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Design, construction and operating experience of boilers at Wylfa power station

Abstract

The report will describe the boilers, but will emphasise the problems encountered and the solutions. The boilers are 'once through' with start up drums. Some redundancy was provided but this advantage was lost due to downrating of gas temperature. The boilers are carbon steel suspended plattens (992 per reactor) tightly packed in the annular space between the core shielding and the spherical wall of the pressure vessel. This construction denies access to repair tube leaks. when a leak occurs the faulty platten has to be plugged off. This is done with the reactor at 60% power. The process will be described. Reactor 1 commenced operation in 1971, Reactor 2 in June 1971. Between 1972 and May 1984 21 leaks occurred which resulted in a major shutdown for investigation. This revealed the leaks were caused by gas flow induced vibration resulting in fretting of tubes in clips. Restraints and additional clamps were fitted. This has been successful but the modifications were extensive and in very difficult working conditions, the Reactor being shut down until May 1976. A family of leaks adjacent to personnel access ways commenced in Reactor 1 in 1975 which was later identified as erosion/corrosion on the water/steam side  More>>
Authors:
Razzell, R N [1] 
  1. Wylfa Power Station, Central Electricity Generating Board, Gwynedd (United Kingdom)
Publication Date:
Jul 01, 1988
Product Type:
Conference
Report Number:
IWGGCR-15
Reference Number:
EDB-01:001749
Resource Relation:
Conference: Specialists' meeting on technology of steam generators for gas-cooled reactors, Winterthur (Switzerland), 9-12 Mar 1987; Other Information: 14 figs; PBD: 1988; Related Information: In: Technology of steam generators for gas-cooled reactors. Proceedings of a specialists' meeting, 236 pages.
Subject:
21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS; BOILERS; CARBON STEELS; CORROSION; FEEDWATER; FLUID FLOW; LEAKS; ORIFICES; STEADY-STATE CONDITIONS; STEAM GENERATORS; WYLFA REACTOR
OSTI ID:
20113019
Research Organizations:
International Atomic Energy Agency, International Working Group on Gas-Cooled Reactors, Vienna (Austria)
Country of Origin:
IAEA
Language:
English
Other Identifying Numbers:
TRN: XA0056036057137
Availability:
Available from INIS in electronic form
Submitting Site:
INIS
Size:
page(s) 29-39
Announcement Date:
Jan 15, 2001

Citation Formats

Razzell, R N. Design, construction and operating experience of boilers at Wylfa power station. IAEA: N. p., 1988. Web.
Razzell, R N. Design, construction and operating experience of boilers at Wylfa power station. IAEA.
Razzell, R N. 1988. "Design, construction and operating experience of boilers at Wylfa power station." IAEA.
@misc{etde_20113019,
title = {Design, construction and operating experience of boilers at Wylfa power station}
author = {Razzell, R N}
abstractNote = {The report will describe the boilers, but will emphasise the problems encountered and the solutions. The boilers are 'once through' with start up drums. Some redundancy was provided but this advantage was lost due to downrating of gas temperature. The boilers are carbon steel suspended plattens (992 per reactor) tightly packed in the annular space between the core shielding and the spherical wall of the pressure vessel. This construction denies access to repair tube leaks. when a leak occurs the faulty platten has to be plugged off. This is done with the reactor at 60% power. The process will be described. Reactor 1 commenced operation in 1971, Reactor 2 in June 1971. Between 1972 and May 1984 21 leaks occurred which resulted in a major shutdown for investigation. This revealed the leaks were caused by gas flow induced vibration resulting in fretting of tubes in clips. Restraints and additional clamps were fitted. This has been successful but the modifications were extensive and in very difficult working conditions, the Reactor being shut down until May 1976. A family of leaks adjacent to personnel access ways commenced in Reactor 1 in 1975 which was later identified as erosion/corrosion on the water/steam side caused by the feed flow instability. This problem is common to both Reactors. Various modifications have been applied. Redistribution of feed flow using orifice plates and ferrules was only temporarily successful. Following extensive rig testing the feed water has been dosed with amino methyl proponal (AMP) since September 1983 with an immediate and sustained reduction in the leak rate. The amine provides protection through the steam/water phase. Rig testing continues to attain a better understanding of the erosion/corrosion. (author)}
place = {IAEA}
year = {1988}
month = {Jul}
}