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Turbine casing bolts; a life assessment and bolt replacement strategy

Abstract

The present presentation describes a detailed study concerning the life assessment and replacement strategy of large turbine casing bolts in a 120 MW steam raising unit. After 122000 hours service, circa 1991/92, the Cr-Mo-V steel casing bolts, involving a total of 184 bolts, from two identical 120 MW units, termed Units 1 and 2, were examined to establish the extent of Reverse Temper Embrittlement, RTE, and creep damage suffered during service. The bolt replacement plans for the two units were as follows; Unit 1 bolts were completely replaced with new bolts while Unit 2 embrittled bolts were withdrawn from service and replaced with Non- Embrittled bolts from Unit 1; basically Unit 2 bolts were made up from a mixture of Unit 1 and 2 Non- Embrittled bolts which had been in service for 122000 hours. Remnant life assessments, concerning both embrittlement and creep damage aspects, were earned out on this series of easing bolts at service times 122000, 150000 and 200000 hours. These assessments involved the use of general embrittlement and creep damage laws which were empirically derived and concerned such parameters as microstructural grain size, bulk phosphorus content and accumulated service strain. (orig.) 7 refs.
Authors:
Bulloch, J H [1] 
  1. ESB, Power Generation, Dublin (Ireland)
Publication Date:
Dec 31, 1998
Product Type:
Conference
Report Number:
VTT-SYMP-184(v.1); CONF-980999-
Reference Number:
SCA: 360103; 360102; 200104; PA: FI-99:003049; EDB-99:036267; SN: 99002064663
Resource Relation:
Conference: 4. Baltica seminar on plant maintenance for managing life and performance, Helsinki (Finland), 7-9 Sep 1998; Other Information: PBD: 1998; Related Information: Is Part Of BALTICA IV. Plant maintenance for managing life and performance; Hietanen, S.; Auerkari, P. [eds.] [VTT Manufacturing Technology, Espoo (Finland). Operational Reliability]; PB: 332 p.
Subject:
36 MATERIALS SCIENCE; 20 FOSSIL-FUELED POWER PLANTS; STEAM TURBINES; CHROMIUM-MOLYBDENUM STEELS; VANADIUM ADDITIONS; EMBRITTLEMENT; CREEP; GRAIN SIZE; SERVICE LIFE; FASTENERS; MICROSTRUCTURE
OSTI ID:
324957
Research Organizations:
Technical Research Centre of Finland, Espoo (Finland)
Country of Origin:
Finland
Language:
English
Other Identifying Numbers:
Other: ON: DE99730862; ISBN 951-38-4577-X; TRN: FI9903049
Availability:
OSTI as DE99730862
Submitting Site:
FI
Size:
pp. 149-162
Announcement Date:
Apr 05, 1999

Citation Formats

Bulloch, J H. Turbine casing bolts; a life assessment and bolt replacement strategy. Finland: N. p., 1998. Web.
Bulloch, J H. Turbine casing bolts; a life assessment and bolt replacement strategy. Finland.
Bulloch, J H. 1998. "Turbine casing bolts; a life assessment and bolt replacement strategy." Finland.
@misc{etde_324957,
title = {Turbine casing bolts; a life assessment and bolt replacement strategy}
author = {Bulloch, J H}
abstractNote = {The present presentation describes a detailed study concerning the life assessment and replacement strategy of large turbine casing bolts in a 120 MW steam raising unit. After 122000 hours service, circa 1991/92, the Cr-Mo-V steel casing bolts, involving a total of 184 bolts, from two identical 120 MW units, termed Units 1 and 2, were examined to establish the extent of Reverse Temper Embrittlement, RTE, and creep damage suffered during service. The bolt replacement plans for the two units were as follows; Unit 1 bolts were completely replaced with new bolts while Unit 2 embrittled bolts were withdrawn from service and replaced with Non- Embrittled bolts from Unit 1; basically Unit 2 bolts were made up from a mixture of Unit 1 and 2 Non- Embrittled bolts which had been in service for 122000 hours. Remnant life assessments, concerning both embrittlement and creep damage aspects, were earned out on this series of easing bolts at service times 122000, 150000 and 200000 hours. These assessments involved the use of general embrittlement and creep damage laws which were empirically derived and concerned such parameters as microstructural grain size, bulk phosphorus content and accumulated service strain. (orig.) 7 refs.}
place = {Finland}
year = {1998}
month = {Dec}
}