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Title: Fluid casting of particle-based articles

Abstract

A method for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets or hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product.

Inventors:
 [1]
  1. Oak Ridge, TN
Issue Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
869800
Patent Number(s):
5401445
Assignee:
Martin Marietta Energy Systems, Inc. (Oak Ridge, TN)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B28 - WORKING CEMENT, CLAY, OR STONE B28B - SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
DOE Contract Number:  
AC05-84OR21400
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
fluid; casting; particle-based; articles; method; production; material; ceramics; sintered; metals; accordance; aspect; thermally; settable; slurry; containing; relatively; concentration; particles; introduced; immiscible; heated; sets; hardens; shape; determined; physical; characteristics; manner; introduction; example; pulse; injected; provide; spherical; hardened; spheres; consolidate; density; product; heated fluid; physical characteristics; slurry containing; sintered metals; particle-based material; settable slurry; thermally settable; density product; sintered metal; physical characteristic; /264/

Citation Formats

Menchhofer, Paul. Fluid casting of particle-based articles. United States: N. p., 1995. Web.
Menchhofer, Paul. Fluid casting of particle-based articles. United States.
Menchhofer, Paul. Sun . "Fluid casting of particle-based articles". United States. https://www.osti.gov/servlets/purl/869800.
@article{osti_869800,
title = {Fluid casting of particle-based articles},
author = {Menchhofer, Paul},
abstractNote = {A method for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets or hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Sun Jan 01 00:00:00 EST 1995},
month = {Sun Jan 01 00:00:00 EST 1995}
}

Works referenced in this record:

Gelcasting of Alumina
journal, March 1991