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GreenSynFuels. Economical and technological statement regarding integration and storage of renewable energy in the energy sector by production of green synthetic fuels for utilization in fuel cells. Final project report

Abstract

The purpose of the project is to select and validate technology concepts for the establishment of a Danish production of green synthetic fuels primarily for fuel cells. The feasibility of the selected concepts is assessed trough a techno-economical calculation, which includes mass and energy balances and economics including CAPEX and OPEX assessments. It is envisioned by the project partners that a production of green synthetic fuels, such as methanol, can 1) bring stability to a future electricity grid with a high share of renewable energy, 2) replace fossil fuels in the transport sector, and 3) boost Danish green technology export. In the project, two technology concepts were derived through carefully considerations and plenum discussions by the project group members: Concept 1): Methanol/DME Synthesis based on Electrolysis assisted Gasification of Wood. Concept 2): Methanol/DME synthesis based on biogas temporarily stored in the natural gas network. Concept 1) is clearly the most favored by the project group and is therefore analyzed for its techno-economic feasibility. Using mass and energy balances the technical perspectives of the concept were investigated, along with an economic breakdown of the CAPEX and OPEX cost of the methanol production plant. The plant was technically compared to a traditional  More>>
Authors:
Lebaek, J; [1]  Boegild Hansen, J; [2]  Mogensen, Mogens [3] 
  1. Danish Technological Institute, Aarhus (Denmark)
  2. Haldor Topsoee, Kgs. Lyngby (Denmark)
  3. Technical Univ. of Denmark, Risoe National Lab. for Sustainable Energy, Roskilde (Denmark); and others
Publication Date:
Mar 15, 2011
Product Type:
Technical Report
Report Number:
NEI-DK-5533
Resource Relation:
Other Information: EUDP-2010-0; 55 figs., 32 tabs.
Subject:
09 BIOMASS FUELS; 30 DIRECT ENERGY CONVERSION; FEASIBILITY STUDIES; FUEL CELLS; RENEWABLE ENERGY SOURCES; SYNTHETIC FUELS; BIOFUELS; METHANOL; METHANE; STRAW; WOOD; GASIFICATION; DME; SYNTHESIS; ELECTROLYSIS; ECONOMIC ANALYSIS
OSTI ID:
1015395
Research Organizations:
Danish Technological Institute, Aarhus (Denmark)
Country of Origin:
Denmark
Language:
English
Other Identifying Numbers:
Other: Contract ENS-64010-0011; TRN: DK1101086
Availability:
Also available at http://www.risoe.dtu.dk/rispubl/NEI/NEI-DK-5533.pdf; OSTI as DE01015395
Submitting Site:
DK
Size:
112 p. pages
Announcement Date:
Jun 06, 2011

Citation Formats

Lebaek, J, Boegild Hansen, J, and Mogensen, Mogens. GreenSynFuels. Economical and technological statement regarding integration and storage of renewable energy in the energy sector by production of green synthetic fuels for utilization in fuel cells. Final project report. Denmark: N. p., 2011. Web.
Lebaek, J, Boegild Hansen, J, & Mogensen, Mogens. GreenSynFuels. Economical and technological statement regarding integration and storage of renewable energy in the energy sector by production of green synthetic fuels for utilization in fuel cells. Final project report. Denmark.
Lebaek, J, Boegild Hansen, J, and Mogensen, Mogens. 2011. "GreenSynFuels. Economical and technological statement regarding integration and storage of renewable energy in the energy sector by production of green synthetic fuels for utilization in fuel cells. Final project report." Denmark.
@misc{etde_1015395,
title = {GreenSynFuels. Economical and technological statement regarding integration and storage of renewable energy in the energy sector by production of green synthetic fuels for utilization in fuel cells. Final project report}
author = {Lebaek, J, Boegild Hansen, J, and Mogensen, Mogens}
abstractNote = {The purpose of the project is to select and validate technology concepts for the establishment of a Danish production of green synthetic fuels primarily for fuel cells. The feasibility of the selected concepts is assessed trough a techno-economical calculation, which includes mass and energy balances and economics including CAPEX and OPEX assessments. It is envisioned by the project partners that a production of green synthetic fuels, such as methanol, can 1) bring stability to a future electricity grid with a high share of renewable energy, 2) replace fossil fuels in the transport sector, and 3) boost Danish green technology export. In the project, two technology concepts were derived through carefully considerations and plenum discussions by the project group members: Concept 1): Methanol/DME Synthesis based on Electrolysis assisted Gasification of Wood. Concept 2): Methanol/DME synthesis based on biogas temporarily stored in the natural gas network. Concept 1) is clearly the most favored by the project group and is therefore analyzed for its techno-economic feasibility. Using mass and energy balances the technical perspectives of the concept were investigated, along with an economic breakdown of the CAPEX and OPEX cost of the methanol production plant. The plant was technically compared to a traditional methanol production plant using gasified biomass. The project group has decided to focus on large scale plants, as the scale economics favor large scale plants. Therefore, the dimensioning input of the concept 1) plant is 1000 tons wood per day. This is truly a large scale gasification plant; however, in a methanol synthesis context the plant is not particularly large. The SOEC electrolyzer unit is dimensioned by the need of hydrogen to balance the stoichiometric ratio of the methanol synthesis reaction, which will result in 141 MW installed SOEC. The resulting methanol output is 1,050 tons methanol per day. In comparison to a traditional methanol synthesis plant operating on biomass gasification without electrolysis, the plant methanol output is doubled and the methanol production efficiency is boosted from 59 % to 71 %. The total plant efficiency was 81.6 %. The economic analysis revealed that green methanol can indeed be produced at prices very close to the current oil price. In the scenario using the present energy prices and assuming that the critical plant components were readily available, the methanol production was found to be 120 USD/barrel equivalents, which is very close to the current oil price. It can be concluded that the present report has shown that green methanol can indeed be produced at competitive prices and be used as step towards expanding the share of renewable in the energy system and especially in the transportation segment. Therefore, producing methanol from using electrolysis assisted gasification it is possible to produce green methanol from biomass with this ratio: 1,000 t wood = 1,053 t methanol at 120-170 USD/barrel equivalent (1.5 - 2 times the existing oil price - February 2010). (LN)}
place = {Denmark}
year = {2011}
month = {Mar}
}