Spray casting of metallic preforms
Abstract
A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.
- Inventors:
-
- Idaho Falls, ID
- Shelley, ID
- Niskayuna, NY
- Issue Date:
- Research Org.:
- Idaho National Laboratory (INL), Idaho Falls, ID (United States)
- OSTI Identifier:
- 873326
- Patent Number(s):
- 6135194
- Assignee:
- Bechtel BWXT Idaho, LLC (Idaho Falls, ID)
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B22 - CASTING B22D - CASTING OF METALS
B - PERFORMING OPERATIONS B22 - CASTING B22F - WORKING METALLIC POWDER
- DOE Contract Number:
- AC07-94ID13223
- Resource Type:
- Patent
- Country of Publication:
- United States
- Language:
- English
- Subject:
- spray; casting; metallic; preforms; metal; alloy; melted; crucible; ejected; bottom; descending; stream; molten; impacted; plurality; primary; inert; gas; jets; surrounding; produce; plume; atomized; droplets; blown; portion; auxiliary; deflect; restricted; pattern; droplet; density; substantially; eliminating; unwanted; overspray; resulting; wasted; material; projected; moving; substrate; form; monolithic; product; parallel; moving substrate; gas jet; metal droplets; molten metal; inert gas; metal alloy; gas jets; monolithic metal; metal droplet; metallic product; descending stream; /164/
Citation Formats
Flinn, John E, Burch, Joseph V, and Sears, James W. Spray casting of metallic preforms. United States: N. p., 2000.
Web.
Flinn, John E, Burch, Joseph V, & Sears, James W. Spray casting of metallic preforms. United States.
Flinn, John E, Burch, Joseph V, and Sears, James W. Sat .
"Spray casting of metallic preforms". United States. https://www.osti.gov/servlets/purl/873326.
@article{osti_873326,
title = {Spray casting of metallic preforms},
author = {Flinn, John E and Burch, Joseph V and Sears, James W},
abstractNote = {A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Sat Jan 01 00:00:00 EST 2000},
month = {Sat Jan 01 00:00:00 EST 2000}
}