You need JavaScript to view this

Fire-side corrosion in power-station boilers

Abstract

The steel tubing of a modern power-station boiler operates at up to 650/sup 0/C (a dull red heat) in the very corrosive environment produced by the combustion gases and ash particles. Within the tubes, whose walls are around 5mm thick, 2000 tons of steam are generated per hour at temperatures up to 565/sup 0/C and pressures up to 170 bar. Several forms of metal corrosion may occur on the fireside surface of these tubes and on other boiler components. The designed 20-year operating life of the stainless-steel superheater and reheater tubes can be much reduced at temperatures above 600/sup 0/C by attack from molten salts formed beneath the deposited ash on the upstream tube surfaces. Mild steel evaporator tubes lining the furnace wall may suffer similarly if flame impingement allows the local release of volatile chlorine compounds from coal particles on the tube surface. Uncooled metal components supporting and aligning the boiler tubes may reach 1000/sup 0/C and are particularly susceptible to corrosion. CEGB research effort has been applied to quantify the rate of corrosion and to obtain an understanding of the complex corrosion mechanisms, so that ways of minimizing or preventing their occurrence may be found. These include the  More>>
Publication Date:
Oct 01, 1978
Product Type:
Journal Article
Reference Number:
ERA-04-036277; EDB-79-061620
Resource Relation:
Journal Name: CEGB Res.; (United Kingdom); Journal Volume: 8
Subject:
20 FOSSIL-FUELED POWER PLANTS; BOILERS; CORROSION; THERMAL POWER PLANTS; COMBUSTION PRODUCTS; STEELS; TEMPERATURE EFFECTS; TUBES; ALLOYS; CHEMICAL REACTIONS; IRON ALLOYS; IRON BASE ALLOYS; POWER PLANTS; 200104* - Fossil-Fueled Power Plants- Components
OSTI ID:
6451471
Research Organizations:
Central Electricity Research Labs., Leatherhead, England
Country of Origin:
United Kingdom
Language:
English
Other Identifying Numbers:
Journal ID: CODEN: CERED
Submitting Site:
TIC
Size:
Pages: 13-26
Announcement Date:
May 01, 1979

Citation Formats

Cutler, A J.B., Flatley, T, and Hay, K A. Fire-side corrosion in power-station boilers. United Kingdom: N. p., 1978. Web.
Cutler, A J.B., Flatley, T, & Hay, K A. Fire-side corrosion in power-station boilers. United Kingdom.
Cutler, A J.B., Flatley, T, and Hay, K A. 1978. "Fire-side corrosion in power-station boilers." United Kingdom.
@misc{etde_6451471,
title = {Fire-side corrosion in power-station boilers}
author = {Cutler, A J.B., Flatley, T, and Hay, K A}
abstractNote = {The steel tubing of a modern power-station boiler operates at up to 650/sup 0/C (a dull red heat) in the very corrosive environment produced by the combustion gases and ash particles. Within the tubes, whose walls are around 5mm thick, 2000 tons of steam are generated per hour at temperatures up to 565/sup 0/C and pressures up to 170 bar. Several forms of metal corrosion may occur on the fireside surface of these tubes and on other boiler components. The designed 20-year operating life of the stainless-steel superheater and reheater tubes can be much reduced at temperatures above 600/sup 0/C by attack from molten salts formed beneath the deposited ash on the upstream tube surfaces. Mild steel evaporator tubes lining the furnace wall may suffer similarly if flame impingement allows the local release of volatile chlorine compounds from coal particles on the tube surface. Uncooled metal components supporting and aligning the boiler tubes may reach 1000/sup 0/C and are particularly susceptible to corrosion. CEGB research effort has been applied to quantify the rate of corrosion and to obtain an understanding of the complex corrosion mechanisms, so that ways of minimizing or preventing their occurrence may be found. These include the optimization of the combustion chemistry, design modifications such as shielding certain vulnerable tubes, and the selection of improved alloys and the use of ''co-extruded'' tubing.}
journal = []
volume = {8}
journal type = {AC}
place = {United Kingdom}
year = {1978}
month = {Oct}
}