The inhibitory effect of high hydrogen concentrations in the photobioreactor gas phase on hydrogen photoproduction by algae is significant and comparable to the effect observed with some anaerobic bacteria.

  12. Manufacturing method of photonic crystal

    DOEpatents

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  13. Single-Volume Neutron Scatter Camera for High-Efficiency Neutron Imaging and Source Characterization. Year 2 of 3 Summary

    SciTech Connect

    Brubaker, Erik

    2015-10-01

    The neutron scatter camera (NSC), an imaging spectrometer for fission energy neutrons, is an established and proven detector for nuclear security applications such as weak source detection of special nuclear material (SNM), arms control treaty verification, and emergency response. Relative to competing technologies such as coded aperture imaging, time-encoded imaging, neutron time projection chamber, and various thermal neutron imagers, the NSC provides excellent event-by-event directional information for signal/background discrimination, reasonable imaging resolution, and good energy resolution. Its primary drawback is very low detection efficiency due to the requirement for neutron elastic scatters in two detector cells. We will develop a singlevolume double-scatter neutron imager, in which both neutron scatters can occur in the same large active volume. If successful, the efficiency will be dramatically increased over the current NSC cell-based geometry. If the detection efficiency approaches that of e.g. coded aperture imaging, the other inherent advantages of double-scatter imaging would make it the most attractive fast neutron detector for a wide range of security applications.

  14. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  15. Worker exposure to chemical agents in the manufacture of rubber tires and tubes: particulates

    SciTech Connect

    Williams, T.M.; Harris, R.L.; Arp, E.W.; Symons, M.J.; Van Ert, M.D.

    1980-03-01

    The Occupational Health Studies Group industrial hygiene studies at a group of 14 tire and tube manufacturing plants chosen to represent a cross-section of the industry include numerous evaluations of potential exposure to airborne particulate matter. Results of these environmental particulate sampling studies are reported by plant and by occupational groups within plants. High volume, open face and cyclone samplers were employed to evaluate both personnel and area particulate concentrations. The concentrations of particulates yielded by high volume and open face total particulate samplers are compared with those of comparison samples of respirable material. Personnel samples of particulates are compared with general air samples taken in the same work area. An overall review and comparison is given of particulate exposures to workers in various occupational title groups where particulate materials are released to the air from processes or operations.

  16. Characterization of morphology and hydration products of high-volume fly ash paste by monochromatic scanning x-ray micro-diffraction (?-SXRD)

    SciTech Connect

    Bae, Sungchul; Meral, Cagla; Oh, Jae-eun; Moon, Juhyuk; Kunz, Martin; Monteiro, Paulo J.M.

    2014-05-01

    The present study focuses on identification and micro-structural characterization of the hydration products formed in high-volume fly ash (HVFA)/portland cement (PC) systems using monochromatic scanning x-ray micro-diffraction (?-SXRD) and SEM-EDS. Pastes with up to 80% fly ash replacement were studied. Phase maps for HVFA samples using ?-SXRD patterns prove that ?-SXRD is an effective method to identify and visualize the distribution of phases in the matrix. ?-SXRD and SEM-EDS analysis shows that the C-S-H formed in HVFA system containing 50% or more of fly ash has a similar structure as C-S-H(I) with comparatively lower Ca/Si ratio than the one produced in PC system. Moreover, coexistence of C-S-H(I) and strtlingite is observed in the system containing 80% of fly ash, confirming that the amount of alumina and silicate phases provided by the fly ash is a major factor for the formation of C-S-H(I) and strtlingite in HVFA system. - Highlights: High-volume fly ash (HVFA) paste was studied by scanning x-ray micro-diffraction. Coexistence of C-S-H(I) and strtlingite in the HVFA system is clearly shown. The distribution of minor phases in the HVFA system is shown. Differences between inner and outer products of fly ash are observed by SEM-EDS.

  17. Evaluation of advanced polymers for additive manufacturing

    SciTech Connect

    Rios, Orlando; Morrison, Crystal

    2015-09-01

    The goal of this Manufacturing Demonstration Facility (MDF) technical collaboration project between Oak Ridge National Laboratory (ORNL) and PPG Industries, Inc. was to evaluate the feasibility of using conventional coatings chemistry and technology to build up material layer-by-layer. The PPG-ORNL study successfully demonstrated that polymeric coatings formulations may overcome many limitations of common thermoplastics used in additive manufacturing (AM), allow lightweight nozzle design for material deposition and increase build rate. The materials effort focused on layer-by-layer deposition of coatings with each layer fusing together. The combination of materials and deposition results in an additively manufactured build that has sufficient mechanical properties to bear the load of additional layers, yet is capable of bonding across the z-layers to improve build direction strength. The formulation properties were tuned to enable a novel, high-throughput deposition method that is highly scalable, compatible with high loading of reinforcing fillers, and is inherently low-cost.

  18. Manufacturing Demonstration Facility: Low Temperature Materials Synthesis

    SciTech Connect

    Graham, David E.; Moon, Ji-Won; Armstrong, Beth L.; Datskos, Panos G.; Duty, Chad E.; Gresback, Ryan; Ivanov, Ilia N.; Jacobs, Christopher B.; Jellison, Gerald Earle; Jang, Gyoung Gug; Joshi, Pooran C.; Jung, Hyunsung; Meyer, III, Harry M.; Phelps, Tommy

    2015-06-30

    The Manufacturing Demonstration Facility (MDF) low temperature materials synthesis project was established to demonstrate a scalable and sustainable process to produce nanoparticles (NPs) for advanced manufacturing. Previous methods to chemically synthesize NPs typically required expensive, high-purity inorganic chemical reagents, organic solvents and high temperatures. These processes were typically applied at small laboratory scales at yields sufficient for NP characterization, but insufficient to support roll-to-roll processing efforts or device fabrication. The new NanoFermentation processes described here operated at a low temperature (~60 C) in low-cost, aqueous media using bacteria that produce extracellular NPs with controlled size and elemental stoichiometry. Up-scaling activities successfully demonstrated high NP yields and quality in a 900-L pilot-scale reactor, establishing this NanoFermentation process as a competitive biomanufacturing strategy to produce NPs for advanced manufacturing of power electronics, solid-state lighting and sensors.

  19. All Manufacturing Footprint, October 2012 (MECS 2006)

    SciTech Connect

    2012-10-17

    Manufacturing energy and carbon footprints map energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released as a result of manufacturing energy use. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high- level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The principle energy use data source is the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), for consumption in the year 2006, when the survey was last completed.

  20. Contribution to Nanotechnology Manufacturing

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    shares Nano 50 award for directed assembly September 3, 2008 Contribution to Nanotechnology Manufacturing LOS ALAMOS, New Mexico, September 3, 2008-A team of scientists spanning three institutions, including Los Alamos National Laboratory, has discovered a more efficient way of fusing charge-carrying electrical contacts to tiny "nanowires" of silicon to create the nanotechnology at the heart of potential future advances in modern electronics, sensing, and energy collection. Nanotech

  1. Flexibility in Biofuel Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Flexibility in Biofuel Manufacturing Dan Gaspar Sustainable Transportation Summit July 12, 2016 Fuel selection overview If we identify the critical fuel properties and target values that maximize efficiency and emissions performance for a given engine architecture, then fuels that have properties with those values (regardless of chemical composition) will provide comparable performance Governing Co-Optima hypotheses: There are engine architectures and strategies that provide higher thermodynamic

  2. National Electrical Manufacturers Association

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    July 24, 2014 VIA EMAIL TO: Regulatory.Review@hq.doe.gov Steven Croley, General Counsel Office of the General Counsel U.S. Department of Energy 1000 Independence Avenue SW., Washington, DC 20585 NEMA Comments on DOE Reducing Regulatory Burden RFI 79 Fed.Reg. 28518 (July 3, 2014) Dear Mr. Croley, The National Electrical Manufacturers Association (NEMA) thanks you for the opportunity to provide comments on the Department of Energy's efforts to make its regulatory program more effective and less

  3. Photovoltaic Czochralski silicon manufacturing technology improvements. Annual subcontract report, 1 April 1993--31 March 1994

    SciTech Connect

    Jester, T.

    1995-03-01

    This report describes work performed under a 3-year, 3-phase, cost-share contract to demonstrate significant cost reductions and improvements in manufacturing technology. The objective of the program is to reduce costs in photovoltaic manufacturing by approximately 10% per year. The work was focused in three main areas: (1) silicon crystal growth and thin wafer technology; (2) silicon cell processing; and (3) silicon module fabrication and environmental, safety, and health issues. During this reporting period, several significant improvements were achieved. The crystal growing operation improved significantly with an increase in growth capacity due to larger crucibles, higher polysilicon packing density, and high pull speeds. Wafer processing with wire saws progressed rapidly, and the operation is completely converted to wire saw wafer processing. The wire saws yield almost 50% more wafers per inch in production, thus improving manufacturing volume by 50% without any additional expense in crystal growth. Cell processing improvements focused on better understanding the contact paste and firing processes. Module designs for lower material and labor costs began with the focus on a new junction box, larger modules with larger cells, and a less costly framing technique. In addition, chlorofluorocarbon (CFC) usage was completely eliminated in the Siemens manufacturing facility during this period, resulting in significant reductions in the cost of caustic waste treatment.

  4. Fuel Oil Use in Manufacturing

    Energy Information Administration (EIA) (indexed site)

    logo Return to: Manufacturing Home Page Fuel Oil Facts Oil Price Effect Fuel Switching Actual Fuel Switching Storage Capacity Fuel Oil Use in Manufacturing Why Look at Fuel Oil?...

  5. Additive Manufacturing for Fuel Cells

    Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  6. PROCEEDINGS OF RIKEN BNL RESEARCH CENTER WORKSHOP, VOLUME 57, HIGH PT PHYSICS AT RHIC, DECEMBER 2-6, 2003

    SciTech Connect

    Kretzer, Stefan; Venugopalan, Raju; Vogelsang, Werner

    2004-02-18

    The AuAu, dAu, and pp collision modes of the RHIC collider at BNL have led to the publication of exciting high p{perpendicular} particle production data. There have also been two physics runs with polarized protons, and preliminary results on the double-spin asymmetry for pion production had been presented very recently. The ontological questions behind these measurements are fascinating: Did RHIC collisions create a Quark-Gluon-Plasma phase and did they verify the Color Glass Condensate as the high energy limit of QCD? Will the Spin Crisis finally be resolved in terms of gluon polarization and what new surprises are we yet to meet for Transverse Spin? Phenomena related to sub-microscopic questions as important as these call for interpretations that are footed in solid theory. At large p{perpendicular}, perturbative concepts are legitimately expected to provide useful approaches. The corresponding hard parton dynamics are, in several ways, key to unraveling the initial or final state and collisional phase of hard scattering events in vacuum as well as in hot or cold nuclear matter. Before the advent of RHIC data, a RIKEN-BNL workshop had been held at BNL in March 1999 on ''Hard Parton Physics in High Energy Nuclear Collisions''. The 2003 workshop on ''High p{perpendicular} Physics at RHIC'' was a logical continuation of this previous workshop. It gave the opportunity to revisit the 1999 expectations in the light of what has been found in the meantime and, at the same time, to critically discuss the underlying theoretical concepts. We brought together theorists who have done seminal work on the foundations of parton phenomenology in field theory, with theorists and experimentalists who are presently working on RHIC phenomenology. The participants were both from a high-energy physics and nuclear physics background and it remains only to be said here that this chemistry worked perfectly and the workshop was a great success.

  7. NREL: Energy Analysis - Manufacturing Analysis

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Recent Publications "Economic Measurements of Polysilicon for the Photovoltaic Industry: Market Competition and Manufacturing Competitiveness" IEEE Journal of Photovoltaics Supply Chain and Blade Manufacturing Considerations in the Global Wind Industry Economic Development Impact of 1,000 MW of Wind Energy in Texas Manufacturing Analysis With world-class manufacturing analysis capabilities, NREL analyzes clean energy industry trends; cost, price, and performance trends; market and

  8. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Use of Nanomaterials, January 2011 ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, ...

  9. Energy 101: Clean Energy Manufacturing

    SciTech Connect

    2015-07-09

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  10. Electrolyzer Manufacturing Progress and Challenges

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    * Proton Commercialization Status: PEM Electrolysis * Current Manufacturing Limitations: ... service * Broad understanding of PEM Electrolysis systems and markets 4 Proton ...

  11. Energy 101: Clean Energy Manufacturing

    Energy.gov [DOE]

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  12. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    All Manufacturing MECS 2006 - All Manufacturing Manufacturing Energy and Carbon Footprint - Sector: All Manufacturing (NAICS 31-33) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint All Manufacturing (NAICS 31-33) (120.28 KB) More Documents & Publications All Manufacturing (2010 MECS) MECS 2006 - Alumina and Aluminum MECS 2006 - Cement

  13. Out of Bounds Additive Manufacturing

    SciTech Connect

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  14. Out of bounds additive manufacturing

    DOE PAGES [OSTI]

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  15. Physics of laser fusion. Volume IV. The future development of high-power solid-state laser systems

    SciTech Connect

    Emmett, J.L.; Krupke, W.F.; Trenholme, J.B.

    1982-11-01

    Solid state lasers, particularly neodymium glass systems, have undergone intensive development during the last decade. In this paper, we review solid state laser technology in the context of high-peak-power systems for inertial confinement fusion. Specifically addressed are five major factors: efficiency, wavelength flexibility, average power, system complexity, and cost; these factors today limit broader application of the technology. We conclude that each of these factors can be greatly improved within current fundamental physical limits. We further conclude that the systematic development of new solid state laser madia, both vitreous and crystalline, should ultimately permit the development of wavelength-flexible, very high average power systems with overall efficiencies in the range of 10 to 20%.

  16. Developing the Manufacturing Process for Hylene MP Curing Agent

    SciTech Connect

    Eastwood, Eric

    2009-02-16

    This report details efforts to scale-up and re-establish the manufacturing process for the curing agent known as Hylene MP. First, small scale reactions were completed with varying conditions to determine key drivers for yielding high quality product. Once the optimum conditions were determined on the small scale, the scaled-up process conditions were determined. New equipment was incorporated into the manufacturing process to create a closed production system and improve chemical exposure controls and improve worker safety. A safe, efficient manufacturing process was developed to manufacture high quality Hylene MP in large quantities.

  17. EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES Print-based Manufacturing of ...

  18. Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs August 6, ...

  19. Reducing the moisture content of clean coals. Volume 2, High-G solid-bowl centrifuge: Final report

    SciTech Connect

    Kehoe, D.

    1992-12-01

    Coal moisture content can profoundly effect the cost of burning coal in utility boilers. Because of the large effect of coal moisture, the Empire State Electric Energy Research Corporation (ESEERCO) contracted with the Electric Power Research Institute to investigate advanced coal dewatering methods at its Coal Quality Development Center. This report contains the test result on the high-G solid-bowl centrifuge, the second of four devices to be tested. The high-G solid-bowl centrifuge removes water for coal by spinning the coal/water mixture rapidly in a rotating bowl. This causes the coal to cling to the sides of the bowl where it can be removed, leaving the water behind. Testing was performed at the CQDC to evaluate the effect of four operating variables (G-ratio, feed solids concentration, dry solids feed rate, and differential RPM) on the performance of the high-G solid-bowl centrifuge. Two centrifuges of different bowl diameter were tested to establish the effect of scale-up of centrifuge performance. Testing of the two centrifuges occurred from 1985 through 1987. CQDC engineers performed 32 tests on the smaller of the two centrifuges, and 47 tests on the larger. Equations that predict the performance of the two centrifuges for solids recovery, moisture content of the produced coal, and motor torque were obtained. The equations predict the observed data well. Traditional techniques of establishing the performance of centrifuge of different scale did not work well with the two centrifuges, probably because of the large range of G-ratios used in the testing. Cost of operating a commercial size bank of centrifuges is approximately $1.72 per ton of clean coal. This compares well with thermal drying, which costs $1.82 per ton of clean coal.

  20. Ohio Advanced Energy Manufacturing Center

    SciTech Connect

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry

  1. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  2. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    Energy Information Administration (EIA) (indexed site)

    Residential - RECS Transportation DOE Uses MECS Data Manufacturing Energy and Carbon Footprints Associated Analysis Manufacturing Energy Sankey Diagrams Manufacturing Energy Flows ...

  3. GE's Digital Marketplace to Revolutionize Manufacturing | GE...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Manufacturing Commons" - a global ecosystem for manufacturing businesses The Commons ... The project aims to build an expansive manufacturing ecosystem, with the goal of having ...

  4. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    That increase in supply has in turn lowered the price of natural gas to manufacturers Manufacturing Energy Consumption Data Show Large Reductions in Both Manufacturing Energy Use ...

  5. Additive Manufacturing: Pursuing the Promise | Department of...

    Energy.gov [DOE] (indexed site)

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. Additive Manufacturing: Pursuing the Promise More Documents...

  6. FHP Manufacturing Company Geothermal | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    FHP Manufacturing Company Geothermal Jump to: navigation, search Name: FHP Manufacturing Company: Geothermal Place: Florida Sector: Geothermal energy Product: FHP Manufacturing...

  7. Teksun PV Manufacturing Inc | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Teksun PV Manufacturing Inc Jump to: navigation, search Logo: Teksun PV Manufacturing Inc Name: Teksun PV Manufacturing Inc Address: 401 Congress Ave Place: Austin, Texas Zip:...

  8. Solar Manufacturing Technology | Department of Energy

    Office of Environmental Management (EM)

    Technology to Market Solar Manufacturing Technology Solar Manufacturing Technology The SunShot Solar Manufacturing Technology (SolarMat) program funds the development of ...

  9. WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW PDF icon Sustainable Manufacturing Workshop Agenda.pdf ...

  10. About the Clean Energy Manufacturing Initiative | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    About the Clean Energy Manufacturing Initiative About the Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative (CEMI) is a U.S. Department of Energy ...

  11. clean energy manufacturing | netl.doe.gov

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy ...

  12. Volume 1, 1st Edition, Multiscale Tailoring of Highly Active and Stable Nanocomposite Catalysts, Final Technical Report

    SciTech Connect

    Veser, Goetz

    2009-08-31

    Nanomaterials have gained much attention as catalysts since the discovery of exceptional CO oxidation activity of nanoscale gold by Haruta. However, many studies avoid testing nanomaterials at the high-temperatures relevant to reactions of interest for the production of clean energy (T > 700C). The generally poor thermal stability of catalytically active noble metals has thus far prevented significant progress in this area. We have recently overcome the poor thermal stability of nanoparticles by synthesizing a platinum barium-hexaaluminate (Pt-BHA) nanocomposite which combines the high activity of noble metal nanoparticles with the thermal stability of hexaaluminates. This Pt-BHA nanocomposite demonstrates excellent activity, selectivity, and long-term stability in CPOM. Pt-BHA is anchored onto a variety of support structures in order to improve the accessibility, safety, and reactivity of the nanocatalyst. Silica felts prove to be particularly amenable to this supporting procedure, with the resulting supported nanocatalyst proving to be as active and stable for CPOM as its unsupported counterpart. Various pre-treatment conditions are evaluated to determine their effectiveness in removing residual surfactant from the active nanoscale platinum particles. The size of these particles is measured across a wide temperature range, and the resulting plateau of stability from 600-900C can be linked to a particle caging effect due to the structure of the supporting ceramic framework. The nanocomposites are used to catalyze the combustion of a dilute methane stream, and the results indicate enhanced activity for both Pt-BHA as well as ceria-doped BHA, as well as an absence of internal mass transfer limitations at the conditions tested. In water-gas shift reaction, nanocomposite Pt-BHA shows stability during prolonged WGS reaction and no signs of deactivation during start-up/shut-down of the reactor. The chemical and thermal stability, low molecular weight, and wealth of

  13. Synthesis of oxygenate products for high volume fuels applications. Quarterly technical progress report, November 1, 1994--January 31, 1995

    SciTech Connect

    1995-03-08

    The objective of this project is to develop high yield syntheses of oxygenate products that are liquid at room temperature using as starting materials dimethy ether (DME) or methanol. The identified products include: Dimethyl Carbonate (DMC), 1,1-Dimethoxyethane (DMOE), C{sub 2}{sup +} Alcohols/Ethers (C{sub 2}AE). The technical strategy is outlined below: (A) Synthesis of DMC via oxidative carbonylation of DME instead of methanol. Since this synthesis would not co-produce water as a byproduct, there is a potential for very high DME conversions in contrast to the low (ca 20%) conversions obtained in conventional plants. Technical emphasis will be placed on development of a supported copper catalyst with a capability for cleavage of DME into its chemisorbed organic moieties. (B) Synthesis of 1,1-dimethoxymethane (DMOE) from acetylene/CO/H{sub 2} process streams obtained from commercial methane oxidative pyrolysis processes. In the overall processing scheme the syngas would be converted to DME. The wet acetylene stream would be partially condensed to retain an equivalent of water and then condensed with DME to produce EMOE. (C) Direct conversion of DME or DME/methanol to ethanol/propanol or their methyl ethers. Under the influence of functionalized alcohol condensation catalysts developed exclusively at Amoco it should be possible to achieve direct conversion of dimethyl ether (or methanol) to ethanol/propanol and/or the methyl ethers of these alcohols. Although this reaction is not currently known, a combination of key catalyst components from identified systems should result in a DME conversion catalyst to C{sub 2}+ oxygenates. (D) Reaction of DME or acetylene with synthesis gas (CO/H{sub 2}) or methanol. A variety of catalysts will be tested for conversion of acetylene/CO/H{sub 2} or acetylene/methanol to propylene and conversion of DME/CO/H{sub 2} or DME/methanol to dimenthyoxymethane (DMM) and/or other oxygenates.

  14. Hollow microspheres of silica glass and method of manufacture

    DOEpatents

    Downs, Raymond L.; Miller, Wayne J.

    1982-01-01

    A method of manufacturing gel powder suitable for use as a starting material in the manufacture of hollow glass microspheres having a high concentration of silica. The powder is manufactured from a gel containing boron in the amount of about 1% to 20% (oxide equivalent mole percent), alkali metals, specifically potassium and sodium, in an amount exceeding 8% total, and the remainder silicon. Preferably, the ratio of potassium to sodium is greater than 1.5.

  15. A Vehicle Manufacturer's Perspective on Higher-Octane Fuels | Department

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    of Energy A Vehicle Manufacturer's Perspective on Higher-Octane Fuels A Vehicle Manufacturer's Perspective on Higher-Octane Fuels Breakout Session 1C-Fostering Technology Adoption I: Building the Market for Renewables with High Octane Fuels A Vehicle Manufacturer's Perspective on Higher-Octane Fuels Tom Leone, Technical Expert, Powertrain Evaluation and Analysis, Ford Motor Company leone_biomass_2014.pdf (370.54 KB) More Documents & Publications Co-Optimization of Fuels and Vehicles

  16. Berkeley Lab Highlights HPC at Advanced Manufacturing Event

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Lab Highlights HPC at Advanced Manufacturing Event Berkeley Lab Highlights HPC at Advanced Manufacturing Event September 14, 2015 Peter Nugent, Division Deputy for Scientific Engagement in Berkeley Lab's Computational Research Division, and David Skinner, who leads NERSC's Strategic Partnerships effort, are participating this week in the third annual 2015 American Energy & Manufacturing Competitiveness Summit, where they will be discussing the increasing role of high performance computing in

  17. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 5 for the period October through December 1995

    SciTech Connect

    Not Available

    1996-02-15

    A process variables study was carried out with crude DME as feed for the condensation with acetylene to C{sub 2} and higher alcohols. The addition of water to crude DME had a marked effect of promoting selectivity to ethanol, especially at the lower reaction temperatures tested. Experiments designed to reveal the effect of reactor flow rate and temperature demonstrated that lower rates and higher temperatures favored selectivity to propanol and butanol up to a maximum temperature of 460{degrees}C, beyond which selectivity diminished via decomposition reactions. Faster rates and lower temperatures favored selectivity to ethanol. Reactor conditions and feed compositions for optimum target alcohol selectivities have been identified. the overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  18. Field test of two high-pressure direct-contact downhole steam generators. Volume II. Oxygen/diesel system

    SciTech Connect

    Moreno, J.B.

    1983-07-01

    A field test of an oxygen/diesel fuel, direct contact steam generator has been completed. The field test, which was a part of Project DEEP STEAM and was sponsored by the US Department of Energy, involved the thermal stimulation of a well pattern in the Tar Zone of the Wilmington Oil Field. The activity was carried out in cooperation with the City of Long Beach and the Long Beach Oil Development Company. The steam generator was operated at ground level, with the steam and combustion products delivered to the reservoir through 2022 feet of calcium-silicate insulated tubing. The objectives of the test included demonstrations of safety, operational ease, reliability and lifetime; investigations of reservoir response, environmental impact, and economics; and comparison of those points with a second generator that used air rather than oxygen. The test was extensively instrumented to provide the required data. Excluding interruptions not attributable to the oxygen/diesel system, steam was injected 78% of the time. System lifetime was limited by the combustor, which required some parts replacement every 2 to 3 weeks. For the conditions of this particular test, the use of trucked-in LOX resulted in liess expense than did the production of the equivalent amount of high pressure air using on site compressors. No statistically significant production change in the eight-acre oxygen system well pattern occurred during the test, nor were any adverse effects on the reservoir character detected. Gas analyses during the field test showed very low levels of SOX (less than or equal to 1 ppM) in the generator gaseous effluent. The SOX and NOX data did not permit any conclusion to be drawn regarding reservoir scrubbing. Appreciable levels of CO (less than or equal to 5%) were measured at the generator, and in this case produced-gas analyses showed evidence of significant gas scrubbing. 64 figures, 10 tables.

  19. Field test of two high-pressure, direct-contact downhole steam generators. Volume I. Air/diesel system

    SciTech Connect

    Marshall, B.W.

    1983-05-01

    As a part of the Project DEEP STEAM to develop technology to more efficiently utilize steam for the recovery of heavy oil from deep reservoirs, a field test of a downhole steam generator (DSG) was performed. The DSG burned No. 2 diesel fuel in air and was a direct-contact, high pressure device which mixed the steam with the combustion products and injected the resulting mixture directly into the oil reservoir. The objectives of the test program included demonstration of long-term operation of a DSG, development of operational methods, assessment of the effects of the steam/combustion gases on the reservoir and comparison of this air/diesel DSG with an adjacent oxygen/diesel direct contact generator. Downhole operation of the air/diesel DSG was started in June 1981 and was terminated in late February 1982. During this period two units were placed downhole with the first operating for about 20 days. It was removed, the support systems were slightly modified, and the second one was operated for 106 days. During this latter interval the generator operated for 70% of the time with surface air compressor problems the primary source of the down time. Thermal contact, as evidenced by a temperature increase in the production well casing gases, and an oil production increase were measured in one of the four wells in the air/diesel pattern. Reservoir scrubbing of carbon monoxide was observed, but no conclusive data on scrubbing of SO/sub x/ and NO/sub x/ were obtained. Corrosion of the DSG combustor walls and some other parts of the downhole package were noted. Metallurgical studies have been completed and recommendations made for other materials that are expected to better withstand the downhole combustion environment. 39 figures, 8 tables.

  20. Develop Roll-to-Roll Manufacturing Process of ZrO2 Nanocrystals/Acrylic Nanocomposites for High Refractive Index Applications

    SciTech Connect

    Joshi, Pooran C.; Compton, Brett G.; Li, Jianlin; Jellison, Jr, Gerald Earle; Duty, Chad E; Chen, Zhiyun

    2015-04-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) was to develop and evaluate ZrO2/acrylic nanocomposite coatings for integrated optoelectronic applications. The formulations engineered to be compatible with roll-to-roll process were evaluated in terms of optical and dielectric properties. The uniform distribution of the ZrO2 nanocrystals in the polymer matrix resulted in highly tunable refractive index and dielectric response suitable for advanced photonic and electronic device applications.

  1. Thermal neutron shield and method of manufacture

    DOEpatents

    Brindza, Paul Daniel; Metzger, Bert Clayton

    2013-05-28

    A thermal neutron shield comprising concrete with a high percentage of the element Boron. The concrete is least 54% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of Boron loaded concrete which includes enriching the concrete mixture with varying grit sizes of Boron Carbide.

  2. Thermal neutron shield and method of manufacture

    DOEpatents

    Metzger, Bert Clayton; Brindza, Paul Daniel

    2014-03-04

    A thermal neutron shield comprising boron shielding panels with a high percentage of the element Boron. The panel is least 46% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of boron shielding panels which includes enriching the pre-cursor mixture with varying grit sizes of Boron Carbide.

  3. Determination of the relative resistance to ignition of selected turbopump materials in high-pressure, high-temperature, oxygen environments, volume 1. Interim report

    SciTech Connect

    Stoltzfus, J.M.; Benz, F.J.

    1986-07-01

    Advances in the design of the liquid oxygen, liquid hydrogen engines for the Space Transportation System call for the use of warm, high-pressure oxygen as the driving gas in the liquid oxygen turbopump. The NASA Lewis Research Center requested the NASA White Sands Test Facility (WSTF) to design a test program to determine the relative resistance to ignition of nine selected turbopump materials: Hastelloy X, Inconel 600, Invar 36, Monel K-500, nickel 200, silicon carbide, stainless steel 316, and zirconium copper. The materials were subjected to particle impact and to frictional heating in high-pressure oxygen.

  4. AMO Celebrates Manufacturing Day Across the Country

    Office of Energy Efficiency and Renewable Energy (EERE)

    On October 7, 2016, manufacturers across the country opened their doors and hosted events in honor of Manufacturing Day.  Manufacturing Day is a celebration of modern manufacturing meant to inspire...

  5. Smart Manufacturing Innovation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Smart Manufacturing Innovation Smart Manufacturing Innovation Addthis Find out how advanced technologies developed by our latest institute will make U.S. manufacturing more productive, energy efficient, and competitive. Learn more about advanced manufacturing

  6. All Manufacturing Footprint, December 2010 (MECS 2006)

    SciTech Connect

    none,

    2010-06-01

    Manufacturing energy and carbon footprints map fuel energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing industry sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released due to the combustion of fuel. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high-level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The energy data is primarily provided by the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), and therefore reflects consumption in the year 2006, when the survey was last completed.

  7. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 3 for the period April through June 1995

    SciTech Connect

    Not Available

    1995-09-26

    A rudimentary process variables study of the reaction of acetylene with methanol indicates high activity for the formation of ethanol, n- propanol, and i-butanol with a pure low temperature activated MgO catalyst. Initial results indicate that higher conversions and space- time yields may be obtainable by operation at higher temperatures and reactant feed rates, respectively. Also, ethanol formation was consistently observed to rise with decreasing reaction temperature between 454{degrees}C and 370{degrees}C. A 10% Al{sub 2}O{sub 3}/MgO catalyst exhibited high activity for methanol-dimethyl ether interconversion but was not very active for the condensation of these reactants to either the product alcohols or their methyl ethers. Neither catalyst exhibited significant activity for the condensation to dimethyl ether/water with acetylene to form such products. This lack of activity in the ether systems is attributed to insufficient hydrolysis of dimethyl ether to methanol, and it is expected that feeds containing additional water or methanol (which produces water via condensation) will exhibit higher activity. The aluminum- containing catalyst exhibited diminished condensation activity possibly as a result of deactivation of Mg sites by Al sites. The overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  8. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 4 for the period July through September 1995

    SciTech Connect

    Not Available

    1995-12-29

    A rudimentary process variables study of the reaction of acetylene with methanol indicates high activity for the formation of ethanol, n- propanol, and i-butanol with a pure low temperature activated MgO catalyst. Initial results indicate that higher conversions and space- time yields may be obtainable by operation at higher temperatures and reactant feed rates, respectively. Also, ethanol formation was consistently observed to rise with decreasing reaction temperature between 454{degrees}C and 370{degrees}C. A 10% Al{sub 2}O{sub 3}/MgO catalyst exhibited high activity for methanol-dimethyl ether interconversion but was not very active for the condensation of these reactants to either the product alcohols or their methyl ethers. Neither catalyst exhibited significant activity for the condensation of dimethyl ether/water with acetylene to form such products. This lack of activity in the ether systems us attributed to insufficient hydrolysis of dimethyl ether to methanol, and it is expected that feeds containing additional water or methanol (which produces water via condensation) will exhibit higher activity. The aluminum- containing catalyst exhibited diminished condensation activity possibly as the result of deactivation of Mg sites by Al sites. The overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  9. USCAR LEP ESST Advanced Manufacturing

    SciTech Connect

    Lazarus, L.J.

    2000-09-25

    The objective of this task was to provide processing information data summaries on powder metallurgy (PM) alloys that meet the partner requirements for the production of low mass, highly accurate, near-net-shape powertrain components. This required modification to existing ISO machinability test procedures and development of a new drilling test procedure. These summaries could then be presented in a web page format. When combined with information generated from the USCAR CRADA this would allow chemical, metallurgical, and machining data on PM alloys to be available to all engineering and manufacturing personnel that have access to in-house networks. The web page format also allows for the additions of other wrought materials, making this a valuable tool to the technical staffs.

  10. Wind Turbine Manufacturing Process Monitoring

    SciTech Connect

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  11. Development of manufacturing capability for the fabrication of the Nb/sub 3/Sn superconductor for the High Field Test Facility. Final report

    SciTech Connect

    Spencer, C R

    1981-01-01

    Construction of High Field Test Facility (HFTF) at Lawrence Livermore Laboratory (LLNL) requires an extended surface Nb/sub 3/Sn superconductor cable of carrying currents in excess of 7500 amperes in a 12 Tesla magnetic field. This conductor consists of a 5.4 mm x 11.0 mm superconducting core onto whose broad surfaces are soldered embossed oxygen free copper strips. Two different core designs have been developed and the feasibility of each design evaluated. Equipment necessary to produce the conductor were developed and techniques of production were explored.

  12. Oak Ridge Centers for Manufacturing Technology - The Manufacturing...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  13. Oak Ridge Centers for Manufacturing Technology ? The Manufacturing...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  14. Understanding Manufacturing Energy and Carbon Footprints, October...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Understanding Manufacturing Energy and Carbon Footprints, October 2012 Understanding Manufacturing Energy and Carbon Footprints, October 2012 understandingenergyfootprints2012.p...

  15. National Electrical Manufacturers Association Comment | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Comment National Electrical Manufacturers Association Comment The National Electrical Manufacturers Association (NEMA) appreciates the opportunity to provide the attached comments ...

  16. Nakagawa Electric Machinery Manufacturer | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    navigation, search Name: Nakagawa Electric Machinery Manufacturer Place: Saku, Nagano, Japan Product: A company engages in electrical equipment manufacture. Coordinates:...

  17. Clean Energy Manufacturing Initiative: Increasing American Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Initiative: Increasing American Competitiveness Through Innovation Clean ... Manufacturing Initiative (CEMI), a collaborative effort between the federal government, ...

  18. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Breakout Session Summary (372.05 KB) More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing ...

  19. Semiconductor Manufacturing International Corp SMIC | Open Energy...

    OpenEI (Open Energy Information) [EERE & EIA]

    Manufacturing International Corp SMIC Jump to: navigation, search Name: Semiconductor Manufacturing International Corp (SMIC) Place: Shanghai, Shanghai Municipality, China Zip:...

  20. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel ...

  1. Institute for Advanced Composites Manufacturing Innovation Holds...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Institute for Advanced Composites Manufacturing Innovation Holds Second Membership Meeting Institute for Advanced Composites Manufacturing Innovation Holds Second Membership Meeting ...

  2. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Demonstration Facilities Workshop Marriott Springhill Suites O'Hare - ... mechanics of the Manufacturing Demonstration Facility (MDF) concept and the ...

  3. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures ...

  4. clean energy manufacturing | netl.doe.gov

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy Efficiency & Renewable Energy's (EERE's) clean energy technology offices and Advanced Manufacturing Office, focusing on American competitiveness in clean energy manufacturing. Clean Energy Manufacturing Initiative: http://www1.eere.energy.gov/energymanufacturing

  5. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  6. Manufacturing consumption of energy 1994

    SciTech Connect

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  7. Development of a high-performance coal-fired power generating system with pyrolysis gas and char-fired high temperature furnace (HITAF). Volume 1, Final report

    SciTech Connect

    1996-02-01

    A major objective of the coal-fired high performance power systems (HIPPS) program is to achieve significant increases in the thermodynamic efficiency of coal use for electric power generation. Through increased efficiency, all airborne emissions can be decreased, including emissions of carbon dioxide. High Performance power systems as defined for this program are coal-fired, high efficiency systems where the combustion products from coal do not contact the gas turbine. Typically, this type of a system will involve some indirect heating of gas turbine inlet air and then topping combustion with a cleaner fuel. The topping combustion fuel can be natural gas or another relatively clean fuel. Fuel gas derived from coal is an acceptable fuel for the topping combustion. The ultimate goal for HIPPS is to, have a system that has 95 percent of its heat input from coal. Interim systems that have at least 65 percent heat input from coal are acceptable, but these systems are required to have a clear development path to a system that is 95 percent coal-fired. A three phase program has been planned for the development of HIPPS. Phase 1, reported herein, includes the development of a conceptual design for a commercial plant. Technical and economic feasibility have been analysed for this plant. Preliminary R&D on some aspects of the system were also done in Phase 1, and a Research, Development and Test plan was developed for Phase 2. Work in Phase 2 include s the testing and analysis that is required to develop the technology base for a prototype plant. This work includes pilot plant testing at a scale of around 50 MMBtu/hr heat input. The culmination of the Phase 2 effort will be a site-specific design and test plan for a prototype plant. Phase 3 is the construction and testing of this plant.

  8. Manufacturing consumption of energy 1991

    SciTech Connect

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  9. Revolutionizing Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Revolutionizing Manufacturing Revolutionizing Manufacturing Addthis Saving Energy and Resources 1 of 4 Saving Energy and Resources Thanks to additive manufacturing technology, Oak Ridge National Laboratory was able to fabricate a robotic hand with less energy use and material waste. The novel, lightweight, low-cost fluid powered hand was selected for a 2012 R&D 100 award. | Photo courtesy of Oak Ridge National Laboratory. Partnering with Industry 2 of 4 Partnering with Industry The Energy

  10. Transformational Manufacturing | Argonne National Laboratory

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Transformational Manufacturing Argonne's new Advanced Battery Materials Synthesis and Manufacturing R&D Program focuses on scalable process R&D to produce advanced battery materials in sufficient quantity for industrial testing. The U.S. manufacturing industry consumes more than 30 quadrillion Btu of energy per year, directly employs about 12 million people and generates another 7 million jobs in related businesses. Argonne is working with industry to develop innovative and

  11. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Clean Energy Manufacturing Initiative (CEMI) is a U.S. Department of Energy (DOE)- wide commitment to innovation and breaking down market barriers in order to enhance U.S. manufacturing competitiveness while advancing the nation's energy goals. As part of its mission, CEMI builds partnerships around strategic priorities to increase U.S. clean energy manufacturing competitiveness. This requires an "all-hands-on-deck" approach that involves the nation's private and public sectors,

  12. Viability Assessment Volume 5

    SciTech Connect

    DOE,

    1998-12-01

    This volume presents a management summary of the cost estimate to complete the design, and to license, construct, operate, monitor, close, and decommission a Monitored Geologic Repository at Yucca Mountain in Nevada. This volume summarizes the scope, estimating methodologies, and assumptions used in development of the Monitored Geologic Repository-VA cost estimate. It identifies the key features necessary to understand the summary costs presented herein. This cost summary derives from a larger body of documented cost analysis. Volume 5 is organized to reflect this structured approach to cost estimation and contains the following sections: Section 1, Cost Elements. This section briefly defines the components of each major repository cost element. Section 2, Project Phases. This section presents the definition, as used in the estimate, of five project phases (Licensing, Pre-emplacement Construction, Emplacement Operations, Monitoring, and Closure and Decommissioning) and the schedule dates for each phase. It also contains major milestone dates and a bar chart schedule. Section 3, Major Assumptions. This section identifies key high-level assumptions for the cost estimate basis. Additional detailed assumptions are included in the appendices. Section 4, Integrated Cost Summary. This section presents a high-level roll-up of the VA costs resulting from the estimating work. The tables and figures contained in this section were compiled from the more detailed cost estimates in the appendices. Section 5, References. This section identifies the references that support this cost volume. Appendices. For each major repository cost element, Appendices B-F [B, C, D, E, F] presents additional information on the scope of cost elements, identifies methodologies used to develop the cost estimates, lists underlying cost assumptions, and tabulates summary results. Appendix A contains a glossary to assist the reader in understanding the terminology in Volume 5. Appendix G presents costs

  13. Clean Energy Manufacturing Boosting U.S. Competitiveness

    SciTech Connect

    2015-09-14

    Clean energy manufacturing is booming in the United States. U.S. clean energy investment topped $51 billion in 2014 alone, and even more growth is expected in the $250 billion clean energy market worldwide in coming years. America has an important opportunity to continue growing clean energy manufacturing industries, along with the high quality jobs and stronger local economies that come with them.

  14. Ultratech Develops an Improved Lithography Tool for LED Wafer Manufacturing

    Energy.gov [DOE]

    Ultratech modified an existing lithography tool used for semiconductor manufacturing to better meet the cost and performance targets of the high-brightness LED manufacturing industry. The goal was to make the equipment compatible with the wide range of substrate diameters and thicknesses prevalent in the industry while reducing the capital cost and the overall cost of ownership (COO).

  15. Manufacturing Spotlight: Boosting American Competitiveness

    Energy.gov [DOE]

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  16. Manufacturing Consumption of Energy 1994

    Energy Information Administration (EIA) (indexed site)

    the CM, the ASM contains two components. The first component is the mail portion, a probability sample of manufacturing establishments selected from the list of establishments...

  17. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  18. Manufacturing Consumption of Energy 1994

    Energy Information Administration (EIA) (indexed site)

    Natural Gas to Residual Fuel Oil, by Industry Group and Selected Industries, 1994 369 Energy Information AdministrationManufacturing Consumption of Energy 1994 SIC Residual...

  19. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook

    4 Average thermal performance rating of solar thermal collectors by type shipped in 2009 ... Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey." ...

  20. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook

    5 Shipments of complete solar thermal collector systems, 2008 and 2009 Shipment ... Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey."

  1. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook

    8 Geothermal heat pump shipments by origin, 2008 and 2009 (rated capacity in tons) Origin ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  2. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook

    0 Geothermal heat pump domestic shipments by customer type, 2008 and 2009 (rated capacity ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  3. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update

    1 Geothermal heat pump domestic shipments by sector and model type, 2009 (rated capacity ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  4. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook

    Geothermal heat pump shipments by model type, 2000 - 2009 (number of units) ARI-320 ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey."

  5. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update

    Rated capacity of geothermal heat pump shipments by model type, 2000 - 2009 (tons) ARI-320 ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey."

  6. Manufacturing Consumption of Energy 1994

    Energy Information Administration (EIA) (indexed site)

    Detailed Tables 28 Energy Information AdministrationManufacturing Consumption of Energy 1994 1. In previous MECS, the term "primary energy" was used to denote the "first use" of...

  7. Manufacturing Consumption of Energy 1994

    Energy Information Administration (EIA) (indexed site)

    energy data used in this report do not reflect adjustments for losses in electricity generation or transmission. 1 The manufacturing sector is composed of establishments classified...

  8. Energy-Efficient Manufactured Homes

    Energy.gov [DOE]

    Like site-built homes, new manufactured homes (formerly known as mobile homes) can be designed for energy efficiency and renewable energy.

  9. Manufacturing Fuel Cell Manhattan Project

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Fuel Cell Manhattan Project Presented by the Benchmarking and Best Practices ... in providing valued information on affordable and implementable fuel cell technology. ...

  10. Manufacturing Innovation in the DOE

    Energy.gov [DOE] (indexed site)

    Products Swung to historic deficit, lost 13 of workforce Data Source: http:www.census.govforeign-tradePress-Releaseft900index.html Advanced Manufacturing Office (AMO) ...

  11. High volume - high value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Quarterly report, October 1, 1995--December 31, 1995

    SciTech Connect

    1997-05-01

    The amount of dry FGD materials produced in the U.S. has not been increasing at the high rate originally anticipated. This has been due to a number of economic factors affecting the utility industry. Technologies for the disposal of large amounts of materials are not going to be implemented in the near term. In light of this development the target application for this project is being changed from highwall adit filling to the filling of auger holes to allow for highwall mining. This application focuses on using the dry FGD material to recover coal isolated by excessive augering. It produces 10 or more times the amount of coal per ton of dry FGD utilized than the originally proposed methodology. It also does not require extensive equipment development and, if applied to abandoned mine lands, may have substantially more significant environmental benefit. We also propose to use a spray dryer material for the demonstration instead of the fluidized bed material originally proposed. The spray dryer material is already slacked eliminating problems associated with heat generation at the mine site. Auger hole grouting with FGD material is also best performed by hydraulic emplacement methods.

  12. EERE Success Story—SunShot-Supported Company to Create 500 New Solar Manufacturing Jobs

    Office of Energy Efficiency and Renewable Energy (EERE)

    SunShot awardee Suniva, a manufacturer of high efficiency crystalline silicone solar cells and modules, has announced it will expand its manufacturing capacity at its Georgia headquarters to 400MW...

  13. Energy Department Supports Manufacturing Day

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Energy Department’s Office of Energy Efficiency and Renewable Energy (EERE) is supporting Manufacturing Day—a nationwide event that opens the doors of nearly 2000 manufacturing companies to the public—with visits to sites in the Midwest.

  14. Solar Manufacturing Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects SOLAR MANUFACTURING 1 PROJECT in 1 LOCATION 1,000 MW GENERATION CAPACITY 1,927,000 MWh PROJECTED ANNUAL GENERATION * 1,100,000 METRIC TONS OF CO2 EMISSIONS PREVENTED ANNUALLY ALL FIGURES AS OF MARCH 2015 * Calculated using the project's and NREL Technology specific capacity factors. For cases in which NREL's capacity factors

  15. Advanced Manufacturing Office (Formerly Industrial Technologies Program) |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. DOE's Advanced Manufacturing Office (85.03 KB) More Documents & Publications Innovative Manufacturing Initiative Recognition Day Manufacturing Demonstration Facilities Workshop Agenda, March 2012 Advanced Manufacturing

  16. Advanced Manufacturing Office At-A-Glance

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ADVANCED MANUFACTURING OFFICE FY 2017 BUDGET AT-A-GLANCE The Advanced Manufacturing Office (AMO) brings together manufacturers, research institutions, suppliers, and universities to investigate manufacturing processes, information, and materials technologies critical to advance domestic manufacturing of clean energy products, and to support energy productivity across the entire manufacturing sector. What We Do The Advanced Manufacturing Offce uses an integrated approach that relies on three

  17. All Manufacturing (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    All Manufacturing (2010 MECS) All Manufacturing (2010 MECS) Manufacturing Energy and Carbon Footprint for All Manufacturing Sector (NAICS 31-33) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: June 2015 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint All Manufacturing (111.63 KB) More Documents & Publications Cement (2010 MECS) Chemicals (2010 MECS) Computers, Electronics and Electrical Equipment (2010 MECS) Manufacturing

  18. Manufacturing Barriers to High Temperature PEM Commercialization

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    reformate with 1% CO 20,000 hr. life time verified in steady state operation, voltage drop < 6Vhr 0,0 0,2 0,4 0,6 0,8 1,0 0 5000 10000 15000 20000 Time h Cell Voltage V ...

  19. Manufacturing Barriers to High Temperature PEM Commercialization...

    Energy.gov [DOE] (indexed site)

    More Documents & Publications PBI-Phosphoric Acid Based Membrane Electrode Assemblies: Status Update MCFC and PAFC R&D Workshop Summary Report 2012 Pathways to Commercial Success: ...

  20. With low projected manufacturing costs, high ion

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    including energy storage, water electrolysis and purification, and stationary and ... fuel cells, acidic water electrolysis, and vanadium flow batteries), and ...

  1. High Performance Computing for Manufacturing Parternship | GE...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    GE, US DOE Partner on HPC4Mfg projects to deliver new capabilities in 3D Printing and higher jet engine efficiency Click to email this to a friend (Opens in new window) Share on ...

  2. Development of Advanced Ceramic Manufacturing Technology

    SciTech Connect

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  3. Technology Solutions for New Manufactured Homes, Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet), Building America Case Study: Whole-House Solutions for New Homes, Building Technologies Office (BTO)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Technology Solutions for New Manufactured Homes Idaho, Oregon, and Washington Manufactured Home Builders PROJECT INFORMATION Project Name: High Performance Manufactured Home Prototyping and Construction Development Location: Pacific Northwest states (ID, OR, and WA) Partners: Northwest Manufactured Housing industry Building America Partnership for Improved Residential Construction, www.ba-pirc.org Building Components: HVAC, building envelope, lighting, and water heating Application: New, single

  4. CRADA final report: Technical assessment of roll-to-roll operation of lamination process, thermal treatment, and alternative carbon fiber precursors for low-cost, high-efficiency manufacturing of flow battery stacks and other energy devices

    SciTech Connect

    Daniel, Claus; Madden, Thomas; Wood, III, David L; Muth, Thomas R.; Warrington, Curtis; Ozcan, Soydan; Manson, Hunter; Tekinalp, Halil L.; Smith, Mark A.; Lu, Yuan; Loretz, Jeremy

    2015-09-23

    Among the various stationary-storage technologies under development, redox flow batteries (RFBs) offer the greatest potential to deliver inexpensive, scalable, and efficient grid-scale electrical-energy storage. Unlike traditional sealed batteries, in a flow battery power and energy are decoupled. Cell area and cell count in the stack determine the device power, and the chemical storage volume determines the total energy. Grid-scale energy-storage applications require megawatt-scale devices, which require the assembly of hundreds of large-area, bipolar cells per power plant. The cell-stack is the single system component with the largest impact on capital cost (due to the large number of highly engineered components) and operating costs (determined by overall round-trip efficiency).

  5. TOWARD LOW-COST FABRICATION OF MICROCHANNEL PROCESS TECHNOLOGIES - COST MODELING FOR MANUFACTURING DEVELOPMENT

    SciTech Connect

    Leith, Steven D.; King, Dale A.; Paul, Brian

    2010-11-07

    Chemical and energy conversion systems based on microchannel process technology (MPT) demonstrate high performance in applications in which rates are controlled by diffusive heat and mass transfer flux. The performance of MPT-based heat exchangers, absorbers/desorbers and chemical reactors all benefit from process intensification and have been used in a variety of mobile energy conversion systems including fuel reformers/converters, heat pumps and waste heat scavenging technologies. The service environments typical of MPTs often require the devices to be fabricated from metals such as aluminum, titanium, stainless steel or high temperature super alloys. Flow channels and associated critical dimensions in these devices can be as small as 50 um, but generally range from 100 to 1000 um in width and height with characteristic flow channel lengths normally in the mm to cm range. High surface area architectures (e.g. wicks or textured surfaces) are often included in the flow channels as well for enhanced mass transfer and/or catalytic functionality. Fabrication of MPT devices has historically been performed using a stacked-shim approach in which individual metal sheets are first patterned with micro- and meso-scale flow channels and subsequently bonded in a stack to create an array of miniaturized, parallel flow paths. Typical proof-of-concept fabrication efforts have utilized photo chemical machining (PCM) for shim patterning and diffusion bonding or diffusion brazing for joining of shim stacks. While flexible and capable of supporting technology demonstration, however, these techniques can be expensive at prototyping volumes. The high fabrication cost associated with these prototyping processes has contributed to a perception that MPT technology is expensive and will be relegated to a small application space. Recent work at the Microproducts Breakthrough Institute (MBI) has focused on exploring the cost structure of high volume manufacturing of MPT devices in effort to

  6. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Clean Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency

  7. Advanced Technology Vehicles Manufacturing Incentive Program | Department

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    of Energy Technology Vehicles Manufacturing Incentive Program Advanced Technology Vehicles Manufacturing Incentive Program A fact sheet detailling the advanced technology vehicles manufacturing incentive program. Advanced Technology Vehicles Manufacturing Incentive Program (1.49 MB) More Documents & Publications Advanced Technology Vehicles Manufacturing Incentive Program MEMA: Comments MEMA: Letter

  8. Laser Manufacturing | GE Global Research

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Laser Manufacturing at GE Global Research Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Laser Manufacturing at GE Global Research Learn how laser sintering, an additive laser manufacturing process practiced at GE Global Research, makes parts from metal powder. You Might Also Like Munich_interior_V 10 Years ON: From

  9. Advances in Manufactured Home Energy Efficient Design

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    EERE Building America Webinar April 27, 2016 Advances in Manufactured Home Energy Efficient Design 2 "Integrated Design" Concept * Goal: Reduce space conditioning energy use by at least 50% while holding the line on affordability * Components of the strategy as an optimized system:  Ultra-efficient thermal envelope  Low capacity, highly efficient mechanical system  Innovative distribution system  Affordable and effective ventilation 3 ID Performance in Hot, Humid Climates

  10. Brighter Future for Kentucky Manufacturing Plants | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Brighter Future for Kentucky Manufacturing Plants Brighter Future for Kentucky Manufacturing Plants May 28, 2010 - 3:04pm Addthis Montaplast North America, Inc. is replacing almost 1,200 halide lights with high-efficiency fluorescent fixtures at its Frankfort, KY, facility. | Photo Courtesy of Montaplast | Montaplast North America, Inc. is replacing almost 1,200 halide lights with high-efficiency fluorescent fixtures at its Frankfort, KY, facility. | Photo Courtesy of Montaplast | Stephen Graff

  11. Varied morphology carbon nanotubes and method for their manufacture

    DOEpatents

    Li, Wenzhi; Wen, Jian Guo; Ren, Zhi Feng

    2007-01-02

    The present invention describes the preparation of carbon nanotubes of varied morphology, catalyst materials for their synthesis. The present invention also describes reactor apparatus and methods of optimizing and controlling process parameters for the manufacture carbon nanotubes with pre-determined morphologies in relatively high purity and in high yields. In particular, the present invention provides methods for the preparation of non-aligned carbon nanotubes with controllable morphologies, catalyst materials and methods for their manufacture.

  12. Technology Solutions for New Manufactured Homes: Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet)

    SciTech Connect

    Not Available

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  13. The President's Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Presentation prepared by Dale Hall for the Roadmap Workshop on Manufacturing R&D for the ... Manufacturing National Program Office Roadmap on Manufacturing R&D for the Hydrogen ...

  14. CFL Manufacturers: ENERGY STAR Letters

    Energy.gov [DOE]

    DOE issued letters to 25 manufacturers of compact fluorescent lamps (CFLs) involving various models after PEARL Cycle 9 testing indicated that the models do not meet the ENERGY STAR specification and, therefore, are disqualified from the ENERGY STAR Program.

  15. PEM Stack Manufacturing: Industry Status

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    © 2009 BALLARD POWER SYSTEMS INC. ALL RIGHTS RESERVED JULY 2009 B U I L D I N G A C L E A N E N E R G Y G R O W T H C O M P A N Y B A L L A R D P O W E R S Y S T E M S PEM Stack Manufacturing: Industry Status Duarte R. Sousa, PE August 11, 2011 AUGUST 2009 P A G E 2 Overview of PEM Stack Manufacturing MEA Manufacturing Plate Manufacturing Stack Assembly Stack Conditioning and Testing Package and Ship For each of the four main processes, the following will be provided: 1. A brief history of

  16. 2014 Manufacturing Energy Consumption Survey

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    U S C E N S U S B U R E A U 2014 Manufacturing Energy Consumption Survey Sponsored by the Energy Information Administration U.S. Department of Energy Administered and Compiled by ...

  17. Alternative Energy Manufacturing Tax Credit

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Alternative Energy Manufacturing Tax Credit is a nonrefundable tax credit for up to 100% of new state tax revenues (including state, corporate, sales, and withholding taxes) over the life of a...

  18. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook

    U.S. Total 74 88 Percent of Total Sales Revenue Number of Companies Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers ...

  19. Manufacturing means jobs ? Mike Arms

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Manufacturing Means Jobs - Mike Arms Mike Arms and I usually meet and say hello at the East Tennessee Economic Council meetings each Friday morning at 7:30 a.m. This unique meeting...

  20. Manufacturing Consumption of Energy 1994

    Energy Information Administration (EIA) (indexed site)

    2(94) Distribution Category UC-950 Manufacturing Consumption of Energy 1994 December 1997 Energy Information Administration Office of Energy Markets and End Use U.S. Department of...

  1. First Solar Manufacturing Solar Modules

    Energy.gov [DOE]

    In this photograph, a First Solar associate handles photovoltaic materials at the company's Ohio manufacturing plant. First Solar is an industry partner with the U.S. Department of Energy Solar...

  2. Innovative Manufacturing Initiative Recognition Day

    Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers dramatically increase the energy efficiency of their operations and reduce costs. Each project will advance transformational technologies and materials that can benefit a broad cross-section of the domestic economy. This event created a platform for inter-agency and industry networking and also raised awareness among congressional staff and private investors.

  3. Renewable Electricity Futures Study - Volume One

    DOE Data Explorer

    Hand, Maureen; Mai, Treui; Baldwin, Sam; Brinkman, Greg; Sandor, Debbie; Denholm, Paul; Heath, Garvin; Wiser, Ryan

    2016-06-01

    Renewable Electricity Futures Study - Volume One. This is part of a series of four volumes describing exploring a high-penetration renewable electricity future for the United States of America. This data set is provides data for the entire volume one document and includes all data for the charts and graphs included in the document.

  4. Phase II Trial of Radiosurgery to Magnetic Resonance Spectroscopy-Defined High-Risk Tumor Volumes in Patients With Glioblastoma Multiforme

    SciTech Connect

    Einstein, Douglas B.; Wessels, Barry; Bangert, Barbara; Fu, Pingfu; Nelson, A. Dennis; Cohen, Mark; Sagar, Stephen; Lewin, Jonathan; Sloan, Andrew; Zheng Yiran; Williams, Jordonna; Colussi, Valdir; Vinkler, Robert; Maciunas, Robert

    2012-11-01

    Purpose: To determine the efficacy of a Gamma Knife stereotactic radiosurgery (SRS) boost to areas of high risk determined by magnetic resonance spectroscopy (MRS) functional imaging in addition to standard radiotherapy for patients with glioblastoma (GBM). Methods and Materials: Thirty-five patients in this prospective Phase II trial underwent surgical resection or biopsy for a GBM followed by SRS directed toward areas of MRS-determined high biological activity within 2 cm of the postoperative enhancing surgical bed. The MRS regions were determined by identifying those voxels within the postoperative T2 magnetic resonance imaging volume that contained an elevated choline/N-acetylaspartate ratio in excess of 2:1. These voxels were marked, digitally fused with the SRS planning magnetic resonance image, targeted with an 8-mm isocenter per voxel, and treated using Radiation Therapy Oncology Group SRS dose guidelines. All patients then received conformal radiotherapy to a total dose of 60 Gy in 2-Gy daily fractions. The primary endpoint was overall survival. Results: The median survival for the entire cohort was 15.8 months. With 75% of recursive partitioning analysis (RPA) Class 3 patients still alive 18 months after treatment, the median survival for RPA Class 3 has not yet been reached. The median survivals for RPA Class 4, 5, and 6 patients were 18.7, 12.5, and 3.9 months, respectively, compared with Radiation Therapy Oncology Group radiotherapy-alone historical control survivals of 11.1, 8.9, and 4.6 months. For the 16 of 35 patients who received concurrent temozolomide in addition to protocol radiotherapeutic treatment, the median survival was 20.8 months, compared with European Organization for Research and Treatment of Cancer historical controls of 14.6 months using radiotherapy and temozolomide. Grade 3/4 toxicities possibly attributable to treatment were 11%. Conclusions: This represents the first prospective trial using selective MRS-targeted functional SRS

  5. References and Appendices: U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis, November 2012

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis REFERENCES AMO (Advanced Manufacturing Office), EERE (Energy Efficiency and Renewable Energy). 2012a. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators. U.S. Department of Energy. http://www1.eere.energy.gov/manufacturing/tech_deployment/pdfs/steam22_backpressure.pdf AMO (Advanced Manufacturing Office), EERE (Energy Efficiency and Renewable Energy). 2012b. Improving Steam System Performance: A

  6. Advanced Qualification of Additive Manufacturing Workshop

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors, diagnostics...

  7. Third Annual American Energy and Manufacturing Competitiveness...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    and included showpieces highlighting advanced composites manufacturing and large scale additive manufacturing. Image: Photo courtesy of Attlee Photography View All Galleries

  8. 2010 Manufacturing Energy and Carbon Footprints: Definitions...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Energy and Carbon Footprints: Definitions and Assumptions This 13-page document defines key terms and details assumptions and references used in the Manufacturing ...

  9. ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing of Surfaces with Nanoscale and Microscale Features ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale and Microscale Features superhydrophobicsurfaces.p...

  10. Energy Intensity Indicators: Manufacturing Energy Intensity

    Energy.gov [DOE]

    The manufacturing sector comprises 18 industry sectors, generally defined at the three-digit level of the North American Industrial Classification System (NAICS). The manufacturing energy data...

  11. Electric Drive Component Manufacturing Facilities | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Component Manufacturing Facilities Electric Drive Component Manufacturing Facilities 2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review ...

  12. Electric Drive Component Manufacturing Facilities | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Component Manufacturing Facilities Electric Drive Component Manufacturing Facilities 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review ...

  13. Miraial formerly Kakizaki Manufacturing | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    to: navigation, search Name: Miraial (formerly Kakizaki Manufacturing) Place: Tokyo, Japan Zip: 171-0021 Product: Manufacturer of wafer handling products and other components...

  14. Testing, Manufacturing, and Component Development Projects |...

    Office of Environmental Management (EM)

    Testing, Manufacturing, and Component Development Projects This report covers the Wind and Water Power Technologies Office's testing, manufacturing, and component development ...

  15. Energy Department Invests in Innovative Manufacturing Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    in Innovative Manufacturing Technologies Energy Department Invests in Innovative Manufacturing Technologies June 13, 2012 - 12:00am Addthis The Energy Department announced on June...

  16. Foreword: Additive Manufacturing: Interrelationships of Fabrication...

    Office of Scientific and Technical Information (OSTI)

    Moreover, a variety of fields such as aerospace, military, automotive, and biomedical are employing this manufacturing technique as a way to decrease costs, increase manufacturing ...

  17. Wind Energy & Manufacturing | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Wind Energy & Manufacturing Jump to: navigation, search Blades manufactured at Gamesa's factory in Ebensburg, Pennsylvania, will be delivered to wind farms across the United...

  18. Manufacturing Consumption of Energy 1991--Combined Consumption...

    Energy Information Administration (EIA) (indexed site)

    call 202-586-8800 for help. Return to Energy Information Administration Home Page. Home > Energy Users > Manufacturing > Consumption and Fuel Switching Manufacturing Consumption of...

  19. American Wind Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    American Wind Manufacturing Addthis 1 of 9 Nordex USA -- a global manufacturer of wind turbines -- delivered and installed turbine components for the Power County Wind...

  20. FY 2008 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2008 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2008 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  1. FY 2010 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2010 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2010 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  2. FY 2009 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2009 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2009 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  3. FY 2006 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2006 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2006 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  4. FY 2007 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2007 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2007 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  5. FY 2011 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2011 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2011 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  6. Oak Ridge Centers for Manufacturing Technology - Partnership...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Impact on the Semiconductor Industry, part 2 The Oak Ridge Centers for Manufacturing Technology in partnership with SEMATECH (Semiconductor Manufacturing TECHnology) had...

  7. Advanced Battery Manufacturing Facilities and Equipment Program...

    Energy.gov [DOE] (indexed site)

    More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing Facilities and Equipment Program Fact Sheet: Grid-Scale ...

  8. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    D.C. PDF icon esarravt002flicker2010p.pdf More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing...

  9. Advanced Technology Vehicles Manufacturing Loan Program | Department...

    Office of Environmental Management (EM)

    Technology Vehicles Manufacturing Loan Program Advanced Technology Vehicles Manufacturing Loan Program ATVM-Program-Application-Overview.pdf More Documents & Publications ATVM...

  10. Clean Energy Manufacturing Initiative Southeast Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Clean Energy Manufacturing Initiative Southeast Regional Summit Clean Energy Manufacturing Initiative Southeast Regional Summit July 9, 2015 8:30AM to 6:00PM EDT Renaissance...

  11. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D Overview of ...

  12. Processing and Manufacturing Equipment | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Processing and Manufacturing Equipment Jump to: navigation, search TODO: Add description List of Processing and Manufacturing Equipment Incentives Retrieved from "http:...

  13. Technologies Enabling Agile Manufacturing (TEAM) ? an ORCMT...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Technologies Enabling Agile Manufacturing (TEAM) - An ORCMT success story Technologies Enabling Agile Manufacturing (TEAM) was one of the larger programs to come from the...

  14. Bio Solutions Manufacturing Inc | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Solutions Manufacturing Inc Jump to: navigation, search Name: Bio Solutions Manufacturing Inc Place: Las Vegas, Nevada Zip: 89103 Product: Waste-to-energy bioremediation developer....

  15. DOE - Office of Legacy Management -- Manufacturing Laboratories...

    Office of Legacy Management (LM)

    Manufacturing Laboratories Inc - MA 0-04 FUSRAP Considered Sites Site: MANUFACTURING LABORATORIES, INC. (MA.0-04 ) Eliminated from further consideration under FUSRAP Designated...

  16. Chung Hsin Electric Machinery Manufacturing Corporation CHEM...

    OpenEI (Open Energy Information) [EERE & EIA]

    Chung Hsin Electric Machinery Manufacturing Corporation CHEM Jump to: navigation, search Name: Chung Hsin Electric & Machinery Manufacturing Corporation (CHEM) Place: Taoyuan...

  17. Leitner Shriram Manufacturing Ltd | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Manufacturing Ltd Jump to: navigation, search Name: Leitner Shriram Manufacturing Ltd Place: Chennai, Tamil Nadu, India Zip: 600095 Sector: Wind energy Product: Chennai-based JV...

  18. Advanced Qualification of Additive Manufacturing Materials Workshop

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Advanced Qualification of Additive Manufacturing Materials Workshop Advanced Qualification of Additive Manufacturing Materials Workshop WHEN: Jul 20, 2015 8:30 AM - Jul 21, 2015...

  19. Aurora Photovoltaics Manufacturing | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Photovoltaics Manufacturing Jump to: navigation, search Name: Aurora Photovoltaics Manufacturing Place: Lawrenceville, New Jersey Zip: 8648 Sector: Solar Product: A subsidiary of...

  20. Stronger Manufacturers' Energy Efficiency Standards for Residential...

    Energy Saver

    Stronger Manufacturers' Energy Efficiency Standards for Residential Air Conditioners Go Into Effect Today Stronger Manufacturers' Energy Efficiency Standards for Residential Air ...

  1. China Shandong Penglai Electric Power Equipment Manufacturing...

    OpenEI (Open Energy Information) [EERE & EIA]

    Penglai Electric Power Equipment Manufacturing Jump to: navigation, search Name: China Shandong Penglai Electric Power Equipment Manufacturing Place: Penglai, Shandong Province,...

  2. Manufacturing Institutes Exhibit American Innovation at Hannover...

    Office of Environmental Management (EM)

    Manufacturing Institutes Exhibit American Innovation at Hannover Messe Manufacturing Institutes Exhibit American Innovation at Hannover Messe April 25, 2016 - 4:30pm Addthis The ...

  3. FACTSHEET: Next Generation Power Electronics Manufacturing Innovation...

    Energy.gov [DOE] (indexed site)

    a public-private manufacturing innovation institute for next generation power electronics. ... network of up to 45 manufacturing innovation institutes that help make America a ...

  4. Advanced Manufacturing Office and Potential Technologies for...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    for Clean Energy Manufacturing Innovation October 8, 2014 DOEDOD Planning ... is a leader in advanced manufacturing innovation and implementing the National Network ...

  5. Energy Conservation Standards for Manufactured Housing. Notice...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    EERE-2009-BT-BC-0021 RIN: 1904-AC11 Energy Conservation Standards for Manufactured ... which directs DOE to establish energy conservation standards for manufactured housing. ...

  6. Manufacturing Energy and Carbon Footprint References | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Energy and Carbon Footprint References footprintreferences.pdf (309.04 KB) More Documents & Publications 2010 Manufacturing Energy and Carbon Footprints: References ...

  7. Clean Energy Manufacturing Funding Opportunities | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Funding Opportunities Clean Energy Manufacturing Funding Opportunities To accomplish the goals of the Clean Energy Manufacturing Initiative (CEMI), the U.S. Department of Energy ...

  8. Manufacturing Demonstration Facility Workshop | Department of...

    Energy.gov [DOE] (indexed site)

    March 12, 2012 The Manufacturing Demonstration Facility Workshop (held in Chicago, IL, on ... aspects of planning a series of Manufacturing Demonstration Facilities (MDFs). ...

  9. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing Demonstration Facilities Workshop Agenda, March 2012 mdfworkshopagenda.pdf (263.06 KB) More Documents & Publications Manufacturing Demonstration Facility Workshop ...

  10. Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing

    Energy.gov [DOE]

    Office: Advanced ManufacturingPost date: 9/15/15Original Closing Date for Applications: Jan 29, 2016 A mandatory Concept Paper is due 11/04/2015 at 5:00pm ET.

  11. Film Collection Volume One

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Volume One Film Collection Volume Two 75th Anniversary Hydropower in the Northwest Woody Guthrie Videos Strategic Direction Branding & Logos Power of the River History Book...

  12. Volume One Disc Two

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Volume One Film Collection Volume Two 75th Anniversary Hydropower in the Northwest Woody Guthrie Videos Strategic Direction Branding & Logos Power of the River History Book...

  13. FY 2012 Volume 4

    Energy.gov [DOE] (indexed site)

    Department of Energy FY 2012 Congressional Budget Request Science Science February 2011 Office of Chief Financial Officer Volume 4 DOECF-0060 Volume 4 Department of Energy FY 2012 ...

  14. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    OpenEI (Open Energy Information) [EERE & EIA]

    and Manufacturing USA Inc formerly Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA)...

  15. Additive manufacturing of materials: Opportunities and challenges

    DOE PAGES [OSTI]

    Babu, Sudarsanam Suresh; Love, Lonnie J.; Dehoff, Ryan R.; Peter, William H.; Watkins, Thomas R.; Pannala, Sreekanth

    2015-11-01

    Additive manufacturing (also known as 3D printing) is considered a disruptive technology for producing components with topologically optimized complex geometries as well as functionalities that are not achievable by traditional methods. The realization of the full potential of 3D printing is stifled by a lack of computational design tools, generic material feedstocks, techniques for monitoring thermomechanical processes under in situ conditions, and especially methods for minimizing anisotropic static and dynamic properties brought about by microstructural heterogeneity. In this paper, we discuss the role of interdisciplinary research involving robotics and automation, process control, multiscale characterization of microstructure and properties, and high-performancemore » computational tools to address each of these challenges. In addition, emerging pathways to scale up additive manufacturing of structural materials to large sizes (>1 m) and higher productivities (5–20 kg/h) while maintaining mechanical performance and geometrical flexibility are also discussed.« less

  16. Additive manufacturing of materials: Opportunities and challenges

    SciTech Connect

    Babu, Sudarsanam Suresh; Love, Lonnie J.; Dehoff, Ryan R.; Peter, William H.; Watkins, Thomas R.; Pannala, Sreekanth

    2015-11-01

    Additive manufacturing (also known as 3D printing) is considered a disruptive technology for producing components with topologically optimized complex geometries as well as functionalities that are not achievable by traditional methods. The realization of the full potential of 3D printing is stifled by a lack of computational design tools, generic material feedstocks, techniques for monitoring thermomechanical processes under in situ conditions, and especially methods for minimizing anisotropic static and dynamic properties brought about by microstructural heterogeneity. In this paper, we discuss the role of interdisciplinary research involving robotics and automation, process control, multiscale characterization of microstructure and properties, and high-performance computational tools to address each of these challenges. In addition, emerging pathways to scale up additive manufacturing of structural materials to large sizes (>1 m) and higher productivities (5–20 kg/h) while maintaining mechanical performance and geometrical flexibility are also discussed.

  17. Commercial Implementation of Model-Based Manufacturing of Nanostructured Metals

    SciTech Connect

    Lowe, Terry C.

    2012-07-24

    Computational modeling is an essential tool for commercial production of nanostructured metals. Strength is limited by imperfections at the high strength levels that are achievable in nanostructured metals. Processing to achieve homogeneity at the micro- and nano-scales is critical. Manufacturing of nanostructured metals is intrinsically a multi-scale problem. Manufacturing of nanostructured metal products requires computer control, monitoring and modeling. Large scale manufacturing of bulk nanostructured metals by Severe Plastic Deformation is a multi-scale problem. Computational modeling at all scales is essential. Multiple scales of modeling must be integrated to predict and control nanostructural, microstructural, macrostructural product characteristics and production processes.

  18. Making Our Solar Future with American Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Making Our Solar Future with American Manufacturing Making Our Solar Future with American Manufacturing October 7, 2016 - 9:35am Addthis Charlie Gay Solar Energy Technologies Office Director Fast Facts Every second that ticks by, six solar cells come off U.S. manufacturing lines that produce crystalline silicon. In 10 years, the Energy Department's SunShot Initiative expects nearly three-times that amount to be racing across the lines, helping to make America a leader in high-tech solar

  19. Real time PV manufacturing diagnostic system

    SciTech Connect

    Kochergin, Vladimir; Crawford, Michael A.

    2015-09-01

    The main obstacle Photovoltaic (PV) industry is facing at present is the higher cost of PV energy compared to that of fossil energy. While solar cell efficiencies continue to make incremental gains these improvements are so far insufficient to drive PV costs down to match that of fossil energy. Improved in-line diagnostics however, has the potential to significantly increase the productivity and reduce cost by improving the yield of the process. On this Phase I/Phase II SBIR project MicroXact developed and demonstrated at CIGS pilot manufacturing line a high-throughput in-line PV manufacturing diagnostic system, which was verified to provide fast and accurate data on the spatial uniformity of thickness, an composition of the thin films comprising the solar cell as the solar cell is processed reel-to-reel. In Phase II project MicroXact developed a stand-alone system prototype and demonstrated the following technical characteristics: 1) ability of real time defect/composition inconsistency detection over 60cm wide web at web speeds up to 3m/minute; 2) Better than 1mm spatial resolution on 60cm wide web; 3) an average better than 20nm spectral resolution resulting in more than sufficient sensitivity to composition imperfections (copper-rich and copper-poor regions were detected). The system was verified to be high vacuum compatible. Phase II results completely validated both technical and economic feasibility of the proposed concept. MicroXact’s solution is an enabling technique for in-line PV manufacturing diagnostics to increase the productivity of PV manufacturing lines and reduce the cost of solar energy, thus reducing the US dependency on foreign oil while simultaneously reducing emission of greenhouse gasses.

  20. Air cathode structure manufacture

    DOEpatents

    Momyer, William R.; Littauer, Ernest L.

    1985-01-01

    An improved air cathode structure for use in primary batteries and the like. The cathode structure includes a matrix active layer, a current collector grid on one face of the matrix active layer, and a porous, nonelectrically conductive separator on the opposite face of the matrix active layer, the collector grid and separator being permanently bonded to the matrix active layer. The separator has a preselected porosity providing low IR losses and high resistance to air flow through the matrix active layer to maintain high bubble pressure during operation of the battery. In the illustrated embodiment, the separator was formed of porous polypropylene. A thin hydrophobic film is provided, in the preferred embodiment, on the current collecting metal grid.