National Library of Energy BETA

Sample records for fossil steam generation

  1. Estimates of health risks associated with radionuclide emissions from fossil-fueled steam-electric generating plants. Final report

    SciTech Connect

    Nelson, C.

    1995-08-01

    Under the Title III, Section 112 of the 1990 Clean Air Act Amendment, Congress directed the U.S. Environmental Protection Agency (EPA) to perform a study of the hazards to public resulting from pollutants emitted by electric utility system generating units. Radionuclides are among the groups of pollutants listed in the amendment. This report updates previously published data and estimates with more recently available information regarding the radionuclide contents of fossil fuels, associated emissions by steam-electric power plants, and potential health effects to exposed population groups.

  2. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    Not Available

    1993-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 85 citations and includes a subject term index and title list.)

  3. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS database). Published Search

    SciTech Connect

    Not Available

    1993-01-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 84 citations and includes a subject term index and title list.)

  4. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1996-03-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  5. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect

    Not Available

    1994-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 119 citations and includes a subject term index and title list.)

  6. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1996-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  7. Boiler and steam generator corrosion: Fossil-fuel power plants. March 1977-December 1989 (A Bibliography from the NTIS data base). Report for March 1977-December 1989

    SciTech Connect

    Not Available

    1990-05-01

    This bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. Hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 88 citations fully indexed and including a title list.)

  8. Steam generator support system

    DOEpatents

    Moldenhauer, James E.

    1987-01-01

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances.

  9. Steam generator support system

    DOEpatents

    Moldenhauer, J.E.

    1987-08-25

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source is disclosed. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances. 4 figs.

  10. Steam generator tube failures

    SciTech Connect

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service.

  11. STEAM GENERATOR FOR NUCLEAR REACTOR

    DOEpatents

    Kinyon, B.W.; Whitman, G.D.

    1963-07-16

    The steam generator described for use in reactor powergenerating systems employs a series of concentric tubes providing annular passage of steam and water and includes a unique arrangement for separating the steam from the water. (AEC)

  12. Productivity improvement handbook for fossil steam power plants. Final report

    SciTech Connect

    Armor, A.F.; Wolk, R.H. |

    1998-09-01

    This book is written to help electric generation staff operate their plants more profitably in a competitive environment. Since responsibility for keeping the plant running falls directly on the shoulders of plant personnel, they want to understand what can go wrong, receive information on the current condition of equipment, and fix things when equipment fails or performs poorly. The information in this book is organized so a reader can quickly and easily grasp the current state-of-the-art in maintaining fossil steam units, obtain guidance on specific plant problems, and move ahead with solutions. Many reports and guidelines have been issued on boilers, turbines, generators, heat exchangers, and other plant equipment covering failure modes, causes, fixes, and maintenance practices. Liberal use has been made of these reports to extract the salient recommendations, and the citations and bibliographies acknowledge these sources. The reader is directed to the comprehensive list of reports and papers for further details on specific issues. The scope of this book does not permit a detailed and extensive treatment of each of the hundreds of potential in-plant problems, but does permit the reader to get a first assessment of likely symptoms and modes of failure, and enough information to do something about it. It`s a working handbook for fossil plant staff who are daily faced with protecting the integrity and reliability of the electric generation business.

  13. Trends in packaged steam generators

    SciTech Connect

    Ganapathy, V. [ABCO Industries, Abilene, TX (United States)

    1996-09-01

    Oil and gas-fired packaged steam generators are used in many industrial plants. They generate saturated or superheated steam up to 250,000 lb/hr, 1000 psig, and 950 F. They may be used for continuous steam generation or as standby boilers in cogeneration systems. Numerous variables affect the design of this equipment. A few important considerations should be addressed at an early point by the plant engineer specifying or evaluating equipment options. These considerations include trends such as customized designs that minimize operating costs and ensure emissions regulations are met. The paper discusses efficiency considerations first.

  14. NUCLEAR FLASH TYPE STEAM GENERATOR

    DOEpatents

    Johns, F.L.; Gronemeyer, E.C.; Dusbabek, M.R.

    1962-09-01

    A nuclear steam generating apparatus is designed so that steam may be generated from water heated directly by the nuclear heat source. The apparatus comprises a pair of pressure vessels mounted one within the other, the inner vessel containing a nuclear reactor heat source in the lower portion thereof to which water is pumped. A series of small ports are disposed in the upper portion of the inner vessel for jetting heated water under pressure outwardly into the atmosphere within the interior of the outer vessel, at which time part of the jetted water flashes into steam. The invention eliminates the necessity of any intermediate heat transfer medium and components ordinarily required for handling that medium. (AEC)

  15. Fast fluidized bed steam generator

    DOEpatents

    Bryers, Richard W. (Flemington, NJ); Taylor, Thomas E. (Bergenfield, NJ)

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  16. Fossil superheating in geothermal steam power plants (Technical...

    Office of Scientific and Technical Information (OSTI)

    fossil and geothermal plants for a wide range of operating conditions, and deserve consideration whenever fossil and geothermal energy resources are found in reasonable proximity. ...

  17. Reliability of steam generator tubing

    SciTech Connect

    Kadokami, E.

    1997-02-01

    The author presents results on studies made of the reliability of steam generator (SG) tubing. The basis for this work is that in Japan the issue of defects in SG tubing is addressed by the approach that any detected defect should be repaired, either by plugging the tube or sleeving it. However, this leaves open the issue that there is a detection limit in practice, and what is the effect of nondetectable cracks on the performance of tubing. These studies were commissioned to look at the safety issues involved in degraded SG tubing. The program has looked at a number of different issues. First was an assessment of the penetration and opening behavior of tube flaws due to internal pressure in the tubing. They have studied: penetration behavior of the tube flaws; primary water leakage from through-wall flaws; opening behavior of through-wall flaws. In addition they have looked at the question of the reliability of tubing with flaws during normal plant operation. Also there have been studies done on the consequences of tube rupture accidents on the integrity of neighboring tubes.

  18. Fossil Fuel-Generated Energy Consumption Reduction for New Federal...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Buildings Fossil Fuel-Generated Energy Consumption Reduction for New Federal Buildings and Major Renovations of Federal Buildings Document details Fossil Fuel-Generated Energy ...

  19. Control system for fluid heated steam generator

    DOEpatents

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  20. Control system for fluid heated steam generator

    DOEpatents

    Boland, James F.; Koenig, John F.

    1985-01-01

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  1. Fossil generation restructuring in the Ukraine

    SciTech Connect

    Galambas, J.W.

    1996-12-31

    This paper describes the Ukrainian electrical system as it was in 1991, defines the need for restructuring, outlines the restructuring process, identifies a number of major obstacles that are hindering the implementation of the fossil generation, restructuring process, and points out major problems in the coal procurement system. It describes the visits to several Ukrainian power plants, defines restructuring success to date, makes suggestions for improved restructuring progress, highlights lessons learned, and enlightens the audience on the opportunities of investing in the Ukrainian power generation industry. The primary focus is on the Fossil Generator Advisor task, which was carried out under the direction of Hagler Bailly Consulting, Inc. (Hagler Bailly).

  2. US PWR steam generator management: An overview

    SciTech Connect

    Welty, C.S. Jr.

    1997-02-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of {open_quotes}steam generator management{close_quotes}; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, {open_quotes}Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosion{close_quotes}, and is provided as a supplement to that material.

  3. Customizing pays off in steam generators

    SciTech Connect

    Ganapathy, V. (ABCO Industries, Inc., Abilene, TX (United States))

    1995-01-01

    Packaged steam generators are the workhorses of chemical process plants, power plants and cogeneration systems. They are available as oil- or gas-fired models, and are used to generate either high-pressure superheated steam (400 to 1,200 psig, at 500 to 900 F) or saturated steam at low pressures (100 to 300 psig). In today's emission- and efficiency- conscious environment, steam generators have to be custom designed. Gone are the days when a boiler supplier--or for that matter an end user--could look up a model number from a list of standard sizes and select one for a particular need. Thus, before selecting a system, it is desirable to know the features of oil- and gas-fired steam generators, and the important variables that influence their selection, design and performance. It is imperative that all of these data are supplied to the boiler supplier so that the engineers may come up with the right design. Some of the parameters which are discussed in this paper are: duty, steam temperature, steam purity, emissions, and furnace design. Superheaters, economizers, and overall performance are also discussed.

  4. Benchmark the Fuel Cost of Steam Generation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Benchmark the Fuel Cost of Steam Generation Benchmark the Fuel Cost of Steam Generation This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving...

  5. High efficiency, quasi-instantaneous steam expansion device utilizing fossil or nuclear fuel as the heat source

    SciTech Connect

    Claudio Filippone, Ph.D.

    1999-06-01

    Thermal-hydraulic analysis of a specially designed steam expansion device (heat cavity) was performed to prove the feasibility of steam expansions at elevated rates for power generation with higher efficiency. The steam expansion process inside the heat cavity greatly depends on the gap within which the steam expands and accelerates. This system can be seen as a miniaturized boiler integrated inside the expander where steam (or the proper fluid) is generated almost instantaneously prior to its expansion in the work-producing unit. Relatively cold water is pulsed inside the heat cavity, where the heat transferred causes the water to flash to steam, thereby increasing its specific volume by a large factor. The gap inside the heat cavity forms a special nozzle-shaped system in which the fluid expands rapidly, accelerating toward the system outlet. The expansion phenomenon is the cause of ever-increasing fluid speed inside the cavity system, eliminating the need for moving parts (pumps, valves, etc.). In fact, the subsequent velocity induced by the sudden fluid expansion causes turbulent conditions, forcing accelerating Reynolds and Nusselt numbers which, in turn, increase the convective heat transfer coefficient. When the combustion of fossil fuels constitutes the heat source, the heat cavity concept can be applied directly inside the stator of conventional turbines, thereby greatly increasing the overall system efficiency.

  6. Revised evaluation of steam generator testing alternatives

    SciTech Connect

    1981-01-01

    A scoping evaluation was made of various facility alternatives for test of LMFBR prototype steam generators and models. Recommendations are given for modifications to EBR-II and SCTI (Sodium Components Test Installation) for prototype SG testing, and for few-tube model testing. (DLC)

  7. Steam-reforming of fossil fuels and wastes to produce energy and chemicals without greenhouse gases

    SciTech Connect

    Galloway, T.R.

    1998-07-01

    Worldwide concern has demanded a re-examination of the energy- and chemical-producing plants that use fossil fuel sources and release large quantities of greenhouse gases. Plant retrofits with steam-reformer/gasifiers will increase plant efficiencies, improve economics and avoid releasing troublesome amounts of greenhouse gases, such as carbon dioxide. In this paper, the authors describe and illustrate the several new steam-reforming/gasification plants that are processing waste streams and fossil fuels. These plants range in size from 1 ton/day to 2,000 tons/day. They are commercial and economically successful. These new concepts can be used to both upgrade fossil plants for improved economics while eliminating the release of greenhouse gases. By aggressively retrofitting old coal plants and sequestering CO{sub 2}, a 15% reduction in 1990 CO{sub 2} emissions can be met by the US by 2010.

  8. Laser removal of sludge from steam generators

    DOEpatents

    Nachbar, Henry D.

    1990-01-01

    A method of removing unwanted chemical deposits known as sludge from the metal surfaces of steam generators with laser energy is provided. Laser energy of a certain power density, of a critical wavelength and frequency, is intermittently focused on the sludge deposits to vaporize them so that the surfaces are cleaned without affecting the metal surface (sludge substrate). Fiberoptic tubes are utilized for laser beam transmission and beam direction. Fiberoptics are also utilized to monitor laser operation and sludge removal.

  9. Benchmark the Fuel Cost of Steam Generation

    Energy.gov [DOE]

    This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  10. Fossil Fuel-Generated Energy Consumption Reduction for New Federal...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Buildings OIRA Comparison Document Fossil Fuel-Generated Energy Consumption Reduction for New Federal Buildings and Major Renovations of Federal Buildings OIRA Comparison Document ...

  11. Steam generator for liquid metal fast breeder reactor

    DOEpatents

    Gillett, James E.; Garner, Daniel C.; Wineman, Arthur L.; Robey, Robert M.

    1985-01-01

    Improvements in the design of internal components of J-shaped steam generators for liquid metal fast breeder reactors. Complex design improvements have been made to the internals of J-shaped steam generators which improvements are intended to reduce tube vibration, tube jamming, flow problems in the upper portion of the steam generator, manufacturing complexities in tube spacer attachments, thermal stripping potentials and difficulties in the weld fabrication of certain components.

  12. Numerical Simulation of Turbulent Flows in Advanced Steam Generators |

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Argonne Leadership Computing Facility Numerical Simulation of Turbulent Flows in Advanced Steam Generators PI Name: Aleksandr Obabko PI Email: obabko@mcs.anl.gov Institution: Argonne National Laboratory Allocation Program: ALCC Allocation Hours at ALCF: 80 Million Year: 2016 Research Domain: Physics Failure of steam generators in pressurized water reactor (PWR) nuclear systems can lead to expensive plant shut--downs. Flow--induced vibrations in the steam generators was identified as a high

  13. Vapor generator steam drum spray head

    DOEpatents

    Fasnacht, Jr., Floyd A.

    1978-07-18

    A typical embodiment of the invention provides a combination feedwater and "cooldown" water spray head that is centrally disposed in the lower portion of a nuclear power plant steam drum. This structure not only discharges the feedwater in the hottest part of the steam drum, but also increases the time required for the feedwater to reach the steam drum shell, thereby further increasing the feedwater temperature before it contacts the shell surface, thus reducing thermal shock to the steam drum structure.

  14. Steam generator issues in the United States

    SciTech Connect

    Strosnider, J.R.

    1997-02-01

    Alloy 600 steam generator tubes in the US have exhibited degradation mechanisms similar to those observed in other countries. Effective programs have been implemented to address several degradation mechanisms including: wastage; mechanical wear; pitting; and fatigue. These degradation mechanisms are fairly well understood as indicated by the ability to effectively mitigate/manage them. Stress corrosion cracking (SCC) is the dominant degradation mechanism in the US. SCC poses significant inspection and management challenges to the industry and the regulators. The paper also addresses issues of research into SCC, inspection programs, plugging, repair strategies, water chemistry, and regulatory control. Emerging issues in the US include: parent tube cracking at sleeve joints; detection and repair of circumferential cracks; free span cracking; inspection and cracking of dented regions; and severe accident analysis.

  15. Steam generator tube inspection in Japan

    SciTech Connect

    Fukui, Shigetaka

    1997-02-01

    Steam generator tube inspection was first carried out in 1971 at Mihama Unit-1 that is first PWR plant in Japan, when the plant was brought into the first annual inspection. At that time, inspection was made on sampling basis, and only bobbin coil probe was used. After experiencing various kinds of tube degradations, inspection method was changed from sampling to all number of tubes, and various kinds of probes were used to get higher detectability of flaw. At present, it is required that all the tubes shall be inspected in their full length at each annual inspection using standard bobbin coil probe, and some special probes for certain plants that have susceptibility of occurrence of flaw. Sleeve repaired portion is included in this inspection. As a result of analyses of eddy current testing data, all indications that have been evaluated to be 20% wall thickness or deeper shall be repaired by either plugging or sleeving, where flaw morphology is to be a wastage or wear. Other types of flaw such as IGA/SCC are not allowed to be left inservice when those indications are detected. These inspections are performed according to inspection procedures that are approved by regulatory authority. Actual inspections are witnessed by the Japan Power engineering and inspection corporation (JAPEIC)`s inspectors during data acquisition and analysis, and they issue inspection report to authority for review and approval. It is achieved high safety performance of steam generator through this method of inspections, however. some tube leakage problems were experienced in the past. To prevent recurrence of such events, government is conducting development and verification test program for new eddy current testing technology.

  16. Steam generator tube integrity flaw acceptance criteria

    SciTech Connect

    Cochet, B.

    1997-02-01

    The author discusses the establishment of a flaw acceptance criteria with respect to flaws in steam generator tubing. The problem is complicated because different countries take different approaches to the problem. The objectives in general are grouped in three broad areas: to avoid the unscheduled shutdown of the reactor during normal operation; to avoid tube bursts; to avoid excessive leak rates in the event of an accidental overpressure event. For each degradation mechanism in the tubes it is necessary to know answers to an array of questions, including: how well does NDT testing perform against this problem; how rapidly does such degradation develop; how well is this degradation mechanism understood. Based on the above information it is then possible to come up with a policy to look at flaw acceptance. Part of this criteria is a schedule for the frequency of in-service inspection and also a policy for when to plug flawed tubes. The author goes into a broad discussion of each of these points in his paper.

  17. Benchmark the Fuel Cost of Steam Generation, Energy Tips: STEAM, Steam Tip Sheet #15 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    5 Benchmark the Fuel Cost of Steam Generation Benchmarking the fuel cost of steam generation, in dollars per 1,000 pounds ($/1,000 lb) of steam, is an effective way to assess the effciency of your steam system. This cost is dependent upon fuel type, unit fuel cost, boiler effciency, feedwater temperature, and steam pressure. This calculation provides a good frst approximation for the cost of generating steam and serves as a tracking device to allow for boiler performance monitoring. Table 1

  18. Automated Diagnosis and Classification of Steam Generator Tube Defects

    SciTech Connect

    Dr. Gabe V. Garcia

    2004-10-01

    A major cause of failure in nuclear steam generators is tube degradation. Tube defects are divided into seven categories, one of which is intergranular attack/stress corrosion cracking (IGA/SCC). Defects of this type usually begin on the outer surface of the tubes and propagate both inward and laterally. In many cases these defects occur at or near the tube support plates. Several different methods exist for the nondestructive evaluation of nuclear steam generator tubes for defect characterization.

  19. Low chemical concentrating steam generating cycle

    DOEpatents

    Mangus, James D. (Greensburg, PA)

    1983-01-01

    A steam cycle for a nuclear power plant having two optional modes of operation. A once-through mode of operation uses direct feed of coolant water to an evaporator avoiding excessive chemical concentration buildup. A recirculation mode of operation uses a recirculation loop to direct a portion of flow from the evaporator back through the evaporator to effectively increase evaporator flow.

  20. Steam as turbine blade coolant: Experimental data generation

    SciTech Connect

    Wilmsen, B.; Engeda, A.; Lloyd, J.R.

    1995-10-01

    Steam as a coolant is a possible option to cool blades in high temperature gas turbines. However, to quantify steam as a coolant, there exists practically no experimental data. This work deals with an attempt to generate such data and with the design of an experimental setup used for the purpose. Initially, in order to guide the direction of experiments, a preliminary theoretical and empirical prediction of the expected experimental data is performed and is presented here. This initial analysis also compares the coolant properties of steam and air.

  1. Potential failure of steam generator tubes following a station blackout

    SciTech Connect

    Ward, L.W.; Palmrose, D.E.

    1994-12-31

    The U.S. Nuclear Regulatory Commission is considering changes to pressurized water reactor (PWR) requirements relating to steam generator tube plugging and repair criteria, including leakage monitoring. The proposed changes are known as the alternate tube plugging criteria (APC) and are intended to permit PWRs to operate with through-wall cracks in steam generator tubes subject to meeting a specified limit on predicted primary to secondary leakage under accident conditions. To assess the consequences of the alternate plugging criteria, analyses were performed for a station blackout sequence in which the reactor core melts while the reactor coolant system (RCS) remains at high pressure. Evaluations were conducted to investigate the potential for tube failure with and without secondary system depressurization. The excessive heat coupled with the high-pressure differentials across the steam generator tubes could result in creep rupture failure of the tubes during a severe accident, which could lead to a radiological release directly to the environment. In order to assess the safety significance of the APC, it is important to identify the level of steam generator tube leakage that can occur without challenging the previous study conclusions that steam generator creep failure will not occur prior to a surge line or hot-leg failure. To assess the effect of leakage on steam generator tube integrity during a core melt sequence with the RCS at high pressure and the secondary side of the steam generators pressurized and depressurized, an analysis was performed for a core melt event resulting from an unmitigated station blackout to identify the total steamenerator and tube leakage flow rates that could induce tube ruptures prior to other RCS boudary faliures that could depressurize the RCS.

  2. Steam Generator Group Project. Task 6. Channel head decontamination

    SciTech Connect

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described.

  3. Hydrogen-based power generation from bioethanol steam reforming

    SciTech Connect

    Tasnadi-Asztalos, Zs. Cormos, C. C. Agachi, P. S.

    2015-12-23

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO{sub 2} emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  4. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOEpatents

    Tomlinson, Leroy Omar; Smith, Raub Warfield

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  5. Downhole steam generator using low pressure fuel and air supply

    DOEpatents

    Fox, Ronald L.

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein a spiral, tubular heat exchanger is used in the combustion chamber to isolate the combustion process from the water being superheated for conversion into steam. The isolation allows combustion of a relatively low pressure oxidant and fuel mixture for generating high enthalpy steam. The fuel is preheated by feedback of combustion gases from the top of the combustion chamber through a fuel preheater chamber. The hot exhaust gases of combustion at the bottom of the combustion chamber, after flowing over the heat exchanger enter an exhaust passage and pipe. The exhaust pipe is mounted inside the water supply line heating the water flowing into the heat exchanger. After being superheated in the heat exchanger, the water is ejected through an expansion nozzle and converts into steam prior to penetration into the earth formation. Pressure responsive doors are provided at a steam outlet downstream of the nozzle and close when the steam pressure is lost due to flameout.

  6. Overview of steam generator tube degradation and integrity issues

    SciTech Connect

    Diercks, D.R.; Shack, W.J.; Muscara, J.

    1996-10-01

    The degradation of steam generator tubes in pressurized water nuclear reactors continues to be a serious problem. Primary water stress corrosion cracking is commonly observed at the roll transition zone at U-bends, at tube denting locations, and occasionally in plugs and sleeves. Outer-diameter stress corrosion cracking and intergranular attack commonly occur near the tube support plate crevice, near the tube sheet in crevices or under sludge piles, and occasionally in the free span. A particularly troubling recent trend has been the increasing occurrence of circumferential cracking at the RTZ on both the primary and secondary sides. Segmented axial cracking at the tubes support plate crevices is also becoming more common. Despite recent advances in in-service inspection technology, a clear need still exists for quantifying and improving the reliability of in- service inspection methods with respect to the probability of detection of the various types of flaws and their accurate sizing. Improved inspection technology and the increasing occurrence of such degradation modes as circumferential cracking, intergranular attack, and discontinuous axial cracking have led to the formulation of a new performance-based steam generator rule. This new rule would require the development and implementation of a steam generator management program that monitors tube condition against accepted performance criteria to ensure that the tubes perform the required safety function over the next operating cycle. The new steam generator rule will also be applied to severe accident conditions to determine the continued serviceability of a steam generator with degraded tubes in the event of a severe accident. Preliminary analyses are being performed for a hypothetical severe accident scenario to determine whether failure will occur first in the steam generator tubes, which would lead to containment bypass, or instead in the hot leg nozzle or surge line, which would not.

  7. Downhole steam generator with improved preheating, combustion and protection features

    DOEpatents

    Fox, Ronald L.

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein feedback preheater means are provided for the fuel and water before entering the combustor assembly. First, combustion gases are conducted from the combustion chamber to locations in proximity to the water and fuel supplies. Secondly, both hot combustion gases and steam are conducted from the borehole back to the water and fuel supply. The water used for conversion to steam is passed in a countercurrent manner through a plurality of annular water flow channels surrounding the combustion chamber. In this manner, the water is preheated, and the combustion chamber is cooled simultaneously, thereby minimizing thermal stresses and deterioration of the walls of the combustion chamber. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet of the combustor assembly. The outlet doors and fluid flow functions may be controlled by a diagnostic/control module. The module is positioned in the water flow channel to maintain a relatively constant, controlled temperature.

  8. Status of the CRBRP steam-generator design

    SciTech Connect

    Schmidt, J.E.; Martinez, R.S.; Murdock, J.F.

    1981-06-01

    Fabrication of the Prototype Unit is near completion and will be delivered to the test site in August, 1981. The Plant Unit design is presently at an advanced stage and will result in steam generator units fully capable of meeting all the requiments of the CRBRP Power Plant.

  9. Experimental fretting-wear studies of steam generator materials

    SciTech Connect

    Fisher, N.J.; Chow, A.B.; Weckwerth, M.K.

    1995-11-01

    Flow-induced vibration of steam generator tubes results in fretting-wear damage due to impacting and rubbing of the tubes against their supports. This damage can be predicted by computing tube response to flow-induced excitation forces using analytical techniques, and then relating this response to resultant wear damage using experimentally derived wear coefficients. Fretting-wear of steam generator materials has been studied experimentally at Chalk River Laboratories for two decades. Tests are conducted in machines that simulate steam generator environmental conditions and tube-to-support dynamic interactions. Different tube and support materials, tube-to-support clearances, and tube support geometries have been studied. The effect of environmental conditions, such as temperature, oxygen content, pH and chemistry control additive, have been investigated as well. Early studies showed that damage was related to contact force as long as other parameters, such as geometry and motion, were held constant. Later studies have shown that damage is related to a parameter called work-rate, which combines both contact force and sliding distance. Results of short and long-term fretting-wear tests for CANDU steam generator materials at realistic environmental conditions are presented. These results demonstrate that work-rate is an appropriate correlating parameter for impact-sliding interaction.

  10. Downhole steam generator with improved preheating, combustion, and protection features

    DOEpatents

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, a downhole steam generator is designed which provides for efficient counterflow cooling of the combustion chamber walls and preheating of the fuel and water. Pressure-responsive doors are provided for closing and opening the outlet in response to flameout, thereby preventing flooding of the combustion chamber. (DLC)

  11. Steam generators regulatory practices and issues in Spain

    SciTech Connect

    Mendoza, C.; Castelao, C.; Ruiz-Colino, J.; Figueras, J.M.

    1997-02-01

    This paper presents the actual status of Spanish Steam Generator tubes, actions developed by PWR plant owners and submitted to CSN, and regulatory activities related to tube degradation mechanisms analysis; NDT tube inspection techniques; tube, tubesheet and TSPs integrity studies; tube plugging/repair criteria; preventive and corrective measures including whole SGs replacement; tube leak measurement methods and other operational aspects.

  12. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    DOEpatents

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  13. Advanced technologies for co-processing fossil and biomass resources for transportation fuels and power generation

    SciTech Connect

    Steinberg, M.; Dong, Y.

    2004-07-01

    Over the past few decades, a number of processes have been proposed or are under development for coprocessing fossil fuel and biomass for transportation fuels and power generation. The paper gives a brief description of the following processes: the Hydrocarb system for converting biomass and other carbonaceous fuels to elemental carbon and hydrogen, methane or methanol; the Hynol process where the second step of the Hydrocarb process is replaced with a methane steam reformer to convert methane to CO and H{sub 2}S without deposition of carbon; the Carnol process where CO{sub 2} from coal and the biomass power plants is reacted with hydrogen to produce methanol; and advanced biomass high efficiency power generator cycle where a continuous plasma methane decomposition reactor (PDR) is used with direct carbon fuel cell to produce power and carbon and hydrogen. 13 refs., 5 figs., 2 tabs.

  14. Modeling a Helical-coil Steam Generator in RELAP5-3D for the Next Generation Nuclear Plant

    SciTech Connect

    Nathan V. Hoffer; Piyush Sabharwall; Nolan A. Anderson

    2011-01-01

    Options for the primary heat transport loop heat exchangers for the Next Generation Nuclear Plant are currently being evaluated. A helical-coil steam generator is one heat exchanger design under consideration. Safety is an integral part of the helical-coil steam generator evaluation. Transient analysis plays a key role in evaluation of the steam generators safety. Using RELAP5-3D to model the helical-coil steam generator, a loss of pressure in the primary side of the steam generator is simulated. This report details the development of the steam generator model, the loss of pressure transient, and the response of the steam generator primary and secondary systems to the loss of primary pressure. Back ground on High Temperature Gas-cooled reactors, steam generators, the Next Generation Nuclear Plant is provided to increase the readers understanding of the material presented.

  15. Downhole steam generator having a downhole oxidant compressor

    DOEpatents

    Fox, Ronald L.

    1983-01-01

    Apparatus and method for generation of steam in a borehole for penetration into an earth formation wherein a downhole oxidant compressor is used to compress relatively low pressure (atmospheric) oxidant, such as air, to a relatively high pressure prior to mixing with fuel for combustion. The multi-stage compressor receives motive power through a shaft driven by a gas turbine powered by the hot expanding combustion gases. The main flow of compressed oxidant passes through a velocity increasing nozzle formed by a reduced central section of the compressor housing. An oxidant bypass feedpipe leading to peripheral oxidant injection nozzles of the combustion chamber are also provided. The downhole compressor allows effective steam generation in deep wells without need for high pressure surface compressors. Feedback preheater means are provided for preheating fuel in a preheat chamber. Preheating of the water occurs in both a water feed line running from aboveground and in a countercurrent water flow channel surrounding the combustor assembly. The countercurrent water flow channels advantageously serve to cool the combustion chamber wall. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet for closing and sealing the combustion chamber from entry of reservoir fluids in the event of a flameout.

  16. Simulation of a main steam line break with steam generator tube rupture using trace

    SciTech Connect

    Gallardo, S.; Querol, A.; Verdu, G.

    2012-07-01

    A simulation of the OECD/NEA ROSA-2 Project Test 5 was made with the thermal-hydraulic code TRACE5. Test 5 performed in the Large Scale Test Facility (LSTF) reproduced a Main Steam Line Break (MSLB) with a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR). The result of these simultaneous breaks is a depressurization in the secondary and primary system in loop B because both systems are connected through the SGTR. Good approximation was obtained between TRACE5 results and experimental data. TRACE5 reproduces qualitatively the phenomena that occur in this transient: primary pressure falls after the break, stagnation of the pressure after the opening of the relief valve of the intact steam generator, the pressure falls after the two openings of the PORV and the recovery of the liquid level in the pressurizer after each closure of the PORV. Furthermore, a sensitivity analysis has been performed to know the effect of varying the High Pressure Injection (HPI) flow rate in both loops on the system pressures evolution. (authors)

  17. Electric power generating plant having direct-coupled steam and compressed-air cycles

    DOEpatents

    Drost, M.K.

    1981-01-07

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  18. Electric power generating plant having direct coupled steam and compressed air cycles

    DOEpatents

    Drost, Monte K.

    1982-01-01

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  19. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    SciTech Connect

    Douglas Arrell

    2006-05-31

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  20. Heat recovery steam generator outlet temperature control system for a combined cycle power plant

    SciTech Connect

    Martens, A.; Myers, G.A.; McCarty, W.L.; Wescott, K.R.

    1986-04-01

    This patent describes a command cycle electrical power plant including: a steam turbine and at least one set comprising a gas turbine, an afterburner and a heat recovery steam generator having an attemperator for supplying from an outlet thereof to the steam turbine superheated steam under steam turbine operating conditions requiring predetermined superheated steam temperature, flow and pressure; with the gas turbine and steam turbine each generating megawatts in accordance with a plant load demand; master control means being provided for controlling the steam turbine and the heat recovery steam generator so as to establish the steam operating conditions; the combination of: first control means responsive to the gas inlet temperature of the heat recovery steam generator and to the plant load demand for controlling the firing of the afterburner; second control means responsive to the superheated steam predetermined temperature and to superheated steam temperature from the outlet for controlling the attemperator between a closed and an open position; the first and second control means being operated concurrently to maintain the superheated steam outlet temperature while controlling the load of the gas turbine independently of the steam turbine operating conditions.

  1. Investigation of thermal storage and steam generator issues

    SciTech Connect

    Not Available

    1993-08-01

    A review and evaluation of steam generator and thermal storage tank designs for commercial nitrate salt technology showed that the potential exists to procure both on a competitive basis from a number of qualified vendors. The report outlines the criteria for review and the results of the review, which was intended only to assess the feasibility of each design, not to make a comparison or select the best concept.

  2. Selection of materials for sodium fast reactor steam generators

    SciTech Connect

    Dubiez-Le Goff, S.; Garnier, S.; Gelineau, O.; Dalle, F.; Blat-Yrieix, M.; Augem, J. M.

    2012-07-01

    Sodium Fast Reactor (SFR) is considered in France as the most mature technology of the different Generation IV systems. In the short-term the designing work is focused on the identification of the potential tracks to demonstrate licensing capability, availability, in-service inspection capability and economical performance. In that frame materials selection for the major components, as the steam generator, is a particularly key point managed within a French Research and Development program launched by AREVA, CEA and EDF. The choice of the material for the steam generator is indeed complex because various aspects shall be considered like mechanical and thermal properties at high temperature, interaction with sodium on one side and water and steam on the other side, resistance to wastage, procurement, fabrication, weldability and ability for inspection and in-situ intervention. The following relevant options are evaluated: the modified 9Cr1Mo ferritic-martensitic grade and the Alloy 800 austenitic grade. The objective of this paper is to assess for both candidates their abilities to reach the current SFR needs regarding material design data, from AFCEN RCC-MRx Code in particular, compatibility with environments and manufacturability. (authors)

  3. Alternate tube plugging criteria for steam generator tubes

    SciTech Connect

    Cueto-Felgueroso, C.; Aparicio, C.B.

    1997-02-01

    The tubing of the Steam Generators constitutes more than half of the reactor coolant pressure boundary. Specific requirements governing the maintenance of steam generator tubes integrity are set in Plant Technical Specifications and in Section XI of the ASME Boiler and Pressure Vessel Code. The operating experience of Steam Generator tubes of PWR plants has shown the existence of some types of degradatory processes. Every one of these has an specific cause and affects one or more zones of the tubes. In the case of Spanish Power Plants, and depending on the particular Plant considered, they should be mentioned the Primary Water Stress Corrosion Cracking (PWSCC) at the roll transition zone (RTZ), the Outside Diameter Stress Corrosion Cracking (ODSCC) at the Tube Support Plate (TSP) intersections and the fretting with the Anti-Vibration Bars (AVBs) or with the Support Plates in the preheater zone. The In-Service Inspections by Eddy Currents constitutes the standard method for assuring the SG tubes integrity and they permit the monitoring of the defects during the service life of the plant. When the degradation reaches a determined limit, called the plugging limit, the SG tube must be either repaired or retired from service by plugging. Customarily, the plugging limit is related to the depth of the defect. Such depth is typically 40% of the wall thickness of the tube and is applicable to any type of defect in the tube. In its origin, that limit was established for tubes thinned by wastage, which was the predominant degradation in the seventies. The application of this criterion for axial crack-like defects, as, for instance, those due to PWSCC in the roll transition zone, has lead to an excessive and unnecessary number of tubes being plugged. This has lead to the development of defect specific plugging criteria. Examples of the application of such criteria are discussed in the article.

  4. Benchmark the Fuel Cost of Steam Generation - Steam Tip Sheet #15

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  5. Recent operating experiences with steam generators in Japanese NPPs

    SciTech Connect

    Yashima, Seiji

    1997-02-01

    In 1994, the Genkai-3 of Kyushu Electric Power Co., Inc. and the Ikata-3 of Shikoku Electric Power Co., Inc. started commercial operation, and now 22 PWR plants are being operated in Japan. Since the first PWR plant now 22 PWR plants are being operated in was started to operate, Japanese PWR plants have had an operating experience of approx. 280 reactor-years. During that period, many tube degradations have been experienced in steam generators (SGs). And, in 1991, the steam generator tube rupture (SGTR) occurred in the Mihama-2 of Kansai Electric Power Co., Inc. However, the occurrence of tube degradation of SGs has been decreased by the instructions of the MITI as regulatory authorities, efforts of Electric Utilities, and technical support from the SG manufacturers. Here the author describes the recent SGs in Japan about the following points. (1) Recent Operating Experiences (2) Lessons learned from Mihama-2 SGTR (3) SG replacement (4) Safety Regulations on SG (5) Research and development on SG.

  6. Development and Transient Analysis of a Helical-coil Steam Generator for High Temperature Reactors

    SciTech Connect

    Nathan V. Hoffer; Nolan A. Anderson; Piyush Sabharwall

    2011-08-01

    A high temperature gas-cooled reactor (HTGR) is under development by the Next Generation Nuclear Plant (NGNP) Project at the Idaho National Laboratory (INL). Its design emphasizes electrical power production which may potentially be coupled with process heat for hydrogen production and other industrial applications. NGNP is considering a helical-coil steam generator for the primary heat transport loop heat exchanger based on its increased heat transfer and compactness when compared to other steam generators. The safety and reliability of the helical-coil steam generator is currently under evaluation as part of the development of NGNP. Transients, such as loss of coolant accidents (LOCA), are of interest in evaluating the safety of steam generators. In this study, a complete steam generator inlet pipe break (double ended pipe break) LOCA was simulated by an exponential loss of primary side pressure. For this analysis, a model of the helical-coil steam generator was developed using RELAP5-3D, an INL inhouse systems analysis code. The steam generator model behaved normally during the transient simulating the complete steam generator inlet pipe break LOCA. Further analysis is required to comprehensively evaluate the safety and reliability of the helical-coil steam generator design in the NGNP setting.

  7. Steam generator degradation: Current mitigation strategies for controlling corrosion

    SciTech Connect

    Millett, P.

    1997-02-01

    Steam Generator degradation has caused substantial losses of power generation, resulted in large repair and maintenance costs, and contributed to significant personnel radiation exposures in Pressurized Water Reactors (PWRs) operating throughout the world. EPRI has just published the revised Steam Generator Reference Book, which reviews all of the major forms of SG degradation. This paper discusses the types of SG degradation that have been experienced with emphasis on the mitigation strategies that have been developed and implemented in the field. SG degradation is presented from a world wide perspective as all countries operating PWRs have been effected to one degree or another. The paper is written from a US. perspective where the utility industry is currently undergoing tremendous change as a result of deregulation of the electricity marketplace. Competitive pressures are causing utilities to strive to reduce Operations and Maintenance (O&M) and capital costs. SG corrosion is a major contributor to the O&M costs of PWR plants, and therefore US utilities are evaluating and implementing the most cost effective solutions to their corrosion problems. Mitigation strategies developed over the past few years reflect a trend towards plant specific solutions to SG corrosion problems. Since SG degradation is in most cases an economic problem and not a safety problem, utilities can focus their mitigation strategies on their unique financial situation. Accordingly, the focus of R&D has shifted from the development of more expensive, prescriptive solutions (e.g. reduced impurity limits) to corrosion problems to providing the utilities with a number of cost effective mitigation options (e.g. molar ratio control, boric acid treatment).

  8. Computerized operating cost model for industrial steam generation

    SciTech Connect

    Powers, T.D.

    1983-02-01

    Pending EPA regulations, establishing revised emission levels for industrial boilers are perceived to have an effect on the relative costs of steam production technologies. To aid in the comparison of competitive boiler technologies, the Steam Cost Code was developed which provides levelized steam costs reflecting the effects of a number of key steam cost parameters. The Steam Cost Code is a user interactive FORTRAN program designed to operate on a VAX computer system. The program requires the user to input a number of variables describing the design characteristics, capital costs, and operating conditions for a specific boiler system. Part of the input to the Steam Cost Code is the capital cost of the steam production system. The capital cost is obtained from a program called INDCEPT, developed by Oak Ridge National Laboratory under Department of Energy, Morgantown Energy Technology Center sponsorship.

  9. Steam-generator chemical cleaning: demonstration test in a model boiler. Final report

    SciTech Connect

    Fink, G.C.; Helyer, M.H.; Key, G.L.; Scott, D.B.

    1983-06-01

    Steam Generators in pressurized-water-reactor (PWR) nuclear plants have experienced tubing degradation and support-structure damage by a variety of corrosion mechanisms related to the accumulation of secondary side corrosion products within low-flow steam-blanket areas. The Steam Generator Owners Group (SGOG) and the Electric Power Research Institute (EPRI) have sponsored a program to develop a process for the chemical removal of steam-generator corrosion-product accumulations. In this report, the contractor, Combustion Engineering, describes his participation in the program and provides an evaluation of the final process based on the results of a demonstration test conducted in a model boiler.

  10. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    SciTech Connect

    Woo, H.H.; Lu, S.C.

    1981-09-15

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design.

  11. Locating hot and cold-legs in a nuclear powered steam generation system

    DOEpatents

    Ekeroth, Douglas E.; Corletti, Michael M.

    1993-01-01

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet.

  12. Locating hot and cold-legs in a nuclear powered steam generation system

    DOEpatents

    Ekeroth, D.E.; Corletti, M.M.

    1993-11-16

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet. 2 figures.

  13. Table 11.6 Installed Nameplate Capacity of Fossil-Fuel Steam...

    Energy Information Administration (EIA) (indexed site)

    ... Beginning in 2001, data are for electric utility and unregulated generating plants",,,,,,"Plant Operation and Design Report."" * 1997-2005-EIA, Electric Power Annual 2008 (January ...

  14. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOEpatents

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  15. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOEpatents

    McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  16. Laboratory study of corrosion of steam generator tubes: Preliminary results

    SciTech Connect

    Sala, B.; Organista, M.; Henry, K.; Erre, R.; Gelpi, A.; Cattant, F.; Dupin, M.

    1995-12-31

    The secondary side intergranular attack (IGA) and intergranular stress corrosion cracking (IGSCC) of steam generator tubes often occurs in crevices where impurities are concentrated, due to local elevated temperatures and restricted water flow. From the analysis of tubes pulled from plants, it is believed that alumino-silicates deposits and/or organic species may play a role in the development of IGA in near neutral environments. New observations suggest that similar environments and similar processes are operative inside the corroded grain boundaries. A former study using autoclave tests was mainly devoted to the formation of alumino-silicate deposits similar to those observed in plants. The present work pursued the study of local environments responsible for IGA/SC. It confirms former results on the catalytic decomposition of organic species into acetates and presents more details on the mechanism of formation of alumino-silicate deposits on alloy 600, particularly on the role of iron and, to a lesser extent, nickel cations. It was showed that, under the alumino-silicate deposits and in the presence of some organic species, a non-protective chromium rich layer may grow instead of the usual protective spinel oxide. The mechanism responsible for the formation of this layer is believed to involve interaction between iron and, to a lesser extent, nickel with silica and/or possible interaction between chromium and acetates. Preliminary capsule tests indicate that these conditions may induce the initiation of IGA.

  17. Electroslag Strip Cladding of Steam Generators With Alloy 690

    SciTech Connect

    Consonni, M.; Maggioni, F.; Brioschi, F.

    2006-07-01

    The present paper details the results of electroslag cladding and tube-to-tubesheet welding qualification tests conducted by Ansaldo-Camozzi ESC with Alloy 690 (Alloy 52 filler metal) on steel for nuclear power stations' steam generators shell, tubesheet and head; the possibility of submerged arc cladding on first layer was also considered. Test results, in terms of chemical analysis, mechanical properties and microstructure are reproducible and confidently applicable to production cladding and show that electroslag process can be used for Alloy 52 cladding with exceptionally stable and regular operation and high productivity. The application of submerged arc cladding process to the first layer leads to a higher base metal dilution, which should be avoided. Moreover, though the heat affected zone is deeper with electroslag cladding, in both cases no coarsened grain zone is found due to recrystallization effect of second cladding layer. Finally, the application of electroslag process to cladding of Alloy 52 with modified chemical composition, was proved to be highly beneficial as it strongly reduces hot cracking sensitivity, which is typical of submerged arc cladded Alloy 52, both during tube-to-tubesheet welding and first re-welding. (authors)

  18. Downhole steam generator with improved preheating/cooling features

    DOEpatents

    Donaldson, A. Burl; Hoke, Donald E.; Mulac, Anthony J.

    1983-01-01

    An apparatus for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  19. The Streaming Potential Generated by Flow of Wet Steam in Capillary Tubes

    SciTech Connect

    Marsden, S.S. Jr.; Tyran, Craig K.

    1986-01-21

    For a constant pressure differential, the flow of wet steam generated electric potentials which increased with time and did not reach equilibrium values. These potentials were found to increase to values greater than 100 volts. The reason for this kind of potential build-up behavior was the presence of tiny flowing water slugs which were interspersed with electrically nonconductive steam vapor slugs. The measured electric potential for wet steam increased with pressure differential, but the relationship was not linear. The increase in potential with pressure drop was attributed both to an increase in fluid flow rate and changes in the wet steam quality.

  20. Steam generator materials performance in high temperature gas-cooled reactors

    SciTech Connect

    Chafey, J.E.; Roberts, D.I.

    1980-11-01

    This paper reviews the materials technology aspects of steam generators for HTGRs which feature a graphite-moderated, uranium-thorium, all-ceramic core and utilizes high-pressure helium as the primary coolant. The steam generators are exposed to gas-side temperatures approaching 760/sup 0/C and produce superheated steam at 538/sup 0/C and 16.5 MPa (2400 psi). The prototype Peach Bottom I 40-MW(e) HTGR was operated for 1349 EFPD over 7 years. Examination after decommissioning of the U-tube steam generators and other components showed the steam generators to be in very satisfactory condition. The 330-MW(e) Fort St. Vrain HTGR, now in the final stages of startup, has achieved 70% power and generated more than 1.5 x 10/sup 6/ MWh of electricity. The steam generators in this reactor are once-through units of helical configuration, requiring a number of new materials factors including creep-fatigue and water chemistry control. Current designs of larger HTGRs also feature steam generators of helical once-through design. Materials issues that are important in these designs include detailed consideration of time-dependent behavior of both base metals and welds, as required by current American Society of Mechanical Engineers (ASME) Code rules, evaluation of bimetallic weld behavior, evaluation of the properties of large forgings, etc.

  1. Code System for Calculating the Nonlinear Transient Behavior of a Natural Circulation U-Tube Steam Generator with Its Main Steam System.

    Energy Science and Technology Software Center

    2000-04-20

    Version 00 The code is based on a non-linear theoretical model describing the steady-state and transient behavior of a vertical natural-circulation U-tube steam generator together with its main steam system. The steam generator is considered to consist of a heat exchange section, a top plenum, a down-comer region and a main steam system (with a sequence of relief and/or safety valves, isolation, bypass, turbine-trip and turbine-control valves and a steam turbine). Possible perturbations from outsidemore » can be: inlet water temperature, inlet water mass flow and system pressure on the primary side, feedwater temperature, feed-water mass flow and outlet steam mass flow disturbed by actions of the different valves within the main steam system on the secondary side.« less

  2. High Efficiency Direct Carbon and Hydrogen Fuel Cells for Fossil Fuel Power Generation

    SciTech Connect

    Steinberg, M; Cooper, J F; Cherepy, N

    2002-01-02

    generation cycles are: (1) increased efficiency by a factor of up to 2 over many conventional fossil fuel steam plants, (2) reduced power generation cost, especially for increasing fossil fuel cost, (3) reduced CO2 emission per kWh, and (4) direct sequestration or reuse (e.g., in enhanced oil or NG recovery) of the CO{sub 2} product.

  3. Downhole steam generator having a downhole oxidant compressor

    DOEpatents

    Fox, R.L.

    1981-01-07

    Am improved apparatus is described for the downhole injection of steam into boreholes, for tertiary oil recovery. It includes an oxidant supply, a fuel supply, an igniter, a water supply, an oxidant compressor, and a combustor assembly. The apparatus is designed for efficiency, preheating of the water, and cooling of the combustion chamber walls. The steam outlet to the borehole is provided with pressure-responsive doors for closing the outlet in response to flameout. (DLC)

  4. Report covering examination of parts from downhole steam generators. [Combustor head and sleeve parts

    SciTech Connect

    Pettit, F. S.; Meier, G. H.

    1983-08-01

    Combustor head and sleeve parts were examined by using optical and scanning electron metallography after use in oxygen/diesel and air/diesel downhole steam generators. The degradation of the different alloy components is described in terms of reactions with oxygen, sulfur and carbon in the presence of cyclic stresses, all generated by the combustion process. Recommendations are presented for component materials (alloys and coatings) to extend component lives in the downhole steam generators. 9 references, 22 figures, 3 tables.

  5. MHTGR steam generator on-line heat balance, instrumentation and function

    SciTech Connect

    Klapka, R.E.; Howard, W.W.; Etzel, K.T. ); Basol, M.; Karim, N.U. )

    1991-09-01

    Instrumentation is used to measure the Modular High Temperature Gas-Cooled Reactor (MHTGR) steam generator dissimilar metal weld temperature during start-up testing. Additional instrumentation is used to determine an on-line heat balance which is maintained during the 40 year module life. In the process of calibrating the on-line heat balance, the helium flow is adjusted to yield the optimum boiling level in the steam generator relative to the dissimilar metal weld. After calibration is complete the weld temperature measurement is non longer required. The reduced boiling level range results in less restrictive steam generator design constraints.

  6. Steam-generator chemical-cleaning Demonstration Test No. 3 in a pot boiler. [PWR

    SciTech Connect

    Fink, G.C.; Helyer, M.H.; Key, G.L.

    1983-04-01

    Steam generators in pressurized water reactor (PWR) plants have experienced tubing degradation and support structure damage by a variety of corrosion mechanisms related to the accumulation of secondary side corrosion products. The Steam Generator Owners Group (SGOG) and the Electric Power Research Institute (EPRI) have sponsored a program to develop a process for the chemical removal of steam generator corrosion product accumulations. In this report, the contractor describes the results of a pot boiler demonstration test of the SGOG/EPRI Mark III Chemical Cleaning process.

  7. Steam-generator chemical-cleaning process development. Final report. [PWR

    SciTech Connect

    Schneidmiller, D.; Stiteler, D.

    1983-04-01

    As a result of work sponsored by the Steam Generator Owners Group (SGOG) and managed by the Electric Power Research Institute (EPRI), a process for chemical removal of iron- and copper-bearing sludges and tube-to-support plate crevice corrosion product deposits from the secondary side of pressurized water reactor (PWR) steam generators has been developed. The process has undergone extensive pilot-scale testing and has shown to be effective for the removal of both synthetic and actual steam generator corrosion product deposits. This report documents the results of UNC Nuclear Industries' participation in the SGOG chemical cleaning development program.

  8. Computational Research Challenges and Opportunities for the Optimization of Fossil Energy Power Generation System

    SciTech Connect

    Zitney, S.E.

    2007-06-01

    Emerging fossil energy power generation systems must operate with unprecedented efficiency and near-zero emissions, while optimizing profitably amid cost fluctuations for raw materials, finished products, and energy. To help address these challenges, the fossil energy industry will have to rely increasingly on the use advanced computational tools for modeling and simulating complex process systems. In this paper, we present the computational research challenges and opportunities for the optimization of fossil energy power generation systems across the plant lifecycle from process synthesis and design to plant operations. We also look beyond the plant gates to discuss research challenges and opportunities for enterprise-wide optimization, including planning, scheduling, and supply chain technologies.

  9. French Regulatory practice and experience feedback on steam generator tube integrity

    SciTech Connect

    Sandon, G.

    1997-02-01

    This paper summarizes the way the French Safety Authority applies regulatory rules and practices to the problem of steam generator tube cracking in French PWR reactors. There are 54 reactors providing 80% of French electrical consumption. The Safety Authority closely monitors the performance of tubes in steam generators, and requires application of a program which deals with problems prior to the actual development of leakage. The actual rules regarding such performance are flexible, responding to the overall performance of operating steam generators. In addition there is an inservice inspection service to examine tubes during shutdown, and to monitor steam generators for leakage during operation, with guidelines for when generators must be pulled off line.

  10. Susceptibility of steam generator tubes in secondary conditions: Effects of lead and sulphate

    SciTech Connect

    Gomez Briceno, D.; Garcia, M.S.; Castano, M.L.; Lancha, A.M.

    1997-02-01

    IGA/SCC on the secondary side of steam generators is increasing every year, and represents the cause of some steam generator replacements. Until recently, caustic and acidic environments have been accepted as causes of IGA/SCC, particulary in certain environments: in sludge pile on the tube sheet; at support crevices; in free span. Lead and sulfur have been identified as significant impurities. Present thoughts are that some IGA/SCC at support crevices may have occurred in nearly neutral or mildly alkaline environments. Here the authors present experimental work aimed at studying the influence of lead and sulfur on the behaviour of steam generator tube alloys in different water environments typical of steam generators. Most test results ran for at least 2000 hours, and involved visual and detailed surface analysis during and following the test procedures.

  11. Chemical-cleaning process evaluation: Westinghouse steam generators. Final report. [PWR

    SciTech Connect

    Cleary, W.F.; Gockley, G.B.

    1983-04-01

    The Steam Generator Owners Group (SGOG)/Electric Power Research Institute (EPRI) Steam Generator Secondary Side Chemical Cleaning Program, under develpment since 1978, has resulted in a generic process for the removal of accumulated corrosion products and tube deposits in the tube support plate crevices. The SGOG/EPRI Project S150-3 was established to obtain an evaluation of the generic process in regard to its applicability to Westinghouse steam generators. The results of the evaluation form the basis for recommendations for transferring the generic process to a plant specific application and identify chemical cleaning corrosion guidelines for the materials in Westinghouse Steam Generators. The results of the evaluation, recommendations for plant-specific applications and corrosion guidelines for chemical cleaning are presented in this report.

  12. Downhole steam generator using low-pressure fuel and air supply

    DOEpatents

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, an apparatus for downhole steam generation is designed in which water is not injected directly onto the flame in the combustor, the combustion process is isolated from the reservoir pressure, the fuel and oxidant are supplied to the combustor at relatively low pressures, and the hot exhaust gases is prevented from entering the earth formation but is used to preheat the fuel and oxidant and water. The combustion process is isolated from the steam generation process. (DLC)

  13. Studies of the steam generator degraded tubes behavior on BRUTUS test loop

    SciTech Connect

    Chedeau, C.; Rassineux, B.

    1997-04-01

    Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

  14. Environmental impact of fossil fuel combustion in power generation

    SciTech Connect

    Allen, J.W.; Beal, P.R.

    1996-12-31

    All the recent developments in the combustion systems employed for power generation have been based on environmental considerations. Combustion modifications have been developed and utilised in order to control NO{sub x} emissions and improvements continue to be made as the legislative requirements tighten. Chemical processes and fuel switching are used to control SO{sub x} emissions. After nitrogen, carbon dioxide is the major gas emitted from the combustion process and its potential potency as a greenhouse gas is well documented. Increased efficiency cycles, mainly based on natural gas as the prime fuel, can minimise the amount of CO{sub x} produced per unit of power generated. As the economics of natural gas utilisation become less favourable a return to clean coal technology based power generation processes may be required.

  15. Analysis of potential for jet-impingement erosion from leaking steam generator tubes during severe accidents.

    SciTech Connect

    Majumdar, S.; Diercks, D. R.; Shack, W. J.; Energy Technology

    2002-05-01

    This report summarizes analytical evaluation of crack-opening areas and leak rates of superheated steam through flaws in steam generator tubes and erosion of neighboring tubes due to jet impingement of superheated steam with entrained particles from core debris created during severe accidents. An analytical model for calculating crack-opening area as a function of time and temperature was validated with tests on tubes with machined flaws. A three-dimensional computational fluid dynamics code was used to calculate the jet velocity impinging on neighboring tubes as a function of tube spacing and crack-opening area. Erosion tests were conducted in a high-temperature, high-velocity erosion rig at the University of Cincinnati, using micrometer-sized nickel particles mixed in with high-temperature gas from a burner. The erosion results, together with analytical models, were used to estimate the erosive effects of superheated steam with entrained aerosols from the core during severe accidents.

  16. Impacts of Wind and Solar on Fossil-Fueled Generators: Preprint

    SciTech Connect

    Lew, D.; Brinkman, G.; Kumar, N.; Besuner, P.; Agan, D.; Lefton, S.

    2012-08-01

    High penetrations of wind and solar power will impact the operations of the remaining generators on the power system. Regional integration studies have shown that wind and solar may cause fossil-fueled generators to cycle on and off and ramp down to part load more frequently and potentially more rapidly. Increased cycling, deeper load following, and rapid ramping may result in wear-and-tear impacts on fossil-fueled generators that lead to increased capital and maintenance costs, increased equivalent forced outage rates, and degraded performance over time. Heat rates and emissions from fossil-fueled generators may be higher during cycling and ramping than during steady-state operation. Many wind and solar integration studies have not taken these increased cost and emissions impacts into account because data have not been available. This analysis considers the cost and emissions impacts of cycling and ramping of fossil-fueled generation to refine assessments of wind and solar impacts on the power system.

  17. Fossil Fuel-Generated Energy Consumption Reduction for New Federal Buildings and Major Renovations of Federal Buildings

    Energy.gov [DOE]

    Document details Fossil Fuel-Generated Energy Consumption Reduction for New Federal Buildings and Major Renovations of Federal Buildings in a Supplemental Notice of Proposed Rulemaking.

  18. Fossil Fuel-Generated Energy Consumption Reduction for New Federal Buildings and Major Renovations of Federal Buildings OIRA Comparison Document

    Office of Energy Efficiency and Renewable Energy (EERE)

    Document details the Fossil Fuel-Generated Energy Consumption Reduction for New Federal Buildings and Major Renovations of Federal Buildings in an OIRA Comparison Document.

  19. Evaluation and field validation of Eddy-Current array probes for steam generator tube inspection

    SciTech Connect

    Dodd, C.V.; Pate, J.R.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generator Tubing program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification, and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC`s mobile NDE laboratory and staff. This report describes the design of specialized high-speed 16-coil eddy-current array probes. Both pancake and reflection coils are considered. Test results from inspections using the probes in working steam generators are given. Computer programs developed for probe calculations are also supplied.

  20. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    DOEpatents

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  1. Reactance simulation for the defects in steam generator tube with outside ferrite sludge

    SciTech Connect

    Ryu, Kwon-sang; Kima, Yong-il; Son, Derac; Park, Duck-gun; Jung, Jae-kap

    2009-04-01

    A magnetic sludge is partly produced around the tube sheet outside a steam generator due to stress and heat. The sludge with magnetite is one of the important factors affecting eddy current signals. It causes trouble for the safety of the steam generator tubes and is difficult to detect by conventional eddy current methods. A new type of probe is needed to detect the signals for the magnetic sludge. We designed a new U-type yoke which has two kinds of coils--a magnetizing coil and the other a detecting coil--and we simulated the signal induced by the ferromagnetic sludge in the Inconel 600 tube.

  2. Transmit-receive eddy current probes for defect detection and sizing in steam generator tubes

    SciTech Connect

    Obrutsky, L.S.; Cecco, V.S.; Sullivan, S.P.

    1997-02-01

    Inspection of steam generator tubes in aging Nuclear Generating Stations is increasingly important. Defect detection and sizing, especially in defect prone areas such as the tubesheet, support plates and U-bend regions, are required to assess the fitness-for-service of the steam generators. Information about defect morphology is required to address operational integrity issues, i.e., risk of tube rupture, number of tubes at risk, consequential leakage. A major challenge continues to be the detection and sizing of circumferential cracks. Utilities around the world have experienced this type of tube failure. Conventional in-service inspection, performed with eddy current bobbin probes, is ineffectual in detecting circumferential cracks in tubing. It has been demonstrated in CANDU steam generators, with deformation, magnetite and copper deposits that multi-channel probes with transmit-receive eddy current coils are superior to those using surface impedance coils. Transmit-receive probes have strong directional properties, permitting probe optimization according to crack orientation. They are less sensitive to lift-off noise and magnetite deposits and possess good discrimination to internal defects. A single pass C3 array transmit-receive probe developed by AECL can detect and size circumferential stress corrosion cracks as shallow as 40% through-wall. Since its first trial in 1992, it has been used routinely for steam generator in-service inspection of four CANDU plants, preventing unscheduled shutdowns due to leaking steam generator tubes. More recently, a need has surfaced for simultaneous detection of both circumferential and axial cracks. The C5 probe was designed to address this concern. It combines transmit-receive array probe technology for equal sensitivity to axial and circumferential cracks with a bobbin probe for historical reference. This paper will discuss the operating principles of transmit-receive probes, along with inspection results.

  3. Development and field validation of advanced array probes for steam generator inspection

    SciTech Connect

    Dodd, C.V.; Pate, J.R.

    1995-04-01

    The aging of the steam generators at the nation`s nuclear power plants has led to the appearance of new forms of degradation in steam generator tubes and an increase in the frequency of forced outages due to major tube leak events. The eddy-current techniques currently being used for the inspection of steam generator tubing are no longer adequate to ensure that flaws will be detected before they lead to a shutdown of the plant. To meet the need for a fast and reliable method of inspection, ORNL has designed a 16-coil eddy-current array probe which combines an inspection speed similar to that of the bobbin coil with a sensitivity to cracks of any orientation similar to the rotating pancake coil. In addition, neural network and least square methods have been developed for the automatic analysis of the data acquired with the new probes. The probes and analysis software have been tested at two working steam generators where we have found an increase in the signal-to-noise ratio of a factor of five an increase in the inspection speed of a factor of 75 over the rotating pancake coil which maintaining similar detection and characterization capabilities.

  4. Current forgings and their properties for steam generator of nuclear plant

    SciTech Connect

    Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo

    1997-12-31

    Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one.

  5. Impacts of Wind and Solar on Fossil-Fueled Generators: Preprint

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Wind and Solar on Fossil-Fueled Generators Preprint D. Lew and G. Brinkman National Renewable Energy Laboratory N. Kumar, P. Besuner, D. Agan, and S. Lefton Intertek APTECH Presented at IEEE Power and Energy Society General Meeting San Diego, California July 22-26, 2012 Conference Paper NREL/CP-5500-53504 August 2012 NOTICE The submitted manuscript has been offered by an employee of the Alliance for Sustainable Energy, LLC (Alliance), a contractor of the US Government under Contract No.

  6. Steam Technical Brief: Steam Pressure Reduction: Opportunities and Issues

    SciTech Connect

    2010-06-25

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  7. Corrosion test qualification for in situ stress relief of recirculating steam generators' U-bends

    SciTech Connect

    Monter, J.V.; Miglin, B.P.; Lauer, J.A.

    1989-02-01

    Highly stressed alloy 600 is susceptible to intergranular stress corrosion cracking (IGSCC) in high-purity water at nuclear steam generator (NSG) operating temperatures. Two regions in recirculating steam generators (RSG) are particularly prone to primary-side-initiated SCC: tube expansion transitions of the tube in the tubesheet and tight radii tube bends. One remedial measure to improve IGSCC in these regions is to heat the tubes and thus relieve the residual stresses that contribute significantly to the cracking problem. This article describes a corrosion test program using the accelerated SCC environments of sodium tetrathionate and sodium hydroxide to qualify an in situ stress-relief process for the most SCC-susceptible U-bends in an RSG.

  8. Chemical-Cleaning Demonstration Test No. 2 in a mock-up steam generator. [PWR

    SciTech Connect

    Jevec, J.M.; Leedy, W.S.

    1983-04-01

    This report describes the results of the mockup demonstration test of the first modified baseline process under Contract S-127, Chemical Cleaning of Nuclear Steam Generators. The objective of this program is to determine the feasibility of cleaning the secondary side of nuclear steam generators with state-of-the-art chemical cleaning technology. The first step was to benchmark a baseline process. This process was then modified to attempt to eliminate the causes of unacceptable cleaning performance. The modified baseline process consists of an EDTA/H/sub 2/O/sub 2/-based copper solvent and a near-neutral, EDTA/N/sub 2/H/sub 4/-based magnetite and crevice solvent. This report also presents the results of three inhibitor evaluation mockup runs used in the evaluation of the modified baseline process.

  9. Initial operating results of coal-fired steam generators converted to 100% refuse-derived fuel

    SciTech Connect

    Barsin, J.A. ); Graika, P.K. ); Gonyeau, J.A. ); Bloomer, T.M. )

    1988-01-01

    The conversion of Northern States Power Company's (NSP) Red Wing and Wilmarth steam generators to fire refuse-derived fuel (RDF) is discussed. The use of the existing plant with the necessary modifications to the boilers has allowed NSP to effectively incinerate the fuel as required by Washington and Ramsey Counties. This paper covers the six-month start-up of Red Wing No. 1, commencing in May 1987, and the operating results since the plant went commercial in July 1987.

  10. An Internet-based interactive module for air emissions from fossil fuel based power generation

    SciTech Connect

    Karman, D.; O`Leary, K.; O`Reilly, S.

    1997-12-31

    The proliferation of the Internet, Web pages and associated software tools available for developing multimedia material provides significant opportunities in training, education and information transfer. This paper will describe the development, testing and evaluation of an interactive teaching module aimed at college and university students that have previous education in thermodynamics and basic chemistry. The module is currently in development at the Department of Civil and Environmental Engineering at Carleton University with support from Environment Canada. Preliminary testing of this module is expected to begin late January. The module contains options to look at CO, CO{sub 2}, SO{sub 2} and NO{sub x} emissions associated with electric power generation in thermal stations that use coal, natural gas, crude and distillate oil. Factors governing the thermal efficiency of typical boiler systems and the thermodynamic limitations for converting heat into work are discussed. Supporting background information such as emission trends and emission factors used in calculations are also included as part of this module. A simple Rankine cycle without reheat or regeneration is considered to compare the emissions per unit energy delivered from each of the fuels considered. For natural gas and distillate oil, combined cycle operation is considered with a gas turbine-heat recovery steam generator combination replacing the boiler in the simple Rankine cycle. For all fuels, the cogeneration option is investigated by expanding the steam to an intermediate pressure in the turbine and utilizing the remaining heat by condensing the steam in a heat recovery application. Emission factors and basic information on CO, SO{sub 2} and NO{sub x} control technologies are utilized to calculate and report the emissions per unit energy delivered under the various scenarios investigated.

  11. Spanish approach to research and development applied to steam generator tubes structural integrity and life management

    SciTech Connect

    Lozano, J.; Bollini, G.J.

    1997-02-01

    The operating experience acquired from certain Spanish Nuclear Power Plant steam generators shows that the tubes, which constitute the second barrier to release of fission products, are susceptible to mechanical damage and corrosion as a result of a variety of mechanisms, among them wastage, pitting, intergranular attack (IGA), stress-corrosion cracking (SCC), fatigue-induced cracking, fretting, erosion/corrosion, support plate denting, etc. These problems, which are common in many plants throughout the world, have required numerous investments by the plants (water treatment plants, replacement of secondary side materials such as condensers and heaters, etc.), have meant costs (operation, inspection and maintenance) and have led to the unavailability of the affected units. In identifying and implementing all these preventive and corrective measures, the Spanish utilities have moved through three successive stages: in the initial stage, the main source of information and of proposals for solutions was the Plant Vendor, whose participation in this respect was based on his own Research and Development programs; subsequently, the Spanish utilities participated jointly in the EPRI Steam Generator Owners Group, collaborating in financing; finally, the Spanish utilities set up their own Steam Generator Research and Development program, while maintaining relations with EPRI programs and those of other countries through information interchange.

  12. EA-1778: Proposed Rule, 10 CFR 433 and 435, Energy Conservation and Fossil Fuel-Generated Energy

    Energy.gov [DOE]

    This EA evaluates the environmental impacts of DOE's Proposed Rule, 10 CFR Part 433, “Energy Conservation and Fossil Fuel-Generated Energy Consumption Reduction Standards for the Design and Construction of New Federal Commercial and Multi-Family High-Rise Residential Buildings” and 10 CFR Part 435, “Energy Conservation and Fossil Fuel-Generated Energy Consumption Reduction Standards for the Design and Construction of New Federal Low-Rise Residential Buildings”.

  13. Proceedings: 1983 Workshop on Secondary-Side Stress Corrosion Cracking and Intergranular Corrosion of PWR Steam Generator Tubing

    SciTech Connect

    1986-03-01

    Participants in this international workshop discussed research investigating mechanisms and propagation rates of intergranular corrosion in PWR steam generators. Laboratory test results, which have been consistent with power plant experience, permitted preliminary definition of corrosion rates in alloy 600 tubing.

  14. Assessment of the leak tightness integrity of the steam generator tubes affected by ODSCC at the tube support plates

    SciTech Connect

    Cuvelliez, Ch.; Roussel, G.

    1997-02-01

    An EPRI report gives a method for predicting a conservative value of the total primary-to-secondary leak rate which may occur during, a postulated steam generator depressurization accident such as a Main Steam Line Break (MSLB) in a steam generator with axial through-wall ODSCC at the TSP intersections. The Belgian utility defined an alternative method deviating somewhat from the EPRI method. When reviewing this proposed method, the Belgian safety authorities performed some calculations to investigate its conservatism. This led them to recommend some modifications to the EPRI method which should reduce its undue conservatism while maintaining the objective of conservatism in the offsite dose calculations.

  15. Method and apparatus for steam mixing a nuclear fueled electricity generation system

    DOEpatents

    Tsiklauri, Georgi V.; Durst, Bruce M.

    1996-01-01

    A method and apparatus for improving the efficiency and performance of a nuclear electrical generation system that comprises the addition of steam handling equipment to an existing plant that results in a surprising increase in plant performance. More particularly, a gas turbine electrical generation system with heat recovery boiler is installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  16. In-situ stress relief of expanded Alloy 600 steam generator tubing

    SciTech Connect

    Woodward, J.; van Rooyen, D.; McIlree, A.R.

    1984-01-01

    Stress corrosion cracking is the most common cause of defects in steam generator tubing. Methods of averting tubing damage are constantly under review. This paper concentrates on the problem of intergranular stress corrosion cracking, initiated on the primary side, in the expansion transition region of roller expanded Alloy 600 tubing. In general it is believed that residual stresses, arising from the expansion process, are the cause of the problem. The work reported here discusses the identification and implementation of an optimal, in-situ stress relief treatment.

  17. CHARACTERIZATION OF ELEVATED TEMPERATURE PROPERTIES OF HEAT EXCHANGER AND STEAM GENERATOR ALLOYS

    SciTech Connect

    J.K. Wright; L.J. Carroll; C.J. Cabet; T. Lillo; J.K. Benz; J.A. Simpson; A. Chapman; R.N. Wright

    2012-10-01

    The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800 C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950 C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600 C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. High temperature tensile testing of Alloy 617 has been conducted over a range of temperatures. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. Creep, fatigue, and creep-fatigue properties of Alloy 617 have been measured as well, with the goal of determining the influence of the temperature, strain rate and atmosphere on the creep fatigue life of Alloy 617. Elevated temperature properties and implications for codification of the alloys will be described.

  18. Fossil-fuel power plants and power generation: Economic analysis. (Latest citations from the NTIS data base). Published Search

    SciTech Connect

    Not Available

    1992-06-01

    The bibliography contains citations concerning economic analyses and evaluations of utility and industrial fossil-fuel power generation. Coal-fired, oil-fired, and natural gas-fired electric power generating systems are discussed. Specific technologies, experiences, and locations are also considered. (Contains 250 citations and includes a subject term index and title list.)

  19. Fossil-fuel power plants and power generation: Economic analysis. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1995-10-01

    The bibliography contains citations concerning economic analyses and evaluations of utility and industrial fossil-fuel power generation. Coal-fired, oil-fired, and natural gas-fired electric power generating systems are discussed. Specific technologies, experiences, and locations are also considered. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  20. Fossil-fuel power plants and power generation: Economic analysis. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect

    Not Available

    1993-12-01

    The bibliography contains citations concerning economic analyses and evaluations of utility and industrial fossil-fuel power generation. Coal-fired, oil-fired, and natural gas-fired electric power generating systems are discussed. Specific technologies, experiences, and locations are also considered. (Contains 250 citations and includes a subject term index and title list.)

  1. Fossil-fuel power plants and power generation: Economic analysis. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    Not Available

    1994-12-01

    The bibliography contains citations concerning economic analyses and evaluations of utility and industrial fossil-fuel power generation. Coal-fired, oil-fired, and natural gas-fired electric power generating systems are discussed. Specific technologies, experiences, and locations are also considered. (Contains 250 citations and includes a subject term index and title list.)

  2. Fossil-fuel power plants and power generation: Economic analysis. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect

    1993-09-01

    The bibliography contains citations concerning economic analyses and evaluations of utility and industrial fossil-fuel power generation. Coal-fired, oil-fired, and natural gas-fired electric power generating systems are discussed. Specific technologies, experiences, and locations are also considered. (Contains 250 citations and includes a subject term index and title list.)

  3. Fossil-fuel power plants and power generation: Economic analysis. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1997-02-01

    The bibliography contains citations concerning economic analyses and evaluations of utility and industrial fossil-fuel power generation. Coal-fired, oil-fired, and natural gas-fired electric power generating systems are discussed. Specific technologies, experiences, and locations are also considered. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  4. Cost analysis for compliance with EPA's regional NOx emissions reductions for fossil-fired power generation

    SciTech Connect

    Smith, D.; Mann, A.; Ward, J.; Ramezan, M.

    1999-07-01

    To achieve a more stringent ambient-air ozone standard promulgated in 1997, the U.S. EPA has established summer NOx emissions limits for fossil-fired electric power generating units in the Ozone Transport Rulemaking region, consisting of 22 eastern and midwestern states and the District of Columbia. These jurisdictions are required to submit State Implementation Plans by September 1999 in response to EPA's rule, with compliance required by 2007. There are 1757 affected units in this region. In the present study, projected state-by-state growth rates for power production are used to estimate power production and NOx emissions by unit in the year 2007. NOx emissions reductions expected by January 1, 2000 due to Title IV compliance are estimated, leaving a substantial balance of emissions reductions to be achieved by post-combustion NOx control. Cost estimates are developed for achieving these remaining reductions.

  5. Multiloop integral system test (MIST): Test Group 34, Steam generator tube rupture

    SciTech Connect

    Gloudemans, J.R. . Nuclear Power Div.)

    1989-07-01

    The multiloop integral system test (MIST) is part of a multiphase program started in 1983 to address small-break loss-of-coolant accidents (SBLOCAs) specific to Babcock and Wilcox designed plants. MIST is sponsored by the US Nuclear Regulatory Commission, the Babcock Wilcox Owners Group, the Electric Power Research Institute, and Babcock and Wilcox. The unique features of the Babcock and Wilcox design, specifically the hot leg U-bends and steam generators, prevented the use of existing integral system data or existing integral facilities to address the thermal-hydraulic SBLOCA questions. MIST and two other supporting facilities were specifically designed and constructed for this program, and an existing facility--the Once Through Integral System (OTIS)--was also used. Data from MIST and the other facilities will be used to benchmark the adequacy of system codes, such as RELAP5 and TRAC, for predicting abnormal plant transients. The MIST program is reported in 11 volumes. The program is summarized in Volume 1; Volumes 2 through 8 describes groups of tests by test type; Volume 9 presents inter-group comparisons; Volume 10 provides comparisons between the calculations of RELAP5/MOD2 and MIST observations, and Volume 11 presents the later Phase 4 tests. This Volume 6 pertains to Test Group 34, Steam Generator Tube Rupture. The specifications, conduct, observations, and results of these tests are described. 6 refs., 189 figs., 16 tabs.

  6. MELCOR Analysis of Steam Generator Tube Creep Rupture in Station Blackout Severe Accident

    SciTech Connect

    Liao, Y.; Vierow, K. [Purdue University (United States)

    2005-12-15

    A pressurized water reactor steam generator tube rupture (SGTR) is of concern because it represents a bypass of the containment for radioactive materials to the environment. In a station blackout accident, tube integrity could be threatened by creep rupture, particularly if cracks are present in the tube walls. Methods are developed herein to improve assessment capabilities for SGTR by using the severe-accident code MELCOR. Best-estimate assumptions based on recent research and computational fluid dynamics calculations are applied in the MELCOR analysis to simulate two-dimensional natural circulation and to determine the relative creep-rupture timing in the reactor coolant pressure boundary components. A new method is developed to estimate the steam generator (SG) hottest tube wall temperature and the tube critical crack size for the SG tubes to fail first. The critical crack size for SG tubes to fail first is estimated to be 20% of the wall thickness larger than by a previous analysis. Sensitivity studies show that the failure sequence would change if some assumptions are modified. In particular, the uncertainty in the countercurrent flow limit model could reverse the failure sequence of the SG tubes and surge line.

  7. Fossil plant decommissioning: Tracking deferred costs in a competitive market

    SciTech Connect

    Ferguson, J.S.

    1995-06-15

    Widespread concern over nuclear plant decommissioning has triggered similar interest in the decommissioning of fossil-fired steam generating stations. This rising interest stems in part from the emergence of a competitive market in electric generation, which, among other things, threatens impairment of assets. Fossil decommissioning issues are not nearly as contentious as those that attend nuclear plants. Nevertheless, the magnitude of cost estimates for fossil decommissioning, when expressed as a percentage of station investment, is high enough to demand attention from accountants and regulators.

  8. Tsiklauri-Durst combined cycle (T-D Cycle{trademark}) application for nuclear and fossil-fueled power generating plants

    SciTech Connect

    Tsiklauri, B.; Korolev, V.N.; Durst, B.M.; Shen, P.K.

    1998-07-01

    The Tsiklauri-Durst combined cycle is a combination of the best attributes of both nuclear power and combined cycle gas power plants. A technology patented in 1994 by Battelle Memorial Institute offers a synergistic approach to power generation. A typical combined cycle is defined as the combination of gas turbine Brayton Cycle, topping steam turbine Rankine Cycle. Exhaust from the gas turbine is used in heat recovery steam generators to produce steam for a steam turbine. In a standard combined cycle gas turbine-steam turbine application, the gas turbine generates about 65 to 70 percent of system power. The thermal efficiency for such an installation is typically about 45 to 50 percent. A T-D combined cycle takes a new, creative approach to combined cycle design by directly mixing high enthalpy steam from the heat recovery steam generator, involving the steam generator at more than one pressure. Direct mixing of superheated and saturated steam eliminates the requirement for a large heat exchanger, making plant modification simple and economical.

  9. Economizer recirculation for low-load stability in heat recovery steam generator

    SciTech Connect

    Cuscino, R.T.; Shade, R.L. Jr.

    1986-04-15

    An economizer system is described for heating feedwater in a heat recovery steam generator which consists of: at least first and second economizer tube planes; each of the economizer tube planes including a plurality of generally parallel tubes; the tubes being generally vertically disposed; each of the economizer tube planes including a top header and a bottom header; all of the plurality of tubes in each economizer tube plane being connected in parallel to their top and bottom headers whereby parallel feedwater flow through the plurality of tubes between the top and bottom headers is enabled; one of the top and bottom headers being an inlet header; a second of the top and bottom headers being an outlet header; a boiler feed pump; the boiler feed pump being effective for applying a flow of feedwater to the inlet header; means for serially interconnecting the economizer tube planes; the means for serially interconnecting including means for flowing the feedwater upward and downward in tubes of alternating ones of the economizer tube planes between the inlet header and the outlet header; means for conveying heated feedwater from the outlet header to a using process; means for recirculating at least a portion of the heated feedwater from the outlet header to an inlet of the boiler feed pump; and the means for recirculating including means for relating the portion to a steam load in the using process whereby an increased flow is produced through all of the economizer tube planes at values of the steam load below a predetermined value and a condition permitting initiation of reverse flow in any of the tubes is substantially reduced.

  10. Control Scheme Modifications Increase Efficiency of Steam Generation System at Exxon Mobil Gas Plant

    SciTech Connect

    2002-01-01

    This case study highlights control scheme modifications made to the steam system at ExxonMobil's Mary Ann Gas Plant in Mobile, Alabama, which improved steam flow efficiency and reduced energy costs.

  11. Potential use of California lignite and other alternate fuel for enhanced oil recovery. Phase I and II. Final report. [As alternative fuels for steam generation in thermal EOR

    SciTech Connect

    Shelton, R.; Shimizu, A.; Briggs, A.

    1980-02-01

    The Nation's continued reliance on liquid fossil fuels and decreasing reserves of light oils gives increased impetus to improving the recovery of heavy oil. Thermal enhanced oil recovery EOR techniques, such as steam injection, have generally been the most effective for increasing heavy oil production. However, conventional steam generation consumes a large fraction of the produced oil. The substitution of alternate (solid) fuels would release much of this consumed oil to market. This two-part report focuses on two solid fuels available in California, the site of most thermal EOR - petroleum coke and lignite. Phase I, entitled Economic Analysis, shows detailed cost comparisons between the two candidate fuels and also with Western coal. The analysis includes fuels characterizations, process designs for several combustion systems, and a thorough evaluation of the technical and economic uncertainties. In Phase II, many technical parameters of petroleum coke combustion were measured in a pilot-plant fluidized bed. The results of the study showed that petroleum coke combustion for EOR is feasible and cost effective in a fluidized bed combustor.

  12. A Review of Some Degradation Mechanisms in CANDU Steam Generator Tubing

    SciTech Connect

    Ogundele, G.; Clark, M.; Goszczynski, G.; Lloyd, A.; Pagan, S.; Sedman, K.; King, P.

    2006-07-01

    The first CANDU (Canadian Deuterium Uranium) pressurized heavy water reactor (PHWR) went into operation in July 1971. Today, there are several units in operation at the Pickering, Bruce, and Darlington sites in Ontario, Canada. The steam generator tubing materials were manufactured from Monel 400, Inconel 600, and Incoloy 800 for the Pickering, Bruce, and Darlington respectively and are subjected to different operating conditions. This paper presents a review of some of the various types of degradation mechanisms that have been observed on these tubing materials over the operating period of the respective plants. The results presented are based on the metallurgical examination of removed tubes. The mechanisms that have been observed include pitting, stress corrosion cracking, intergranular attack, fretting, and erosion corrosion. The nature of the flaws and causative factors (if known) are discussed. (authors)

  13. Recovery of tritium dissolved in sodium at the steam generator of fast breeder reactor

    SciTech Connect

    Oya, Y.; Oda, T.; Tanaka, S.; Okuno, K.

    2008-07-15

    The tritium recovery technique in steam generators for fast breeder reactors using the double pipe concept was proposed. The experimental system for developing an effective tritium recovery technique was developed and tritium recovery experiments using Ar gas or Ar gas with 10-10000 ppm oxygen gas were performed using D{sub 2} gas instead of tritium gas. It was found that deuterium permeation through two membranes decreased by installing the double pipe concept with Ar gas. By introducing Ar gas with 10000 ppm oxygen gas, the concentration of deuterium permeation through two membranes decreased by more than 1/200, compared with the one pipe concept, indicating that most of the deuterium was scavenged by Ar gas or reacted with oxygen to form a hydroxide. However, most of the hydroxide was trapped at the surface of the membranes because of the short duration of the experiment. (authors)

  14. CCFL in hot legs and steam generators and its prediction with the CATHARE code

    SciTech Connect

    Geffraye, G.; Bazin, P.; Pichon, P.

    1995-09-01

    This paper presents a study about the Counter-Current Flow Limitation (CCFL) prediction in hot legs and steam generators (SG) in both system test facilities and pressurized water reactors. Experimental data are analyzed, particularly the recent MHYRESA test data. Geometrical and scale effects on the flooding behavior are shown. The CATHARE code modelling problems concerning the CCFL prediction are discussed. A method which gives the user the possibility of controlling the flooding limit at a given location is developed. In order to minimize the user effect, a methodology is proposed to the user in case of a calculation with a counter-current flow between the upper plenum and the SF U-tubes. The following questions have to be made clear for the user: when to use the CATHARE CCFL option, which correlation to use, and where to locate the flooding limit.

  15. Preliminary assessment of PWR Steam Generator modelling in RELAP5/MOD3. International Agreeement Report

    SciTech Connect

    Preece, R.J.; Putney, J.M.

    1993-07-01

    A preliminary assessment of Steam Generator (SG) modelling in the PWR thermal-hydraulic code RELAP5/MOD3 is presented. The study is based on calculations against a series of steady-state commissioning tests carried out on the Wolf Creek PWR over a range of load conditions. Data from the tests are used to assess the modelling of primary to secondary side heat transfer and, in particular, to examine the effect of reverting to the standard form of the Chen heat transfer correlation in place of the modified form applied in RELAP5/MOD2. Comparisons between the two versions of the code are also used to show how the new interphase drag model in RELAP5/MOD3 affects the calculation of SG liquid inventory and the void fraction profile in the riser.

  16. Assessment of PWR Steam Generator modelling in RELAP5/MOD2. International Agreement Report

    SciTech Connect

    Putney, J.M.; Preece, R.J.

    1993-06-01

    An assessment of Steam Generator (SG) modelling in the PWR thermal-hydraulic code RELAP5/MOD2 is presented. The assessment is based on a review of code assessment calculations performed in the UK and elsewhere, detailed calculations against a series of commissioning tests carried out on the Wolf Creek PWR and analytical investigations of the phenomena involved in normal and abnormal SG operation. A number of modelling deficiencies are identified and their implications for PWR safety analysis are discussed -- including methods for compensating for the deficiencies through changes to the input deck. Consideration is also given as to whether the deficiencies will still be present in the successor code RELAP5/MOD3.

  17. Primary water stress corrosion crack growth rates in Alloy 600 steam generator tubing

    SciTech Connect

    Lott, R.G.; Jacko, R.J.; Gold, R.E.

    1992-12-31

    Direct measurements of SCC crack growth rates have been used to determine the effects of changes in PWR primary water chemistry on the stress corrosion cracking behavior of Alloy 600 steam generator tubing. Reversing current DC potential measurement techniques have been adapted for use on thin walled tubing containing through-wall circumferential cracks. These techniques have been used to monitor crack rates in Alloy 600 tubing exposed to typical PWR primary water chemistries at 330{degrees}C. Crack growth rate studies, conducted under well defined stress intensity conditions, provide a sensitivity in the assessment of stress corrosion cracking susceptibility that is not possible using more traditional techniques. Preliminary studies have been conducted to determine the effects of B and Li concentrations on the stress corrosion crack growth rate of Alloy 600 tubing.

  18. Observations and insights into Pb-assisted stress corrosion cracking of alloy 600 steam generator tubes

    SciTech Connect

    Thomas, L.; Bruemmer, Stephen M.

    2005-08-15

    Pb-assisted stress-corrosion cracking (PbSCC) of Alloy 600 steam-generator tubing in high-temperature-water service and laboratory tests were studied by analytical transmission electron microscopy of cross-sectioned samples. Examinations of pulled tubes from many pressurized water reactors revealed lead in cracks from 11 of 17 samples. Comparisons of the degraded intergranular structures with ones produced in simple laboratory tests with PbO in near-neutral AVT water showed that the PbSCC characteristics in service tubing could be reproduced without complex chemistries and heat-flow conditions that can occur during plant operation. Observations of intergranular and transgranular cracks promoted by Pb in the test samples also provided new insights into the mechanisms of PbSCC in mill-annealed and thermally treated Alloy 600.

  19. Sodium-water reaction testing in support of LMFBR steam generator development

    SciTech Connect

    Neely, H.H.; Tessier, M.J.

    1981-10-01

    This paper briefly describes the Large Leak Test Rig after its conversion for the second series program to test internals typical of the Clinch River Breeder Reactor steam generator. The test article instrumentation provided and the data gathered are described. An explanation of the phenomena observed is discussed. The Series II tests are dedicated to investigating intermediate-to-large sodium-water reaction (SWR) and nonreactive events (nitrogen-sodium). The first two tests were double-ended guillotine (DEG) nonreactive tests utilizing single and double rupture disks for sodium containment to investigate pure hydraulic effects. The third test was locatd in about the same location as the other two and was a SWR DEG test. 9 refs.

  20. Performance demonstration tests for eddy current inspection of steam generator tubing

    SciTech Connect

    Kurtz, R.J.; Heasler, P.G.; Anderson, C.M.

    1996-05-01

    This report describes the methodology and results for development of performance demonstration tests for eddy current (ET) inspection of steam generator tubes. Statistical test design principles were used to develop the performance demonstration tests. Thresholds on ET system inspection performance were selected to ensure that field inspection systems would have a high probability of detecting and and correctly sizing tube degradation. The technical basis for the ET system performance thresholds is presented in detail. Statistical test design calculations for probability of detection and flaw sizing tests are described. A recommended performance demonstration test based on the design calculations is presented. A computer program for grading the probability of detection portion of the performance demonstration test is given.

  1. GENERATION, TRANSPORT AND DEPOSITION OF TUNGSTEN-OXIDE AEROSOLS AT 1000 C IN FLOWING AIR-STEAM MIXTURES.

    SciTech Connect

    GREENE,G.A.; FINFROCK,C.C.

    2001-10-01

    -micron filter assemblies. There was no aerosol generation for the case of all air, so the plateout, condensate and smoke were all zero. For the case of all steam, there was very little plateout in the superheated regions (several percent) and the rest of the aerosol was collected in the condensate from the condenser. There was no smoke discharge into the filters. For the experiments with intermediate air-steam fractions, there was some aerosol plateout, considerable aerosol in the condensate and aerosol smoke discharged from the condenser with the escaping air.

  2. Stress relief treatment of Alloy 600 steam generator tubing. Final report

    SciTech Connect

    van Rooyen, D.; Cragnolino, C.

    1994-01-01

    The intergranular stress corrosion cracking (IGSCC) of Alloy 600 tubing in the primary side of operating steam generators is the subject of this investigation. The objective of the program was to examine the feasibility of heat treatment to alleviate the IGSCC problem. In addition to this, tests were also performed to examine the IGSCC susceptibility of nuclear grade Alloy 600 tubing obtained from various sources. Examination of temperature-time combinations that may hold potential for improved IGSCC resistance of the transition regions of tubes expanded into tube sheet holes was done. The combinations fall in two categories. One is of short duration and relatively high temperature, where induction is the best method of heating because the treatment only lasts from some tens of seconds to a few minutes. The other is carried out in a lower temperature range and lasts for several hours. This latter combination of temperatures and times is considered for the so-called global heat treatment of entire tube sheet. To assess the effect of these treatments, reverse U-bend testing in high purity deaerated water containing an overpressure of hydrogen was employed and several heats of Alloy 600 were compared in tests at 365{degrees}C, which is well above actual operating temperatures of steam generators, but provides an accelerated test procedure. Results of furnace heating in the range of 550-610{degrees}C indicated improvement in IGSCC resistance, with best performance after a heat treatment at 610{degrees}C for nine hours. In addition to stress relief, carbide precipitation can also occur, and their relative contributions to the improvement is discussed.

  3. Allowance markets, fossil generation trends and SO{sub 2} compliance

    SciTech Connect

    White, K.; Hewson, T. Jr.; Van Horn, A.

    1995-12-31

    This paper evaluates prospects and uncertainties in the emission allowance and emission control markets of concern to electric utilities required to reduce SO{sub 2} emissions under the 1990 Clean Air Act Amendments. Over-control in Phase One, 1995 through 1999, is projected to produce a surplus of about 10 million tons of banked emission allowances that can later be drawn down to delay costly controls otherwise required in Phase Two, starting in year 2000. Trading of emission allowances in Phase Two is projected to reach roughly 1.5 million tons per year. Aversion to trading may slightly depress the price of allowances. Long term (2010) allowance prices are estimated to fall in the $350--600 per ton range (1994$), depending on fossil generation levels. When discounted to reflect major uncertainties, this range may be consistent with today`s low prices. The delay of Phase Two controls may cause some projected Phase Two costs to fall beyond short planning horizons that are reflective of high levels of uncertainty. Such short planning horizons make FGD retrofits less attractive than longer term evaluations would suggest. Barring major developments, the authors anticipate allowance prices and trading volumes to move more in line with long term expectations (with appropriate discounting) as Phase Two approaches.

  4. Impacts of Renewable Generation on Fossil Fuel Unit Cycling: Costs and Emissions (Presentation)

    SciTech Connect

    Brinkman, G.; Lew, D.; Denholm, P.

    2012-09-01

    Prepared for the Clean Energy Regulatory Forum III, this presentation looks at the Western Wind and Solar Integration Study and reexamines the cost and emissions impacts of fossil fuel unit cycling.

  5. Fossil Energy

    Energy.gov [DOE] (indexed site)

    Fossil Energy Research and Development Fossil Energy Research and Development Table of Contents Page Appropriation Language ......

  6. Field test of two high-pressure direct-contact downhole steam generators. Volume II. Oxygen/diesel system

    SciTech Connect

    Moreno, J.B.

    1983-07-01

    A field test of an oxygen/diesel fuel, direct contact steam generator has been completed. The field test, which was a part of Project DEEP STEAM and was sponsored by the US Department of Energy, involved the thermal stimulation of a well pattern in the Tar Zone of the Wilmington Oil Field. The activity was carried out in cooperation with the City of Long Beach and the Long Beach Oil Development Company. The steam generator was operated at ground level, with the steam and combustion products delivered to the reservoir through 2022 feet of calcium-silicate insulated tubing. The objectives of the test included demonstrations of safety, operational ease, reliability and lifetime; investigations of reservoir response, environmental impact, and economics; and comparison of those points with a second generator that used air rather than oxygen. The test was extensively instrumented to provide the required data. Excluding interruptions not attributable to the oxygen/diesel system, steam was injected 78% of the time. System lifetime was limited by the combustor, which required some parts replacement every 2 to 3 weeks. For the conditions of this particular test, the use of trucked-in LOX resulted in liess expense than did the production of the equivalent amount of high pressure air using on site compressors. No statistically significant production change in the eight-acre oxygen system well pattern occurred during the test, nor were any adverse effects on the reservoir character detected. Gas analyses during the field test showed very low levels of SOX (less than or equal to 1 ppM) in the generator gaseous effluent. The SOX and NOX data did not permit any conclusion to be drawn regarding reservoir scrubbing. Appreciable levels of CO (less than or equal to 5%) were measured at the generator, and in this case produced-gas analyses showed evidence of significant gas scrubbing. 64 figures, 10 tables.

  7. Steam Generator Component Model in a Combined Cycle of Power Conversion Unit for Very High Temperature Gas-Cooled Reactor

    SciTech Connect

    Oh, Chang H; Han, James; Barner, Robert; Sherman, Steven R

    2007-06-01

    The Department of Energy and the Idaho National Laboratory are developing a Next Generation Nuclear Plant (NGNP), Very High Temperature Gas-Cooled Reactor (VHTR) to serve as a demonstration of state-of-the-art nuclear technology. The purpose of the demonstration is two fold 1) efficient low cost energy generation and 2) hydrogen production. Although a next generation plant could be developed as a single-purpose facility, early designs are expected to be dual-purpose. While hydrogen production and advanced energy cycles are still in its early stages of development, research towards coupling a high temperature reactor, electrical generation and hydrogen production is under way. A combined cycle is considered as one of the power conversion units to be coupled to the very high-temperature gas-cooled reactor (VHTR). The combined cycle configuration consists of a Brayton top cycle coupled to a Rankine bottoming cycle by means of a steam generator. A detailed sizing and pressure drop model of a steam generator is not available in the HYSYS processes code. Therefore a four region model was developed for implementation into HYSYS. The focus of this study was the validation of a HYSYS steam generator model of two phase flow correlations. The correlations calculated the size and heat exchange of the steam generator. To assess the model, those calculations were input into a RELAP5 model and its results were compared with HYSYS results. The comparison showed many differences in parameters such as the heat transfer coefficients and revealed the different methods used by the codes. Despite differences in approach, the overall results of heat transfer were in good agreement.

  8. FutureGen: Stepping-Stone to Sustainable Fossil-Fuel Power Generation

    SciTech Connect

    Zitney, S.E.

    2006-11-01

    This presentation will highlight the U.S. Department of Energy's FutureGen Initiative. The nearly $1 billion government-industry project is a stepping-stone toward future coal-fired power plants that will produce hydrogen and electricity with zero-emissions, including carbon dioxide. The 275-megawatt FutureGen plant will initiate operations around 2012 and employ advanced coal gasification technology integrated with combined cycle electricity generation, hydrogen production, and carbon capture and sequestration. The initiative is a response to a presidential directive to develop a hydrogen economy by drawing upon the best scientific research to address the issue of global climate change. The FutureGen plant will be based on cutting-edge power generation technology as well as advanced carbon capture and sequestration systems. The centerpiece of the project will be coal gasification technology that can eliminate common air pollutants such as sulfur dioxide and nitrogen oxides and convert them to useable by-products. Gasification will convert coal into a highly enriched hydrogen gas, which can be burned much more cleanly than directly burning the coal itself. Alternatively, the hydrogen can be used in a fuel cell to produce ultra-clean electricity, or fed to a refinery to help upgrade petroleum products. Carbon sequestration will also be a key feature that will set the Futuregen plant apart from other electric power plant projects. The initial goal will be to capture 90 percent of the plant's carbon dioxide, but capture of nearly 100 percent may be possible with advanced technologies. Once captured, the carbon dioxide will be injected as a compressed fluid deep underground, perhaps into saline reservoirs. It could even be injected into oil or gas reservoirs, or into unmineable coal seams, to enhance petroleum or coalbed methane recovery. The ultimate goal for the FutureGen plant is to show how new technology can eliminate environmental concerns over the future use of

  9. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    SciTech Connect

    Not Available

    2005-11-01

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  10. Next Generation Nuclear Plant Steam Generator and Intermediate Heat Exchanger Materials Research and Development Plan

    SciTech Connect

    J. K. Wright

    2010-09-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium-cooled, prismatic or pebble-bed reactor and use low-enriched uranium, Tri-Isotopic (TRISO)-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Today’s high-temperature alloys and associated ASME Codes for reactor applications are approved up to 760°C. However, some primary system components, such as the Intermediate Heat Exchanger (IHX) for the NGNP will require use of materials that can withstand higher temperatures. The thermal, environmental, and service life conditions of the NGNP will make selection and qualification of some high-temperature materials a significant challenge. Examples include materials for the core barrel and core internals, such as the control rod sleeves. The requirements of the materials for the IHX are among the most demanding. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. A number of solid solution strengthened nickel based alloys have been considered for

  11. Field test of two high-pressure, direct-contact downhole steam generators. Volume I. Air/diesel system

    SciTech Connect

    Marshall, B.W.

    1983-05-01

    As a part of the Project DEEP STEAM to develop technology to more efficiently utilize steam for the recovery of heavy oil from deep reservoirs, a field test of a downhole steam generator (DSG) was performed. The DSG burned No. 2 diesel fuel in air and was a direct-contact, high pressure device which mixed the steam with the combustion products and injected the resulting mixture directly into the oil reservoir. The objectives of the test program included demonstration of long-term operation of a DSG, development of operational methods, assessment of the effects of the steam/combustion gases on the reservoir and comparison of this air/diesel DSG with an adjacent oxygen/diesel direct contact generator. Downhole operation of the air/diesel DSG was started in June 1981 and was terminated in late February 1982. During this period two units were placed downhole with the first operating for about 20 days. It was removed, the support systems were slightly modified, and the second one was operated for 106 days. During this latter interval the generator operated for 70% of the time with surface air compressor problems the primary source of the down time. Thermal contact, as evidenced by a temperature increase in the production well casing gases, and an oil production increase were measured in one of the four wells in the air/diesel pattern. Reservoir scrubbing of carbon monoxide was observed, but no conclusive data on scrubbing of SO/sub x/ and NO/sub x/ were obtained. Corrosion of the DSG combustor walls and some other parts of the downhole package were noted. Metallurgical studies have been completed and recommendations made for other materials that are expected to better withstand the downhole combustion environment. 39 figures, 8 tables.

  12. Status of the steam generator tube circumferential ODSCC degradation experienced at the Doel 4 plant

    SciTech Connect

    Roussel, G.

    1997-02-01

    Since the 1991 outage, the Doel Unit 4 nuclear power plant is known to be affected by circumferential outside diameter intergranular stress corrosion cracking at the hot leg tube expansion transition. Extensive non destructive examination inspections have shown the number of tubes affected by this problem as well as the size of the cracks to have been increasing for the three cycles up to 1993. As a result of the high percentage of tubes found non acceptable for continued service after the 1993 in-service inspection, about 1,700 mechanical sleeves were installed in the steam generators. During the 1994 outage, all the tubes sleeved during the 1993 outage were considered as potentially cracked to some extent at the upper hydraulic transition and were therefore not acceptable for continued service. They were subsequently repaired by laser welding. Furthermore all the tubes not sleeved during the 1993 outage were considered as not acceptable for continued service and were repaired by installing laser welded sleeves. During the 1995 outage, some unexpected degradation phenomena were evidenced in the sleeved tubes. This paper summarizes the status of the circumferential ODSCC experienced in the SG tubes of the Doel 4 plant as well as the other connected degradation phenomena.

  13. Control of alkaline stress corrosion cracking in pressurized-water reactor steam generator tubing

    SciTech Connect

    Hwang, I.S. . Dept. of Nuclear Engineering); Park, I.G. . Div. of Materials Science and Engineering)

    1999-06-01

    Outer-diameter stress corrosion cracking (ODSCC) of alloy 600 (UNS N06600) tubings in steam generators of the Kori-1 pressurized-water reactor (PWR) caused an unscheduled outage in 1994. Failure analysis and remedy development studies were undertaken to avoid a recurrence. Destructive examination of a removed tube indicated axial intergranular cracks developed at the top of sludge caused by a boiling crevice geometry. A high ODSCC propagation rate was attributed to high local pH and increased corrosion potential resulting from oxidized copper presumably formed during the maintenance outage and plant heatup. Remedial measures included: (1) crevice neutralization by crevice flushing with boric acid (H[sub 3]BO[sub 3]) and molar ratio control using ammonium chloride (NH[sub 4]Cl), (2) corrosion potential reduction by hydrazine (H[sub 2]NNH[sub 2]) soaking and suppression of oxygen below 20 ppb to avoid copper oxide formation, (3) titanium dioxide (TiO[sub 2]) inhibitor soaking, and (4) temperature reduction of 5 C. Since application of the remedy program, no significant ODSCC has been observed, which clearly demonstrates the benefit of departing from an oxidizing alkaline environment. In addition, the TiO[sub 2] inhibitor appeared to have a positive effect, warranting further examination.

  14. Downhole steam generator with improved preheating/cooling features. [Patent application

    DOEpatents

    Donaldson, A.B.; Hoke, D.E.; Mulac, A.J.

    1980-10-10

    An apparatus is described for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  15. Continuous-wave radar to detect defects within heat exchangers and steam generator tubes.

    SciTech Connect

    Nassersharif, Bahram (New Mexico State University, Las Cruces, NM); Caffey, Thurlow Washburn Howell; Jedlicka, Russell P.; Garcia, Gabe V. (New Mexico State University, Las Cruces, NM); Rochau, Gary Eugene

    2003-01-01

    A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The experimental program resulted in a completed product development schedule and the design of an experimental apparatus for studying handling of the probe and data acquisition. These tests were completed as far as the prototypical probe performance allowed. The prototype probe design did not have sufficient sensitivity to detect a defect signal using the defined radar technique and did not allow successful completion of all of the project milestones. The best results from the prototype probe could not detect a tube defect using the radar principle. Though a more precision probe may be possible, the cost of design and construction was beyond the scope of the project. This report describes the probe development and the status of the design at the termination of the project.

  16. Neutron measurements of the fuel remaining in the TMI II once-through steam generators (OTSG'S)

    SciTech Connect

    Geelhood, B.D.; Abel, K.H.

    1989-02-01

    Polypropylene tubes containing a string of 18 copper rods were inserted into the lower head region and each J-leg of the two once-through steam generators (OTSG) of the unit two reactor at Three Mile Island. The object was to measure the neutron flux present in those regions and estimate the amount of residual fuel remaining in each OTSG. The neutron flux from any residual fuel induces a radioisotope, /sup 64/Cu, in the copper coupons. The /sup 64/Cu activity is detected by coincidence counting the two 511-keV gamma rays produced by the annihilation of the positron emitted in the decay of /sup 64/Cu. The copper coupons were placed between two 6-inch diameter, 6-inch long NaI(Tl) crystals and the electronics produced a coincidence count whenever the two gamma rays were uniquely detected. The net coincidence count is proportional to the amount of /sup 64/Cu activity in the coupon. This document discusses calculation methods, statistical methods, and results of this research. 3 figs., 30 tabs.

  17. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators - Steam Tip Sheet #22

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on installing high-pressure boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  18. Evaluation of anticipatory signal to steam generator pressure control program for 700 MWe Indian pressurized heavy water reactor

    SciTech Connect

    Pahari, S.; Hajela, S.; Rammohan, H. P.; Malhotra, P. K.; Ghadge, S. G.

    2012-07-01

    700 MWe Indian Pressurized Heavy Water Reactor (IPHWR) is horizontal channel type reactor with partial boiling at channel outlet. Due to boiling, it has a large volume of vapor present in the primary loops. It has two primary loops connected with the help of pressurizer surge line. The pressurizer has a large capacity and is partly filled by liquid and partly by vapor. Large vapor volume improves compressibility of the system. During turbine trip or load rejection, pressure builds up in Steam Generator (SG). This leads to pressurization of Primary Heat Transport System (PHTS). To control pressurization of SG and PHTS, around 70% of the steam generated in SG is dumped into the condenser by opening Condenser Steam Dump Valves (CSDVs) and rest of the steam is released to the atmosphere by opening Atmospheric Steam Discharge Valves (ASDVs) immediately after sensing the event. This is accomplished by adding anticipatory signal to the output of SG pressure controller. Anticipatory signal is proportional to the thermal power of reactor and the proportionality constant is set so that SG pressure controller's output jacks up to ASDV opening range when operating at 100% FP. To simulate this behavior for 700 MWe IPHWR, Primary and secondary heat transport system is modeled. SG pressure control and other process control program have also been modeled to capture overall plant dynamics. Analysis has been carried out with 3-D neutron kinetics coupled thermal hydraulic computer code ATMIKA.T to evaluate the effect of the anticipatory signal on PHT pressure and over all plant dynamics during turbine trip in 700 MWe IPHWR. This paper brings out the results of the analysis with and without considering anticipatory signal in SG pressure control program during turbine trip. (authors)

  19. An expanded review and comparison of greenhouse gas emissions from fossil fuel and geothermal electrical generating facilities

    SciTech Connect

    Booth, R.B.; Neil, P.E.

    1998-12-31

    This paper provides a review of the greenhouse gas emissions due to fossil fuel and geothermal electrical generation and to the emissions of their respective support activities. These support activities consist of, exploration, development, and transportation aspects of the fuel source, including waste management. These support activities could amount to an additional 6% for coal, 22% for oil, 13% for natural gas and 1% for geothermal. The presented methodologies and underlying principles can be used to better define the resultant emissions, rankings and global impacts of these electrical generating industries.

  20. Rankine: A computer software package for the analysis and design of steam power generating units

    SciTech Connect

    Somerton, C.W.; Brouillette, T.; Pourciau, C.; Strawn, D.; Whitehouse, L.

    1987-04-01

    A software package has been developed for the analysis of steam power systems. Twenty-eight configurations are considered, all based upon the simple Rankine cycle with various additional components such as feedwater heaters and reheat legs. The package is demonstrated by two examples. In the first, the optimum operating conditions for a simple reheat cycle are determined by using the program. The second example involves calculating the exergetic efficiency of an actual steam power system.

  1. RELAP5-3D Validation Study Using MB-2 Prototypical Steam Generator Steady-State Data

    SciTech Connect

    Sawyer, A.; Williamson, M.; Zhao, K.; Ruggles, A.

    2005-09-15

    A validation study of RELAP5-3D is performed using data from the Model Boiler Number 2 (MB-2) Prototypical Steam Generator Testing Program. The MB-2 is a 6.67-MW(thermal) power-scaled representation of the Westinghouse Model F steam generator. Comparisons with previous simulations using RELAP5/MOD3.2 are also offered. Limit cycles predicted by the RELAP5/MOD3.2 simulation are reduced in the RELAP5-3D simulation using identical nodalization. Steady-state data from the MB-2 tests used in the validation do not exhibit a limit cycle. The sources of the predicted limit cycles are investigated and feedback mechanisms contributing to the limit cycles are explained.

  2. The influence of dissolved hydrogen on primary water stress corrosion cracking of Alloy 600 at PWR steam generator operating temperatures

    SciTech Connect

    Jacko, R.J.; Economy, G.; Pement, F.W.

    1992-12-31

    PWR primary coolant chemistry uses an intentional dissolved hydrogen concentration of 20 to 50 ml (STP)/kg of water to effect a net suppression of oxygen-producing radiolysis, to minimize corrosion in primary loop materials and to maintain a low redox potential. Speculation has attended a possible influence of dissolved hydrogen on the kinetics of initiation of Primary Water Stress Corrosion Cracking (PWSCC) behavior of Alloy 600 steam generator tubing. Three series of experiments are presented for conditions in which the level of dissolved hydrogen was intentionally varied over the hydrogen and temperature ranges of interest for steam generator operation. No significant effect of dissolved hydrogen was found on PWSCC of Alloy 600.

  3. Analytical TEM Comparisons of Stress-Corrosion-Crack Microstructure in Alloy 600 under Steam-Generator Service and Laboratory Test Conditions

    SciTech Connect

    Thomas, Larry E.; Bruemmer, Stephen M.; Scott, Peter M.

    2002-05-31

    High-resolution analytical transmission electron microscopy (ATEM) been used to characterize stress-corrosion cracks in Alloy 600 steam-generator tubing from tests with caustic and acid-sulfate solutions. The aim of this work was to identify the microstructural and microchemical signatures of intergranular attack and cracking produced under well-controlled test conditions in order to determine the local environments promoting degradation in service. The examinations are part of an experimental program devoted to a study of IGA/IGSCC in steam generator tube alloys supported by the Framatome Owners Group via its Steam Generator Technical Committee.

  4. Fuzzy Logic Controller Architecture for Water Level Control in Nuclear Power Plant Steam Generator (SG) Using ANFIS Training Method

    SciTech Connect

    Vosoughi, Naser; Naseri, Zahra

    2002-07-01

    Since suitable control of water level can greatly enhance the operation of a power station, a Fuzzy logic controller architecture is applied to show desired control of the water level in a Nuclear steam generator. with regard to the physics of the system, it is shown that two inputs, a single output and the least number of rules (9 rules) are considered for a controller, and the ANFIS training method is employed to model functions in a controlled system. By using ANFIS training method, initial member functions will be trained and appropriate functions are generated to control water level inside the steam generators while using the stated rules. The proposed architecture can construct an input output mapping based on both human knowledge (in from of Fuzzy if then rules) and stipulated input output data. In this paper with a simple test it has been shown that the architecture fuzzy logic controller has a reasonable response to one step input at a constant power. Through computer simulation, it is found that Fuzzy logic controller is suitable, especially for the water level deviation and abrupt steam flow disturbances that are typical in the existing power plant. (authors)

  5. Effect of steam generator configuration in a loss of the RHR during mid-loop operation at PKL facility

    SciTech Connect

    Villanueva, J. F.; Carlos, S.; Martorell, S.; Sanchez, F.

    2012-07-01

    The loss of the residual heat removal system in mid-loop conditions may occur with a non-negligible contribution to the plant risk, so the analysis of the accidental sequences and the actions to mitigate the accident are of great interest in shutdown conditions. In order to plan the appropriate measures to mitigate the accident is necessary to understand the thermal-hydraulic processes following the loss of the residual heat removal system during shutdown. Thus, transients of this kind have been simulated using best-estimate codes in different integral test facilities and compared with experimental data obtained in different facilities. In PKL (Primaerkreislauf-Versuchsanlage, primary coolant loop test facility) test facility different series of experiments have been undertaken to analyze the plant response in shutdown. In this context, the E3 and F2 series consist of analyzing the loss of the residual heat removal system with a reduced inventory in the primary system. In particular, the experiments were developed to investigate the influence of the steam generators secondary side configuration on the plant response, what involves the consideration of different number of steam generators filled with water and ready for activation, on the heat transfer mechanisms inside the steam generators U-tubes. This work presents the results of such experiments calculated using, RELAP5/Mod 3.3. (authors)

  6. The Impact of RELAP5 Pipe Break Flow Rates Associated With Reverse Flow Limiter Removal for Steam Generator Replacement

    SciTech Connect

    Dong Zheng; Jarvis, Julie M.; Vieira, Allen T.

    2006-07-01

    Pipe break flow rates are calculated for a main feedwater line break (FWLB) in the main steam valve vault (MSVV) for a PWR Steam Generator Replacement (SGR). A reverse flow limiter is installed in the original steam generator (OSG) feedwater nozzle to limit the blowdown flowrate in the event of a postulated FWLB. This feature is not incorporated in the replacement steam generator (RSG) design. The change in RSG nozzle design in conjunction with new operating conditions results in increased FWLB mass and energy releases which can impact environmental temperatures and pressures and flooding levels. In the United States, benchmarking for safety related analyses is necessary in consideration of 10CFR50.59 requirements. RELAP5/MOD3 is used to model the pipe break flowrates for a FWLB at different break locations. The benchmark FWLB blowdown releases are larger than the OSG design basis blowdown releases due to differences in RELAP5/MOD3 versions which are found to have different algorithms for subcooled choked flow. The SGR FWLB blowdown release rates are determined to have minimal impact on the compartment temperature and pressure response. However, the flooding levels and associated equipment qualification are potentially impacted. Modeling techniques used to minimize the impact of the SGR blowdown releases on MSVV flooding levels include modeling flashing effects, more realistic RSG temperature distribution, inventory depletion and Auxiliary Feedwater (AFW) flow initiation time, and considering loss of offsite power scenarios. A detailed flooding hazard evaluation is needed, which considers the actual main feedwater isolation times to ensure that environmentally qualified safety related components, required to mitigate the effects of a FWLB inside the MSVV, can perform their safety function prior to being submerged. (authors)

  7. Technical considerations in repowering a nuclear plant for fossil fueled operation

    SciTech Connect

    Patti, F.J.

    1996-03-01

    Repowering involves replacement of the reactor by a fossil fuel source of steam. This source can be a conventional fossil fueled boiler or the heat recovery steam generator (HRSG) on a gas turbine exhaust. The existing steam turbine plant is used to the extent possible. Alternative fuels for repowering a nuclear plant are coal, natural gas and oil. In today`s world oil is not usually an alternative. Selection of coal or natural gas is largely a matter of availability of the fuel near the location of the plant. Both the fossil boiler and the HRSG produce steam at higher pressures and temperatures than the throttle conditions for a saturated steam nuclear turbine. It is necessary to match the steam conditions from the new source to the existing turbine as closely as possible. Technical approaches to achieve a match range from using a topping turbine at the front end of the cycle to attemperation of the throttle steam with feedwater. The electrical output from the repowered plant is usually greater than that of the original nuclear fueled design. This requires consideration of the ability to use the excess electricity. Interfacing of the new facility with the existing turbine plant requires consideration of facility layout and design. Site factors must also be considered, especially for a coal fired boiler, since rail and coal handling facilities must be added to a site for which these were not considered. Additional site factors that require consideration are ash handling and disposal.

  8. Carbon Capture and Water Emissions Treatment System (CCWESTRS) at Fossil-Fueled Electric Generating Plants

    SciTech Connect

    P. Alan Mays; Bert R. Bock; Gregory A. Brodie; L. Suzanne Fisher; J. Devereux Joslin; Donald L. Kachelman; Jimmy J. Maddox; N. S. Nicholas; Larry E. Shelton; Nick Taylor; Mark H. Wolfe; Dennis H. Yankee; John Goodrich-Mahoney

    2005-08-30

    The Tennessee Valley Authority (TVA), the Electric Power Research Institute (EPRI), and the Department of Energy-National Energy Technologies Laboratory (DOE-NETL) are evaluating and demonstrating integration of terrestrial carbon sequestration techniques at a coal-fired electric power plant through the use of Flue Gas Desulfurization (FGD) system gypsum as a soil amendment and mulch, and coal fly ash pond process water for periodic irrigation. From January to March 2002, the Project Team initiated the construction of a 40 ha Carbon Capture and Water Emissions Treatment System (CCWESTRS) near TVA's Paradise Fossil Plant on marginally reclaimed surface coal mine lands in Kentucky. The CCWESTRS is growing commercial grade trees and cover crops and is expected to sequester 1.5-2.0 MT/ha carbon per year over a 20-year period. The concept could be used to meet a portion of the timber industry's needs while simultaneously sequestering carbon in lands which would otherwise remain non-productive. The CCWESTRS includes a constructed wetland to enhance the ability to sequester carbon and to remove any nutrients and metals present in the coal fly ash process water runoff. The CCWESTRS project is a cooperative effort between TVA, EPRI, and DOE-NETL, with a total budget of $1,574,000. The proposed demonstration project began in October 2000 and has continued through December 2005. Additional funding is being sought in order to extend the project. The primary goal of the project is to determine if integrating power plant processes with carbon sequestration techniques will enhance carbon sequestration cost-effectively. This goal is consistent with DOE objectives to provide economically competitive and environmentally safe options to offset projected growth in U.S. baseline emissions of greenhouse gases after 2010, achieve the long-term goal of $10/ton of avoided net costs for carbon sequestration, and provide half of the required reductions in global greenhouse gases by 2025

  9. Improvement design study on steam generator of MHR-50/100 aiming higher safety level after water ingress accident

    SciTech Connect

    Oyama, S.; Minatsuki, I.; Shimizu, K.

    2012-07-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has been studying on MHI original High Temperature Gas cooled Reactor (HTGR), namely MHR-50/100, for commercialization with supported by JAEA. In the heat transfer system, steam generator (SG) is one of the most important components because it should be imposed a function of heat transfer from reactor power to steam turbine system and maintaining a nuclear grade boundary. Then we especially focused an effort of a design study on the SG having robustness against water ingress accident based on our design experience of PWR, FBR and HTGR. In this study, we carried out a sensitivity analysis from the view point of economic and plant efficiency. As a result, the SG design parameter of helium inlet/outlet temperature of 750 deg. C/300 deg. C, a side-by-side layout and one unit of SG attached to a reactor were selected. In the next, a design improvement of SG was carried out from the view point of securing the level of inherent safety without reliance on active steam dump system during water ingress accident considering the situation of the Fukushima nuclear power plant disaster on March 11, 2011. Finally, according to above basic design requirement to SG, we performed a conceptual design on adapting themes of SG structure improvement. (authors)

  10. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650C to 800C) to steam at 34.5 MPa (650C to 760C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  11. Evaluation of the Effectiveness of a New Technology for Extraction of Insoluble Impurities from Nuclear Power Plant Steam Generators with Purge Water

    SciTech Connect

    Bud'ko, I. O.; Zhukov, A. G.

    2013-11-15

    An experimental technology for the removal of insoluble impurities from a horizontal steam generator with purge water during planned shutdowns of the power generating unit is improved through a more representative determination of the concentration of impurities in the purge water ahead of the water cleanup facility and a more precise effective time for the duration of the purge process. Tests with the improved technique at power generating unit No. 1 of the Rostov Nuclear Power Plant show that the efficiency with which insoluble impurities are removed from the steam generator volume was more than two orders of magnitude greater than under the standard regulations.

  12. Boxberg III-2 x 500 MW units: Refurbishing and environmental protection measures on the 815 T/H steam generator of works II in Boxberg Power Station

    SciTech Connect

    Cossman, R.; Fritz, M.; Bauchmueller, R.

    1995-12-01

    The object of the upgrading measures on the steam generators is: (1) To comply with the requirements of the German antipollution law, which imposes a permissible NO{sub x} content in the flue gas of less than 200 Mg/m{sup 3} STP and a CO content of less than 250 Mg/m{sup 3} STP. (2) To increase the boiler efficiency and availability and the efficiency of the water/steam cycle.

  13. Review of Dissimilar Metal Welding for the NGNP Helical-Coil Steam Generator

    SciTech Connect

    John N. DuPont

    2010-03-01

    The U.S. Department of Energy (DOE) is currently funding research and development of a new high temperature gas cooled reactor (HTGR) that is capable of providing high temperature process heat for industry. The steam generator of the HTGR will consist of an evaporator economizer section in the lower portion and a finishing superheater section in the upper portion. Alloy 800H is expected to be used for the superheater section, and 2.25Cr 1Mo steel is expected to be used for the evaporator economizer section. Dissimilar metal welds (DMW) will be needed to join these two materials. It is well known that failure of DMWs can occur well below the expected creep life of either base metal and well below the design life of the plant. The failure time depends on a wide range of factors related to service conditions, welding parameters, and alloys involved in the DMW. The overall objective of this report is to review factors associated with premature failure of DMWs operating at elevated temperatures and identify methods for extending the life of the 2.25Cr 1Mo steel to alloy 800H welds required in the new HTGR. Information is provided on a variety of topics pertinent to DMW failures, including microstructural evolution, failure mechanisms, creep rupture properties, aging behavior, remaining life estimation techniques, effect of environment on creep rupture properties, best practices, and research in progress to improve DMW performance. The microstructure of DMWs in the as welded condition consists of a sharp chemical concentration gradient across the fusion line that separates the ferritic and austenitic alloys. Upon cooling from the weld thermal cycle, a band of martensite forms within this concentration gradient due to high hardenability and the relatively rapid cooling rates associated with welding. Upon aging, during post weld heat treatment (PWHT), and/or during high temperature service, C diffuses down the chemical potential gradient from the ferritic 2.25Cr 1Mo steel

  14. United States-United Kingdom Collaboration on Fossil Energy R...

    Energy Saver

    in the field of cleaner coal technology, and for ... for advanced fossil energy power plant applications. ... Steam oxidation Boiler corrosion Gas turbines fired on ...

  15. A Numerical Model Without Truncation Error for a Steady-State Analysis of a Once-Through Steam Generator

    SciTech Connect

    Sim, Yoon Sub; Kim, Eui Kwang; Eoh, Jae Hyuk

    2005-06-15

    To overcome the drawbacks of conventional schemes for a numerical analysis of a steam generator (SG), an efficient numerical model has been developed to analyze the steady state of a once-through-type SG where the feedwater is heated to superheated steam. In the developed model, the temperature and enthalpy are defined at the boundary of a calculation cell, and the exact solutions for the temperature distribution in a calculation cell are utilized. This feature of the developed model frees calculation from the undesirable effects of numerical diffusion, and only a small number of nodes are required. Also, the developed model removes the ambiguity from the parameter values at the inlet and exit of a calculation.The BoSupSG-SS computer code was developed by using the analysis model, and it performed well with only three calculation nodes to analyze a superheated SG. The developed model can be effectively used for the cases where a fast one-dimensional calculation is required such as an SG or system design analysis.

  16. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers, Volumes 1, 2

    SciTech Connect

    Upadhyaya, Belle R.; Hines, J. Wesley; Lu, Baofu

    2005-06-03

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001 September 2004. Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance.Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. Development of advanced signal processing methods using

  17. RELAP5/MOD3 Analysis of Transient Steam-Generator Behavior During Turbine Trip Test of a Prototype Fast Breeder Reactor MONJU

    SciTech Connect

    Yoshihisa Shindo; Hiroshi Endo; Tomoko Ishizu; Kazuo Haga

    2006-07-01

    In order to develop a thermal-hydraulic model of the steam-generator (SG) to simulate transient phenomena in the sodium cooled fast breeder reactor (FBR) MONJU, Japan Nuclear Energy Safety Organization (JNES) verified the SG model using the RELAP5/MOD3 code against the results of the turbine trip test at a 40% power load of MONJU. The modeling by using RELAP5 was considered to explain the significant observed behaviors of the pressure and the temperature of the EV steam outlet, and the temperature of water supply distributing piping till 600 seconds after the turbine trip. The analysis results of these behaviors showed good agreement with the test results based on results of parameter study as the blow efficiency (release coef.) and heat transferred from the helical coil region to the down-comer (temperature heating down-comer tubes). It was found that the RELAP5/MOD3 code with a two-fluids model can predict well the physical situation: the gas-phase of steam generated by the decompression boiling moves upward in the down-comer tubes accompanied by the enthalpy increase of the water supply chambers; and that the pressure change of a 'shoulder' like shape is induced by the mass balance between the steam mass generated in the down-comer tubes and the steam mass blown from the SG. The applicability of RELAP5/MOD3 to SG modeling was confirmed by simulating the actual FBR system. (authors)

  18. Flow Characteristics Analysis of Widows' Creek Type Control Valve for Steam Turbine Control

    SciTech Connect

    Yoo, Yong H.; Sohn, Myoung S.; Suh, Kune Y.

    2006-07-01

    The steam turbine converts the kinetic energy of steam to mechanical energy of rotor blades in the power conversion system of fossil and nuclear power plants. The electric output from the generator of which the rotor is coupled with that of the steam turbine depends on the rotation velocity of the steam turbine bucket. The rotation velocity is proportional to the mass flow rate of steam entering the steam turbine through valves and nozzles. Thus, it is very important to control the steam mass flow rate for the load following operation of power plants. Among various valves that control the steam turbine, the control valve is most significant. The steam flow rate is determined by the area formed by the stem disk and the seat of the control valve. While the ideal control valve linearly controls the steam mass flow rate with its stem lift, the real control valve has various flow characteristic curves pursuant to the stem lift type. Thus, flow characteristic curves are needed to precisely design the control valves manufactured for the operating conditions of nuclear power plants. OMEGA (Optimized Multidimensional Experiment Geometric Apparatus) was built to experimentally study the flow characteristics of steam flowing inside the control valve. The Widows' Creek type control valve was selected for reference. Air was selected as the working fluid in the OMEGA loop to exclude the condensation effect in this simplified approach. Flow characteristic curves were plotted by calculating the ratio of the measured mass flow rate versus the theoretical mass flow rate of the air. The flow characteristic curves are expected to be utilized to accurately design and operate the control valve for fossil as well as nuclear plants. (authors)

  19. Battery-free Wireless Sensor Network For Advanced Fossil-Fuel Based Power Generation

    SciTech Connect

    Yi Jia

    2011-02-28

    This report summarizes technical progress achieved during the project supported by the Department of Energy under Award Number DE-FG26-07NT4306. The aim of the project was to conduct basic research into battery-free wireless sensing mechanism in order to develop novel wireless sensors and sensor network for physical and chemical parameter monitoring in a harsh environment. Passive wireless sensing platform and five wireless sensors including temperature sensor, pressure sensor, humidity sensor, crack sensor and networked sensors developed and demonstrated in our laboratory setup have achieved the objective for the monitoring of various physical and chemical parameters in a harsh environment through remote power and wireless sensor communication, which is critical to intelligent control of advanced power generation system. This report is organized by the sensors developed as detailed in each progress report.

  20. Investigation of particulate corrosion product transients in the primary coolant of the Winfrith steam generating heavy water reactor

    SciTech Connect

    Means, F.A.; Rodliffe, R.S.; Harding, K.

    1980-03-01

    Equipment for on-line counting and sizing of particles has been used to sample coolant from the primary circuit of a water reactor (the Winfrith steam generating heavy water reactor). The particle size distribution is compared with a determination by electron microscopic examination of a filter sample and is shown to be in good agreement. The technique allows transients in coolant-borne particle concentrations to be sufficiently resolved for analysis in terms of postulated particle deposition and resuspension behavior. The deposition behavior is found to be describable by a first-order rate process with rate constants smaller than those that would be predicted from mass transfer considerations. It is concluded that deposition cannot be limited by mass transfer alone.

  1. Life Estimation of PWR Steam Generator U-Tubes Subjected to Foreign Object-Induced Fretting Wear

    SciTech Connect

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

    2005-10-15

    This paper presents an approach to the remaining life prediction of steam generator (SG) U-tubes, which are intact initially, subjected to fretting-wear degradation due to the interaction between a vibrating tube and a foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from a three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element models of U-tubes to get the natural frequency, corresponding mode shape, and participation factor. The wear rate of a U-tube caused by a foreign object is calculated using the Archard formula, and the remaining life of the tube is predicted. Also discussed in this study are the effects of the tube modal characteristics, external flow velocity, and tube internal pressure on the estimated results of the remaining life of the tube.

  2. Steam generator behavior during loss-of-feedwater and loss-of-offsite-power ATWS experiments in LOFT

    SciTech Connect

    Koizumi, Y.; Behling, S.R.; Grush, W.H.

    1983-11-01

    Two Anticipated Transient Without Scram (ATWS) experiments, L9-3 and L9-4, were conducted in the Loss-of-Fluid Test (LOFT) facility. The LOFT facility is a volumetrically scaled (1/44) pressurized water reactor (PWR) system with a nuclear core and is designed for integral loss-of-coolant accident/emergency core cooling experiments. Experiment L9-3 simulated a loss-of-feedwater ATWS in a commercial PWR; Experiment L9-4 simulated a loss-of-offsite-power ATWS. The system transient behavior in each experiment was dominated by interaction between the primary-to-secondary heat removal rate in the steam generator and by reactor kinetics in the core. Comparisons of RELAP5/MOD1 calculational results to the measured test data show that the degradation of the primary-to-secondary heat transfer and the transient response of the primary coolant system in both experiments were calculated well.

  3. Ultra-High Efficiency Industrial Steam Generation R&D Opportunities

    SciTech Connect

    none,

    2005-01-01

    The workshop report outlines the R&D priorities for the next generation of ultra-high efficiency boilers.

  4. Some aspects of the selection of materials for high temperature service in fossil fuel power generation

    SciTech Connect

    Birks, N.

    1999-07-01

    The electric power industry, converting heat into electricity, is concerned with two primary parameters, reliability and efficiency. In order to satisfy the reliability criteria, it is preferred to use well known and well tried materials well within their ultimate performance limits. In order to improve the economics of the process, it is attempted first to optimize the process and then to alter the operational parameters in order to increase the efficiency of the cycle used. The efficiency of the thermal cycle used depends primarily on its upper and lower temperature limits. For instance, it is well known that a plant operating in regions where the water supply is cooler demonstrate higher efficiencies than a plant that operates in warmer climates. For practical purposes however, it is the upper temperature limit of the cycle that must be increased to improve efficiency. This immediately requires that materials be selected, for the high temperature components, that can operate safely and continuously under these conditions, that also include aggressive, corrosive atmospheres. The need to consider higher operating temperatures opens up the range of materials being studied to include alloys that are established for high temperature use in other applications as well as new, mainly untried materials. The conditions under which a heat exchanger for electric power generation must operate are so different from other applications that nearly all materials, alternative to those now in use, must be approached as new and undergo extensive testing for coding. Few materials are available for use in this application off the shelf.

  5. Evaluation of a main steam line break with induced, multiple tube ruptures: A comparison of NUREG 1477 (Draft) and transient methodologies Palo Verde Nuclear Generating Station

    SciTech Connect

    Parrish, K.R.

    1995-09-01

    This paper presents the approach taken to analyze the radiological consequences of a postulated main steam line break event, with one or more tube ruptures, for the Palo Verde Nuclear Generating Station. The analysis was required to support the restart of PVNGS Unit 2 following the steam generator tube rupture event on March 14, 1993 and to justify continued operation of Units 1 and 3. During the post-event evaluation, the NRC expressed concern that Unit 2 could have been operating with degraded tubes and that similar conditions could exist in Units 1 and 3. The NRC therefore directed that a safety assessment be performed to evaluate a worst case scenario in which a non-isolable main steam line break occurs inducing one or more tube failures in the faulted steam generator. This assessment was to use the generic approach described in NUREG 1477, Voltage-Based Interim Plugging Criteria for Steam Generator Tubes - Task Group Report. An analysis based on the NUREG approach was performed but produced unacceptable results for off-site and control room thyroid doses. The NUREG methodology, however, does not account for plant thermal-hydraulic transient effects, system performance, or operator actions which could be credited to mitigate dose consequences. To deal with these issues, a more detailed analysis methodology was developed using a modified version of the Combustion Engineering Plant Analysis Code, which examines the dose consequences for a main steam line break transient with induced tube failures for a spectrum equivalent to 1 to 4 double ended guillotine U-tube breaks. By incorporating transient plant system responses and operator actions, the analysis demonstrates that the off-site and control room does consequences for a MSLBGTR can be reduced to acceptable limits. This analysis, in combination with other corrective and recovery actions, provided sufficient justification for continued operation of PVNGS Units 1 and 3, and for the subsequent restart of Unit 2.

  6. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    BestPractices Steam Technical Brief Steam Pressure Reduction: Opportunities and Issues BestPractices Technical Brief Steam Pressure Reduction: Opportunities and Issues  Steam Pressure Reduction: Opportunities and Issues  Introduction Steam generation systems are found in industry and in the commercial and institutional sectors. Some of these plants employ large watertube boilers to produce saturated steam at pressures of 250 pounds per square inch (psig) or lower. They distribute steam

  7. Production of HBR from bromine and steam for off-peak electrolytic hydrogen generation

    SciTech Connect

    Schlief, R.E.; Hanrahan, R.J.; Stoy, M.A.

    1995-09-01

    Progress is reported on the development of a renewable energy source based solar-electrolytic system for production of hydrogen and oxygen. It employs water, bromine, solar energy and supplemental electrical power. The concept is being developed by Solar Reactor Technologies, Inc., (SRT), with the U.S. Department of Energy (DOE). An overview of the nature and objectives of this program is provided here, and technical progress made during the first (three-month) performance period of the Phase I work effort is reported. The SRT concept entails (1) absorption of concentrated solar radiation by bromine vapor Br{sub 2(g)} in a high-temperature reactor producing Br{sub (g)} atoms, (2) reaction of Br{sub (g)} with water yielding hydrogen bromide (HBr), and (3) electrolysis of stored hydrogen bromide for production of H{sub 2(g)} and recovery of Br{sub 2(I)}. Incorporation of solar radiation in the primary photochemical step (1) reduces by 50 - 70% the electrical power required to split water. The SRT concept is very attractive from an economic viewpoint as well. The reversible fuel cell, employed in the SRT electrolysis concept is capitalized via its use in load leveling by the utility. A 1 kW solar reactor was designed and constructed during the first three-month performance period by SRT personnel at the University of Florida, Gainesville. It was employed in taking survey data of the reaction between bromine and steam at temperatures between 900 and 1300 K. This reaction was run under purely thermal conditions, i.e. in the absence of solar photons. The experimental data are reported and interpreted employing concomitant thermodynamic calculations. The anticipated improvement is discussed briefly as well as the effect of a photochemical boost to the reaction. The amount of this enhancement will be studied in the next three month performance period.

  8. Take a closer look at steam-cycle chemical cleaning

    SciTech Connect

    Barber, S.; Stevens, W.E.

    1996-02-01

    Effectiveness of steam-cycle chemical cleaning to remove waterside scale and corrosion products is supported by about 100 successful applications. Chemical-cleaning technology, including potential impact on system materials and the environment, are well delineated in ``Manual on Chemical cleaning of Fossil-Fueled Steam-Generation Equipment,`` EPRI Report No. CS-3289, December 1989, and other literature. Yet cleaning of superheaters, reheaters, and other steam-path components is still not widely accepted as a routine maintenance activity. Over the past 15 years, a few utilities have applied financial justification methodology to specific units. Those financial models demonstrate alternatives for reducing overall unit-maintenance and capital component-replacement costs associated with internal metal oxide deposits. Information presented here, based on a report to the International Water Conference, reviews project costs and corresponding benefits. The information can help you establish the project scope and prepare budget estimates for chemical cleaning on a unit-specific basis.

  9. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    SciTech Connect

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal

  10. Ukraine Steam Partnership

    SciTech Connect

    Gurvinder Singh

    2000-02-15

    The Ukraine Steam Partnership program is designed to implement energy efficiency improvements in industrial steam systems. These improvements are to be made by the private plants and local government departments responsible for generation and delivery of energy to end-users. One of the activities planned under this program was to provide a two-day training workshop on industrial steam systems focusing on energy efficiency issues related to the generation, distribution, and consumption of steam. The workshop was geared towards plant managers, who are not only technically oriented, but are also key decision makers in their respective companies. The Agency for Rational Energy Use and Ecology (ARENA-ECO), a non-governmental, not-for-profit organization founded to promote energy efficiency and environmental protection in Ukraine, in conjunction with the Alliance staff in Kiev sent out invitations to potential participants in all the regions of Ukraine. The purpose of this report is the describe the proceedings from the workshop and provide recommendations from the workshop's roundtable discussion. The workshop was broken down into two main areas: (1) Energy efficient boiler house steam generation; and Energy efficient steam distribution and consumption. The workshop also covered the following topics: (1) Ukrainian boilers; (2) Water treatment systems; (3) A profile of UKRESCO (Ukrainian Energy Services Company); (4) Turbine expanders and electricity generation; (5) Enterprise energy audit basics; and (6) Experience of steam use in Donetsk oblast.

  11. Simulation of the loss of RHR during midloop operations and the role of steam generators in decay heat removal

    SciTech Connect

    Raja, L.L.; Banerjee, S.; Hassan, Y.A. )

    1992-01-01

    Loss of residual heat removal (RHR) during midloop operations was simulated using the RELAP5/MOD3 thermal-hydraulic code for a typical four-loop pressurized water reactor (PWR) under reduced inventory level. Two cases are considered here: one for an intact reactor coolant system with no vents and the other for an open system with a vent in the pressurizer. The effect of air on the transients was studied, unlike the RETRAN analysis of core boiling during midloop operations performed by Fujita and Rice, which did not analyze the presence of air in the system. The steam generators have water in the secondary covering the U-tubes. The system gets pressurized once water starts boiling in the core with higher system pressures for the vent-closed case. Reflux condensation occurs in the U-tubes aiding decay heat removal and preventing complete uncovery of the core. Sudden pressurization of the hot leg and vessel upper head causes the reactor vessel to act as a manometer reducing the core level and raising the downcomer level. Fuel centerline and clad temperatures are below safety limits throughout the transients.

  12. In situ generation of steam and alkaline surfactant for enhanced oil recovery using an exothermic water reactant (EWR)

    DOEpatents

    Robertson, Eric P

    2011-05-24

    A method for oil recovery whereby an exothermic water reactant (EWR) encapsulated in a water soluble coating is placed in water and pumped into one or more oil wells in contact with an oil bearing formation. After the water carries the EWR to the bottom of the injection well, the water soluble coating dissolves and the EWR reacts with the water to produce heat, an alkali solution, and hydrogen. The heat from the EWR reaction generates steam, which is forced into the oil bearing formation where it condenses and transfers heat to the oil, elevating its temperature and decreasing the viscosity of the oil. The aqueous alkali solution mixes with the oil in the oil bearing formation and forms a surfactant that reduces the interfacial tension between the oil and water. The hydrogen may be used to react with the oil at these elevated temperatures to form lighter molecules, thus upgrading to a certain extent the oil in situ. As a result, the oil can flow more efficiently and easily through the oil bearing formation towards and into one or more production wells.

  13. Steam explosion studies with molten iron-alumina generated by thermite reactions

    SciTech Connect

    Beck, D.F.; Berman, M.; Nelson, L.S.

    1989-01-01

    Recent vapor explosion experiments at Sandia National Laboratories have used water and melts prepared by thermite reactions (/approximately/3000 K), with specific interest in the effects of initial (pre-explosion) melt-water mixture properties and of trigger strength on the energetics of the reaction. Mixture behavior studies used a nominal 2 kg of melt that was dispersed into the water to form a ''coarse'' mixture by one of two ways: the first method employed a crucible that was submerged under the water and used a gas-driven piston and orifice combination to control melt ejection and thus mixture properties; the second technique simply reacted a compressed thermite billet in situ (underwater) and relied on the expansion of heated gas trapped within the billet to disperse the melt. Triggers (generated by firing a submerged detonator near the mixture) were applied at selected times that reflected different degrees of melt dispersion. Trigger strength effects have been investigated by use of a single drop of melt (/approximately/5 g) and various underwater pressure sources. Visually, the response of the melt drop to a trigger is a rapid radial expansion of fine particles. Quantitatively, the degree and rate of explosive expansion has been related to the trigger strength. Final-to-initial volume ratios of over 100 have been observed for the strongest triggers, with growth periods on the order of 5 ms. Scaling laws common to conventional underwater explosions have been applied to the experimental data and give impulses that are the same order of magnitude as generated by hydrodynamic code calculations. 54 refs., 12 figs., 3 tabs.

  14. DOE - Fossil Energy: A Brief History of Coal Use in the United...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    History Fossil Energy Study Guides A Brief History of Coal Use Steam Locomotive - In the 1800s, one of the primary uses of coal was to fuel steam engines used to power locomotives. ...

  15. Prediction of residual stress field in mechanically expanded 0.750 inch diameter steam generator tube plugs. Part 1: 2-D solution

    SciTech Connect

    Williams, D.K.

    1996-12-01

    One of the most formidable classes of problems that arises in the commercial nuclear power industry is the determination of the residual stress field in steam generator tubes. As early as 1983, it was reported that primary water stress corrosion cracking (PWSCC) of Alloy 600 steam generator tubes had occurred at a low frequency. The degradation of steam generator tubing by PWSCC has resulted in unplanned nuclear plant outages and costly repair operations such as tube plugging and eventually steam generator replacement. Although the previous discussion centered around the PWSCC of the Inconel 600 tubes, the repair plugs which are intended to isolate the damaged tubes from the primary system, have also begun to show similar types of cracking in the rolled transitions. Plug severance is highly undesirable in the nuclear plant because the primary-to-secondary barrier would then be voided and radioactive fluid would escape to the non-radioactive feedwater system. At the present time, although the tube problems have been discussed extensively in the literature roll plugs and their associated SCC have yet to be fully addressed. In addition, roll plus present a different set of loads, expansion regions, discontinuities, and displacement boundary conditions to be analyzed. The method of solution to the subject roll expansion problem employs the use of a general purpose finite element program to mathematically simulate the expansion process. The hydraulic expansion simulation is accomplished by matching the final displacements of an installed plug for which field measurements are available. Because of the symmetry which exists in the geometry and loading, this problem is modeled and analyzed as an axisymmetric problem. The resulting stress field throughout the plug, and in particular, in the rolled transition region, is calculated.

  16. Simulation of loss of RHR during midloop operations and the role of steam generators in decay heat removal using the RELAP5/MOD3 code

    SciTech Connect

    Hassan, Y.A.; Raja, L.L. . Dept. of Nuclear Engineering)

    1993-09-01

    Loss of residual heat removal during midloop operations was simulated for a typical four-loop pressurized water reactor operated under reduced inventory level using the RELAP5/MOD3 thermal-hydraulic code. Two cases are considered here: one for an intact reactor coolant system with no vents and the other for an open system with a vent in the pressurizer. The presence of air in the reactor coolant system is modeled, and its effect on the transients is calculated. The steam generators are considered under wet lay up with water in the secondary covering the U-tubes. The system is pressurized once the water starts boiling in the core. Higher system pressures are seen for the closed-vent case when compared with the open-vent case. Reflux condensation occurs in the steam generator U-tubes preventing complete uncovery of the core and aiding in decay heat removal. The total heat removed by the steam generators is one-third of that produced by the core. The hot leg and vessel upper head pressurization cause the reactor vessel to act as a manometer where the core level drops and the downcomer level rises. This phenomenon is seen at different transient times for the two cases. Since it occurs only for a brief period, the rest of the transient is unaffected. Fuel centerline and clad temperatures are observed to be below the accepted safety limits throughout both transients.

  17. Clarification of stress corrosion cracking mechanism on nickel base alloys in steam generators for their long lifetime assurance

    SciTech Connect

    Nagano, Hiroo; Kajimura, Haruhiko

    1995-12-31

    Thermally treated (TT) Alloys 600 (16%Cr-8%Fe-bal.Ni) and 690 (30%Cr-10%Fe-bal.Ni) have been successfully used in the steam generators of operating pressurized water reactors (PWRs). This paper deals with intergranular stress corrosion cracking (IGSCC) mechanisms in Ni-base alloys in various corrosive environments such as deaerated water, air-saturated chloride medium, and caustic solutions at high temperatures with focus on Cr content and Cr carbide precipitation at grain boundaries in the alloys. Nickel base alloys of high purity, or with different Cr, C, and B contents with different heat treatments were put to various corrosion tests. SCC resistance of Alloy 600 is affected differently by water chemistry of environments, while Alloy 690 is almost immune to the environments investigated: (1) Cr depletion at grain boundaries is clearly detrimental to IGSCC resistance of Alloy 600 in air-saturated water containing Cl{sup {minus}} ions at 300 C. (2) High purity Alloy 600 has weaker SCC resistance in deaerated water at 360 C than commercially available Alloy 600. Cr depletion along grain boundaries is detrimental to the IGSCC resistance, however its detrimental effect disappears when Cr carbides precipitate at grain boundaries in semi-continuous or continuous way. The NiCr{sub 2}O{sub 4} film formed on the metal surfaces enhances the IGSCC resistance. Similar relationship between Cr depletion and Cr carbide precipitation is also observed in Alloy 600 in deaerated caustic solutions at high temperatures. (3) Concerning intergranular attack (IGA), which occurs in oxidizing caustic solutions at high temperature, existence of semi-continuous or continuous Cr carbides improves the IGA resistance regardless of Cr depletion. A dual layer corrosion protective film composed of an upper layer of NiO and lower layer of Cr{sub 2}O{sub 3} formed on metal surfaces, of which formation is accelerated by selective Cr carbide dissolution, may be responsible for the IGA resistance.

  18. Steam Pressure Reduction: Opportunities and Issues | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Pressure Reduction: Opportunities and Issues Steam Pressure Reduction: Opportunities and Issues This brief details industrial steam generation systems best practices and opportunities for reducing steam system operating pressure. Steam Pressure Reduction: Opportunities and Issues (November 2005) (1.18 MB) More Documents & Publications Steam System Survey Guide Improving Steam System Performance: A Sourcebook for Industry, Second Edition Install an Automatic Blowdown-Control

  19. A Thermo-Mechanical Analysis for a Nozzle Header of a Once-Through Steam Generator Designed for an Integral Reactor

    SciTech Connect

    Kim, YongWan; Kim, Dong Ok; Lee, Jae Seon; Kim, Jong In; Zee, Sung Quun [Korea Atomic Energy Research Institute, PO Box 105, YuSong, Taejon, 305-600 (Korea, Republic of)

    2004-07-01

    Thermo-mechanical behavior of the nozzle header of a steam generator developed for an integral reactor was investigated using experimental and finite element methods. The nozzle feedwater header suffers from severe thermal transient loadings during the operation of the nuclear reactor. The nozzle header is exposed to the low temperature inlet feedwater and the high temperature outlet superheated steam. The other side of the nozzle header is in contacts with the high temperature primary coolant. This temperature gradient results in high thermal stresses in the nozzle header structure. The thermal transient loading has been simulated in the test loop. The thermo-hydraulic parameters of the primary and the secondary system were controlled according to the operation mode programmed in the computer. Strain gauges and thermocouples attached at the highly stressed region monitored the thermo-mechanical behavior of the nozzle header. In parallel to the experimental study, the transient behavior of the nozzle header was simulated utilizing a commercial finite element code. The fluid temperature and the pressure obtained from the test loop were used for the input of the finite element analysis. As a result of this investigation, the thermo-mechanical load carrying capacity of the developed steam generator nozzle header was proved numerically and experimentally. (authors)

  20. Assessment of RELAP5/MOD3.1 with the LSTF SB-SG-06 experiment simulating a steam generator tube rupture transient

    SciTech Connect

    Seul, K.W.; Bang, Y.S.; Lee, S.; Kim, H.J.

    1996-09-01

    The objective of the present work is to identify the predictability of RELAP5/MOD3.1 regarding thermal-hydraulic behavior during a steam generator tube rupture (SGTR). To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR that occurred at the Mihama Unit 2 in 1991 are used. Also, some sensitivity studies of the code change in RELAP5, the break simulation model, and the break valve discharge coefficient are performed. The calculation results indicate that the RELAP5/MOD3.1 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system (RCS) cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator (SG) relief valve, and so on. However, there are some differences from the experimental data in the number of the relief valve cycling in the affected SG, and the flow regime of the hot leg with the pressurizer, and the break flow rates. Finally, the calculation also indicates that the coolant in the core could remain in a subcooled state as a result of the heat transfer caused by the natural circulation flow even if the reactor coolant pumps (RCPs) turned off and that the affected SG could be properly isolated to minimize the radiological release after the SGTR.

  1. Superheated steam power plant with steam to steam reheater. [LMFBR

    SciTech Connect

    Silvestri, G.J.

    1981-06-23

    A desuperheater is disposed in a steam supply line supplying superheated steam to a shell and tube reheater.

  2. Base-Load and Peak Electricity from a Combined Nuclear Heat and Fossil Combined-Cycle Plant

    SciTech Connect

    Conklin, James C.; Forsberg, Charles W.

    2007-07-01

    A combined-cycle power plant is proposed that uses heat from a high-temperature reactor and fossil fuel to meet base-load and peak electrical demands. The high temperature gas turbine produces shaft power to turn an electric generator. The hot exhaust is then fed to a heat recovery steam generator (HRSG) that provides steam to a steam turbine for added electrical power production. A simplified computational model of the thermal power conversion system was developed in order to parametrically investigate two different steady-state operation conditions: base load nuclear heat only from an Advanced High Temperature Reactor (AHTR), and combined nuclear heat with fossil heat to increase the turbine inlet temperature. These two cases bracket the expected range of power levels, where any intermediate power level can result during electrical load following. The computed results indicate that combined nuclear-fossil systems have the potential to offer both low-cost base-load electricity and lower-cost peak power relative to the existing combination of base-load nuclear plants and separate fossil-fired peak-electricity production units. In addition, electric grid stability, reduced greenhouse gases, and operational flexibility can also result with using the conventional technology presented here for the thermal power conversion system coupled with the AHTR. (authors)

  3. Base-Load and Peak Electricity from a Combined Nuclear Heat and Fossil Combined-Cycle Plant

    SciTech Connect

    Conklin, Jim; Forsberg, Charles W

    2007-01-01

    A combined-cycle power plant is proposed that uses heat from a high-temperature reactor and fossil fuel to meet base-load and peak electrical demands. The high-temperature gas turbine produces shaft power to turn an electric generator. The hot exhaust is then fed to a heat recovery steam generator (HRSG) that provides steam to a steam turbine for added electrical power production. A simplified computational model of the thermal power conversion system was developed in order to parametrically investigate two different steady-state operation conditions: base load nuclear heat only from an Advanced High Temperature Reactor (AHTR), and combined nuclear heat with fossil heat to increase the turbine inlet temperature. These two cases bracket the expected range of power levels, where any intermediate power level can result during electrical load following. The computed results indicate that combined nuclear-fossil systems have the potential to offer both low-cost base-load electricity and lower-cost peak power relative to the existing combination of base-load nuclear plants and separate fossil-fired peak-electricity production units. In addition, electric grid stability, reduced greenhouse gases, and operational flexibility can also result with using the conventional technology presented here for the thermal power conversion system coupled with the AHTR.

  4. ULTRA-SUPERCRITICAL STEAM CORROSION

    SciTech Connect

    Holcomb, G.R.; Alman, D.E.; Bullard, S.B.; Covino, B.S., Jr.; Cramer, S.D.; Ziomek-Moroz, M.

    2003-04-22

    Efficiency increases in fossil energy boilers and steam turbines are being achieved by increasing the temperature and pressure at the turbine inlets well beyond the critical point of water. To allow these increases, advanced materials are needed that are able to withstand the higher temperatures and pressures in terms of strength, creep, and oxidation resistance. As part of a larger collaborative effort, the Albany Research Center (ARC) is examining the steam-side oxidation behavior for ultrasupercritical (USC) steam turbine applications. Initial tests are being done on six alloys identified as candidates for USC steam boiler applications: ferritic alloy SAVE12, austenitic alloy Super 304H, the high Cr-high Ni alloy HR6W, and the nickel-base superalloys Inconel 617, Haynes 230, and Inconel 740. Each of these alloys has very high strength for its alloy type. Three types of experiments are planned: cyclic oxidation in air plus steam at atmospheric pressure, thermogravimetric ana lysis (TGA) in steam at atmospheric pressure, and exposure tests in supercritical steam up to 650 C (1202 F) and 34.5 MPa (5000 psi). The atmospheric pressure tests, combined with supercritical exposures at 13.8, 20.7, 24.6, and 34.5 MPa (2000, 3000, 4000, and 5000 psi) should allow the determination of the effect of pressure on the oxidation process.

  5. Effectiveness of 700{degrees}C thermal treatment on primary water stress corrosion sensitivity of Alloy 600 steam generator tubes: Laboratory tests and in field experience

    SciTech Connect

    Cattant, F.; Keroulas, F. de; Garriga-Majo, D.; Todeschini, P.; Van Duysen, J.C.

    1992-12-31

    In France, the steam generators of some 900 MWe reactors, and of all the 1 300 MWe reactors in service are equipped with heat treated Alloy 600 tubes. The purpose of the heat treatment, performed at 700{degrees}C, is to relieve the residual stresses. Generally, it also increases the SCC resistance of the alloy. A laboratory study has been carried out in order to gain a better understanding of the metallurgical factors influencing the PWSCC resistance of Alloy 600 after heat treatment. It has been shown that there are two kinds of tubes for which the heat treatment does not produce a microstructure having a potentially high resistance to SCC: tubes with a high carbon content (over 0.032%) or tubes mill-annealed at high temperatures and heavily cold-worked by the straightening. The analysis of the behaviour of french steam generators reveals that the heat treatment generally had the expected beneficial effect. However, the early cracking in service of some treated tubes led EDF (national power company) to proceed with removals. The majority of the cracked pulled-out tubes exhibit microstructures having a potentially high PWSCC sensibility in laboratory tests. It has been shown that these microstructures can be correlated to a high carbon content.

  6. Stress relief to prevent stress corrosion in the transition region of expanded Alloy 600 steam-generator tubing. Final report. [PWR

    SciTech Connect

    Woodward, J.; van Rooyen, D.

    1983-05-01

    The feasibility of preventing primary side roll transition cracking has been investigated, using induction heating to attain stress relief of expanded Ni-Cr-Fe Alloy 600 steam generator tubing. Work on rolled tubing and U-bends has shown that temperatures with which stress relief can be obtained range from 700 to 850/sup 0/C, with lower temperatures in this range requiring longer times at temperature to provide the requisite reduction in residual stresses. No work has yet been done outside this range. Preliminary tests, using induction heating, have been carried out on a mock tube sheet assembly, designed to the dimensions of a typical steam generator, and have identified the type of heating/cooling cycle that would occur in the tube sheet during a stress relief operation. Preliminary results show that the times to reach the higher temperatures in the range observed to give stress relief, of the order of 850/sup 0/C, can be as short as 8 seconds, and less with optimum coil design and power control.

  7. Best Management Practice #8: Steam Boiler Systems

    Office of Energy Efficiency and Renewable Energy (EERE)

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  8. Steam Pressure Reduction, Opportunities, and Issues

    SciTech Connect

    Berry, Jan; Griffin, Mr. Bob; Wright, Anthony L

    2006-01-01

    Steam pressure reduction has the potential to reduce fuel consumption for a minimum capital investment. When the pressure at the boiler is reduced, fuel and steam are saved as a result of changes in the high-pressure side of the steam system from the boiler through the condensate return system. In the boiler plant, losses from combustion, boiler blowdown, radiation, and steam venting from condensate receivers would be reduced by reducing steam pressure. Similarly, in the steam distribution system, losses from radiation, flash steam vented from condensate receivers, and component and steam trap leakage would also be reduced. There are potential problems associated with steam pressure reduction, however. These may include increased boiler carryover, boiler water circulation problems in watertube boilers, increased steam velocity in piping, loss of power in steam turbines, and issues with pressure reducing valves. This paper is based a Steam Technical Brief sponsored by the U.S. Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy and Enbridge Gas Distribution, Inc. (5). An example illustrates the use of DOE BestPractices Steam System Assessment Tool to model changes in steam, fuel, electricity generation, and makeup water and to estimate resulting economic benefits.

  9. Inspect and Repair Steam Traps, Energy Tips: STEAM, Steam Tip...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... There are four basic ways to test steam traps: temperature, sound, visual, and electronic. Recommended Steam Trap Testing Intervals * High-Pressure (150 psig and above): Weekly to ...

  10. Fossil Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    of Fossil Energy Natural gas production from "shale" formations (fine-grained sedimentary rocks with relatively low permeability that can be rich sources of petroleum and natural gas) is one of the most rapidly-growing trends in U.S. domestic energy exploration and production. In some cases, this fast expansion has resulted in natural gas drilling and production activity in parts of the country that have seen little or no activity of this type in the recent past. "Natural Gas from

  11. Evaluation of a superheater enhanced geothermal steam power plant in the Geysers area. Final report

    SciTech Connect

    Janes, J.

    1984-06-01

    This study was conducted to determine the attainable generation increase and to evaluate the economic merits of superheating the steam that could be used in future geothermal steam power plants in the Geyser-Calistoga Known Geothermal Resource Area (KGRA). It was determined that using a direct gas-fired superheater offers no economic advantages over the existing geothermal power plants. If the geothermal steam is heated to 900/sup 0/F by using the exhaust energy from a gas turbine of currently available performance, the net reference plant output would increase from 65 MW to 159 MW (net). Such hybrid plants are cost effective under certain conditions identified in this document. The power output from the residual Geyser area steam resource, now equivalent to 1437 MW, would be more than doubled by employing in the future gas turbine enhancement. The fossil fuel consumed in these plants would be used more efficiently than in any other fossil-fueled power plant in California. Due to an increase in evaporative losses in the cooling towers, the viability of the superheating concept is contingent on development of some of the water resources in the Geysers-Calistoga area to provide the necessary makeup water.

  12. Assessing the impact of energy losses in steam systems

    SciTech Connect

    Fischer, D.W.

    1995-07-10

    This article examines the impact of steam leaks on the efficiency of the process steam system. The topics include steam losses under various operating conditions and orifice sizes, failed drip traps, the significance of small leaks, energy losses and pollutants generated by trap failure, steps to take to conserve steam and energy through repair and maintenance.

  13. Development of a multiphysics analysis system for sodium-water reaction phenomena in steam generators of sodium-cooled fast reactors

    SciTech Connect

    Uchibori, Akihiro; Kurihara, Akikazu; Ohshima, Hiroyuki

    2015-12-31

    A multiphysics analysis system for sodium-water reaction phenomena in a steam generator of sodium-cooled fast reactors was newly developed. The analysis system consists of the mechanistic numerical analysis codes, SERAPHIM, TACT, and RELAP5. The SERAPHIM code calculates the multicomponent multiphase flow and sodium-water chemical reaction caused by discharging of pressurized water vapor. Applicability of the SERAPHIM code was confirmed through the analyses of the experiment on water vapor discharging in liquid sodium. The TACT code was developed to calculate heat transfer from the reacting jet to the adjacent tube and to predict the tube failure occurrence. The numerical models integrated into the TACT code were verified through some related experiments. The RELAP5 code evaluates thermal hydraulic behavior of water inside the tube. The original heat transfer correlations were corrected for the tube rapidly heated by the reacting jet. The developed system enables evaluation of the wastage environment and the possibility of the failure propagation.

  14. Application of computational neural networks in predicting atmospheric pollutant concentrations due to fossil-fired electric power generation

    SciTech Connect

    El-Hawary, F.

    1995-12-31

    The ability to accurately predict the behavior of a dynamic system is of essential importance in monitoring and control of complex processes. In this regard recent advances in neural-net based system identification represent a significant step toward development and design of a new generation of control tools for increased system performance and reliability. The enabling functionality is the one of accurate representation of a model of a nonlinear and nonstationary dynamic system. This functionality provides valuable new opportunities including: (1) The ability to predict future system behavior on the basis of actual system observations, (2) On-line evaluation and display of system performance and design of early warning systems, and (3) Controller optimization for improved system performance. In this presentation, we discuss the issues involved in definition and design of learning control systems and their impact on power system control. Several numerical examples are provided for illustrative purpose.

  15. RELAP5-3D Modeling of Heat Transfer Components (Intermediate Heat Exchanger and Helical-Coil Steam Generator) for NGNP Application

    SciTech Connect

    N. A. Anderson; P. Sabharwall

    2014-01-01

    The Next Generation Nuclear Plant project is aimed at the research and development of a helium-cooled high-temperature gas reactor that could generate both electricity and process heat for the production of hydrogen. The heat from the high-temperature primary loop must be transferred via an intermediate heat exchanger to a secondary loop. Using RELAP5-3D, a model was developed for two of the heat exchanger options a printed-circuit heat exchanger and a helical-coil steam generator. The RELAP5-3D models were used to simulate an exponential decrease in pressure over a 20 second period. The results of this loss of coolant analysis indicate that heat is initially transferred from the primary loop to the secondary loop, but after the decrease in pressure in the primary loop the heat is transferred from the secondary loop to the primary loop. A high-temperature gas reactor model should be developed and connected to the heat transfer component to simulate other transients.

  16. Results of studies on application of CCMHD to advanced fossil fuel power plant cycles

    SciTech Connect

    Foote, J.P.; Wu, Y.C.L.S.; Lineberry, J.T.

    1998-07-01

    A study was conducted to assess the potential for application of a Closed Cycle MHD disk generator (CCMHD) in advanced fossil fuel power generation systems. Cycle analyses were conducted for a variety of candidate power cycles, including simple cycle CCMHD (MHD); a cycle combining CCMHD and gas turbines (MHD/GT); and a triple combined cycle including CCMHD, gas turbines, and steam turbines (MHD/GT/ST). The above cycles were previously considered in cycle studies reported by Japanese researchers. Also considered was a CCMHD cycle incorporating thermochemical heat recovery through reforming of the fuel stream (MHD/REF), which is the first consideration of this approach. A gas turbine/steam turbine combined cycle (GT/ST) was also analyzed for baseline comparison. The only fuel considered in the study was CH4. Component heat and pressure losses were neglected, and the potential for NOx emission due to high combustion temperatures was not considered. Likewise, engineering limitations for cycle components, particularly the high temperature argon heater, were not considered. This approach was adopted to simplify the analysis for preliminary screening of candidate cycles. Cycle calculations were performed using in-house code. Ideal gas thermodynamic properties were calculated using the NASA SP- 273 data base, and thermodynamic properties for steam were calculated using the computerized ASME Steam Tables. High temperature equilibrium compositions for combustion gas were calculated using tabulated values of the equilibrium constants for the important reactions.

  17. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam...

    Energy.gov [DOE] (indexed site)

    Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators Use Vapor ...

  18. Steam Digest Volume IV

    SciTech Connect

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  19. Solar-Augment Potential of U.S. Fossil-Fired Power Plants

    SciTech Connect

    Turchi, C.; Langle, N.; Bedilion, R.; Libby, C.

    2011-02-01

    Concentrating Solar Power (CSP) systems utilize solar thermal energy for the generation of electric power. This attribute makes it relatively easy to integrate CSP systems with fossil-fired power plants. The 'solar-augment' of fossil power plants offers a lower cost and lower risk alternative to stand-alone solar plant construction. This study ranked the potential to add solar thermal energy to coal-fired and natural gas combined cycle (NGCC) plants found throughout 16 states in the southeast and southwest United States. Each generating unit was ranked in six categories to create an overall score ranging from Excellent to Not Considered. Separate analysis was performed for parabolic trough and power tower technologies due to the difference in the steam temperatures that each can generate. The study found a potential for over 11 GWe of parabolic trough and over 21 GWe of power tower capacity. Power towers offer more capacity and higher quality integration due to the greater steam temperatures that can be achieved. The best sites were in the sunny southwest, but all states had at least one site that ranked Good for augmentation.

  20. Water cooled steam jet

    DOEpatents

    Wagner, E.P. Jr.

    1999-01-12

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed there between. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock. 2 figs.

  1. Water cooled steam jet

    DOEpatents

    Wagner, Jr., Edward P.

    1999-01-01

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed therebetween. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock.

  2. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Energy.gov [DOE] (indexed site)

    to Recover Low-Pressure Waste Steam Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators

  3. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... A fuel-to-steam conversion efficien- cy of 75 percent was assumed. This conversion accounts for losses in burning the fuel, generating the steam, and distributing it to the end ...

  4. CFD study of natural convection mixing in a steam generator mock-up: Comparison between full geometry and porous media approaches

    SciTech Connect

    Dehbi, A.; Badreddine, H.

    2012-07-01

    In CFD simulations of flow mixing in a steam generator (SG) during natural circulation, one is faced with the problem of representing the thousands of SG U-tubes. Typically simplifications are made to render the problem computationally tractable. In particular, one or a number of tubes are lumped in one volume which is treated as a single porous medium. This approach dramatically reduces the computational size of the problem and hence simulation time. In this work, we endeavor to investigate the adequacy of this approach by performing two separate simulations of flow in a mock-up with 262 U-tubes, i.e. one in which the porous media model is used for the tube bundle, and another in which the full geometry is represented. In both simulations, the Reynolds Stress (RMS) model of turbulence is used. We show that in steady state conditions, the porous media treatment yields results which are comparable to those of the full geometry representation (temperature distribution, recirculation ratio, hot plume spread, etc). Hence, the porous media approach can be extended with a good degree of confidence to the full scale SG. (authors)

  5. International agreement report: Assessment study of RELAP-5 MOD-2 Cycle 36. 01 based on the DOEL-2 Steam Generator Tube Rupture incident of June 1979

    SciTech Connect

    Stubbe, E J

    1986-10-01

    This report presents a code assessment study based on a real plant transient that occurred at the DOEL 2 power plant in Belgium on June 25th 1979. DOEL 2 is a two-loop WESTINGHOUSE PWR plant of 392 MWe. A steam generator tube rupture occurred at the end of a heat-up phase which initiated a plant transient which required substantial operator involvement and presented many plant phenomena which are of interest for code assessment. While real plant transients are of special importance for code validation because of the elimination of code scaling uncertainties, they introduce however some uncertainties related to the specifications of the exact initial and boundary conditions which must be reconstructed from available on-line plant recordings and on-line computer diagnostics. Best estimate data have been reconstructed for an assessment study by means of the code RELAP5/MOD2/CYCLE 36.01. Because of inherent uncertainties in the plant data, the assessment work is focussed on phenomena whereby the comparison between plant data and computer data is based more on trends than on absolute values. Such approach is able to uncover basic code weaknesses and strengths which can contribute to a better understanding of the code potential.

  6. DOE - Fossil Energy:

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    NEWSALERT - Keep Up to date with e-mail alerts from the Office of Fossil Energy Fossil Energy NEWSALERT is a free, e-mail notification service of the U.S. Department of Energy's ...

  7. Fossil plant self assessment

    SciTech Connect

    Bozgo, R.H.; Maguire, B.A.

    1996-07-01

    The increasingly competitive environment of the electric utility business is focusing utilities attention on reducing the cost of electricity generation. By using benchmark indicators, gains are being sought in plant material condition with corresponding improvements in operating efficiency and capacity factor as well as reductions in Operating and Maintenance (O&M) costs. In designing a process for improvement, Consolidated Edison Company of New York, Inc. (Con Edison) plant managers were asked to review and approve objectives and criteria for Fossil Plant Operations. The program methods included optimizing work processes (including material condition, maintenance programs, work control systems, and personnel performance); team building techniques to foster personnel buy-in of the process; and long term cultural change to insure an ongoing continuous improvement process with measurable results. The program begins with a self assessment of each plant based upon the approved Objectives and Criteria. The Criteria and Review Approaches (CRAs) are established by senior management and the review team. The criteria cover Management, Operations, Maintenance, and Support Functions including Technical Support, Training and Qualification, Environmental Compliance, Chemistry, and Safety and Emergency Preparedness. The Assessment is followed by a review of corrective action plans and an interim corrective action review. Annual Assessments are planned to ensure continuous improvement. Emphasis is placed on progress made in maintenance at the fossil stations.

  8. Advanced fossil fuel combustor

    SciTech Connect

    Rogers, B.

    1995-05-01

    Charged with enhancing the use of US fossil energy resources, the Morgantown Energy Technology Center (METC) is a federal Department of Energy research center that performs its own research and also manages the work of contractors. One interesting recent METC project is the effort to develop a ``multiannular swirl burner`` (MSB) for use in an advanced fossil fuel combustion system. The design is being developed by an outside contractor with funding and technical assistance from METC. Recently, EG and G Technical Services of West Virginia was asked to provide analytical support to the contractor developing the MSB. Design projects like this usually require building and testing a series of very expensive prototypes. Recent success with computational fluid dynamic (CFD) design techniques, however, have generated a great deal of excitement because of its ability to reduce research and development costs. Using FLUENT, a CFD package from Fluent Inc., EG and G was able to predict, with a high degree of accuracy, the performance of one of the MSB combustor prototypes. Furthermore, the model provided researchers with a more detailed understanding of the proposed design`s performance characteristics.

  9. Achieve Steam System Excellence - Steam Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Achieve Steam System Excellence - Steam Overview Achieve Steam System Excellence - Steam Overview This fact sheet describes a steam systems approach to help companies operate and maintain their industrial steam plants and thermal manufacturing processes more efficiently. Achieve Steam System Excellence - Steam Overview (December 2002) (278.85 KB) More Documents & Publications Save Energy Now in Your Steam Systems J.R. Simplot: Burner Upgrade Project Improves Performance and Saves Energy at a

  10. DOE - Fossil Energy: How Fossil Fuels Were Formed

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Fossil Fuel Formation Fossil Energy Study Guides How Fossil Fuels were Formed Contrary to what many people believe, fossil fuels are not the remains of dead dinosaurs. In fact,...

  11. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    SciTech Connect

    Gorman, William G.; Carberg, William George; Jones, Charles Michael

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  12. Save Energy Now in Your Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Systems Save Energy Now in Your Steam Systems This brief outlines typical ways to increase steam system efficiency through changes in distribution, generation, and recovery. Save Energy Now in Your Steam Systems (January 2006) (411.83 KB) More Documents & Publications Save Energy Now in Your Process Heating Systems Install an Automatic Blowdown-Control System Save Energy Now in Your Motor-Driven Systems

  13. Steam Field | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Steam Field Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Print PDF Sanyal Temperature Classification: Steam Field Dictionary.png Steam Field: No definition has been...

  14. Fossil Energy | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Fossil Energy Fossil Energy Below are resources for Tribes on fossil energy. Sales of Fossil Fuels Produced from Federal and Indian Lands, FY 2003 through FY 2011 This paper...

  15. Steam atmosphere drying exhaust steam recompression system

    DOEpatents

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  16. Steam atmosphere drying exhaust steam recompression system

    DOEpatents

    Becker, Frederick E.; Smolensky, Leo A.; Doyle, Edward F.; DiBella, Francis A.

    1994-01-01

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard.

  17. Transformation into combined cycle of old steam plants in a competitive market

    SciTech Connect

    Clerici, A.; Longhi, A.; Valenti, G.

    1998-07-01

    The ongoing energy market liberalization is pushing the electricity industries towards generation systems capable to achieve low production costs for their plants. Combined cycles are today the best way to reach the above targets thanks to their very high efficiency, short completion time and low capital intensity. In industrialized countries like Italy, the existing steam plant fleet comprises several units with operating life of more than 20 years and modest efficiencies. Thanks to the following: possible easy and cheap revamping of existing steam turbines in order to extend their residual life of around 15 years or more; sites already devoted to power generation with reduced needs for further authorization procedures; existing connection to the grid and therefore no need for new overhead electric line construction (today practically impossible due to social and environmental opposition); the transformation into combined cycles of some existing old units (by replacing the old boiler with gas turbines and heat recovery steam generator) is of strategic importance for the mid term development and efficiency improvement of the power generation system. For the specific Italian reality, the paper reports the results of a study on the transformation into combined cycle of existing steam units sized 300 MW and 150 MW (the most common sizes in Italy) highlighting the advantages in terms of: reduction of generated kWh costs with respect to present power stations which otherwise should be modified (either by adding gas treatment systems or by changing the feeding fuel) to meet the emission limitation targets; drastic emission reduction for all the major pollutants: CO{sub 2} (increased efficiency), SO{sub x} (natural gas is sulfur free), NO{sub x} (low NO{sub x} burning technologies); reduced primary energy needs (Italy imports approximately 90% of its fossil fuel consumption).

  18. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  19. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, Paul W.; Bannister, Ronald L.

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  20. Thorough Chemical Decontamination with the MEDOC Process : Batch Treatment of Dismantled Pieces or Loop Treatment of Large Components Such as the BR3 Steam Generator and Pressurizer

    SciTech Connect

    Ponnet, M.; Klein, M.; Massaut, V.; Davain, H.; Aleton, G.

    2003-02-25

    The dismantling of the BR3-PWR reactor leads to the production of large masses of contaminated metallic pieces, including structural materials, primary pipings, tanks and heat exchangers. One of our main objectives is to demonstrate that we can minimize the volume of radioactive waste in an economical way, by the use of alternative waste routes, such as the clearance of materials after thorough decontamination. The SCKoCEN uses its own developed chemical decontamination process, so-called MEDOC (Metal Decontamination by Oxidation with Cerium), based on the use of cerium IV as strong oxidant in sulphuric acid with continuous regeneration using ozone. An industrial installation has been designed and constructed in close collaboration with Framatome-ANP (France). This installation started operation in September 1999 for the treatment of the metallic pieces arising from the dismantling of the BR3 reactor. Since then, more than 25 tons of contaminated material including primary pipes have been treated batchwise with success. 75 % of material could be directly cleared after treatment (Activity lower than 0.1 Bq/g for 60Co) and the other 25% free released after melting activity. The SCKoCEN performed in April 2002 the closed loop decontamination of the BR3 Steam Generator by connection of the MEDOC plant after few adaptations. The decontamination was done within 30 cycles in 3 weeks with consecutive steps like decontamination steps (injection of the solution into the SG) and regeneration steps with ozone. In total, 60 hours of decontamination at 70 C and 130 hours of regeneration were needed to reach the objectives. The tube bundle (600 m2) was attacked and about 10 {micro}m representing more than 41 kg of stainless steel and 2.06 GBq of 60Co was dissolved into the solution. The residual contamination measurements made directly into the water box are still going on, however it seems that the objective to reach the free release criteria after melting is achieved. The next

  1. Steam Digest 2001

    SciTech Connect

    Not Available

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  2. Downhole steam quality measurement

    DOEpatents

    Lee, David O.; Montoya, Paul C.; Muir, James F.; Wayland, Jr., J. Robert

    1987-01-01

    An empirical method for the remote sensing of steam quality that can be easily adapted to downhole steam quality measurements by measuring the electrical properties of two-phase flow across electrode grids at low frequencies.

  3. Downhole steam quality measurement

    DOEpatents

    Lee, D.O.; Montoya, P.C.; Muir, J.F.; Wayland, J.R. Jr.

    1985-06-19

    The present invention relates to an empirical electrical method for remote sensing of steam quality utilizing flow-through grids which allow measurement of the electrical properties of a flowing two-phase mixture. The measurement of steam quality in the oil field is important to the efficient application of steam assisted recovery of oil. Because of the increased energy content in higher quality steam it is important to maintain the highest possible steam quality at the injection sandface. The effectiveness of a steaming operation without a measure of steam quality downhole close to the point of injection would be difficult to determine. Therefore, a need exists for the remote sensing of steam quality.

  4. Fossil | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Sources » Fossil Fossil August 29, 2016 A New Look For NETL NETL Director Dr. Grace Bochenek today unveiled a contemporary new logo designed to reinforce the Laboratory's brand as the nation's prominent fossil-energy science and engineering research center. August 11, 2016 A CO2 laser melts a rod of solid sapphire and draws a sapphire optical fiber. Sapphire has a high melting point, which can withstand the brutal conditions inside gas turbine engines and solid oxide fuel cells. | Photo

  5. Fossil | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Fossil Fossil Ever wonder how carbon capture works? This <a href="node/1524606/">infographic</a> breaks it down. | Graphic by Carly Wilkins, Energy Department. Ever wonder how carbon capture works? This infographic breaks it down. | Graphic by Carly Wilkins, Energy Department. Fossil energy sources, including oil, coal and natural gas, are non-renewable resources that formed when prehistoric plants and animals died and were gradually buried by layers of rock. Over millions

  6. Steam drying of products containing solvent mixtures

    SciTech Connect

    Pothmann, E.; Schluender, E.U. [Univ. Karlsruhe (Germany). Inst. fuer Thermische Verfahrenstechnik

    1995-12-31

    Drying experiments with single, porous spheres wetted with mixtures of 2-propanol and water were performed using superheated steam, air, or steam-air mixtures as drying agent. Both the drying rate and the moisture composition were determined experimentally for different temperatures and compositions of the drying agent and for different initial compositions of the moisture. It is shown that evaporation of 2-propanol is enhanced by using superheated steam as drying agent instead of air due to steam condensing on the sample. While the overall drying rate increases with rising steam temperature, the evaporation rate of 2-propanol is hardly affected. When drying samples containing mixtures of 2-propanol and water, internal boiling can occur depending on the vapor-liquid equilibrium. Vapor generated inside the sample may cause mechanical dewatering of the sample which greatly increases the drying rate.

  7. Fossil | Department of Energy

    Energy.gov [DOE] (indexed site)

    by Daniel Wood, Energy Department. Fossil energy sources, including oil, coal and natural gas, are non-renewable resources that formed when prehistoric plants and animals died...

  8. Office of Fossil Energy

    Energy.gov [DOE] (indexed site)

    Terminal (Bcf) (Bcf) (Bcf) LNG Imports by Company Office of Fossil Energy Office of Oil & Natural Gas Office of Regulation and International Engagement Division of Natural Gas...

  9. Office of Fossil Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    LNG Imports by Receiving Terminal (Bcf) (Bcf) (Bcf) LNG Imports by Company Office of Fossil Energy Office of Oil & Natural Gas Office of Regulation and International Engagement ...

  10. EPRI-DOE Joint Report Focuses on Fossil Fleet Transition with Fuel Changes and Large Scale Variable Renewable Integration

    Energy.gov [DOE]

    The Energy Department released a report on fossil fleet transition with renewable integration, describing operational and engineering challenges to the fossil generation fleet.

  11. Steam trap monitor

    DOEpatents

    Ryan, M.J.

    1987-05-04

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (a hot finger) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellow in providing an indication of total energy (steam + condensate) of the system. Processing means coupled to and responsive to outputs from the hot and cold fingers subtracts the former from the latter to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning. 2 figs.

  12. Materials Performance in USC Steam

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  13. How to Calculate the True Cost of Steam | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    How to Calculate the True Cost of Steam How to Calculate the True Cost of Steam This brief details how to calculate the true cost of steam, which is important for monitoring and managing energy use in a plant, evaluating proposed design changes to the generation or distribution infrastructure and the process itself, and for continuing to identify competitive advantages through steam system and plant efficiency improvements. How to Calculate the True Cost of Steam (September 2003) (484.93 KB)

  14. Oxidation of advanced steam turbine alloys

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  15. Geothermal Steam Power Plant | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Geothermal Steam Power Plant (Redirected from Dry Steam) Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home General List of Dry Steam Plants List of Flash Steam Plants...

  16. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOEpatents

    Eldrid, Sacheverel Q.; Salamah, Samir A.; DeStefano, Thomas Daniel

    2002-01-01

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  17. Fossil fuels -- future fuels

    SciTech Connect

    1998-03-01

    Fossil fuels -- coal, oil, and natural gas -- built America`s historic economic strength. Today, coal supplies more than 55% of the electricity, oil more than 97% of the transportation needs, and natural gas 24% of the primary energy used in the US. Even taking into account increased use of renewable fuels and vastly improved powerplant efficiencies, 90% of national energy needs will still be met by fossil fuels in 2020. If advanced technologies that boost efficiency and environmental performance can be successfully developed and deployed, the US can continue to depend upon its rich resources of fossil fuels.

  18. Direct-Steam Linear Fresnel Performance Model for NREL's System Advisor Model

    SciTech Connect

    Wagner, M. J.; Zhu, G.

    2012-09-01

    This paper presents the technical formulation and demonstrated model performance results of a new direct-steam-generation (DSG) model in NREL's System Advisor Model (SAM). The model predicts the annual electricity production of a wide range of system configurations within the DSG Linear Fresnel technology by modeling hourly performance of the plant in detail. The quasi-steady-state formulation allows users to investigate energy and mass flows, operating temperatures, and pressure drops for geometries and solar field configurations of interest. The model includes tools for heat loss calculation using either empirical polynomial heat loss curves as a function of steam temperature, ambient temperature, and wind velocity, or a detailed evacuated tube receiver heat loss model. Thermal losses are evaluated using a computationally efficient nodal approach, where the solar field and headers are discretized into multiple nodes where heat losses, thermal inertia, steam conditions (including pressure, temperature, enthalpy, etc.) are individually evaluated during each time step of the simulation. This paper discusses the mathematical formulation for the solar field model and describes how the solar field is integrated with the other subsystem models, including the power cycle and optional auxiliary fossil system. Model results are also presented to demonstrate plant behavior in the various operating modes.

  19. DOE - Fossil Energy:

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Services, LLC (Trinidad and Tobago) 1926; 1926-A FE03-30-NG 071103 Mex TransAlta Chihuahua S.A. de C.V. 1877 Page owner: Fossil Energy Office of Communications Page updated...

  20. Office of Fossil Energy

    Energy Saver

    LNG Imports by Country of Origin LNG Imports by Receiving Terminal (Bcf) (Bcf) (Bcf) LNG Imports by Company Office of Fossil Energy Office of Oil & Natural Gas Office of Regulation ...

  1. Downhole steam injector

    DOEpatents

    Donaldson, A. Burl; Hoke, Donald E.

    1983-01-01

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  2. Proceedings: 1996 EPRI fossil plant maintenance conference

    SciTech Connect

    1996-07-01

    EPRI sponsors many conferences and workshops addressing various aspects of fossil power plant maintenance. Featured have been topics such as inspection methods, life assessment techniques, overhaul planning, predictive maintenance programs, thermography, vibration monitoring, welding, and component-specific events on boilers, condensers, feedwater heaters, generators, and turbines. The 1996 EPRI Fossil Plant Maintenance Conference-held July 29-August 1, 1996, in Baltimore, Maryland-reached a wider audience by providing a forum to discuss all aspects of fossil plant maintenance. Knowledgeable industry personnel exchanged information on state-of-the-art technology; identified major unresolved problems; and helped establish priorities for further research, development, and demonstration in fossil plant maintenance. This document presents report presented at the conference. Individual papers have been processed separately for the United States Department of Energy databases.

  3. Steam Technical Brief: Industrial Steam System Process-Control Schemes

    SciTech Connect

    2003-07-01

    This BestPractices Steam Technical Brief was developed to provide a basic understanding of the different process-control schemes used in a typical steam system.

  4. Closed loop steam cooled airfoil

    SciTech Connect

    Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

    2006-04-18

    An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

  5. Steam Turbines (DOE CHP Technology Fact Sheet Series) – Fact Sheet, 2016

    Energy.gov [DOE]

    Steam turbines are a mature technology and have been used since the 1880s for electricity production. Most of the electricity generated in the United States is produced by steam turbines integrated...

  6. Combined Heat and Power Technology Fact Sheets Series: Steam Turbines

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Turbines Steam turbines are a mature technology and have been used since the 1880s for electricity production. Most of the electricity generated in the United States is produced by steam turbines integrated in central station power plants. In addition to central station power, steam turbines are also commonly used for combined heat and power (CHP) instal- lations (see Table 1 for summary of CHP attributes). Applications Based on data from the CHP Installation Database, 1 there are 699 sites in

  7. Steam-Electric Power-Plant-Cooling Handbook

    SciTech Connect

    Sonnichsen, J.C.; Carlson, H.A.; Charles, P.D.; Jacobson, L.D.; Tadlock, L.A.

    1982-02-01

    The Steam-Electric Power Plant Cooling Handbook provides summary data on steam-electric power plant capacity, generation and number of plants for each cooling means, by Electric Regions, Water Resource Regions and National Electric Reliability Council Areas. Water consumption by once-through cooling, cooling ponds and wet evaporative towers is discussed and a methodology for computation of water consumption is provided for a typical steam-electric plant which uses a wet evaporative tower or cooling pond for cooling.

  8. Inspect and Repair Steam Traps

    Energy.gov [DOE]

    This tip sheet on inspecting and repairing steam traps provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  9. Draft Environmental Assessment for Proposed Rule, 10 CFR Part 433, Energy Conservation and Fossil Fuel-Generated Energy Consumption Reduction Standards for the Design and Construction of New Federal Commercial and Multi-Family High-Rise Residential BuildingsŽ

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Draft Environmental Assessment for Proposed Rule, 10 CFR Part 433, "Energy Conservation and Fossil Fuel-Generated Energy Consumption Reduction Standards for the Design and Construction of New Federal Commercial and Multi-Family High-Rise Residential Buildings" and 10 CFR Part 435 "Energy Conservation and Fossil Fuel-Generated Energy Consumption Reduction Standards for the Design and Construction of New Federal Low-Rise Residential Buildings" (DOE/EA-1778) 2 SUMMARY The U.S.

  10. Canadian Environmental Protection Act, strategic options for the management of toxic substances: Electric power generation (fossil fuel) sector, report of stakeholder consultations

    SciTech Connect

    1997-12-31

    The Electric Power Generation Sector Issue Table was formed to assess the management of toxic substances released from that sector, and more specifically, to develop (where warranted) goals, targets, and effective and efficient options for managing toxic releases in order to reduce potential risks to human health and the environment. This strategic options report sets out the recommendations of Issue Table members for the management of toxic substances. The introduction includes an industry profile and a review of the provincial management of electric power sector strategic options priority (SOP) substances. Chapter 2 discusses what substances are toxic, estimates releases of SOP substances from the sector, and reviews Issue Table approaches to risk assessment. Chapter 3 outlines Issue Table activities. Chapter 4 screens toxic substance management options, with evaluation of options against 13 groups of criteria. Chapter 5 presents toxic substances management proposals made to the Issue Table by the electric power generation industry, environmental groups, and Environment Canada.

  11. Energy Department Invests $28 Million to Advance Cleaner Fossil

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Fuel-Based Power Generation | Department of Energy Invests $28 Million to Advance Cleaner Fossil Fuel-Based Power Generation Energy Department Invests $28 Million to Advance Cleaner Fossil Fuel-Based Power Generation August 24, 2016 - 10:10am Addthis WASHINGTON-The U.S. Department of Energy (DOE) today announced the selection of 14 research and development projects to advance energy systems that will enable cost-competitive, fossil fuel-based power generation with near-zero emissions. The

  12. Steam trap monitor

    DOEpatents

    Ryan, Michael J. (Plainfield, IL)

    1988-01-01

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (the combination of a hot finger and thermocouple well) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellows in providing an indication of total energy (steam+condensate) of the system. Processing means coupled to and responsive to outputs from the thermocouple well hot and cold fingers subtracts the condensate energy as measured by the hot finger and thermocouple well from the total energy as measured by the cold finger to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning.

  13. Steam reforming catalyst

    DOEpatents

    Kramarz, Kurt W.; Bloom, Ira D.; Kumar, Romesh; Ahmed, Shabbir; Wilkenhoener, Rolf; Krumpelt, Michael

    2001-01-01

    A method of forming a hydrogen rich gas from a source of hydrocarbon fuel. A vapor of the hydrocarbon fuel and steam is brought in contact with a two-part catalyst having a dehydrogenation powder portion and an oxide-ion conducting powder portion at a temperature not less than about 770.degree.C. for a time sufficient to generate the hydrogen rich. The H.sub.2 content of the hydrogen gas is greater than about 70 percent by volume. The dehydrogenation portion of the catalyst includes a group VIII metal, and the oxide-ion conducting portion is selected from a ceramic oxide from the group crystallizing in the fluorite or perovskite structure and mixtures thereof. The oxide-ion conducting portion of the catalyst is a ceramic powder of one or more of ZrO.sub.2, CeO.sub.2, Bi.sub.2 O.sub.3, (BiVO).sub.4, and LaGaO.sub.3.

  14. Fossil-Fired Boilers

    Energy Science and Technology Software Center

    1993-09-23

    Boiler Performance Model (BPM 3.0S) is a set of computer programs developed to analyze the performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, and can model coal, oil, or natural gas firing. The programs are intended for use by engineers performing analyses of alternative fuels, alternative operating modes, or boiler modifications.

  15. Managing steam: An engineering guide to industrial, commercial, and utility systems

    SciTech Connect

    Makansi, J.

    1985-01-01

    This book is a guide to steam production, utilization, handling, transport, system optimization, and condensation and recovery. This book incudes a description of how steam, condensate, and hot water are used in various industrial, commercial, institutional, and utility sectors and explains how steam is generated and distributed. Waste-heat recovery, fluidized-bed boilers, and cogeneration systems and boiler control theory are discussed. The book also describes different types of valves, valve components, regulators, steam traps, and metering devices available for managing steam and condensate and discusses maintaining steam systems for optimum service and longer life.

  16. Energy-efficient air pollution controls for fossil-fueled plants: Technology assessment

    SciTech Connect

    Sayer, J.H.

    1995-06-01

    The 1990 Clean Air Act Amendments require most fossil-fuel fired power plants to reduce sulfur dioxide, nitrogen oxides, and particulate emissions. While emission-control equipment is available to help most of New York State`s 91 utility units in 31 power plants comply with the new regulations, technologies currently available consume energy, increase carbon dioxide emissions, reduce operating efficiency, and may produce large amounts of solid and/or semisolid byproducts that use additional energy for processing and disposal. This report discribes several pollution-control technologies that are more energy efficient compared to traditional technologies for controlling sulfur dioxide, nitrogen oxide, and particulates, that may have application in New York State. These technologies are either in commercial use, under development, or in the demonstration phase; This report also presents operating characteristics for these technologies and discusses solutions to dispose of pollution-control system byproducts. Estimated energy consumption for emission-control systems relative to a plant`s gross generating capacity is 3 to 5 for reducing up to 90% sulfur dioxide emissions from coal-fired plants. 0.5 to 2.5% for reducing nitrogen oxide emissions by up to 80% from all fossil-fuel fired plants; and 0.5 to 1.5 % for controlling particulate emissions from oil- and coal-fired plants. While fuel switching and/or cofiring with natural gas are options to reduce emissions, these techniques are not considered in this report; the discussion is limited to fossil-fueled steam-generating plants.

  17. Steam turbine materials and corrosion

    SciTech Connect

    Holcomb, G.R.; Alman, D.E.; Dogan, O.N.; Rawers, J.C.; Schrems, K.K.; Ziomek-Moroz, M.

    2007-12-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760C. This project examines the steamside oxidation of candidate alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines. As part of this research a concern has arisen about the possibility of high chromia evaporation rates of protective scales in the turbine. A model to calculate chromia evaporation rates is presented.

  18. Steam Turbine Materials and Corrosion

    SciTech Connect

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 °C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  19. No Fossil Fuel - Kingston | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Fossil Fuel - Kingston Jump to: navigation, search Name No Fossil Fuel - Kingston Facility No Fossil Fuel - Kingston Sector Wind energy Facility Type Commercial Scale Wind Facility...

  20. EIA - Electricity Generating Capacity

    Energy Information Administration (EIA) (indexed site)

    Electricity Glossary › FAQS › Overview Data Electricity Data Browser (interactive query tool with charting & mapping) Summary Sales (consumption), revenue, prices & customers Generation and thermal output Capacity of electric power plants Consumption of fuels used to generate electricity Receipts of fossil-fuels for electricity generation Average cost of fossil-fuels for electricity generation Fossil-fuel stocks for electricity generation Cost, revenue and expense statistics for...

  1. Life assessment product catalog for boilers, steam pipes, and steam turbines

    SciTech Connect

    Hoffman, S. , Santa Clara, CA )

    1992-07-01

    Aging fossil power plants, escalating costs of new plant construction, and load growth rate uncertainties are motivating utilities to make the most effective use of critical components in existing power plants. To help meet this need, EPRI has refined existing methods and developed new methods of predicting the remaining life of key fossil plant components with greater accuracy and confidence. This report describes 16 EPRI products (guidelines, computer programs, and other tools) that apply these techniques to boiler tubes, boiler headers, steam lines, and turbine rotors, blades, and casings. Utility personnel, including plant engineers, maintenance supervisor, engineering department staff, plant operating staff, and performance engineers, can use these products to assess remaining component life, as well as to set cost-effective maintenance procedures, inspection schedules, and operating procedures.

  2. Proceedings: Advances in Life Assessment and Optimization of Fossil Power Plants

    SciTech Connect

    2002-06-01

    Condition and remaining life assessment (CARLA) technology has assumed great importance in the context of the reliability, availability, and maintainability (RAM) of fossil power plants. These proceedings summarize a 3-day conference on CARLA technology for boiler, steam turbine, and combustion turbine components operating at elevated temperatures that included a session on maintenance planning and optimization based upon economics and risk assessment.

  3. Optimum cycle chemistry for fossil plants

    SciTech Connect

    Dooley, R.B.; Pate, R.

    1995-01-01

    At the time of the last International Fossil Plant Cycle Chemistry Conference in 1991, the vision for cycle chemistry indicated that the fossil plant would become a cleaner place for high purity water and steam, and that the boiler would cease to be the {open_quotes}filter{close_quotes} in the cycle. It was suggested that chemical cleans for drum boilers should be performed on a 10 year basis or greater, and that for once-through units cleans should be eliminated. Without full support of utility management and investment in carefully chosen chemistry and power cycle materials, there would be no chance of success. Three years later it is gratifying to report that the news and progress is very good. Advancements have been achieved in each area and the vision is becoming clearer and more believable by the utilities. This paper will provide the status on the major changes that have taken place and delineate the further needed activities to the end of the century and beyond. A continuing vision is also provided.

  4. Ultra supercritical turbines--steam oxidation

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Ziomek-Moroz, Margaret; Alman, David E.

    2004-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions, which are goals of the U.S. Department of Energy?s Advanced Power Systems Initiatives. Most current coal power plants in the U.S. operate at a maximum steam temperature of 538?C. However, new supercritical plants worldwide are being brought into service with steam temperatures of up to 620?C. Current Advanced Power Systems goals include coal generation at 60% efficiency, which would require steam temperatures of up to 760?C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections. Initial results of this research are presented.

  5. Deaerators in Industrial Steam Systems - Steam Tip Sheet #18

    SciTech Connect

    2006-01-01

    This revised AMO tip sheet on deaerators in industrial steam systems provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  6. Inspect and Repair Steam Traps - Steam Tip Sheet #1

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on inspecting and repairing steam traps provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  7. Deaerators in Industrial Steam Systems - Steam Tip Sheet #18

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on deaerators in industrial steam systems provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  8. Programmatic Need for a Zero Emission Steam Technology (ZEST) Research Facility

    SciTech Connect

    Meltzer, M; Followill, F; Johnson, J

    2001-06-30

    Lawrence Livermore National Laboratory (LLNL) is proposing to construct an on-site research facility for a novel electric power generation system that exploits clean-burning fossil fuels. This system, termed Zero Emission Steam Technology (ZEST), offers unique economic and environmental benefits, including: (1) Highly efficient power generation using the most advanced combustion and turbine technologies. (2) Ability to burn a range of fossil fuels, including natural gas, synthetic gas from coal (''coal syngas''), and coal-bed methane. (3) No oxides of nitrogen generated that would contribute to air pollution. (4) No greenhouse gases emitted. (5) Secure geologic sequestration of the carbon dioxide (CO{sub 2}) combustion product. (6) Use of the CO{sub 2} combustion product to enhance oil recovery in mature fields. The proposed research facility will provide a necessary step toward commercialization of ZEST. Despite the technology's promise, it will not be implemented by the U.S. electric power industry unless an agency such as DOE takes on the task of demonstrating its scientific and economic viability. The U.S. electric power industry typically requires 50,000 hours of operational data--nearly six years of continuous duty--before investing in a major new technology. Hence, there is a strong programmatic need for DOE to provide such data for ZEST, to accelerate commercial investment in this technology. The ZEST combustion process is based on rocket engine technology. It burns pure oxygen with a hydrocarbon fuel under stoichiometric conditions to produce power with virtually no oxides of nitrogen generated. The flexibility of ZEST's gas generator, which has independent temperature and pressure control, will allow modular upgrading of turbine systems as new, more efficient technology becomes available. It is envisioned that the ZEST research facility will serve as a testing laboratory for new turbine technology being designed by the U.S. Department of Energy (DOE

  9. Fossil fuel combined cycle power generation method

    DOEpatents

    Labinov, Solomon D [Knoxville, TN; Armstrong, Timothy R [Clinton, TN; Judkins, Roddie R [Knoxville, TN

    2008-10-21

    A method for converting fuel energy to electricity includes the steps of converting a higher molecular weight gas into at least one mixed gas stream of lower average molecular weight including at least a first lower molecular weight gas and a second gas, the first and second gases being different gases, wherein the first lower molecular weight gas comprises H.sub.2 and the second gas comprises CO. The mixed gas is supplied to at least one turbine to produce electricity. The mixed gas stream is divided after the turbine into a first gas stream mainly comprising H.sub.2 and a second gas stream mainly comprising CO. The first and second gas streams are then electrochemically oxidized in separate fuel cells to produce electricity. A nuclear reactor can be used to supply at least a portion of the heat the required for the chemical conversion process.

  10. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    SciTech Connect

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  11. Optical wet steam monitor

    DOEpatents

    Maxey, L.C.; Simpson, M.L.

    1995-01-17

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically. 4 figures.

  12. Optical wet steam monitor

    DOEpatents

    Maxey, Lonnie C.; Simpson, Marc L.

    1995-01-01

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically.

  13. Simplifying steam trap selection

    SciTech Connect

    Debat, R.J. )

    1994-01-01

    In the current economic world order, there is an obligation to eliminate waste and conserve economic and natural resources. One trap blowing 100-lb of steam through a 1/4-in. orifice can cost more than $12,000 a year in wasted energy. Richard J. Debat of Armstrong International, Inc. explains the operating principles of the four basic types of steam traps as the first step in simplifying the selection process so the right trap can be specified for a given application.

  14. Cycles in fossil diversity

    SciTech Connect

    Rohde, Robert A.; Muller, Richard A.

    2004-10-20

    It is well-known that the diversity of life appears to fluctuate during the course the Phanerozoic, the eon during which hard shells and skeletons left abundant fossils (0-542 Ma). Using Sepkoski's compendium of the first and last stratigraphic appearances of 36380 marine genera, we report a strong 62 {+-} 3 Myr cycle, which is particularly strong in the shorter-lived genera. The five great extinctions enumerated by Raup and Sepkoski may be an aspect of this cycle. Because of the high statistical significance, we also consider contributing environmental factors and possible causes.

  15. Deaerators in Industrial Steam Systems

    SciTech Connect

    Not Available

    2006-01-01

    This revised ITP tip sheet on deaerators in industrial steam systems provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  16. Inspect and Repair Steam Traps

    SciTech Connect

    Not Available

    2006-01-01

    This revised ITP tip sheet on inspecting and repairing steam traps provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  17. District steam and the St. Louis steam loop

    SciTech Connect

    Tierney, T.M.; Sauer, H.J. Jr.

    1999-07-01

    Owned and operated by large public electric utilities, district steam systems flourished in most northern US cities in the first half of this century. Following World War II, however, district steam systems became minor and, in some cases, unprofitable portions of the utilities' operations. Consequently, public utilities ceased promoting district steam to existing and potential customers, leading to the decline of their use. In recent years, district steam systems have been revitalized by independent enterprises that have the commitment and expertise to make these systems once again reliable and cost-effective energy sources. This paper reports on one such system, The St. Louis Steam Loop. The St. Louis steam loop consists of 22 miles of insulated underground steam piping encompassing a 400-square block area in the city's downtown business district. The loop is supplied with steam by the Ashley Plant, which was built in 1904 for the St. Louis World's Fair. Due to the rising cost of oil, which has been used to fuel the Ashley Plant since 1972, and the subsequent loss of customers, many people considered the steam system a dinosaur in the jet age. In 1982, Trigen-St. Louis Energy Corporation purchased the steam system and embarked on an aggressive campaign to upgrade all aspects of the system, including valves, piping, and meters. In 1999, Trigen-St. Louis will install an ISMW state-of-the-art combustion turbine cogenerator to provide 95% of the steam to the steam loop. A primary reason for the St. Louis Steam Loop's longevity is that it has reliably supplied steam to many downtown buildings for the better part of the 20th century.

  18. A formalized approach to cycle chemistry improvement in fossil fuel power plants

    SciTech Connect

    Dimmer, J.P.; Dooley, R.B.

    1995-01-01

    The overall cost impact of cycle chemistry problems in fossil plants is typically hidden within the statistics of component forced outages, efficiency losses and premature end of useful component life. Corrosion of components in US utility steam generating plants is responsible for an estimated 50% of forced outages and over three billion dollars a year in additional operating and maintenance costs. These problems are usually the direct result of repeat incidents of impurity ingress, corrosion, and/or corrosion product generation transport, and deposition on heat transfer and power generation process equipment surfaces. The only way to prevent repeat incidents of cycle chemistry corrosion and/or deposition-influenced equipment problems is to implement a formalized cycle chemistry improvement program that addresses the root-causes of these problems. This paper describes such a program being implemented at twelve (12) utilities under EPRI research project RP2712-11, {open_quotes}Cycle Chemistry Improvement Program.{close_quotes} Interim utility results, after almost three years of project participation, have demonstrated substantial reductions in availability/performance losses and water treatment costs due to applications of state-of-the-art cycle chemistry, monitoring equipment and/or process control systems.

  19. Validation results of the pre-service ultrasonic inspections of the Sizewell B pressurizer and steam generators and reactor coolant pump flywheels

    SciTech Connect

    Conroy, P.J.; Leyland, K.S.

    1995-08-01

    In the UK, concern over the safety issues associated with nuclear power generation resulted in a demand for a public inquiry into the construction and operation of Sizewell ``B``, Britain`s first PWR. This public inquiry was additional to the UK`s normal licensing process. The onus was placed upon the UK utility, CEGB (now Nuclear Electric plc) to provide evidence to the inquiry to support the case that the plant would be constructed and operated to a sufficiently high standard of safety. Part of the evidence to the inquiry (1) relied upon the ability of ultrasonic inspections to verify that the reactor pressure vessel and other safety critical components (collectively known as IoF components), were free from defects that could threaten structural integrity. At that time, the body of evidence showed that although ultrasonic inspection had the potential to satisfy this requirement, it would be necessary to validate the procedures and key operators used in order to provide assurance that they were adequate. Inspection validation therefore became an integral part of the UK PWR nuclear power program.

  20. Carter, L.D. 20 FOSSIL-FUELED POWER PLANTS; COAL GASIFICATION...

    Office of Scientific and Technical Information (OSTI)

    carbon capture, utilisation, and storage Carter, L.D. 20 FOSSIL-FUELED POWER PLANTS; COAL GASIFICATION; POWER GENERATION; CARBON DIOXIDE; CAPTURE; STORAGE; USA; ENHANCED...

  1. Cycle chemistry related issues in fossil power plants

    SciTech Connect

    James, K.L.; Chhatre, R.M.

    1994-12-31

    Maximizing the availability and useful life of a fossil power plant can be achieved by the reduction of corrosion. Poorly defined chemistry limits and inadequate response to cycle chemistry excursions have cost the utility industry billions of dollars in lost revenue and repair/replacement costs of damage equipment. The Cycle Chemistry related corrosion problems can be minimized by maintaining feed water, boiler water, and steam purity. Pacific Gas and Electric Company`s approach to reduce cycle chemistry related damage, as well as their participation in the Electric Power Research Institute`s Cycle Chemistry Improvement Program demonstration are reviewed in this paper.

  2. Advanced thermometrics for fossil power plant process improvement

    SciTech Connect

    Shepard, R.L.; Weiss, J.M.; Holcomb, D.E.

    1996-04-30

    Improved temperature measurements in fossil power plants can reduce heat rate and uncertainties in power production efficiencies, extend the life of plant components, reduce maintenance costs, and lessen emissions. Conventional instruments for measurement of combustion temperatures, steam temperatures, and structural component temperatures can be improved by better specification, in situ calibration, signal processing, and performance monitoring. Innovative instruments can enhance, augment, or replace conventional instruments. Several critical temperatures can be accessed using new methods that were impossible with conventional instruments. Such instruments include high temperature resistance temperature detectors (RTDs), thermometric phosphors, inductive thermometry, and ultrasonic thermometry.

  3. Case studies on recent fossil-fired plants

    SciTech Connect

    Henderson, C.

    2007-12-31

    The article summarises the findings of case studies on fossil-fired power plants carried out by the IEA Clean Coal Centre for the IEA at the request of world leaders at the Gleneagles G8 Summit in July 2005. The studies compared the cost, efficiency and emissions of eight recently constructed coal-fired plants using pulverized coal combustion with subcritical, supercritical or ultra-supercritical steam turbine cycles. Also included was a review of IGCC developments. A case study of a natural gas combined-cycle plant was included for comparison. The full report has been published by the IEA. 1 tab.

  4. Crude oil steam distillation in steam flooding. Final report

    SciTech Connect

    Wu, C.H.; Elder, R.B.

    1980-08-01

    Steam distillation yields of sixteen crude oils from various parts of the United States have been determined at a saturated steam pressure of 200 psig. Study made to investigate the effect of steam pressure (200 to 500 psig) on steam distillation yields indicates that the maximum yields of a crude oil may be obtained at 200 psig. At a steam distillation correlation factor (V/sub w//V/sub oi/) of 15, the determined steam distillation yields range from 12 to 56% of initial oil volume for the sixteen crude oils with gravity ranging from 12 to 40/sup 0/API. Regression analysis of experimental steam distillation yields shows that the boiling temperature (simulated distillation temperature) at 20% simulated distillation yield can predict the steam distillation yields reasonably well: the standard error ranges from 2.8 to 3.5% (in yield) for V/sub w//V/sub oi/ < 5 and from 3.5 to 4.5% for V/sub w//V/sub oi/ > 5. The oil viscosity (cs) at 100/sup 0/F can predict the steam distillation yields with standard error from 3.1 to 4.3%. The API gravity can predict the steam distillation yields with standard error from 4.4 to 5.7%. Characterization factor is an unsatisfactory correlation independent variable for correlation purpose.

  5. Practical aspects of steam injection processes: A handbook for independent operators

    SciTech Connect

    Sarathi, P.S.; Olsen, D.K.

    1992-10-01

    More than 80% of the total steam injection process operating costs are for the production of steam and the operation of surface and subsurface equipment. The proper design and operation of the surface equipment is of critical importance to the success of any steam injection operation. However, the published monographs on thermal recovery have attached very little importance to this aspect of thermal oil recovery; hence, a definite need exists for a comprehensive manual that places emphasis on steam injection field practices and problems. This handbook is an attempt to fulfill this need. This handbook explores the concept behind steam injection processes and discusses the information required to evaluate, design, and implement these processes in the field. The emphasis is on operational aspects and those factors that affect the technology and economics of oil recovery by steam. The first four chapters describe the screening criteria, engineering, and economics of steam injection operation as well as discussion of the steam injection fundamentals. The next four chapters begin by considering the treatment of the water used to generate steam and discuss in considerable detail the design, operation and problems of steam generations, distribution and steam quality determination. The subsurface aspects of steamflood operations are addressed in chapters 9 through 12. These include thermal well completion and cementing practices, insulated tubulars, and lifting equipment. The next two chapters are devoted to subsurface operational problems encountered with the use of steam. Briefly described in chapters 15 and 16 are the steam injection process surface production facilities, problems and practices. Chapter 17 discusses the importance of monitoring in a steam injection project. The environmental laws and issues of importance to steam injection operation are outlined in chapter 18.

  6. Steam separator latch assembly

    DOEpatents

    Challberg, Roy C.; Kobsa, Irvin R.

    1994-01-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof.

  7. Steam separator latch assembly

    DOEpatents

    Challberg, R.C.; Kobsa, I.R.

    1994-02-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof. 12 figures.

  8. Training: Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Technical Assistance » Training: Steam Systems Training: Steam Systems April 16, 2014 - 6:31pm Addthis Learn about the training sessions offered. View additional steam system resources. Steam Tool Suite Training - 2-hour workshop AND QUALIFIED SPECIALIST Availability: Online self-paced workshop This course introduces DOE's former Steam System Tool Suite, including the Steam System Scoping Tool (SSST) and the Steam System Assessment Tool (SSAT) The SSAT and SSST tools are archived and available

  9. Steam System Survey Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Survey Guide Steam System Survey Guide This guide provides technical information for steam system operational personnel and plant energy managers on some of the major opportunities available to improve the energy efficiency and productivity of industrial steam systems. The guide covers five main areas of investigation: (1) profiling a steam system, (2) identifying steam properties for the steam system, (3) improving boiler operations, (4) improving resource utilization in the steam system, and

  10. Steam System Opportunity Assessment for the Pulp and Paper, Chemical

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Manufacturing, and Petroleum Refining Industries | Department of Energy Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries This report assesses steam generation and use in the pulp and paper, chemical manufacturing, and the petroleum refining industries. The report also estimates the energy savings potential available from

  11. Oxidation of alloys for advanced steam turbines

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Alman, David E.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  12. Steam Technical Brief: Industrial Steam System Heat-Transfer Solutions

    SciTech Connect

    2010-06-25

    This BestPractices Steam Technical Brief provides an overview of considerations for selecting the best heat-transfer solution for various applications.

  13. Fossil fuel furnace reactor

    DOEpatents

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  14. Steam generator with integral downdraft dryer

    SciTech Connect

    Hochmuth, F.W.

    1992-02-01

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  15. Process for purifying geothermal steam

    DOEpatents

    Li, C.T.

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  16. Process for purifying geothermal steam

    DOEpatents

    Li, Charles T.

    1980-01-01

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  17. FOSSIL2 energy policy model documentation: FOSSIL2 documentation

    SciTech Connect

    1980-10-01

    This report discusses the structure, derivations, assumptions, and mathematical formulation of the FOSSIL2 model. Each major facet of the model - supply/demand interactions, industry financing, and production - has been designed to parallel closely the actual cause/effect relationships determining the behavior of the United States energy system. The data base for the FOSSIL2 program is large, as is appropriate for a system dynamics simulation model. When possible, all data were obtained from sources well known to experts in the energy field. Cost and resource estimates are based on DOE data whenever possible. This report presents the FOSSIL2 model at several levels. Volumes II and III of this report list the equations that comprise the FOSSIL2 model, along with variable definitions and a cross-reference list of the model variables. Volume III lists the model equations and a one line definition for equations, in a short, readable format.

  18. PIA - Fossil Energy Web System (FEWEB) | Department of Energy

    Energy Saver

    Fossil Energy Web System (FEWEB) PIA - Fossil Energy Web System (FEWEB) PIA - Fossil Energy Web System (FEWEB) PDF icon PIA - Fossil Energy Web System (FEWEB) More Documents &...

  19. Office of Fossil Energy's Technical Assistance | Department of...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Fossil Energy's Technical Assistance Office of Fossil Energy's Technical Assistance Office of Fossil Energys Technical Assistance Office of Fossil Energy's Technical ...

  20. Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers Consider Steam Turbine Drives for Rotating Equipment Considerations When Selecting a Condensing Economizer ...

  1. Downhole steam injector. [Patent application

    SciTech Connect

    Donaldson, A.B.; Hoke, E.

    1981-06-03

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  2. Deaerators in Industrial Steam Systems

    Energy.gov [DOE]

    This tip sheet on deaerators provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  3. Greening up fossil fuels with carbon sequestration

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Greening up fossil fuels with carbon sequestration 1663 Los Alamos science and technology magazine Latest Issue:October 2015 past issues All Issues submit Greening up fossil...

  4. FE - Fossil Energy - Energy Conservation Plan

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Enclosure (1) Office of Fossil Energy Energy Conservation Plan The Office of Fossil Energy ... FE recognizes that transparency is a key element of a successful energy conservation plan. ...

  5. Fossil Gulch Wind Park | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Gulch Wind Park Jump to: navigation, search Name Fossil Gulch Wind Park Facility Fossil Gulch Wind Park Sector Wind energy Facility Type Commercial Scale Wind Facility Status In...

  6. Draft Advanced Fossil Solicitation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Federal loan guarantee solicitation announcement -- Advanced Fossil Energy Projects. Microsoft Word - Draft Advanced Fossil Solicitation Final Draft.1 (383.34 KB) More Documents & ...

  7. Use Feedwater Economizers for Waste Heat Recovery, Energy Tips: STEAM, Steam Tip Sheet #3 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    PROGRAM Energy Tips: STEAM Steam Tip Sheet #3 Use Feedwater Economizers for Waste Heat Recovery A feedwater economizer reduces steam boiler fuel requirements by transferring heat from the fue gas to incoming feedwater. Boiler fue gases are often rejected to the stack at temperatures more than 100°F to 150°F higher than the temperature of the generated steam. Generally, boiler effciency can be increased by 1% for every 40°F reduction in fue gas temperature. By recovering waste heat, an

  8. Steam System Survey Guide

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    1/263 Steam System Survey Guide Greg Harrell, Ph.D., P.E. DOCUMENT AVAILABILITY Reports produced after January 1, 1996, are generally available free via the U.S. Department of Energy (DOE) Information Bridge. Web site http://www.osti.gov/bridge Reports produced before January 1, 1996, may be purchased by members of the public from the following source. National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone 703-605-6000 (1-800-553-6847) TDD 703-487-4639 Fax

  9. Thermodynamics and Transport Phenomena in High Temperature Steam Electrolysis Cells

    SciTech Connect

    James E. O'Brien

    2012-03-01

    Hydrogen can be produced from water splitting with relatively high efficiency using high temperature electrolysis. This technology makes use of solid-oxide cells, running in the electrolysis mode to produce hydrogen from steam, while consuming electricity and high temperature process heat. The overall thermal-to-hydrogen efficiency for high temperature electrolysis can be as high as 50%, which is about double the overall efficiency of conventional low-temperature electrolysis. Current large-scale hydrogen production is based almost exclusively on steam reforming of methane, a method that consumes a precious fossil fuel while emitting carbon dioxide to the atmosphere. An overview of high temperature electrolysis technology will be presented, including basic thermodynamics, experimental methods, heat and mass transfer phenomena, and computational fluid dynamics modeling.

  10. Fossil fuel is king with energy producers

    SciTech Connect

    Hansen, T.

    1996-11-01

    Worldwide energy consumption is expected to double today`s levels by 2020, according to the World Energy Council. As diverse energy needs develop, fossil fuels are expected to continue to be the major source for power generation throughout the world. In the United States, utility deregulation is making low-cost fuel and power plant efficiency more important than ever. Electricity generators see both natural gas and coal as the fuels that will allow them to best meet the nation`s future energy needs. Coal will see less increase in its share of electricity generation than natural gas due to the costs associated with meeting the Clean Air Act Amendments` (CAAA) requirements. According to Organizations for Economic Cooperation Development, coal in both the United States and Europe will experience a 12 percent growth by 2010. Even with this somewhat slow growth, coal will remain the nation`s number one fuel for electricity generation well into the next century.

  11. Alloys for advanced steam turbines--Oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2007-10-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy (DOE) include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760C. Current research on the oxidation of candidate materials for advanced steam turbines is presented with a focus on a methodology for estimating chromium evaporation rates from protective chromia scales. The high velocities and pressures of advanced steam turbines lead to evaporation predictions as high as 5 10-8 kg m-2s-1 of CrO2(OH)2(g) at 760C and 34.5 MPa. This is equivalent to 0.077 mm per year of solid Cr loss.

  12. Assessment of superheated steam drying of wood waste

    SciTech Connect

    Woods, B.G.; Nguyen, Y.; Bruce, S.

    1994-12-31

    A 5 MW co-generation facility using wood waste is described which will supply power to Ontario Hydro, steam to the sawmill for process heating, and hot water for district heating customers in the town. The use of superheated steam for drying the wood was investigated to determine the impact on boiler performance, the environmental impact and the economic feasibility. The main benefit with superheated steam drying is the reduction in VOC emissions. The capital cost is currently higher with superheated steam drying, but further investigation is warranted to determine if the cost reductions which could be achieved by manufacturing the major components in North America are sufficient to make the technology cost competitive.

  13. Fossil fuel decarbonization technology for mitigating global warming

    SciTech Connect

    Steinberg, M.

    1998-07-01

    It has been understood that production of hydrogen from fossil and carbonaceous fuels with reduced CO{sub 2} emission to the atmosphere is key to the production of hydrogen-rich fuels for mitigating the CO{sub 2} greenhouse gas climate change problem. The conventional methods of hydrogen production from fossil fuels (coal, oil, gas and biomass) include steam reforming and water gas shift mainly of natural gas (SRM). In order to suppress CO{sub 2} emission from the steam reforming process, CO{sub 2} must be concentrated and sequestered either in or under the ocean or in or underground (in aquifers, or depleted oil or gas wells). Up to about 40% of the energy is lost in this process. An alternative process is the pyrolysis or the thermal decomposition of methane, natural gas (TDM) to hydrogen and carbon. The carbon can either be sequestered or sold on the market as a materials commodity or used as a fuel at a later date under less severe CO{sub 2} restraints. The energy sequestered in the carbon amounts to about 42% of the energy in the natural gas resource which is stored and not destroyed. A comparison is made between the well developed conventional SRB and the less developed TDM process including technological status, efficiency, carbon management and cost. The TDM process appears to have advantages over the well developed SRM process. It is much easier to sequester carbon as a stable solid than CO{sub 2} as a reactive gas or low temperature liquid. It is also possible to reduce cost by marketing the carbon as a filler or construction material. The potential benefits of the TDM process justifies its further efficient development. The hydrogen can be used as a transportation fuel or converted to methanol by reaction with CO{sub 2} from fossil fuel fired power plant stack gases, thus allowing reuse of the carbon in conventional IC automobile engines or in advanced fuel cell vehicles.

  14. Fossil fuel decarbonization technology for mitigating global warming

    SciTech Connect

    Steinberg, M.

    1998-09-01

    It has been understood that production of hydrogen from fossil and carbonaceous fuels with reduced CO{sub 2} emission to the atmosphere is key to the production of hydrogen-rich fuels for mitigating the CO{sub 2} greenhouse gas climate change problem. The conventional methods of hydrogen production from fossil fuels (coal, oil, gas and biomass) include steam reforming and water gas shift mainly of natural gas (SRM). In order to suppress CO{sub 2} emission from the steam reforming process, CO{sub 2} must be concentrated and sequestered either in or under the ocean or underground (in aquifers, or depleted oil or gas wells). Up to about 40% of the energy is lost in this process. An alternative process is the pyrolysis or the thermal decomposition of methane, natural gas (TDM) to hydrogen and carbon. The carbon can either be sequestered or sold on the market as a materials commodity or used as a fuel at a later date under less severe CO{sub 2} restraints. The energy sequestered in the carbon amounts to about 42% of the energy in the natural gas resource which is stored and not destroyed. A comparison is made between the well developed conventional SRM and the less developed TDM process including technological status, efficiency, carbon management and cost. The TDM process appears to have advantages over the well developed SRM process. It is much easier to sequester carbon as a stable solid than CO{sub 2} as a reactive gas or low temperature liquid. It is also possible to reduce cost by marketing the carbon as a filler or construction material. The potential benefits of the TDM process justifies its further efficient development. The hydrogen can be used as a transportation fuel or converted to methanol by reaction with CO{sub 2} from fossil fuel fired power plant stack gases, thus allowing reuse of the carbon in conventional IC automobile engines or in advanced fuel cell vehicles.

  15. Fossil fuel decarbonization technology for mitigating global warming

    SciTech Connect

    Steinberg, M.

    1998-04-01

    It has been understood that production of hydrogen from fossil and carbonaceous fuels with reduced CO{sub 2} emission to the atmosphere is key to the production of hydrogen-rich fuels for mitigating the CO{sub 2} greenhouse gas climate change problem. The conventional methods of hydrogen production from fossil fuels (coal, oil, gas and biomass) include steam reforming process, mainly of natural gas (SRM). In order to suppress CO{sub 2} emission from the steam reforming process, CO{sub 2} must be concentrated and sequestered either in or under the ocean or in or underground (in aquifers, or depleted oil or gas wells). Up to about 40% of the energy is lost in this process. An alternative process is the pyrolysis or the thermal decomposition of methane, natural gas (TDM) to hydrogen and carbon. The carbon can either be sequestered or sold on the market as a materials commodity or used as a fuel at a later date under less severe CO{sub 2} restraints. The energy sequestered in the carbon amounts to about 42% of the energy in the natural gas resource which is stored and not destroyed. A comparison is made between the well developed conventional SRM and the less developed TDM process including technological status, efficiency, carbon management and cost. The TDM process appears to have advantages over the well developed SRM process. It is much easier to sequester carbon as a stable solid than CO{sub 2} as a reactive gas or low temperature liquid. It is also possible to reduce cost by marketing the carbon as a filler or construction material. The potential benefits of the TDM process justifies its further efficient development. The hydrogen can be used as a transportation fuel or converted to methanol by reaction with CO{sub 2} from fossil fuel fired power plant stack gases, thus allowing reuse of the carbon in conventional IC automobile engines or in advanced fuel cell vehicles.

  16. Hydrogen-or-Fossil-Combustion Nuclear Combined-Cycle Systems for Base- and Peak-Load Electricity Production

    SciTech Connect

    Forsberg, Charles W; Conklin, Jim

    2007-09-01

    A combined-cycle power plant is described that uses (1) heat from a high-temperature nuclear reactor to meet base-load electrical demands and (2) heat from the same high-temperature reactor and burning natural gas, jet fuel, or hydrogen to meet peak-load electrical demands. For base-load electricity production, fresh air is compressed; then flows through a heat exchanger, where it is heated to between 700 and 900 C by heat provided by a high-temperature nuclear reactor via an intermediate heat-transport loop; and finally exits through a high-temperature gas turbine to produce electricity. The hot exhaust from the Brayton-cycle gas turbine is then fed to a heat recovery steam generator that provides steam to a steam turbine for added electrical power production. To meet peak electricity demand, the air is first compressed and then heated with the heat from a high-temperature reactor. Natural gas, jet fuel, or hydrogen is then injected into the hot air in a combustion chamber, combusts, and heats the air to 1300 C-the operating conditions for a standard natural-gas-fired combined-cycle plant. The hot gas then flows through a gas turbine and a heat recovery steam generator before being sent to the exhaust stack. The higher temperatures increase the plant efficiency and power output. If hydrogen is used, it can be produced at night using energy from the nuclear reactor and stored until needed. With hydrogen serving as the auxiliary fuel for peak power production, the electricity output to the electric grid can vary from zero (i.e., when hydrogen is being produced) to the maximum peak power while the nuclear reactor operates at constant load. Because nuclear heat raises air temperatures above the auto-ignition temperatures of the various fuels and powers the air compressor, the power output can be varied rapidly (compared with the capabilities of fossil-fired turbines) to meet spinning reserve requirements and stabilize the electric grid. This combined cycle uses the

  17. Steam-system upgrades | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    upgrades Jump to: navigation, search TODO: Add description List of Steam-system upgrades Incentives Retrieved from "http:en.openei.orgwindex.php?titleSteam-systemupgrades&old...

  18. Steam Digest 2001: Office of Industrial Technologies

    SciTech Connect

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  19. Standard Steam Trust LLC | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    (Redirected from Standard Steam Trust) Jump to: navigation, search Name: Standard Steam Trust LLC Place: Denver, Colorado Sector: Geothermal energy Product: Subsidiary of...

  20. Steam boosted internal combustion engine

    SciTech Connect

    Green, M.A.

    1987-01-20

    A device is described to supplement the power produced by burning fuel in an internal combustion engine with steam, the device comprising: a means for producing a constant flow of water past a boiler means; a means for allowing the water to flow in the direction of the boiler; a boiler means external to the internal combustion engine to convert the water into superheated steam; a means for controlling the pressure of the water such that the water pressure is greater than the pressure of the steam produced by the boiler; and a means for injection of the superheated steam directly into a cylinder of the internal combustion engine, a means for producing a constant flow of water at a pressure greater than the pressure of the superheated steam, wherein the constant flow means at greater pressure comprises a chamber with a gaseous component, with the gaseous component being of constant volume and exerting constant pressure upon water within the chamber.

  1. High performance steam development. Final report, Phase No. 3: 1500{degree}F steam plant for industrial cogeneration prototype development tests

    SciTech Connect

    Duffy, T.; Schneider, P.

    1996-01-01

    As a key part of DOE`s and industry`s R&D efforts to improve the efficiency, cost, and emissions of power generation, a prototype High Performance Steam System (HPSS) has been designed, built, and demonstrated. The world`s highest temperature ASME Section I coded power plant successfully completed over 100 hours of development tests at 1500{degrees}F and 1500 psig on a 56,000 pound per hour steam generator, control valve and topping turbine at an output power of 5500 hp. This development advances the HPSS to 400{degrees}F higher steam temperature than the current best technology being installed around the world. Higher cycle temperatures produce higher conversion efficiencies and since steam is used to produce the large majority of the world`s power, the authors expect HPSS developments will have a major impact on electric power production and cogeneration in the twenty-first century. Coal fueled steam plants now produce the majority of the United States electric power. Cogeneration and reduced costs and availability of natural gas have now made gas turbines using Heat Recovery Steam Generators (HRSG`s) and combined cycles for cogeneration and power generation the lowest cost producer of electric power in the United States. These gas fueled combined cycles also have major benefits in reducing emissions while reducing the cost of electricity. Development of HPSS technology can significantly improve the efficiency of cogeneration, steam plants, and combined cycles. Figure 2 is a TS diagram that shows the HPSS has twice the energy available from each pound of steam when expanding from 1500{degrees}F and 1500 psia to 165 psia (150 psig, a common cogeneration process steam pressure). This report describes the prototype component and system design, and results of the 100-hour laboratory tests. The next phase of the program consists of building up the steam turbine into a generator set, and installing the power plant at an industrial site for extended operation.

  2. Determining NO{sub x} emissions from fossil fuel-fired sources

    SciTech Connect

    McNeel, A.

    1996-11-01

    To determine nitrogen oxides (NO{sub x}) emissions, the concentration of NO{sub x} within the stack gas must be determined. USEPA Reference Methods 7, 7A, 7C, 7D and/or 7E are the procedures to be used for NO{sub x} measurement as referenced in 40 CFR 60 subparts D, Da, Db and Dc - {open_quotes}Standards of performance for fossil fuel-fired steam generators...{open_quotes}. Depending upon the reason for determining NO{sub x} emissions, information in addition to NO{sub x} concentrations may be needed. Generally, USEPA Reference Methods 1 - 4 will be used to gather the additional data needed to satisfy the specific need for determining NO{sub x} emissions. The following text outlines the individual NO{sub x} sampling methodology, the relative costs of the reference method (RM) sampling, and the use of the resulting reference method data to calculate emissions in units of applicable standards.

  3. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Low-Pressure Steam | Department of Energy Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam This tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #29 Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam (January 2012)

  4. FOSSIL ENERGY FY 2016 BUDGET | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    FOSSIL ENERGY FY 2016 BUDGET FOSSIL ENERGY FY 2016 BUDGET Documents and information related to the Fossil Energy FY 2016 budget. Office of Fossil Energy Techline Office of Fossil Energy Budget Request Presentation

  5. HRSGs, steam turbines, and auxiliaries for combined cycles

    SciTech Connect

    Makansi, J.

    1994-09-01

    This article examines current steam turbine/boiler technology and how it fits in with current combined-cycle powerplants. It seems fair to state that the world's continued interest in combined-cycle (CC) powerplants is fed in part by the rapidly advancing gas-turbine (GT) technology. The steam cycle simply plays a subservient role--for example, as GT exhaust temperatures arise, steam-cycle components are selected to match them. And certainly from today's vantage point, one can extrapolate a future of GTs continuing to lead and steam cycles following, as GT technology moves to higher firing temperatures and more efficient and powerful machines. But here's the important questions: is the next incremental efficiency advance most economically obtained in the GT Brayton cycle or the steam cycle That's a tough question to answer today because GT technology has enjoyed the limelight--and deservedly so. Of course, the emerging fully competitive environment for electricity generation--and wholesale and retail delivery--underscores the need for efficiency. New components--such as those for recovering more heat from the GT exhaust through sub-dew point cooling--could emerge in the steam cycle in the next few years.

  6. Use of bauxite as packing material in steam injection wells

    SciTech Connect

    Scoglio, J.; Joubert, G.; Gallardo, B.

    1995-12-31

    Cyclic steam injection, also known as steam soak, has proven to be the most efficient method for producing heavy crude oil and bitumen from unconsolidated sands. The application of steam injection may, however, generate sand production, causing, among other things, a decrease in production. The gravel pack technique is the most efficient way to prevent fines production from cold producing wells. But, once they are steam stimulated, a dissolution of quartz containing gravel material takes place reducing greatly the packing permeability and eventually sand production. Different types of packing material have been used to avoid sand production after cyclic steam injection, such as gravel, ceramics, bauxite, coated resin, and American sand. This paper presents the results of field test, using sinterized bauxite as a packing material, carried out in Venezuela`s heavy oil operations as a part of a comprehensive program aimed at increasing the packing durability and reducing sand production. This paper also verify the results of laboratory tests in which Bauxite was found to be less soluble than other packing material when steam injected.

  7. Catalytic glycerol steam reforming for hydrogen production

    SciTech Connect

    Dan, Monica Mihet, Maria Lazar, Mihaela D.

    2015-12-23

    Hydrogen production from glycerol by steam reforming combine two major advantages: (i) using glycerol as raw material add value to this by product of bio-diesel production which is obtained in large quantities around the world and have a very limited utilization now, and (ii) by implication of water molecules in the reaction the efficiency of hydrogen generation is increased as each mol of glycerol produces 7 mol of H{sub 2}. In this work we present the results obtained in the process of steam reforming of glycerol on Ni/Al{sub 2}O{sub 3}. The catalyst was prepared by wet impregnation method and characterized through different methods: N{sub 2} adsorption-desorption, XRD, TPR. The catalytic study was performed in a stainless steel tubular reactor at atmospheric pressure by varying the reaction conditions: steam/carbon ratio (1-9), gas flow (35 ml/min -133 ml/min), temperature (450-650°C). The gaseous fraction of the reaction products contain: H{sub 2}, CH{sub 4}, CO, CO{sub 2}. The optimum reaction conditions as resulted from this study are: temperature 550°C, Gly:H{sub 2}O ratio 9:1 and Ar flow 133 ml/min. In these conditions the glycerol conversion to gaseous products was 43% and the hydrogen yield was 30%.

  8. Use Low-Grade Waste Steam to Power Absorption Chillers, Energy Tips: STEAM, Steam Tip Sheet #14 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    4 Use Low-Grade Waste Steam to Power Absorption Chillers Absorption chillers use heat, instead of mechanical energy, to provide cooling. The mechanical vapor compressor is replaced by a thermal compressor (see fgure) that consists of an absorber, a generator, a pump, and a throttling device. The refrigerant vapor from the evaporator is absorbed by a solution mixture in the absorber. This solution is then pumped to the generator where the refrigerant is revaporized using a waste steam heat

  9. Fossil Energy Announces New DAS for Clean Coal and Carbon Management |

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Department of Energy DAS for Clean Coal and Carbon Management Fossil Energy Announces New DAS for Clean Coal and Carbon Management March 9, 2015 - 2:28pm Addthis The Department of Energy's Office of Fossil Energy today announced the appointment of David Mohler as Deputy Assistant Secretary for Clean Coal and Carbon Management. Mohler will bring to the Department extensive operational experience in nuclear and fossil energy power generation. He most recently served as senior vice president

  10. Materials Performance in USC Steam Portland

    SciTech Connect

    G.R. Holcomb; J. Tylczak; R. Hu

    2011-04-26

    Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, co-called advanced ultrasupercritical (A-USC) steam conditions. A limitation to achieving the goal is a lack of cost-effective metallic materials that can perform at these temperatures and pressures. Some of the more important performance limitations are high-temperature creep strength, fire-side corrosion resistance, and steam-side oxidation resistance. Nickel-base superalloys are expected to be the materials best suited for steam boiler and turbine applications above about 675 C. Specific alloys of interest include Haynes 230 and 282, Inconel 617, 625 and 740, and Nimonic 263. Further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

  11. Steam reformer with catalytic combustor

    DOEpatents

    Voecks, Gerald E.

    1990-03-20

    A steam reformer is disclosed having an annular steam reforming catalyst bed formed by concentric cylinders and having a catalytic combustor located at the center of the innermost cylinder. Fuel is fed into the interior of the catalytic combustor and air is directed at the top of the combustor, creating a catalytic reaction which provides sufficient heat so as to maintain the catalytic reaction in the steam reforming catalyst bed. Alternatively, air is fed into the interior of the catalytic combustor and a fuel mixture is directed at the top. The catalytic combustor provides enhanced radiant and convective heat transfer to the reformer catalyst bed.

  12. Method and apparatus for improving the performance of a steam driven power system by steam mixing

    DOEpatents

    Tsiklauri, Georgi V.; Durst, Bruce M.; Prichard, Andrew W.; Reid, Bruce D.; Burritt, James

    1998-01-01

    A method and apparatus for improving the efficiency and performance of a steam driven power plant wherein addition of steam handling equipment to an existing plant results in a surprising increase in plant performance. For Example, a gas turbine electrical generation system with heat recovery boiler may be installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  13. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-15

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  14. Hydrogen chloride in superheated steam and chloride in deep brine at The Geysers geothermal field, California

    SciTech Connect

    Haizlip, J.R.; Truesdell, A.H.

    1988-01-01

    Chloride (Cl) concentrations of 10-120 ppm{sub w} have been measured in superheated steam produced by wells at The Geysers, a vapor-dominated geothermal field in northern California. Corrosion of the well casing and steam-gathering system has been recognized in some parts of The Geysers, and is apparently related to the presence of Cl. Cl in the steam is in a volatile form, generated with the steam at reservoir temperatures, and probably travels to the wellhead as HCl gas. Published experimental data for partial pressures of HCl in steam over aqueous HCl solutions and for dissociation constants of HCl were used to calculate distribution coefficients for HCl. Reservoir liquid Cl concentrations capable of generating steam with the observed Cl concentrations were then calculated as a function of pH and temperatures from 250 to 350 C. Equilibrium mineral/liquid reactions with the K-mica and K-feldspar assemblage found in the wells limit the reservoir liquid pH values at various Cl concentrations to about 5 to 6 (near neutral at 250 to 350 C). Within this pH range, liquid at 250 C could not produce steam containing the high Cl concentrations observed. However, liquid at higher temperatures (300 to 350 C) with chloride concentrations greater than 10,000 ppm{sub w} could generate steam with 10 to over 200 ppm{sub w} Cl. There is a positive correlation between pH and the chloride concentrations required to generate a given Cl concentration in steam. The concentration of Cl in superheated steam constrains not only the reservoir liquid composition, but the temperature at which the steam last equilibrated with liquid.

  15. Minimising greenhouse gas emissions from fossil fuels

    SciTech Connect

    Freund, P.

    1997-07-01

    Combustion of fossil fuels is the main anthropogenic source of carbon dioxide, the principal greenhouse gas. Generation of electricity is the single largest user of fossil fuels, world-wide. If there is international agreement about the need to make substantial reductions in greenhouse gas emissions, then having access to suitable, effective technology would be important. This would help avoid the need for precipitate action, such as radical changes in the energy supply systems. Capture and disposal of greenhouse gases from flue gases can achieve substantial reductions in greenhouse gas emissions. This can be realized with known technology. In this paper, the range of options will be summarized and steps needed to achieve further progress will be identified. Emissions of other gases, such as methane, are also expected to influence the climate. Methane is emitted from many anthropogenic sources; the IEA Greenhouse Gas programme is investigating ways of reducing these emissions. Opportunities for abatement of methane emissions associated with coal mining will be described. Reduction in emissions from drainage gas is relatively straightforward and can, in appropriate circumstances, generate useful income for the none operator. More substantial amounts of methane are discharged in mine ventilation air but these are more difficult to deal with. In this paper, a summary will be given of recent progress in reducing methane emissions. Opportunities will be examined for further research to progress these technologies.

  16. Reliable steam: To cogenerate or not to cogenerate?

    SciTech Connect

    Jaber, D.; Jones, T.; D'Anna, L.; Vetterick, R.

    1999-07-01

    Leading industrial companies and institutions are forever seeking new and better ways to reduce their expenses, reduce waste, meet environmental standards, and, in general, improve their bottom-line. One approach to achieving all of these goals is a 100 year-old concept, cogeneration. Many industrial and institutional plants need thermal energy, generally as steam, for manufacturing processes and heating. They also need electric power for motors, lighting, compressed air and air conditioning. Traditionally, these fundamental needs are met separately. Steam is produced with industrial boilers and electricity is purchased from a local utility company. However, these needs can be met at the same time with cogeneration, using the same heat source. Cogeneration is the concurrent production of electrical power and thermal energy from the same heat source. Large steam users commonly take advantage of cogeneration by using high pressure steam with a back pressure turbine to generate electricity, and extract lower pressure steam from the turbine exhaust for their process needs. This approach reduces their electric utility bills while still providing thermal energy for industrial processes. The result is also a more efficient process that uses less total heat and discharges less smoke up the stack. Newer technologies are making cogeneration opportunities available to smaller-sized thermal plants, and electric utility deregulation opportunities are causing many CEOs to seriously consider cogeneration in their manufacturing plants. Whether steam is created through cogeneration or separate generation, many opportunities exist to improve productivity in the distribution system, operation, and maintenance. These opportunities are captured by taking a systems approach, which is promoted by programs such as the Department of Energy's Steam Challenge.

  17. Review of Orifice Plate Steam Traps

    Office of Energy Efficiency and Renewable Energy (EERE)

    This guide was prepared to serve as a foundation for making informed decisions about when orifice plate steam traps should be considered for use in new or existing steam systems. It presents background information about different types of steam traps and defines their unique functional and operational characteristics. The advantages and disadvantages associated with using orifice plate steam traps are provided to highlight their capabilities and limitations. Finally, recommendations for using orifice plate steam traps are presented, and possible applications are identified.

  18. Guide to Orifice Plate Steam Traps

    SciTech Connect

    Oland, C.B.

    2001-01-11

    This guide was prepared to serve as a foundation for making informed decisions about when orifice plate steam traps should be considered for use in new or existing steam systems. It presents background information about different types of steam traps and defines their unique functional and operational characteristics. The advantages and disadvantages associated with using orifice plate steam traps are provided to highlight their capabilities and limitations. Finally, recommendations for using orifice plate steam traps are presented, and possible applications are identified.

  19. Steam System Modeler | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Technical Assistance » Steam System Modeler Steam System Modeler April 17, 2014 - 11:34am Addthis There is often flexibility in the operational conditions and requirements of any steam system. In order to optimize performance, the impacts of potential adjustments need to be understood individually and collectively. The Steam System Modeler allows you to create up to a 3-pressure-header basic model of your current steam system. A second model can then be created by adjusting a series of

  20. The value of steam turbine upgrades

    SciTech Connect

    Potter, K.; Olear, D.

    2005-11-01

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  1. Thermostatic steam trap

    SciTech Connect

    Anderson, A.H.; Mac Nicol, A.E.

    1987-03-03

    A thermostatic trap is described for a heating system having a feed pipe connected to a source of steam and a discharge pipe for discharge of condensate and comprising: housing means defining a volume and comprising a bowl shaped body, a removable cover therefor, a housing inlet pipe portion projecting from a side wall portion of the body and adapted for connection to the discharge pipe. A housing outlet pipe portion projects from a bottom wall portion of the body, and an outlet orifice defined by the bottom wall portion and extends between the volume and the outlet pipe portion; a valve body means retained within the volume and comprising an end wall, a side wall and a retaining ring portion that together define a valve chamber. The end wall defines a valve inlet opening communicating with the chamber and an annular valve seat within the chamber and encircling the valve inlet opening. The valve body means comprises a valve outlet pipe that defines a valve outlet opening axially aligned with the valve inlet opening and communicating with the chamber, the outlet pipe being fixed in the outlet orifice; a resilient, annular seal means disposed within the valve chamber and encircling the valve inlet opening; and a bi-metallic disc disposed within the valve chamber between the annular seal means and the outlet opening and having an outer peripheral portion retained by the retaining ring portion of the valve body means.

  2. Materials for advanced ultrasupercritical steam turbines

    SciTech Connect

    Purgert, Robert; Shingledecker, John; Saha, Deepak; Thangirala, Mani; Booras, George; Powers, John; Riley, Colin; Hendrix, Howard

    2015-12-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have sponsored a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired power plants capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. A limiting factor in this can be the materials of construction for boilers and for steam turbines. The overall project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760°C (1400°F)/35MPa (5000 psi). This final technical report covers the research completed by the General Electric Company (GE) and Electric Power Research Institute (EPRI), with support from Oak Ridge National Laboratory (ORNL) and the National Energy Technology Laboratory (NETL) – Albany Research Center, to develop the A-USC steam turbine materials technology to meet the overall project goals. Specifically, this report summarizes the industrial scale-up and materials property database development for non-welded rotors (disc forgings), buckets (blades), bolting, castings (needed for casing and valve bodies), casting weld repair, and casting to pipe welding. Additionally, the report provides an engineering and economic assessment of an A-USC power plant without and with partial carbon capture and storage. This research project successfully demonstrated the materials technology at a sufficient scale and with corresponding materials property data to enable the design of an A-USC steam turbine. The key accomplishments included the development of a triple-melt and forged Haynes 282 disc for bolted rotor construction, long-term property development for Nimonic 105 for blading and bolting, successful scale-up of Haynes 282 and Nimonic 263 castings using

  3. Steam oxidation and chromia evaporation in ultrasupercritical steam boilers and turbines

    SciTech Connect

    Holcomb, G.R.

    2009-07-01

    The U.S. Department of Energy's goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 {sup o}C and 340 atm, so-called ultrasupercritical conditions. Evaporation of protective chromia scales is a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  4. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    SciTech Connect

    Gordon H. Holcomb

    2009-01-01

    U.S. Department of Energy’s goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  5. Recommended nozzle loads for major equipment in fossil plants

    SciTech Connect

    Basavaraju, C.

    1995-12-31

    Most commonly, equipment nozzles are limiting items in the qualification of piping systems. Difficulty in meeting the allowable nozzle loads for major equipment such as boilers, HRSGs, steam turbines, pumps, tanks, heat exchangers, etc. is a commonly encountered and recurring problem. This issue also has a potential for impact on project costs and schedules due to modifications, piping reanalysis, and repeated interfaces with equipment vendor. The purpose of this paper is to provide guidance with regard to allowable nozzle loads. The approach consisted of utilizing data gathered and experience gained from several recently completed fossil fueled power projects. Tables containing a reasonable set of recommended values for allowable nozzle loads, which do not impose unnecessary burden either on the equipment manufacturers or on the designers and analysts of connected piping, are presented for guidance and use in the procurement of major equipment.

  6. Consider Steam Turbine Drives for Rotating Equipment, Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    1 Consider Steam Turbine Drives for Rotating Equipment Steam turbines are well suited as ... This service generally calls for a backpressure noncondensing steam turbine. The ...

  7. Best Management Practice #8: Steam Boiler Systems | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    8: Steam Boiler Systems Best Management Practice 8: Steam Boiler Systems Steam boilers are commonly used in large heating systems, institutional kitchens, or in facilities where ...

  8. Los Alamos Lab: Fossil Energy & Environment, Home

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    A New Era for Fossil Fuels The Office of Fossil Energy and Environment (FE) is the focal ... Maintaining a prosperous global economy and a healthy environment will require a diverse ...

  9. ZERO EMISSION POWER GENERATION TECHNOLOGY DEVELOPMENT

    SciTech Connect

    Ronald Bischoff; Stephen Doyle

    2005-01-20

    Clean Energy Systems (CES) was previously funded by DOE's ''Vision 21'' program. This program provided a proof-of-concept demonstration that CES' novel gas generator (combustor) enabled production of electrical power from fossil fuels without pollution. CES has used current DOE funding for additional design study exercises which established the utility of the CES-cycle for retrofitting existing power plants for zero-emission operations and for incorporation in zero-emission, ''green field'' power plant concepts. DOE funding also helped define the suitability of existing steam turbine designs for use in the CES-cycle and explored the use of aero-derivative turbines for advanced power plant designs. This work is of interest to the California Energy Commission (CEC) and the Norwegian Ministry of Petroleum & Energy. California's air quality districts have significant non-attainment areas in which CES technology can help. CEC is currently funding a CES-cycle technology demonstration near Bakersfield, CA. The Norwegian government is supporting conceptual studies for a proposed 40 MW zero-emission power plant in Stavager, Norway which would use the CES-cycle. The latter project is called Zero-Emission Norwegian Gas (ZENG). In summary, current engineering studies: (1) supported engineering design of plant subsystems applicable for use with CES-cycle zero-emission power plants, and (2) documented the suitability and availability of steam turbines for use in CES-cycle power plants, with particular relevance to the Norwegian ZENG Project.

  10. Fossil Energy FY 2011 Budget | Department of Energy

    Office of Environmental Management (EM)

    final appropriation. Fossil Energy FY 2011 Budget (329.79 KB) More Documents & Publications Fossil Energy FY 2010 Budget Fossil Energy FY 2009 Budget FY 2012 Budget Justification

  11. CalEnergy Generation | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    electric power and steam-producing facilities in the United States and the Philippines. Worldwide, CalEnergy Generation focuses on growth through acquisition and fuel source...

  12. Fossil Energy Word Find | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Word Find Fossil Energy Word Find Word Find (inlcuidng answer key) Fossil Energy Word Search (96.6 KB) More Documents & Publications Fossil Energy Crossword Puzzle Coal Study Guide for Elementary School Guide to Low-Emission Boiler and Combustion Equipment Selection

  13. How three smart managers control steam costs

    SciTech Connect

    Kendall, R.

    1982-11-01

    Three steam-intensive companies report innovative ways to reduce steam-production costs. Goodyear Tire and Rubber Co. concentrated on regular maintenance, process modifications, and heat recovery, but also has an on-going policy of seeking further cost savings. Future efforts will explore computer-based boiler controls. Zenith Radio Corporation's color picture tube-making process uses 12% less steam after 700 mechanical steam traps were replaced with fixed-orifice traps. Petro-Tex Chemical Corp. reduced steam costs by monitoring and optimizing process units and by making capital investments to improve steam management. (DCK)

  14. DESIGN OF HYBRID POWER GENERATION CYCLES EMPLOYING AMMONIA-WATER-CARBON DIOXIDE MIXTURES

    SciTech Connect

    Ashish Gupta

    2002-06-01

    A power cycle generates electricity from the heat of combustion of fossil fuels. Its efficiency is governed by the cycle configuration, the operating parameters, and the working fluid. Typical. designs use pure water as the fluid. in the last two decades, hybrid cycles based on ammonia-water, and carbon-dioxide mixtures as the working fluid have been proposed. These cycles may improve the power generation efficiency of Rankine cycles by 15%. Improved efficiency is important for two reasons: it lowers the cost of electricity being produced, and by reducing the consumption of fossil fuels per unit power, it reduces the generation of environmental pollutants. The goal of this project is to develop a computational optimization-based method for the design and analysis of hybrid bottoming power cycles to minimize the usage of fossil fuels. The development of this methodology has been achieved by formulating this task as that of selecting the least cost power cycle design from all possible configurations. They employ a detailed thermodynamic property prediction package they have developed under a DOE-FETC grant to model working fluid mixtures. Preliminary results from this work suggest that a pure NH{sub 3} cycle outperforms steam or the expensive Kalina cycle.

  15. Annual Steam-Electric Plant Operation and Design Data (EIA-767...

    Gasoline and Diesel Fuel Update

    Historical data files contain annual data from organic-fueled or combustible renewable steam-electric plants with a generator nameplate rating of 10 or more megawatts. The data are ...

  16. INNOVATIVE FRESH WATER PRODUCTION PROCESS FOR FOSSIL FUEL PLANTS

    SciTech Connect

    James F. Klausner; Renwei Mei; Yi Li; Jessica Knight

    2004-09-01

    An innovative Diffusion Driven Desalination (DDD) process was recently described where evaporation of mineralized water is driven by diffusion within a packed bed. The energy source to drive the process is derived from low pressure condensing steam within the main condenser of a steam power generating plant. Since waste heat is used to drive the process, the main cost of fresh water production is attributed to the energy cost of pumping air and water through the packed bed. This report describes the annual progress made in the development and analysis of a Diffusion Driven Desalination (DDD) system. A combined thermodynamic and dynamic analysis demonstrates that the DDD process can yield a fresh water production of 1.03 million gallon/day by utilizing waste heat from a 100 MW steam power plant based on a condensing steam pressure of only 3'' Hg. Throughout the past year, the main focus of the desalination process has been on the diffusion tower and direct contact condenser. Detailed heat and mass transfer analyses required to size and analyze these heat and mass transfer devices are described. An experimental DDD facility has been fabricated, and temperature and humidity data have been collected over a range of flow and thermal conditions. The analyses agree quite well with the current data and the information available in the literature. Direct contact condensers with and without packing have been investigated. It has been experimentally observed that the fresh water production rate is significantly enhanced when packing is added to the direct contact condensers.

  17. Use Steam Jet Ejectors or Thermoscompressors to Reduce Venting of Low-Pressure Steam - Steam Tip Sheet #29

    SciTech Connect

    2012-01-01

    This revised AMO tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  18. FAST FOSSIL ROTATION OF NEUTRON STAR CORES

    SciTech Connect

    Melatos, A.

    2012-12-10

    It is argued that the superfluid core of a neutron star super-rotates relative to the crust, because stratification prevents the core from responding to the electromagnetic braking torque, until the relevant dissipative (viscous or Eddington-Sweet) timescale, which can exceed {approx}10{sup 3} yr and is much longer than the Ekman timescale, has elapsed. Hence, in some young pulsars, the rotation of the core today is a fossil record of its rotation at birth, provided that magnetic crust-core coupling is inhibited, e.g., by buoyancy, field-line topology, or the presence of uncondensed neutral components in the superfluid. Persistent core super-rotation alters our picture of neutron stars in several ways, allowing for magnetic field generation by ongoing dynamo action and enhanced gravitational wave emission from hydrodynamic instabilities.

  19. MECHANICAL SYSTEMS - MULTIFAMILY: Steam System Piping | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Energy Steam System Piping MECHANICAL SYSTEMS - MULTIFAMILY: Steam System Piping 12_steam_system_piping.zip (11.12 MB) More Documents & Publications MECHANICAL SYSTEMS - MULTIFAMILY: Venting MECHANICAL SYSTEMS - MULTIFAMILY: Combustion MECHANICAL SYSTEMS - MULTIFAMILY: Steam System Basics

  20. Fossil Energy | National Energy Technology Laboratory | Southwest...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    ... Seok Kim, KAIST 2. Performance Comparison of Supercritical CO 2 Versus Steam Bottoming Cycles for Gas Turbine Combined Cycle ... capable of predicting heat transfer near ...

  1. PIA - Fossil Energy Web System (FEWEB) | Department of Energy

    Office of Environmental Management (EM)

    Fossil Energy Web System (FEWEB) PIA - Fossil Energy Web System (FEWEB) PIA - Fossil Energy Web System (FEWEB) PIA - Fossil Energy Web System (FEWEB) (3.11 MB) More Documents & ...

  2. Insulate Steam Distribution and Condensate Return Lines

    Energy.gov [DOE]

    This tip sheet on insulating steam distribution and condensate return lines provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  3. Alternatives to traditional water washing used to remove impurities in superheated geothermal steam

    SciTech Connect

    Fisher, D.W.; Jung, D.B. [Two-Phase Engineering & Research, Inc., Santa Rosa, CA (United States)

    1996-12-31

    The method of water washing impurities from superheated geothermal steam as adopted from traditional steam boiler operations in electric power generation stations has been used for a decade and a half under several pseudonyms, e.g., de-superheating, enthalpy modification, de-scaling, etc. Water washing can be effective, but it is costly. It is not necessarily expensive to implement or operate, but the cost of unrecoverable energy lost due to steam enthalpy reduction can be quite high. Are there other ways to remove these undesirables from superheated geothermal steam? That question is the focus of this paper. Several alternatives to water washing will be proposed including dry scrubbing, oil washing, and hybrid cleaning. A discussion of the advantages and disadvantages of each method will be presented along with the various geothermal steam impurities and their effects on the process and equipment.

  4. Utility-led cogen plant meets tight specs on steam supply

    SciTech Connect

    Eckersley, R.

    1995-08-01

    No Purpa machine here, this plant adds low-cost generating capacity while supplying steam with guaranteed reliability to petrochemicals producer. This article examines the design which ensures recovery of export steam load with minimum time and pressure loss. EI DuPont de Nemours and Co needed a new source of reliable, inexpensive steam to replace aging, inefficient boilers at its LaPorte (Tex) plant, where agricultural chemicals and other products are manufactured. At the same time, Houston Lighting and Power Co (HL and P) was exploring new ways to add capacity cost effectively. San Jacinto steam/electric station was the ideal solution that satisfied both needs. Fully operation since last April, the station`s performance has been excellent. Operating with complete reliability, the system has respond smoothly to meet changes in DuPont`s steam demand without upset.

  5. Project DEEP STEAM: third meeting of the technical advisory panel, Bakersfield, CA, March 1980

    SciTech Connect

    Fox, R. L.; Johnson, D. R.; Donaldson, A. B.; Mulac, A. J.; Krueger, D. A.

    1981-04-01

    The third meeting of the technical advisory panel for the Deep Steam project was held in March 1980 in Bakersfield, California. The following seven papers were presented: Materials Studies; Insulation/Packer Simulation Test; Enhanced Recovery Packer; High Pressure Downhole Steam Generator; Lower Pressure Downhole Steam Generator; Physical Simulations; and Field Testing. The panel made many recommendations, some of which are: shell calcium silicate insulation should be included in the injection string modification program; for metal packer, consider age hardening alloys, testing with thermal cycling, intentionally flawed casing, and operational temperatures effect on differential expansion, plus long term tests under temperature and corrosive environment; for minimum stress packer, consider testing environment carefully as some elastomers are especially susceptible to oil, oxygen, and combustion gases; for downhole steam generator, quality of water required with new low pressure combustion design needs to be investigated; in field testing, materials coupons, for corrosion monitoring, should be an integral part of field test operations.

  6. Steam-water relative permeability

    SciTech Connect

    Ambusso, W.; Satik, C.; Home, R.N.

    1997-12-31

    A set of relative permeability relations for simultaneous flow of steam and water in porous media have been measured in steady state experiments conducted under the conditions that eliminate most errors associated with saturation and pressure measurements. These relations show that the relative permeabilities for steam-water flow in porous media vary approximately linearly with saturation. This departure from the nitrogen/water behavior indicates that there are fundamental differences between steam/water and nitrogen/water flows. The saturations in these experiments were measured by using a high resolution X-ray computer tomography (CT) scanner. In addition the pressure gradients were obtained from the measurements of liquid phase pressure over the portions with flat saturation profiles. These two aspects constitute a major improvement in the experimental method compared to those used in the past. Comparison of the saturation profiles measured by the X-ray CT scanner during the experiments shows a good agreement with those predicted by numerical simulations. To obtain results that are applicable to general flow of steam and water in porous media similar experiments will be conducted at higher temperature and with porous rocks of different wetting characteristics and porosity distribution.

  7. FABRICATE AND TEST AN ADVANCED NON-POLLUTING TURBINE DRIVE GAS GENERATOR

    SciTech Connect

    Eugene Baxter; Roger E. Anderson; Stephen E. Doyle

    2003-06-01

    In September 2000 the Department of Energy's National Energy Technology Laboratory (DOE/NETL) contracted with Clean Energy Systems, Inc. (CES) of Sacramento, California to design, fabricate, and test a 20 MW{sub t} (10 MW{sub e}) gas generator. Program goals were to demonstrate a non-polluting gas generator at temperatures up to 3000 F at 1500 psi, and to demonstrate resulting drive gas composition, comprising steam and carbon dioxide substantially free of pollutants. Following hardware design and fabrication, testing, originally planned to begin in the summer of 2001, was delayed by unavailability of the contracted test facility. CES designed, fabricated, and tested the proposed gas generator as originally agreed. The CES process for producing near-zero-emissions power from fossil fuels is based on the near-stoichiometric combustion of a clean gaseous fuel with oxygen in the presence of recycled water, to produce a high-temperature, high-pressure turbine drive fluid comprising steam and carbon dioxide. Tests demonstrated igniter operation over the prescribed ranges of pressure and mixture ratios. Ignition was repeatable and reliable through more than 100 ignitions. Injector design ''A'' was operated successfully at both low power ({approx}20% of rated power) and at rated power ({approx}20 MW{sub t}) in more than 95 tests. The uncooled gas generator configuration (no diluent injectors or cooldown chambers installed) produced drive gases at temperatures approaching 3000 F and at pressures greater than 1550 psia. The fully cooled gas generator configuration, with cooldown chambers and injector ''A'', operated consistently at pressures from 1100 to 1540 psia and produced high pressure, steam-rich turbine drive gases at temperatures ranging from {approx}3000 to as low as 600 F. This report includes description of the intended next steps in the gas generator technology demonstration and traces the anticipated pathway to commercialization for the gas generator technology

  8. Superalloys for ultra supercritical steam turbines--oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2008-09-01

    Goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so called ultra-supercritical (USC) steam conditions. One of the important materials performance considerations is steam-side oxidation resistance. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism under USC conditions. A methodology to calculate Cr evaporation rates from chromia scales with cylindrical geometries was developed that allows for the effects of CrO2(OH)2 saturation within the gas phase. This approach was combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles as a function of exposure time and to predict the time until the alloy surface concentration of Cr reaches zero. This time is a rough prediction of the time until breakaway oxidation. A hypothetical superheater tube, steam pipe, and high pressure turbine steam path was examined. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. The predicted time until breakaway oxidation increases dramatically with decreases in temperature and total pressure. Possible mitigation techniques were discussed, including those used in solid oxide fuel cell metallic interconnects (lowering the activity of Cr in the oxide scale by adding Mn to the alloy), and thermal barrier coating use on high pressure turbine blades for both erosion and chromia evaporation protection.

  9. Impact of drought on U.S. steam electric power plant cooling water intakes and related water resource management issues.

    SciTech Connect

    Kimmell, T. A.; Veil, J. A.; Environmental Science Division

    2009-04-03

    This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements their overall research effort by evaluating water availability at power plants under drought conditions. While there are a number of competing demands on water uses, particularly during drought conditions, this report focuses solely on impacts to the U.S. steam electric power plant fleet. Included are both fossil-fuel and nuclear power plants. One plant examined also uses biomass as a fuel. The purpose of this project is to estimate the impact on generation capacity of a drop in water level at U.S. steam electric power plants due to climatic or other conditions. While, as indicated above, the temperature of the water can impact decisions to halt or curtail power plant operations, this report specifically examines impacts as a result of a drop in water levels below power plant submerged cooling water intakes. Impacts due to the combined effects of excessive temperatures of the returned cooling water and elevated temperatures of receiving waters (due to high ambient temperatures associated with drought) may be examined in a subsequent study. For this study, the sources of cooling water used by the U.S. steam electric power plant fleet were examined. This effort entailed development of a database of power plants and cooling water intake locations and depths for those plants that use surface water as a source of cooling water. Development of the database and its general characteristics are described in Chapter 2 of this report. Examination of the database gives an indication of how low water levels can drop before cooling water intakes cease to function. Water level drops are evaluated against a number of different power plant characteristics, such as the nature of the water source (river vs. lake or reservoir) and type

  10. An Energy Signature Scheme for Steam Trap Assessment and Flow Rate Estimation Using Pipe-Induced Acoustic Measurements

    SciTech Connect

    Olama, Mohammed M; Allgood, Glenn O; Kuruganti, Phani Teja; Lake, Joe E

    2012-01-01

    The US Congress has passed legislation dictating that all government agencies establish a plan and process for improving energy efficiencies at their sites. In response to this legislation, Oak Ridge National Laboratory (ORNL) has recently conducted a pilot study to explore the deployment of a wireless sensor system for a real-time measurement-based energy efficiency optimization framework within the steam distribution system within the ORNL campus. We make assessments on the real-time status of the distribution system by observing the state measurements of acoustic sensors mounted on the steam pipes/traps/valves. In this paper, we describe a spectral-based energy signature scheme that interprets acoustic vibration sensor data to estimate steam flow rates and assess steam traps health status. Experimental results show that the energy signature scheme has the potential to identify different steam trap health status and it has sufficient sensitivity to estimate steam flow rate. Moreover, results indicate a nearly quadratic relationship over the test region between the overall energy signature factor and flow rate in the pipe. The analysis based on estimated steam flow and steam trap status helps generate alerts that enable operators and maintenance personnel to take remedial action. The goal is to achieve significant energy-saving in steam lines by monitoring and acting on leaking steam pipes/traps/valves.

  11. Steam cooling system for a gas turbine

    DOEpatents

    Wilson, Ian David; Barb, Kevin Joseph; Li, Ming Cheng; Hyde, Susan Marie; Mashey, Thomas Charles; Wesorick, Ronald Richard; Glynn, Christopher Charles; Hemsworth, Martin C.

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  12. Greening up fossil fuels with carbon sequestration

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Greening up fossil fuels with carbon sequestration 1663 Los Alamos science and technology magazine Latest Issue:July 2016 past issues All Issues » submit Greening up fossil fuels with carbon sequestration Researchers make progress fighting climate change by capturing carbon dioxide from power plants and storing it deep underground in geological reservoirs March 25, 2013 Greening up fossil fuels with carbon sequestration Most of the world's existing energy supply is stored underground in

  13. Nuclear-energy application studied as source of injection steam for heavy-oil recovery

    SciTech Connect

    Perrett, R.J.; Gledhill, P.R.; Dawson, P.; Stephenson, D.J.

    1981-08-03

    This study into the feasibility of adapting a well-proven nuclear reactor as a centralized source of injection steam for the recovery of heavy oil has shown that the reactor modifications are practicable and well within the bounds of current technology. The gas-cooled reactor is capable of meeting the highest steam supply pressure requirement and it possesses a high degree of inherent safety. The injection of steam for the recovery of heavy oil is the most well developed of the available options. At current price levels of oil and uranium, nuclear heat can be generated at a fraction of the running costs of oil fired thermal plant. Taken over a project lifetime of 25 years for the field model used for this assessment, the improved earnings for the nuclear option could amount to as much as /10 billion. The program requirements for a typical development have been examined and the construction times for the gas reactor steam plant, the oil-field development and the upgrading plant are compatible at between five and six years. The economic advantage of steam generation by nuclear energy gives a further recovery breakthrough. It becomes possible to continue the steam drive process up to much more adverse recovery ratios of steam quantity injected for unit oil produced if nuclear energy is employed.

  14. Fossil Energy Fiscal Year 2011 Budget Request

    Office of Energy Efficiency and Renewable Energy (EERE)

    Statement of Dr. James Markowsky, Assistant Secretary for Fossil Energy before the House Committee on Appropriations, Subcommittee on Energy and Water Development.

  15. DOE - Fossil Energy: Coal Mining and Transportation

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Mining Fossil Energy Study Guides Coal Mining and Transportation Coal Miners - One type of mining, called "longwall mining", uses a rotating blade to shear coal away from the ...

  16. Office of Fossil Energy | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Office of Fossil Energy INFOGRAPHIC: Carbon Capture 101 INFOGRAPHIC: Carbon Capture 101 Want to know how carbon capture works? This infographic breaks it down for you Read more ...

  17. Advanced Fossil Fact Sheet | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    PDF icon Advanced-Fossil-Fact-Sheet-FINAL.pdf More Documents & Publications CO2 Conference Presentation POWER-GEN Conference Presentation National Coal Council Presentation...

  18. Fossil assests management: Making decisions on older plants

    SciTech Connect

    Douglas, J.

    1996-01-01

    Deregulation of the bulk power market is prompting many electric utilities to reexamine their older fossil generating units to see how they fit into the company`s overall operating strategy and whether they should be retired or modified to help the company become more competitive. EPRI`s Fossil Assets Management methodologies provide a formal value-analysis process for determining which investment and utilization options for fossil plants provide the greatest benfits at the corporate level. Three major types of asset management decisions are involved: how to deploy each unit in a utility`s fossil plant fleet, what investments should be made at specific plants, and how to modify operation and maintenance practices in view of present equipment condition. EPRI has also developed the Strategic Asset Management methodology which focuses on even border alternatives for allocating budgets and staff time across the utility. The FAM and SAM methodologies can be used together to analyze a full suite of asset management decisions, ranging from corporate-level reorganization to key equipment purchases at specific plants. This paper describes these strategies.

  19. Project DEEP STEAM: fourth meeting of the technical advisory panel, Albuquerque, NM, November 1980

    SciTech Connect

    Fox, R.L.; Donaldson, A.B.; Eisenhawer, S.W.; Hart, C.M.; Johnson, D.R.; Mulac, A.J.; Wayland, J.R.; Weirick, L.J.

    1981-07-01

    The Fourth Project DEEP STEAM Technical Advisory Panel Meeting was held on 5 and 6 November 1980 in Albuquerque, New Mexico, to review the status of project DEEP STEAM. This Proceedings, following the order of the meeting, is divided into five main sections: the injection string modification program, the downhole steam generator program, supporting activities, field testing, and the Advisory Panel recommendations and discussion. Each of the 17 presentations is summarized, and a final Discussion section has been added, when needed, for inclusion of comments and replies related to specific presentations. Finally, the Advisory Panel recommendations and the ensuing discussion are summarized in the closing section.

  20. Role of non-fossil energy in meeting China's energy and climate target for 2020

    SciTech Connect

    Zhou, Sheng; Tong, Qing; Yu, Sha; Wang, Yu; Chai, Qimin; Zhang, Xiliang

    2012-12-01

    China is the largest energy consumer and CO2 emitter in the world. The Chinese government faces growing challenges of ensuring energy security and reducing greenhouse gas emissions. To address these two issues, the Chinese government has announced two ambitious domestic indicative autonomous mitigation targets for 2020: increasing the ratio of non-fossil energy to 15% and reducing carbon dioxide emissions per unit of GDP by 40-45% from 2005 levels. To explore the role of non-fossil energy in achieving these two targets, this paper first provides an overview of current status of non-fossil energy development in China; then gives a brief review of GDP and primary energy consumption; next assesses in detail the role of the non fossil energy in 2020, including the installed capacity and electricity generation of non-fossil energy sources, the share and role of non-fossil energy in the electricity structure, emissions reduction resulting from the shift to non-fossil energy, and challenges for accomplishing the mitigation targets in 2020 ; finally, conclusions and policy measures for non-fossil energy development are proposed.

  1. Failures and repairs of headers and drums in fossil fired boilers

    SciTech Connect

    Thielsch, H.; Cone, F.

    1995-12-01

    This paper discusses failures which have occurred in a number of thick-walled pressure vessels including superheater and reheat outlet headers, and med and steam drums in fossil fired boilers. It provides details regarding the causes of failure, which range from original manufacturing defects to service-related deterioration such as creep and thermal fatigue. It also provides information regarding inspection techniques which are capable of detecting similar conditions before they have reached dangerous levels of deterioration. Finally, it provides details pertaining to techniques used to successfully repair these pressure vessels when they have failed.

  2. Consider Steam Turbine Drives for Rotating Equipment | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Turbine Drives for Rotating Equipment Consider Steam Turbine Drives for Rotating Equipment This tip sheet outlines the benefits of steam turbine drives for rotating equipment as part of optimized steam systems. STEAM TIP SHEET #21 Consider Steam Turbine Drives for Rotating Equipment (January 2012) (398.66 KB) More Documents & Publications Improving Steam System Performance: A Sourcebook for Industry, Second Edition Adjustable Speed Drive Part-Load Efficiency Benchmark the Fuel Cost of

  3. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Retrofit Kit | Department of Energy Steam Sterilizer Condensate Retrofit Kit Water-Efficient Technology Opportunity: Steam Sterilizer Condensate Retrofit Kit Steam sterilizers are heated by steam that condenses and flows to the trap drain beneath the sterilizer. Steam sterilizers are heated by steam that condenses and flows to the trap drain beneath the sterilizer. The Federal Energy Management Program (FEMP) identified steam sterilizer condensate retrofit kits as a water-saving technology

  4. Steam System Energy Conservation Measures

    Energy Science and Technology Software Center

    2010-12-31

    This software requires inputs of simple system inventory information and calculates the energy and cost benefits of various retrofit opportunities. This tool includes energy conservation measures for: fixing steam leaks. This tool calculates energy savings, demand reduction, cost savings, and building life cycle costs including: simple payback, discounted payback, net-present value, and savings to investment ratio. In addition this tool also displays the environmental benefits of a project.

  5. CASL - Implementing Integrated Steam Tables

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Implementing Integrated Steam Tables At the end of August, CASL published an equation of state model library for use with VERA. The IAPWS95 and IAPWS-IF97 standard models for the thermodynamic properties of water and the associated transport property models implemented within the library were verified to reproduce the analytic models across the range of validity. The performance of the interpolation package is over an order of magnitude faster than the analytic model equations, even for tables

  6. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  7. Task 1—Steam Oxidation (NETL-US)

    SciTech Connect

    G. R. Holcomb

    2010-05-01

    The proposed steam in let temperature in the Advanced Ultra Supercritical (A·USC) steam turbine is high enough (760°C) Ihat traditional turbine casing and valve body materials such as ferr;tic/manensitic steels will not suffice due to temperature lim itations of this class of materials. Cast versions of three traditionally wrought Ni-based superalloys (Haynes 263. Haynes 282, and Nimonic 105) were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantia l: 2-5,000 kg each half and on the order of 100 nun thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equi valem microslruclUre •. A multi_step homogenization heat treatment was d~ve loped to better disperse the al loy constituents. These castings were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (al 760 and 800 "C).

  8. Mapping steam and water flow in petroleum reservoirs

    SciTech Connect

    Wilt, M.; Schenkel, C.; Daley, T.; Peterson, J.; Majer, E.; Murer, A.S.; Johnston, R.M.; Klonsky, L.

    1996-11-01

    Over the past 5 years, we have applied high-resolution geophysical methods (crosswell seismic and electromagnetics (EM), and passive seismic) to map and characterize petroleum reservoirs in the San Joaquin Valley and to monitor changes during secondary recovery operations. The two techniques provide complementary information. Seismic data reveal the reservoir structure, whereas EM measurements are more sensitive to the pore fluid distribution. Seismic surveys at the south Belridge field were used to map fracture generation and monitor formation changes due to the onset of steam flooding. Early results show possible sensitivity to changes in gas saturation caused by the steam flooding. Crosswell EM surveys were applied at a shallow pilot at Lost Hills for reservoir characterization and steamflood monitoring. Images made from baselines data clearly show the distribution of the target oil sands; repeated surveys during the steam flood allowed us to identify the boundaries of the steam chest and to accurately predict breakthrough. Applications of the EM techniques in steel-cased wells are at an early stage, but preliminary results at Lost Hills show sensitivity to formation resistivity in a water-flood pilot. Finally, passive seismic surveys during hydrofracture operations measured events corelatable in frequency content and magnitude with the size and orientation of induced fractures.

  9. Significant Silica Solubility in Geothermal Steam

    SciTech Connect

    James, Russell

    1986-01-21

    Although it is widely believed that silica solubility in low pressure (5 to 10 bar) geothermal steam is negligible, when one takes into account steam flows exceeding 10 million tonnes a year--at Wairakei, for instance--it is found that the amount transmitted in the vapor has the potential to give significant deposits on turbine nozzles and blades. A 150 MWe power station, when based on flows from a hot water reservoir at (a) 250 C or (b) 315 C, and with separator pressures of 6 bar, is found to carry about 100 and 200 kg/year respectively in the steam phase. In the case of a similar sized station exploiting a dry steam reservoir such as The Geysers, equivalent silica flows are obtained, dissolved in steam and carried as dust--the latter as solid particles precipitating from the vapor en route from source to turbine, and not preexisting in the formations as is commonly considered. Choking or coating of subterranean rock near such dry steam wells due to exsolving silica, may be the principal cause of declining steam discharge under production. Silica from completely dry or superheated steam can also seal the cap and sides of steam reservoirs when expanding below the criticus temperature (236 C) in a way previously thought possible only by hot water or wet steam.

  10. A novel technique to control high temperature materials degradation in fossil plants

    SciTech Connect

    Gonzalez-Rodriguez, J.G.; Porcayo-Calderon, J.; Martinez-Villafane, A.

    1995-11-01

    High temperature corrosion of superheater (SH) and, specially, reheater (RH) is strongly dependent on metal temperature. In this work, a way to continuously monitor the metal temperature of SH or RH, elements developed by the Instituto de Investigaciones Electricas (IIE) is described and the effects of operating parameters on metal temperature are evaluated. Also, the effects the steam-generator design and metal temperature on the corrosion rates have been investigated. In some steam generators, corrosion rates were reduced from 0.7 to 0.2 mm/y by changing the tube material and reducing the metal temperature. Also, the effect of metal temperature on the residual life of a 347H tube in a 158MW steam generator is evaluated. It is concluded that metal temperature is the most important parameter in controlling the high-temperature materials behavior in boiler environments.

  11. Oxidation of alloys targeted for advanced steam turbines

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.; Alman, D.E.

    2006-03-12

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines.

  12. Integrated solar thermochemical reaction system for steam methane reforming

    SciTech Connect

    Zheng, Feng; Diver, Rich; Caldwell, Dustin D.; Fritz, Brad G.; Cameron, Richard J.; Humble, Paul H.; TeGrotenhuis, Ward E.; Dagle, Robert A.; Wegeng, Robert S.

    2015-06-05

    Solar-aided upgrade of the energy content of fossil fuels, such as natural gas, can provide a near-term transition path towards a future solar-fuel economy and reduce carbon dioxide emission from fossil fuel consumption. Both steam and dry reforming a methane-containing fuel stream have been studied with concentrated solar power as the energy input to drive the highly endothermic reactions but the concept has not been demonstrated at a commercial scale. Under a current project with the U.S. Department of Energy, PNNL is developing an integrated solar thermochemical reaction system that combines solar concentrators with micro- and meso-channel reactors and heat exchangers to accomplish more than 20% solar augment of methane higher heating value. The objective of our three-year project is to develop and prepare for commercialization such solar reforming system with a high enough efficiency to serve as the frontend of a conventional natural gas (or biogas) combined cycle power plant, producing power with a levelized cost of electricity less than 6¢/kWh, without subsidies, by the year 2020. In this paper, we present results from the first year of our project that demonstrated a solar-to-chemical energy conversion efficiency as high as 69% with a prototype reaction system.

  13. Integrated solar thermochemical reaction system for steam methane reforming

    DOE PAGES [OSTI]

    Zheng, Feng; Diver, Rich; Caldwell, Dustin D.; Fritz, Brad G.; Cameron, Richard J.; Humble, Paul H.; TeGrotenhuis, Ward E.; Dagle, Robert A.; Wegeng, Robert S.

    2015-06-05

    Solar-aided upgrade of the energy content of fossil fuels, such as natural gas, can provide a near-term transition path towards a future solar-fuel economy and reduce carbon dioxide emission from fossil fuel consumption. Both steam and dry reforming a methane-containing fuel stream have been studied with concentrated solar power as the energy input to drive the highly endothermic reactions but the concept has not been demonstrated at a commercial scale. Under a current project with the U.S. Department of Energy, PNNL is developing an integrated solar thermochemical reaction system that combines solar concentrators with micro- and meso-channel reactors and heatmore » exchangers to accomplish more than 20% solar augment of methane higher heating value. The objective of our three-year project is to develop and prepare for commercialization such solar reforming system with a high enough efficiency to serve as the frontend of a conventional natural gas (or biogas) combined cycle power plant, producing power with a levelized cost of electricity less than 6¢/kWh, without subsidies, by the year 2020. In this paper, we present results from the first year of our project that demonstrated a solar-to-chemical energy conversion efficiency as high as 69% with a prototype reaction system.« less

  14. Register for Fossil Energy NewsAlerts

    Energy.gov [DOE]

    Fossil Energy NewsAlerts is a free, e-mail notification service of the U.S. Department of Energy's Office of Fossil Energy.  Each time we update our web site in your area of interest, we will send...

  15. Fossil Energy Today- Second Quarter, 2012

    Office of Energy Efficiency and Renewable Energy (EERE)

    Here are just some of the stories featured in this issue: NETL Share Computing Speed, Efficiency to Tackle Barriers; Global Collaboration in Clean Fossil Energy; Charles McConnell Confirmed Assistant Secretary for Fossil Energy; and, New Catalyst Technology Reduces Diesel Engine Idling.

  16. Monitoring of temperature-compensated conductivity in fossil power plants

    SciTech Connect

    Bursik, A.

    1995-01-01

    Specific conductivity is an inexpensive, reliable, on-line method for monitoring the overall level of contaminants and its trends in fossil plant cycles. The most important applications are the monitoring in makeup water and at the economizer inlet. In the makeup, the specific conductivity is related to the content of makeup ionic impurities and carbon dioxide. Specific conductivity at the economizer inlet is an indication of the ammonia level during normal operation, since other ionic impurity levels are relatively very low in relation to the ammonia content. Cation conductivity serves as an excellent diagnostic tool. The advantage of using strong-acid cation exchanger for the alkalizing agents elimination and for the great sensitivity improvement has already been recognized in the 1950`s. The cation conductivity is currently one of the most important {open_quotes}core parameters{close_quotes} in the Cycle Chemistry Improvement Project. In this project, the most important plant cycle locations where cation conductivity on-line monitoring is strongly advised are: condensate pump discharge; polisher outlet or economizer inlet; and hot reheat steam or main steam. An additional monitoring location is the blowdown or the downcomer of drum boilers. The cation conductivity monitoring at this location is becoming vital with the introduction of oxygenated chemistry and OH (sodium hydroxide) treatment in cycles with drum boilers. Degassed cation conductivity has been addressed. Applying this method, the effect of carbon dioxide on cation conductivity is eliminated by boiling off gaseous carbon dioxide before the actual cation conductivity monitoring. Therefore, the degassed cation conductivity reflects only the total non-volatile anionic impurity level.

  17. Visualization and simulation of immiscible displacement in fractured systems using micromodels: Steam injection

    SciTech Connect

    Yortsos, Y.C.

    1995-07-01

    A study of steam and hot water injection processes in micromodel geometries that mimic a matrix-fracture system was undertaken. The followings were observed: Light components existing in the crude oil generated a very high efficient gas-drive at elevated temperatures. This gas generation in conjunction with natural surfactant existing in the crude oil, lead to the formation of a foam in the fracture and to improved displacement in the matrix. We observed that the steam enters the fracture and the matrix depending on whether the steam rate exceeds or not the critical values. The resulting condensed water also moves preferentially into the matrix or the fracture depending on the corresponding capillary number. Since steam is a non-wetting phase as a vapor, but becomes a wetting phase when condensed in a water-wet system, steam injection involves both drainage and imbibition. It was found that all of the oil trapped by the condensed water can be mobilized and recovered when in contact with steam. We also examined hot-water displacement. In comparison with cold-water experiments at the same capillary number, a higher sweep efficiency for both light and heavy oils was observed. It was found that the loam generated in the fracture during hot-water injection, is more stable than in steamflooding. Nonetheless, hot-water injection resulted into less efficient displacement in its absence.

  18. Design of Hybrid Steam-In Situ Combustion Bitumen Recovery Processes

    SciTech Connect

    Yang Xiaomeng; Gates, Ian D.

    2009-09-15

    Given enormous capital costs, operating expenses, flue gas emissions, water treatment and handling costs of thermal in situ bitumen recovery processes, improving the overall efficiency by lowering energy requirements, environmental impact, and costs of these production techniques is a priority. Steam-assisted gravity drainage (SAGD) is the most widely used in situ recovery technique in Athabasca reservoirs. Steam generation is done on surface and consequently, because of heat losses, the energy efficiency of SAGD can never be ideal with respect to the energy delivered to the sandface. An alternative to surface steam generation is in situ combustion (ISC) where heat is generated within the formation through injection of oxygen at a sufficiently high pressure to initiate combustion of bitumen. In this manner, the heat from the combustion reactions can be used directly to mobilize the bitumen. As an alternative, the heat can be used to generate steam within the formation which then is the agent to move heat in the reservoir. In this research, alternative hybrid techniques with simultaneous and sequential steam-oxygen injection processes are examined to maximize the thermal efficiency of the recovery process. These hybrid processes have the advantage that during ISC, steam is generated within the reservoir from injected and formation water and as a product of oxidation. This implies that ex situ steam generation requirements are reduced and if there is in situ storage of combustion gases, that overall gas emissions are reduced. In this research, detailed reservoir simulations are done to examine the dynamics of hybrid processes to enable design of these processes. The results reveal that hybrid processes can lower emitted carbon dioxide-to-oil ratio by about 46%, decrease the consumed natural gas-to-oil ratio by about 73%, reduce the cumulative energy-to-oil ratio by between 40% and 70% compared to conventional SAGD, and drop water consumption per unit oil produced

  19. Fossil Energy FY 2009 Budget | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    09 Budget Fossil Energy FY 2009 Budget Fossil Energy's FY 2009 budget, including request, House and Senate marks, and Omnibus appropriation. Fossil Energy FY 2009 Budget (499.65 KB) More Documents & Publications Fossil Energy FY 2010 Budget Fossil Energy FY 2011 Budget FOIA Requests received by DOE Headquarters (HQ) since December 31, 2008

  20. Fossil Energy FY 2010 Budget | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    0 Budget Fossil Energy FY 2010 Budget Fossil Energy's FY 2010 budget, including request, House and Senate marks, and final appropriation. Fossil Energy FY 2010 Budget (343.26 KB) More Documents & Publications Fossil Energy FY 2011 Budget Fossil Energy FY 2009 Budget FY 2014 Funding History Detail Spreadsheet

  1. Fossil Energy FY 2014 Budget | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Fossil Energy FY 2014 Budget Fossil Energy FY 2014 Budget Documents and information related to the Fossil Energy FY 2014 budget. Fossil Energy FY 2014 Budget-in-Brief Office of Fossil Energy Techline - April 10, 2013 Detailed FY 2014 Budget Jusifications for FE Department of Energy's Complete FY 2014 Budget Request

  2. Optical steam quality measurement system and method

    SciTech Connect

    Davidson, James R.; Partin, Judy K.

    2006-04-25

    An optical measurement system is presented that offers precision on-line monitoring of the quality of steam. Multiple wavelengths of radiant energy are passed through the steam from an emitter to a detector. By comparing the amount of radiant energy absorbed by the flow of steam for each wavelength, a highly accurate measurement of the steam quality can be determined on a continuous basis in real-time. In an embodiment of the present invention, the emitter, comprises three separate radiant energy sources for transmitting specific wavelengths of radiant energy through the steam. In a further embodiment, the wavelengths of radiant energy are combined into a single beam of radiant energy for transmission through the steam using time or wavelength division multiplexing. In yet a further embodiment, the single beam of radiant energy is transmitted using specialized optical elements.

  3. Steam Technical Brief: How to Calculate the True Cost of Steam

    SciTech Connect

    2010-06-25

    This BestPractice Steam Technical Brief helps you calculate the true cost of steam. Knowing the correct cost is important for many reasons and all of them have to do with improving the company's bottom line.

  4. Use a Vent Condenser to Recover Flash Steam Energy - Steam Tip Sheet #13

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on vent condenser to recover flash steam energy provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  5. Insulate Steam Distribution and Condensate Return Lines - Steam Tip Sheet #2

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on insulating steam distribution and condensate return lines provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  6. Method of steam reforming methanol to hydrogen

    DOEpatents

    Beshty, Bahjat S. (Lower Makefield, PA)

    1990-01-01

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  7. Steam Technical Brief: Industrial Heat Pumps for Steam and Fuel Savings

    SciTech Connect

    2010-06-25

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  8. Warm or Steaming Ground | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    causing steam to form when water is present. Other definitions:Wikipedia Reegle Modern Geothermal Features Typical list of modern geothermal features Hot Springs Fumaroles...

  9. Achieve Steam System Excellence: Industrial Technologies Program...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    ... equipment. * The IAC Steam Tool Benchmarking Report project tested and validated ... system against well-documented industry best practices. * 3E Plus software evaluates and ...

  10. Greenville Steam Biomass Facility | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    2006 Database Retrieved from "http:en.openei.orgwindex.php?titleGreenvilleSteamBiomassFacility&oldid397532" Feedback Contact needs updating Image needs updating...

  11. Standard Steam Trust LLC | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Jump to: navigation, search Name: Standard Steam Trust LLC Place: Denver, Colorado Sector: Geothermal energy Product: Subsidiary of Denver-based geothermal project developer, Terra...

  12. Covered Product Category: Commercial Steam Cookers

    Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, which are covered by the ENERGY STAR program.

  13. Steam Systems, Retrofit Measure Packages, Hydronic Systems

    Energy Saver

    ... (Peterson, 1985) 10 | Building America Program www.buildingamerica.gov Steam Heating Basics In the boiler room: Boiler turns on 8 min 30 min 11 | Building America Program ...

  14. Minimize Boiler Blowdown - Steam Tip Sheet #9

    SciTech Connect

    2012-01-31

    This revised AMO tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  15. Pre-In-Plant Training Webinar (Steam)

    Office of Energy Efficiency and Renewable Energy (EERE)

    This pre-In-Plant training webinar for the Better Plants Program covers how to find energy savings in steam systems.

  16. Advanced fission and fossil plant economics-implications for fusion

    SciTech Connect

    Delene, J.G.

    1994-09-01

    In order for fusion energy to be a viable option for electric power generation, it must either directly compete with future alternatives or serve as a reasonable backup if the alternatives become unacceptable. This paper discusses projected costs for the most likely competitors with fusion power for baseload electric capacity and what these costs imply for fusion economics. The competitors examined include advanced nuclear fission and advanced fossil-fired plants. The projected costs and their basis are discussed. The estimates for these technologies are compared with cost estimates for magnetic and inertial confinement fusion plants. The conclusion of the analysis is that fusion faces formidable economic competition. Although the cost level for fusion appears greater than that for fission or fossil, the costs are not so high as to preclude fusion`s potential competitiveness.

  17. Advanced fission and fossil plant economics-implications for fusion

    SciTech Connect

    Delene, J.G.

    1994-11-01

    In order for fusion energy to be a viable option for electric power generation, it must either directly compete with future alternatives or serve as a reasonable backup if the alternatives become unacceptable. This paper discusses projected costs for the most likely competitors with fusion power for base-load electric capacity and what these costs imply for fusion economics. The competitors examined include advanced nuclear fission and advanced fossil-fired plants. The projected costs and their basis are discussed. The estimates for these technologies are compared with cost estimates for magnetic and inertial confinement fusion plants. The conclusion of the analysis is that fusion faces formidable economic competition. Although the cost level for fusion appears greater than that for fission or fossil, the costs are not so high as to preclude fusion`s potential competitiveness.

  18. Adv. Fossil Solicitation Part I Due Date | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Fossil Solicitation Part I Due Date Adv. Fossil Solicitation Part I Due Date March 16, 2016 12:01PM to 11:59PM EDT ADVANCED FOSSIL ENERGY PROJECTS SOLICITATION PART I DUE DATE...

  19. Adv. Fossil Solicitation Part I Due Date | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Fossil Solicitation Part I Due Date Adv. Fossil Solicitation Part I Due Date January 13, 2016 12:01AM to 11:59PM EST ADVANCED FOSSIL ENERGY PROJECTS SOLICITATION PART I DUE DATE ...

  20. Next Generation Geothermal Power Plants

    SciTech Connect

    Brugman, John; Hattar, Mai; Nichols, Kenneth; Esaki, Yuri

    1995-09-01

    A number of current and prospective power plant concepts were investigated to evaluate their potential to serve as the basis of the next generation geothermal power plant (NGGPP). The NGGPP has been envisaged as a power plant that would be more cost competitive (than current geothermal power plants) with fossil fuel power plants, would efficiently use resources and mitigate the risk of reservoir under-performance, and minimize or eliminate emission of pollutants and consumption of surface and ground water. Power plant concepts were analyzed using resource characteristics at ten different geothermal sites located in the western United States. Concepts were developed into viable power plant processes, capital costs were estimated and levelized busbar costs determined. Thus, the study results should be considered as useful indicators of the commercial viability of the various power plants concepts that were investigated. Broadly, the different power plant concepts that were analyzed in this study fall into the following categories: commercial binary and flash plants, advanced binary plants, advanced flash plants, flash/binary hybrid plants, and fossil/geothed hybrid plants. Commercial binary plants were evaluated using commercial isobutane as a working fluid; both air-cooling and water-cooling were considered. Advanced binary concepts included cycles using synchronous turbine-generators, cycles with metastable expansion, and cycles utilizing mixtures as working fluids. Dual flash steam plants were used as the model for the commercial flash cycle. The following advanced flash concepts were examined: dual flash with rotary separator turbine, dual flash with steam reheater, dual flash with hot water turbine, and subatmospheric flash. Both dual flash and binary cycles were combined with other cycles to develop a number of hybrid cycles: dual flash binary bottoming cycle, dual flash backpressure turbine binary cycle, dual flash gas turbine cycle, and binary gas turbine

  1. Fossil-Energy International Program activities

    SciTech Connect

    Not Available

    1983-06-01

    The Fossil Energy International Program consists of bilateral and multilateral research and information projects established by agreements between the United States and foreign countries or agencies to improve technologies for producing and using fossil fuels. It supports the mission of the Office of Fossil Energy (FE) in DOE to develop technical information that can contribute to a reduction in the nation's dependence on imported liquid fossil fuels. The program presently consists of 24 active projects involving 18 countries and the United States. It has four primary objectives: (1) to enable the Office of Fossil Energy to stretch its resources through cooperative projects, enhancing the abilities of DOE and foreign agencies to proceed more efficiently with their missions in fossil energy research and development; (2) to supplement the domestic fossil energy R and D program for improvement of fossil-fuel technologies by making available in the United States information about technologies being developed in other countries; (3) to assist the Office of Fossil Energy in achieving its mission of reducing the dependence of the United States on imported oil by promoting the international development of technologies that will produce and use petroleum products more efficiently; (4) to promote opportunities for marketing and exporting of US technology abroad. Almost half of the active projects are related to coal, with a majority of these falling under the aegis of the International Energy Agency (IEA). This is consistent with the Department of Energy's commitment to reduce US dependency on imported oil and to assist other countries in doing the same. The rest of the projects are related to oil, with the exception of four general agreements, one each with Canada, the Federal Republic of Germany, the Netherlands, and Japan.

  2. Designing an ultrasupercritical steam turbine

    SciTech Connect

    Klotz, H.; Davis, K.; Pickering, E.

    2009-07-15

    Carbon emissions produced by the combustion of coal may be collected and stored in the future, but a better approach is to reduce the carbon produced through efficient combustion technologies. Increasing the efficiency of new plants using ultrasupercritical (USC) technology will net less carbon released per megawatt-hour using the world's abundant coal reserves while producing electricity at the lowest possible cost. The article shows how increasing the steam turbine operating conditions for a new USC project in the USA and quantify the potential CO{sub 2} reduction this advanced design makes possible. 7 figs., 3 tabs.

  3. Application of solar energy for the generation and supply of industrial-process low-to intermediate-pressure steam ranging from 300/sup 0/F-550/sup 0/F (high-temperature steam). Final report, September 30, 1978-June 30, 1979

    SciTech Connect

    Matteo, M.; Kull, J.; Luddy, W.; Youngblood, S.

    1980-12-01

    A detailed design was developed for a solar industrial process heat system to be installed at the ERGON, Inc. Bulk Oil Storage Terminal in Mobile, Alabama. The 1874 m/sup 2/ (20160 ft/sup 2/) solar energy collector field will generate industrial process heat at temperatures ranging from 150 to 290/sup 0/C (300 to 550/sup 0/F). The heat will be used to reduce the viscosity of stored No. 6 fuel oil, making it easier to pump from storage to transport tankers. Heat transfer oil is circulated in a closed system, absorbing heat in the collector field and delivering it through immersed heat exchangers to the stored fuel oil. The solar energy system will provide approximately 44 percent of the process heat required.

  4. Hydrogen production from fossil and renewable sources using an...

    Office of Scientific and Technical Information (OSTI)

    from fossil and renewable sources using an oxygen transport membrane. Citation Details In-Document Search Title: Hydrogen production from fossil and renewable sources using an ...

  5. Energy Department Releases Draft Advanced Fossil Energy Solicitation...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    fossil energy projects and facilities that substantially reduce greenhouse gas and other air pollution. The Advanced Fossil Energy Projects solicitation, authorized by Title XVII...

  6. Powerpoint Presentation: Fossil Energy R&D American Recovery...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Powerpoint Presentation: Fossil Energy R&D American Recovery & Reinvestment Act Projects Powerpoint Presentation: Fossil Energy R&D American Recovery & Reinvestment Act Projects A ...

  7. Office of Fossil Energy Organization Chart | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Office of Fossil Energy Organization Chart Office of Fossil Energy Organization Chart PDF icon FE Org Chart April 2016.pdf More Documents & Publications Our Organization and ...

  8. Synthetic fossil fuel technologies: health problems and intersociety...

    Office of Scientific and Technical Information (OSTI)

    Conference: Synthetic fossil fuel technologies: health problems and intersociety cooperation Citation Details In-Document Search Title: Synthetic fossil fuel technologies: health ...

  9. DISTRIBUTED ENERGY PROJECTS SUPPLEMENT TO ADVANCED FOSSIL LOAN...

    Office of Environmental Management (EM)

    SUPPLEMENT TO ADVANCED FOSSIL LOAN GUARANTEE ANNOUNCEMENT DISTRIBUTED ENERGY PROJECTS SUPPLEMENT TO ADVANCED FOSSIL LOAN GUARANTEE ANNOUNCEMENT LPO has released a supplement to its ...

  10. Cost and Performance Comparison Baseline for Fossil Energy Power...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    and Performance Baseline for Fossil Energy Plants Volume 1: Bituminous Coal and Natural ... COST AND PERFORMANCE BASELINE FOR FOSSIL ENERGY PLANTS VOLUME 1: BITUMINOUS COAL AND ...

  11. Fossil Energy FY 2012 Budget | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    PDF icon Fossil Energy FY 2012 Budget More Documents & Publications FY 2014 Budget Request Statistical Table Fossil Energy FY 2013 Budget FY 2014 Department of Energy Budget ...

  12. Fossil analysis pushes back human split from other primates by...

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Fossil analysis pushes back human split from other primates Fossil analysis pushes back human split from other primates by two million years C. abyssinicus revealed answers about ...

  13. Profiles in Leadership: Christopher Smith, Assistant Secretary for Fossil Energy

    Energy.gov [DOE]

    Christopher Smith, Assistant Secretary for Fossil Energy, shares his perspective on the work of the Office of Fossil Energy in this Profile in Leadership.

  14. Subject: Yellow Alert- Steam Valve Near-Miss Title: Yellow Alert- Steam Valve Near-Miss

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Yellow Alert- Steam Valve Near-Miss Title: Yellow Alert- Steam Valve Near-Miss Date: 1/7/2002 Identifier: RFETS-02-0004 Lessons Learned: A near miss during troubleshooting of a steam control valve shows the importance of complete, detailed planning and clear communication between the individuals involved in the work. Discussion: On 12/12/01 while maintenance personnel were de-coupling an actuator from the facility service steam 100-psi steam control valve in order to troubleshoot a problem with

  15. Liquid Fuel Production from Biomass via High Temperature Steam Electrolysis

    SciTech Connect

    Grant L. Hawkes; Michael G. McKellar

    2009-11-01

    A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Hydrogen from electrolysis allows a high utilization of the biomass carbon for syngas production. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-fed biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K. Parametric studies of system pressure, biomass moisture content and low temperature alkaline electrolysis are also presented.

  16. Analysis of pure electrical and cogeneration steam power plants

    SciTech Connect

    Albar, A.F.

    1982-01-01

    General Electric's method of steam turbine performance was used with pure electrical and with cogeneration power plants at various flow rates. Comparisons were made for two cases: (1) the same amount of heat is added to each boiler and the amount of electrical power generated is compared; and (2) when each plant should produce the same amount of electric power and the amount of heat added to each boiler is compared. Cogeneration is energetically more efficient than pure electrical plant. Correlations for the dependence of heat rate, power generated, heat added to throttle flow ratio were obtained from this work.

  17. Process steam production from cotton gin trash

    SciTech Connect

    LePori, W.A.; Carney, D.B.; Lalk, T.R.; Anthony, R.G.

    1981-01-01

    A steam producing system based on fluidized-bed gasification of biomass materials is discussed. Limited experimental results are discussed and show that steam has been produced at rates of 334.3 kg/hr. (737 lbs/hr.) with 2.8 kg of stream produced for each kilogram of cotton gin trash (2.8 lb/lb.). ref.

  18. DOE - Fossil Energy: Introduction to Coal Technology

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Introduction An Energy Lesson Cleaning Up Coal COAL is our most abundant fossil fuel. The United States has more coal than the rest of the world has oil. There is still enough coal ...

  19. Fossil Energy Today- First Quarter, 2011

    Office of Energy Efficiency and Renewable Energy (EERE)

    Here are just some of the stories featured in this issue: Welcome to Fossil Energy Today; Coal-Fired Project of the Year; Geothermal Efforts in the RMOTC Oil Field; and, Recovery Act Project Highlights.

  20. fossil fuels | OpenEI Community

    OpenEI (Open Energy Information) [EERE & EIA]

    energy becomes more competitive with fossil fuels in OECD countries, reports of this nature can go a long way to supporting more and more development. The four new reports in...

  1. Fossil energy program. Progress report, July 1980

    SciTech Connect

    McNeese, L. E.

    1980-10-01

    This report - the seventy-second of a series - is a compendium of monthly progress reports for the ORNL research and development programs that are in support of the increased utilization of coal and other fossil fuel alternatives to oil and gas as sources of clean energy. The projects reported this month include those for coal conversion development, chemical research and development, materials technology, component development and process evaluation, technical support to major liquefaction projects, process and program analysis, fossil energy environmental analysis, coal preparation and waste utilization, coal preparation plant automation, atmospheric fluidized bed coal combustor for cogeneration, technical support to the TVA fluidized bed combustion demonstration plant program, fossil energy applications assessments, performance assurance system support for fossil energy projects, international assessment of atmospheric fluidized bed combustion technology, and PFBC systems analysis.

  2. Presentation: DOE Office of Fossil Energy

    Energy.gov [DOE]

    Paula Gant, U.S. Department of Energy, Office of Fossil Energy, Deputy Assistant Secretary, Office of Oil and Gas highlighted a number of reports from 2011-2013 aimed at the safe and responsible...

  3. Paducah Package Steam Boilers to Provide Efficiency, Environmental Benefits

    Energy.gov [DOE]

    PADUCAH, Ky. – Five modern, modular steam boilers have replaced three larger coal-fired boilers that comprised the steam plant at EM’s Paducah Site.

  4. Y-12 Steam Plant Project Received National Recognition for Project...

    National Nuclear Security Administration (NNSA)

    Steam Plant Project Received National Recognition for Project Management Excellence March 23, 2011 Y-12 steam plant project receives national recognition for project management ...

  5. Steam Turbines (DOE CHP Technology Fact Sheet Series) - Fact...

    Energy Saver

    Turbines (DOE CHP Technology Fact Sheet Series) - Fact Sheet, 2016 Steam Turbines (DOE CHP Technology Fact Sheet Series) - Fact Sheet, 2016 Steam turbines are a mature technology ...

  6. Geothermal Steam Act of 1970 | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Geothermal Steam Act of 1970 Jump to: navigation, search To encourage the development of geothermal energy, the United States government passed the Geothermal Steam Act in 1970...

  7. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Steam Sterilizer Condensate Retrofit Kit Water-Efficient Technology Opportunity: Steam ... sterilizer condensate retrofit kits as a water-saving technology that is relevant to the ...

  8. Building America Expert Meeting: Multifamily Hydronic and Steam...

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Multifamily Hydronic and Steam Heating Controls and Distribution Retrofits Building America Expert Meeting: Multifamily Hydronic and Steam Heating Controls and Distribution ...

  9. Integrated vacuum absorption steam cycle gas separation (Patent...

    Office of Scientific and Technical Information (OSTI)

    vacuum absorption steam cycle gas separation Citation Details In-Document Search Title: Integrated vacuum absorption steam cycle gas separation Methods and systems for separating ...

  10. Boiler Upgrades and Decentralizing Steam Systems Save Water and...

    Energy Saver

    Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval ...

  11. Insulate Steam Distribution and Condensate Return Lines, Energy Tips: STEAM, Steam Tip Sheet #2 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    2 Insulate Steam Distribution and Condensate Return Lines Uninsulated steam distribution and condensate return lines are a constant source of wasted energy. The table shows typical heat loss from uninsulated steam distribution lines. Insulation can typically reduce energy losses by 90% and help ensure proper steam pressure at plant equipment. Any surface over 120°F should be insulated, including boiler surfaces, steam and condensate return piping, and fttings. Insulation frequently becomes

  12. Hanford Generating Project (HGP) Repowering Analysis.

    SciTech Connect

    Fluor Daniel Fernald

    1988-12-01

    The Hanford Generating Project (HGP), owned by the Washington Public Power Supply System, consists of two low pressure steam turbines, generators, and associated equipment located adjacent to the Department of Energy's (DOE) N-Reactor. HGP has been able to produce approximately 800 MWe with low pressure steam supplied by N-Reactor. DOE has placed N-Reactor in cold standby status for an undetermined length of time. This results in the idling of the HGP since no alternative source of steam is available. Bonneville Power Administration contracted with Fluor Daniel, Inc. to investigate the feasibility and cost of constructing a new source of steam for (repowering) one of the HGP turbines. The steam turbine is currently operated with 135 psia steam. The turbines can be rebuilt to operate with 500 psia steam pressure by adding additional stages, buckets, nozzles, and diaphragms. Because of the low pressure design, this turbine can never achieve the efficiencies possible in new high pressure turbines by the presences of existing equipment reduces the capital cost of a new generating resource. Five repowering options were investigated in this study. Three cases utilizing gas turbine combined cycle steam generation equipment, one case utilizing a gas fired boiler, and a case utilizing a coal fired boiler. This report presents Fluor Daniel's analysis of these repowering options.

  13. Investments in fossil energy technology: How the government's fossil energy R&D program has made a difference

    SciTech Connect

    None, None

    1997-03-01

    America has the technological capacity to change its energy future. There is no reason, for example, why our nation must continue following a path of rising oil imports when billions of barrels of crude oil remain in domestic oil fields. There is no reason why we cannot continue to use our abundant supplies of high-value, low-cost coal when we have the scientific know-how to remove virtually all of its pollutants and reduce greenhouse gas emissions. There is no reason why we cannot turn increasingly to clean-burning natural gas and tap the huge supplies we know exist within our borders. We remain a nation rich in the fuels that have powered economic growth. Today 85 percent of the energy we use to heat our homes and businesses, generate our electricity, and fuel our vehicles comes from coal, petroleum and natural gas. As we move toward a new century, the contributions of these fuels will grow. By 2015, the United States is likely to require nearly 20 percent more energy than it uses today, and fossil fuels are projected to supply almost 88 percent of the energy Americans will consume. We have the scientific know-how to continue using our fossil fuel wealth without fear of environmental damage or skyrocketing costs. The key is technology - developing cutting edge concepts that are beyond the private sector's current capabilities. Some of the most important innovations in America's energy industry are the results of investments in the Federal government's fossil energy research and development programs. Today, our air and water are cleaner, our economy is stronger, and our industries are more competitive in the global market because these programs have produced results. This booklet summarizes many of these achievements. It is not a comprehensive list by any means. Still, it provides solid evidence that the taxpayers' investment in government fossil energy research has paid real and measurable dividends.

  14. Investments in Fossil Energy Technology: How the Government's Fossil Energy R&D Program Has Made a Difference

    DOE R&D Accomplishments

    1997-03-01

    America has the technological capacity to change its energy future. There is no reason, for example, why our nation must continue following a path of rising oil imports when billions of barrels of crude oil remain in domestic oil fields. There is no reason why we cannot continue to use our abundant supplies of high-value, low-cost coal when we have the scientific know-how to remove virtually all of its pollutants and reduce greenhouse gas emissions. There is no reason why we cannot turn increasingly to clean-burning natural gas and tap the huge supplies we know exist within our borders. We remain a nation rich in the fuels that have powered economic growth. Today 85 percent of the energy we use to heat our homes and businesses, generate our electricity, and fuel our vehicles comes from coal, petroleum and natural gas. As we move toward a new century, the contributions of these fuels will grow. By 2015, the United States is likely to require nearly 20 percent more energy than it uses today, and fossil fuels are projected to supply almost 88 percent of the energy Americans will consume. We have the scientific know-how to continue using our fossil fuel wealth without fear of environmental damage or skyrocketing costs. The key is technology - developing cutting edge concepts that are beyond the private sector's current capabilities. Some of the most important innovations in America's energy industry are the results of investments in the Federal government's fossil energy research and development programs. Today, our air and water are cleaner, our economy is stronger, and our industries are more competitive in the global market because these programs have produced results. This booklet summarizes many of these achievements. It is not a comprehensive list by any means. Still, it provides solid evidence that the taxpayers' investment in government fossil energy research has paid real and measurable dividends.

  15. Gallatin fossil plant: Evaluation of waste reduction opportunities

    SciTech Connect

    McEntyre, C.L.; Harris, R.A.

    1995-10-01

    As part of the business planning process, Fossil and Hydro Power set a goal for each facility to reduce noncombustion related solid waste generation by 10% from FY 1994 levels by the end of FY 1995 and by 30% by the end of FY 1997. Facility managers wanted help in identifying and understanding the waste streams at their facilities. A task team performed a pilot waste assessment using the processes described in F and H`s Solid Waste Procedure and EPA`s Facility Pollution Prevention Guide. Objectives were to develop a baseline by conducting a Site Assessment for generation of noncombustion solid waste and identification to the extent practicable of existing solid waste management costs. Several options for reducing wastes generation, improving operations, and reducing costs were identified.

  16. Internal combustion engine injection superheated steam

    SciTech Connect

    Mahoney, F.G.

    1991-01-22

    This patent describes a method for introducing water vapor to the combustion chambers of an internal combustion engine. It comprises: introducing a metered amount of liquid water into a heat exchanger; contacting the heat exchanger directly with hot exhaust gases emanating from the exhaust manifold; maintaining the water in the heat exchanger for a period sufficient to vaporize the water into steam and superheat same; reducing pressure and increasing temperature to create superheated steam; introducing the superheated steam into the air supply proximate to the air induction system, upstream of any carburetion, of the internal combustion engine.

  17. Industrial Steam System Process-Control Schemes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Process-Control Schemes Industrial Steam System Process-Control Schemes This brief provides a basic understanding of the different process-control schemes used in a typical steam system. Industrial Steam System Process-Control Schemes (July 2003) (784.45 KB) More Documents & Publications Compressed Air Storage Strategies Save Energy Now in Your Steam Systems CIBO Energy Efficiency Handbook

  18. General purpose steam table library : CASL L3:THM.CFD.P7.04 milestone report.

    SciTech Connect

    Carpenter, John H.; Belcourt, Noel; Nourgaliev, Robert

    2013-08-01

    Completion of the CASL L3 milestone THM.CFD.P7.04 provides a general purpose tabular interpolation library for material properties to support, in particular, standardized models for steam properties. The software consists of three parts, implementations of analytic steam models, a code to generate tables from those models, and an interpolation package to interface the tables to CFD codes such as Hydra-TH. Verification of the standard model is maintained through the entire train of routines. The performance of interpolation package exceeds that of freely available analytic implementation of the steam properties by over an order of magnitude.

  19. Steam turbine upgrading: low-hanging fruit

    SciTech Connect

    Peltier, R.

    2006-04-15

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  20. Consider Steam Turbine Drives for Rotating Equipment

    SciTech Connect

    Not Available

    2006-01-01

    This revised ITP tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  1. Hartford Steam Co | Open Energy Information

    OpenEI (Open Energy Information) [EERE & EIA]

    Co Jump to: navigation, search Name: Hartford Steam Co Place: Connecticut Phone Number: 860-725-7005 Website: www.hartfordsteam.com Outage Hotline: 860-725-7005 References: EIA...

  2. Industrial Steam System Heat-Transfer Solutions | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    Heat-Transfer Solutions Industrial Steam System Heat-Transfer Solutions This brief provides an overview of considerations for selecting the best heat-transfer equipment for various steam systems and applications. Industrial Steam System Heat-Transfer Solutions (June 2003) (442.68 KB) More Documents & Publications Industrial Steam System Process-Control Schemes Considerations When Selecting a Condensing Economizer Steam Pressure Reduction: Opportunities and Issues

  3. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam, Energy Tips: STEAM, Steam Tip Sheet #29 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    9 Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Large industrial plants often vent signifcant quantities of low-pressure steam to the atmosphere, wasting energy, water, and water-treatment chemicals. Recovery of the latent heat content of low-pressure steam reduces the boiler load, resulting in energy and fuel cost savings. Low-pressure steam's potential uses include driving evaporation and distillation processes, producing hot water, space heating,

  4. Mist/steam cooling in a heated horizontal tube -- Part 1: Experimental system

    SciTech Connect

    Guo, T.; Wang, T.; Gaddis, J.L.

    2000-04-01

    To improve the airfoil cooling significantly for the future generation of advanced turbine systems (ATS), a fundamental experimental program has been developed to study the heat transfer mechanisms of mist/steam cooling under highly superheated wall temperatures. The mist/steam mixture was obtained by blending fine water droplets (3 {approximately} 15 {micro}m in diameter) with the saturated steam at 1.5 bars. Two mist generation systems were tested by using the pressure atomizer and the steam-assisted pneumatic atomizer, respectively. The test section, heated directly by a DC power supply, consisted of a thin-walled ({approximately} 0.9 mm), circular stainless steel tube with an ID of 20 mm and a length of 203 mm. Droplet size and distribution were measured by a phase Doppler particle analyzer (PDPA) system through view ports grafted at the inlet and the outlet of the test section. Mist transportation and droplet dynamics were studied in addition to the heat transfer measurements. The experiment was conducted with steam Reynolds numbers ranging from 10,000 to 35,000, wall superheat up to 300 C, and droplet mass ratios ranging from 1 {approximately} 6%.

  5. WWTP Power Generation Station Biomass Facility | Open Energy...

    OpenEI (Open Energy Information) [EERE & EIA]

    WWTP Power Generation Station Sector Biomass Facility Type Non-Fossil Waste Location Alameda County, California Coordinates 37.6016892, -121.7195459 Show Map Loading map......

  6. Fossil fuels supplies modeling and research

    SciTech Connect

    Leiby, P.N.

    1996-06-01

    The fossil fuel supplies modeling and research effort focuses on models for US Strategic Petroleum Reserve (SPR) planning and management. Topics covered included new SPR oil valuation models, updating models for SPR risk analysis, and fill-draw planning. Another task in this program area is the development of advanced computational tools for three-dimensional seismic analysis.

  7. Thermal dissolution of solid fossil fuels

    SciTech Connect

    E.G. Gorlov

    2007-10-15

    The use of oil shales and coals in the processes of thermal dissolution is considered. It is shown that thermal dissolution is a mode of liquefaction of solid fossil fuels and can be used both independently and in combination with liquefaction of coals and processing of heavy petroleum residues.

  8. Fossil Energy Materials Program conference proceedings

    SciTech Connect

    Judkins, R.R.

    1987-08-01

    The US Department of Energy Office of Fossil Energy has recognized the need for materials research and development to assure the adequacy of materials of construction for advanced fossil energy systems. The principal responsibility for identifying needed materials research and for establishing a program to address these needs resides within the Office of Technical Coordination. That office has established the Advanced Research and Technology Development (AR and TD) Fossil Energy Materials Program to fulfill that responsibility. In addition to the AR and TD Materials Program, which is designed to address in a generic way the materials needs of fossil energy systems, specific materials support activities are also sponsored by the various line organizations such as the Office of Coal Gasification. A conference was held at Oak Ridge, Tennessee on May 19-21, 1987, to present and discuss the results of program activities during the past year. The conference program was organized in accordance with the research thrust areas we have established. These research thrust areas include structural ceramics (particularly fiber-reinforced ceramic composites), corrosion and erosion, and alloy development and mechanical properties. Eighty-six people attended the conference. Papers have been entered individually into EDB and ERA. (LTN)

  9. HIGH EFFICIENCY FOSSIL POWER PLANT (HEFPP) CONCEPTUALIZATION PROGRAM

    SciTech Connect

    J.L. Justice

    1999-03-25

    This study confirms the feasibility of a natural gas fueled, 20 MW M-C Power integrated pressurized molten carbonate fuel cell combined in a topping cycle with a gas turbine generator plant. The high efficiency fossil power plant (HEFPP) concept has a 70% efficiency on a LHV basis. The study confirms the HEFPP has a cost advantage on a cost of electricity basis over the gas turbine based combined cycle plants in the 20 MW size range. The study also identifies the areas of further development required for the fuel cell, gas turbine generator, cathode blower, inverter, and power module vessel. The HEFPP concept offers an environmentally friendly power plant with minuscule emission levels when compared with the combined cycle power plant.

  10. Application of advanced austenitic alloys to fossil power system components

    SciTech Connect

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  11. Steam generator with integral downdraft dryer. Final project report

    SciTech Connect

    Hochmuth, F.W.

    1992-02-01

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  12. Steam generator tubes integrity: In-service-inspection

    SciTech Connect

    Comby, R.J.

    1997-02-01

    The author`s approach to tube integrity is in terms of looking for flaws in tubes. The basis for this approach is that no simple rules can be fixed to adopt a universal inspection methodology because of various concepts related to experience, leak acceptance, leak before break approach, etc. Flaw specific management is probably the most reliable approach as a compromise between safety, availability and economic issues. In that case, NDE capabilities have to be in accordance with information required by structural integrity demonstration. The author discusses the types of probes which can be used to search for flaws in addition to the types of flaws which are being sought, with examples of specific analysis experiences. The author also discusses the issue of a reporting level as it relates to avoiding false calls, classifying faults, and allowing for automation in analysis.

  13. PORST: a computer code to analyze the performance of retrofitted steam turbines

    SciTech Connect

    Lee, C.; Hwang, I.T.

    1980-09-01

    The computer code PORST was developed to analyze the performance of a retrofitted steam turbine that is converted from a single generating to a cogenerating unit for purposes of district heating. Two retrofit schemes are considered: one converts a condensing turbine to a backpressure unit; the other allows the crossover extraction of steam between turbine cylinders. The code can analyze the performance of a turbine operating at: (1) valve-wide-open condition before retrofit, (2) partial load before retrofit, (3) valve-wide-open after retrofit, and (4) partial load after retrofit.

  14. Aluminum-Enhanced Underwater Electrical Discharges for Steam Explosion Triggering

    SciTech Connect

    HOGELAND, STEVE R.; NELSON, LLOYD S.; ROTH, THOMAS CHRISTOPHER

    1999-07-01

    For a number of years, we have been initiating steam explosions of single drops of molten materials with pressure and flow (bubble growth) transients generated by discharging a capacitor bank through gold bridgewires placed underwater. Recent experimental and theoretical advances in the field of steam explosions, however, have made it important to substantially increase these relatively mild transients in water without using high explosives, if possible. To do this with the same capacitor bank, we have discharged similar energies through tiny strips of aluminum foil submerged in water. By replacing the gold wires with the aluminum strips, we were able to add the energy of the aluminum-water combustion to that normally deposited electrically by the bridgewire explosion in water. The chemical enhancement of the explosive characteristics of the discharges was substantial: when the same electrical energies were discharged through the aluminum strips, peak pressures increased as much as 12-fold and maximum bubble volumes as much as 5-fold above those generated with the gold wires. For given weights of aluminum, the magnitudes of both parameters appeared to exceed those produced by the underwater explosion of equivalent weights of high explosives.

  15. VAPORIZATION OF TUNGSTEN-METAL IN STEAM AT HIGH TEMPERATURES.

    SciTech Connect

    GREENE,G.A.; FINFROCK,C.C.

    2000-10-01

    The vaporization of tungsten from the APT spallation target dominates the radiological source term for unmitigated target overheating accidents. Chemical reactions of tungsten with steam which persist to tungsten temperatures as low as 800 C result in the formation of a hydrated tungsten-oxide which has a high vapor pressure and is readily convected in a flowing atmosphere. This low-temperature vaporization reaction essentially removes the oxide film that forms on the tungsten-metal surface as soon as it forms, leaving behind a fresh metallic surface for continued oxidation and vaporization. Experiments were conducted to measure the oxidative vaporization rates of tungsten in steam as part of the effort to quantify the MT radiological source term for severe target accidents. Tests were conducted with tungsten rods (1/8 inch diameter, six inches long) heated to temperatures from approximately 700 C to 1350 C in flowing steam which was superheated to 140 C. A total of 19 experiments was conducted. Fifteen tests were conducted by RF induction heating of single tungsten rods held vertical in a quartz glass retort. Four tests were conducted in a vertically-mounted tube furnace for the low temperature range of the test series. The aerosol which was generated and transported downstream from the tungsten rods was collected by passing the discharged steam through a condenser. This procedure insured total collection of the steam along with the aerosol from the vaporization of the rods. The results of these experiments revealed a threshold temperature for tungsten vaporization in steam. For the two tests at the lowest temperatures which were tested, approximately 700 C, the tungsten rods were observed to oxidize without vaporization. The remainder of the tests was conducted over the temperature range of 800 C to 1350 C. In these tests, the rods were found to have lost weight due to vaporization of the tungsten and the missing weight was collected in the downstream condensate

  16. RESULTS OF THE TECHNICAL AND ECONOMIC FEASIBILITY ANALYSIS FOR A NOVEL BIOMASS GASIFICATION-BASED POWER GENERATION SYSTEM FOR THE FOREST PRODUCTS INDUSTRY

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Sunil Ghose; Jim Patel

    2003-11-01

    In 2001, the Gas Technology Institute (GTI) entered into Cooperative Agreement DE-FC26-01NT41108 with the U.S. Department of Energy (DOE) for an Agenda 2020 project to develop an advanced biomass gasification-based power generation system for near-term deployment in the Forest Products Industry (FPI). The advanced power system combines three advanced components, including biomass gasification, 3-stage stoker-fired combustion for biomass conversion, and externally recuperated gas turbines (ERGTs) for power generation. The primary performance goals for the advanced power system are to provide increased self-generated power production for the mill and to increase wastewood utilization while decreasing fossil fuel use. Additional goals are to reduce boiler NOx and CO{sub 2} emissions. The current study was conducted to determine the technical and economic feasibility of an Advanced Power Generation System capable of meeting these goals so that a capital investment decision can be made regarding its implementation at a paper mill demonstration site in DeRidder, LA. Preliminary designs and cost estimates were developed for all major equipment, boiler modifications and balance of plant requirements including all utilities required for the project. A three-step implementation plan was developed to reduce technology risk. The plant design was found to meet the primary objectives of the project for increased bark utilization, decreased fossil fuel use, and increased self-generated power in the mill. Bark utilization for the modified plant is significantly higher (90-130%) than current operation compared to the 50% design goal. For equivalent steam production, the total gas usage for the fully implemented plant is 29% lower than current operation. While the current average steam production from No.2 Boiler is about 213,000 lb/h, the total steam production from the modified plant is 379,000 lb/h. This steam production increase will be accomplished at a grate heat release rate

  17. Hydrogen production from the steam reforming of Dinethyl Ether and Methanol

    SciTech Connect

    Semelsberger, T. A.; Borup, R. L.

    2004-01-01

    This study investigates dimethyl ether (DME) steam reforming for the generation of hydrogen rich fuel cell feeds for fuel cell applications. Methanol has long been considered as a fuel for the generation of hydrogen rich fuel cell feeds due to its high energy density, low reforming temperature, and zero impurity content. However, it has not been accepted as the fuel of choice due its current limited availability, toxicity and corrosiveness. While methanol steam reforming for the generation of hydrogen rich fuel cell feeds has been extensively studied, the steam reforming of DME, CH{sub 3}OCH{sub 3} + 3H{sub 2}O = 2CO{sub 2} + 6H{sub 2}, has had limited research effort. DME is the simplest ether (CH{sub 3}OCH{sub 3}) and is a gas at ambient conditions. DME has physical properties similar to those of LPG fuels (i.e. propane and butane), resulting in similar storage and handling considerations. DME is currently used as an aerosol propellant and has been considercd as a diesel substitute due to the reduced NOx, SOx and particulate emissions. DME is also being considered as a substitute for LPG fuels, which is used extensively in Asia as a fuel for heating and cooking, and naptha, which is used for power generation. The potential advantages of both methanol and DME include low reforming temperature, decreased fuel proccssor startup energy, environmentally benign, visible flame, high heating value, and ease of storage and transportation. In addition, DME has the added advantages of low toxicity and being non-corrosive. Consequently, DME may be an ideal candidate for the generation of hydrogen rich fuel cell feeds for both automotive and portable power applications. The steam reforming of DME has been demonstrated to occur through a pair of reactions in series, where the first reaction is DME hydration followed by MeOH steam reforming to produce a hydrogen rich stream.

  18. Adv. Fossil Solicitation Part II Due Date | Department of Energy

    Energy.gov [DOE] (indexed site)

    January 29, 2016 12:01AM to 11:59PM EST ADVANCED FOSSIL ENERGY PROJECTS SOLICITATION PART II DUE DATE Learn more about the Advanced Fossil Energy Projects Solicitation...

  19. DOE - Fossil Energy: A Brief Overview of Coal

    U.S. Department of Energy (DOE) - all webpages (Extended Search)

    Overview Fossil Energy Study Guides Coal - General Info America has more coal than any other fossil fuel resource. The United States also has more coal reserves than any other ...

  20. Adv. Fossil Solicitation Part I Due Date | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) (indexed site)

    I Due Date Adv. Fossil Solicitation Part I Due Date November 30, 2016 12:01AM to 12:59PM EST ADVANCED FOSSIL ENERGY PROJECTS SOLICITATION PART I