Method of exhaust cleanup from combustion processes using mixed-metal oxide based catalysts

Berry, David A.; Shekhawat, Dushyant; Haynes, Daniel J.; Smith, Mark W.

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Title: Method of exhaust cleanup from combustion processes using mixed-metal oxide based catalysts

Abstract

One or more embodiments relates to a method of catalytically converting a reactant gas mixture for pollution abatement of products of hydrocarbon fuel combustion. The method provides substituted mixed-metal oxides where catalytically active metals are substituted within the crystal lattice to create an active and well dispersed metal catalyst available to convert the reactant gas mixture. Embodiments may be used with gasoline and diesel fueled internal combustion engine exhaust, although specific embodiments may differ somewhat for each.

Inventors:: Berry, David A.; Shekhawat, Dushyant; Haynes, Daniel J.; Smith, Mark W.

Issue Date:: Tue Jun 23 00:00:00 EDT 2020

Research Org.:: US Department of Energy (USDOE), Washington, DC (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1651041

Patent Number(s):: 10688472

Application Number:: 15/994,201

Assignee:: U.S. Department of Energy (Washington, DC)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01D - SEPARATION

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

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B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01D - SEPARATION
B01D2251/2062 - Ammonia
B01D2251/2067 - Urea
B01D2255/40 - Mixed oxides
B01D2255/9025 - Three layers
B01D2255/908 - O2-storage component incorporated in the catalyst
B01D2258/012 - Diesel engines and lean burn gasoline engines
B01D2259/4566 - for use in transportation means
B01D2259/4575 - in aeroplanes or space ships
B01D53/945 - {characterised by a specific catalyst}
B01D53/9468 - {in different layers}

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
B01J23/002 - {Mixed oxides other than spinels, e.g. perovskite}
B01J35/0006 - {Catalysts containing parts with different compositions}
B01J35/026 - {Form of the solid particles
B01J35/04 - Foraminous structures, sieves, grids, honeycombs

F - MECHANICAL ENGINEERING F01 - MACHINES OR ENGINES IN GENERAL F01N - GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL
F01N2570/14 - Nitrogen oxides
F01N3/035 - with catalytic reactors {, e.g. catalysed diesel particulate filters}
F01N3/0814 - {combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts}
F01N3/101 - {Three-way catalysts}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02T - CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
Y02T10/12 - Technologies for the improvement of indicated efficiency of a conventional ICE

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Resource Type:: Patent

Resource Relation:: Patent File Date: 05/31/2018

Country of Publication:: United States

Language:: English

Subject:: 02 PETROLEUM; 37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY

Citation Formats


                    Berry, David A., Shekhawat, Dushyant, Haynes, Daniel J., and Smith, Mark W. Method of exhaust cleanup from combustion processes using mixed-metal oxide based catalysts.  United States: N. p., 2020. 
        Web.

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                    Berry, David A., Shekhawat, Dushyant, Haynes, Daniel J., & Smith, Mark W. Method of exhaust cleanup from combustion processes using mixed-metal oxide based catalysts.  United States.

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                    Berry, David A., Shekhawat, Dushyant, Haynes, Daniel J., and Smith, Mark W. Tue .  
        "Method of exhaust cleanup from combustion processes using mixed-metal oxide based catalysts".  United States.  https://www.osti.gov/servlets/purl/1651041.

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@article{osti_1651041,

  title        = {Method of exhaust cleanup from combustion processes using mixed-metal oxide based catalysts},

  author       = {Berry, David A. and Shekhawat, Dushyant and Haynes, Daniel J. and Smith, Mark W.},

  abstractNote = {One or more embodiments relates to a method of catalytically converting a reactant gas mixture for pollution abatement of products of hydrocarbon fuel combustion. The method provides substituted mixed-metal oxides where catalytically active metals are substituted within the crystal lattice to create an active and well dispersed metal catalyst available to convert the reactant gas mixture. Embodiments may be used with gasoline and diesel fueled internal combustion engine exhaust, although specific embodiments may differ somewhat for each.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {Tue Jun 23 00:00:00 EDT 2020},

  month        = {Tue Jun 23 00:00:00 EDT 2020}

}

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Works referenced in this record:

Catalysts utilizing oxygen-deficient metal oxide compound for removal of exhaust gas constituents
patent, July 1999

White, James H.; Schwartz, Michael
US Patent Document 5,925,590
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5925590

Method of CO and/or CO2 hydrogenation using doped mixed-metal oxides
patent, October 2015

Shekhawat, Dushyant; Berry, David A.; Haynes, Daniel J.
US Patent Document 9,150,476
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Pollutant emission control sorbents and methods of manufacture and use
patent, May 2014

Yang, Xiaolin; Tran, Pascaline Harrison; Shore, Lawrence
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Exhaust-Gas-Purification Catalyst Carrier
patent-application, July 2015

Asanuma, Takahito; Yamaguchi, Yasuhide; Nakahara, Yunosuke
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Enhanced catalytic activity at the stoichiometric condition of zero-PGM catalysts for TWC applications
patent, January 2018

Nazarpoor, Zahra; Golden, Stephen J.
US Patent Document 9,861,964
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Pollutant emission control sorbents and methods of manufacture and use
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Pollutant emission control sorbents and methods of manufacture and use
patent, June 2015

Yang, Xiaolin; Tran, Pascaline Harrison; Shore, Lawrence
US Patent Document 9,067,192
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Zero platinum group metal catalysts
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Golden, Stephen J.; Hatfield, Randal L.; Ngo, Johnny T.
US Patent Document 8,496,896
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Pyrochlore-type catalysts for the reforming of hydrocarbon fuels
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Mg2MM'o 6+x, (M=Y, rare earth metal and M'=Sn, OR Zr) dielectric ceramics
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James, Jose; Senthilkumar, Selvaraj; Nair, Kallumelthekethil Vasudevan Pillaj
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Variations for Synthesizing Zero Platinum Group Metal Catalyst Systems
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Catalysts for Purifying Exhaust Gas
patent-application, February 2014

Mikita, Kosuke; Ikeda, Masanori; Sugihara, Shinji
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Zero platinum group metal catalysts
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Golden, Stephen J.; Hatfield, Randal L.; Pless, Jason
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Pollutant emission control sorbents and methods of manufacture and use
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Similar Records

Title: Method of exhaust cleanup from combustion processes using mixed-metal oxide based catalysts

Abstract

Citation Formats

Catalysts utilizing oxygen-deficient metal oxide compound for removal of exhaust gas constituents patent, July 1999

Method of CO and/or CO2 hydrogenation using doped mixed-metal oxides patent, October 2015

Pollutant emission control sorbents and methods of manufacture and use patent, May 2014

Exhaust-Gas-Purification Catalyst Carrier patent-application, July 2015

Enhanced catalytic activity at the stoichiometric condition of zero-PGM catalysts for TWC applications patent, January 2018

Pollutant emission control sorbents and methods of manufacture and use patent, December 2014

Pollutant emission control sorbents and methods of manufacture and use patent, June 2015

Zero platinum group metal catalysts patent, July 2013

Pyrochlore-type catalysts for the reforming of hydrocarbon fuels patent, March 2012

Mg2MM'o 6+x, (M=Y, rare earth metal and M'=Sn, OR Zr) dielectric ceramics patent-application, January 2005

Variations for Synthesizing Zero Platinum Group Metal Catalyst Systems patent-application, December 2014

Catalysts for Purifying Exhaust Gas patent-application, February 2014

Zero platinum group metal catalysts patent, April 2014

Pollutant emission control sorbents and methods of manufacture and use patent, April 2014

Three-way catalyst for treating emissions from compressed natural gas fueled engines patent, May 1993

Particulate filter and method for treating soot patent, November 2007

Two component-three dimensional catalysis patent, March 2002

Exhaust gas purifier patent, October 1998

Catalysts utilizing oxygen-deficient metal oxide compound for removal of exhaust gas constituents
patent, July 1999

Method of CO and/or CO2 hydrogenation using doped mixed-metal oxides
patent, October 2015

Pollutant emission control sorbents and methods of manufacture and use
patent, May 2014

Exhaust-Gas-Purification Catalyst Carrier
patent-application, July 2015

Enhanced catalytic activity at the stoichiometric condition of zero-PGM catalysts for TWC applications
patent, January 2018

Pollutant emission control sorbents and methods of manufacture and use
patent, December 2014

Pollutant emission control sorbents and methods of manufacture and use
patent, June 2015

Zero platinum group metal catalysts
patent, July 2013

Pyrochlore-type catalysts for the reforming of hydrocarbon fuels
patent, March 2012

Mg2MM'o 6+x, (M=Y, rare earth metal and M'=Sn, OR Zr) dielectric ceramics
patent-application, January 2005

Variations for Synthesizing Zero Platinum Group Metal Catalyst Systems
patent-application, December 2014

Catalysts for Purifying Exhaust Gas
patent-application, February 2014

Zero platinum group metal catalysts
patent, April 2014

Pollutant emission control sorbents and methods of manufacture and use
patent, April 2014

Three-way catalyst for treating emissions from compressed natural gas fueled engines
patent, May 1993

Particulate filter and method for treating soot
patent, November 2007

Two component-three dimensional catalysis
patent, March 2002

Exhaust gas purifier
patent, October 1998