Catalysts having catalytic material applied directly to thermally-grown alumina and catalytic methods using same; improved methods of oxidative dehydrogenation

Long, Richard; Watson, Junko M.; Daly, Francis P.; Mazanec, Terry; Yang, Barry L.

Advanced Search OptionsAdvanced Search queries use a traditional Term Search. For more info, see our FAQ.

All Fields:

Patent Title:

Abstract:

Assignee:

Inventor(s):

Patent Number:

Patent Classification (CPC):

All Classifications
A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
A41 - wearing apparel
A42 - headwear
A43 - footwear
A44 - haberdashery
A45 - hand or travelling articles
A46 - brushware
A47 - furniture
A61 - medical or veterinary science
A62 - life-saving
A63 - sports
A99 - subject matter not otherwise provided for in this section
B - performing operations
B01 - physical or chemical processes or apparatus in general
B02 - crushing, pulverising, or disintegrating
B03 - separation of solid materials using liquids or using pneumatic tables or jigs
B04 - centrifugal apparatus or machines for carrying-out physical or chemical processes
B05 - spraying or atomising in general
B06 - generating or transmitting mechanical vibrations in general
B07 - separating solids from solids
B08 - cleaning
B09 - disposal of solid waste
B21 - mechanical metal-working without essentially removing material
B22 - casting
B23 - machine tools
B24 - grinding
B25 - hand tools
B26 - hand cutting tools
B27 - working or preserving wood or similar material
B28 - working cement, clay, or stone
B29 - working of plastics
B30 - presses
B31 - making articles of paper, cardboard or material worked in a manner analogous to paper
B32 - layered products
B33 - additive manufacturing technology
B41 - printing
B42 - bookbinding
B43 - writing or drawing implements
B44 - decorative arts
B60 - vehicles in general
B61 - railways
B62 - land vehicles for travelling otherwise than on rails
B63 - ships or other waterborne vessels
B64 - aircraft
B65 - conveying
B66 - hoisting
B67 - opening, closing {or cleaning} bottles, jars or similar containers
B68 - saddlery
B81 - microstructural technology
B82 - nanotechnology
B99 - subject matter not otherwise provided for in this section
C - chemistry
C01 - inorganic chemistry
C02 - treatment of water, waste water, sewage, or sludge
C03 - glass
C04 - cements
C05 - fertilisers
C06 - explosives
C07 - organic chemistry
C08 - organic macromolecular compounds
C09 - dyes
C10 - petroleum, gas or coke industries
C11 - animal or vegetable oils, fats, fatty substances or waxes
C12 - biochemistry
C13 - sugar industry
C14 - skins
C21 - metallurgy of iron
C22 - metallurgy
C23 - coating metallic material
C25 - electrolytic or electrophoretic processes
C30 - crystal growth
C40 - combinatorial technology
C99 - subject matter not otherwise provided for in this section
D - textiles
D01 - natural or man-made threads or fibres
D02 - yarns
D03 - weaving
D04 - braiding
D05 - sewing
D06 - treatment of textiles or the like
D07 - ropes
D10 - indexing scheme associated with sublasses of section d, relating to textiles
D21 - paper-making
D99 - subject matter not otherwise provided for in this section
E - fixed constructions
E01 - construction of roads, railways, or bridges
E02 - hydraulic engineering
E03 - water supply
E04 - building
E05 - locks
E06 - doors, windows, shutters, or roller blinds in general
E21 - earth drilling
E99 - subject matter not otherwise provided for in this section
F - mechanical engineering
F01 - machines or engines in general
F02 - combustion engines
F03 - machines or engines for liquids
F04 - positive - displacement machines for liquids
F05 - indexing schemes relating to engines or pumps in various subclasses of classes f01-f04
F15 - fluid-pressure actuators
F16 - engineering elements and units
F17 - storing or distributing gases or liquids
F21 - lighting
F22 - steam generation
F23 - combustion apparatus
F24 - heating
F25 - refrigeration or cooling
F26 - drying
F27 - furnaces
F28 - heat exchange in general
F41 - weapons
F42 - ammunition
F99 - subject matter not otherwise provided for in this section
G - physics
G01 - measuring
G02 - optics
G03 - photography
G04 - horology
G05 - controlling
G06 - computing
G07 - checking-devices
G08 - signalling
G09 - education
G10 - musical instruments
G11 - information storage
G12 - instrument details
G16 - information and communication technology [ict] specially adapted for specific application fields
G21 - nuclear physics
G99 - subject matter not otherwise provided for in this section
H - electricity
H01 - basic electric elements
H02 - generation
H03 - basic electronic circuitry
H04 - electric communication technique
H05 - electric techniques not otherwise provided for
H99 - subject matter not otherwise provided for in this section
Y - new / cross sectional technologies
Y02 - technologies or applications for mitigation or adaptation against climate change
Y04 - information or communication technologies having an impact on other technology areas
Y10 - technical subjects covered by former uspc

More Options ...

Title: Catalysts having catalytic material applied directly to thermally-grown alumina and catalytic methods using same; improved methods of oxidative dehydrogenation

Abstract

The invention describes catalysts, methods of making catalysts, methods of making a microchannel reactor, and methods of conducting chemical reactions. It has been discovered that superior performance can be obtained from a catalyst formed by directly depositing a catalytic material onto a (low surface area) thermally-grown alumina layer. Improved methods of conducting oxidative dehydrogenations are also described.

Inventors:: Long, Richard; Watson, Junko M.; Daly, Francis P.; Mazanec, Terry; Yang, Barry L.

Issue Date:: Tue Apr 21 00:00:00 EDT 2015

Research Org.:: Velocys, Inc., Plain City, OH (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1531801

Patent Number(s):: 9011781

Application Number:: 13/563,531

Assignee:: Velocys, Inc. (Plain City, OH)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01L - CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE

Show more

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
B01J19/0093 - {Microreactors, e.g. miniaturised or microfabricated reactors
B01J2219/00783 - Laminate assemblies, i.e. the reactor comprising a stack of plates
B01J2219/00822 - Metal
B01J2219/00824 - Ceramic
B01J2219/00835 - Comprising catalytically active material
B01J2219/00837 - comprising coatings other than catalytically active coatings
B01J2219/0086 - Dimensions of the flow channels
B01J2219/00873 - Heat exchange
B01J2219/00889 - Mixing
B01J2219/00891 - Feeding or evacuation
B01J2219/00905 - Separation
B01J2219/00995 - Mathematical modeling
B01J23/42 - Platinum
B01J23/6567 - {Rhenium}
B01J35/0006 - {Catalysts containing parts with different compositions}
B01J35/04 - Foraminous structures, sieves, grids, honeycombs
B01J35/06 - Fabrics or filaments
B01J37/0215 - {Coating}
B01J37/0225 - {of metal substrates}
B01J37/0226 - {Oxidation of the substrate, e.g. anodisation}
B01J37/0238 - {via the gaseous phase-sublimation}

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01L - CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
B01L2200/12 - Specific details about manufacturing devices
B01L2300/16 - Surface properties and coatings
B01L2400/0406 - capillary forces
B01L2400/086 - using baffles or other fixed flow obstructions
B01L2400/088 - by specific surface properties
B01L3/502707 - {characterised by the manufacture of the container or its components
B01L3/502746 - {characterised by the means for controlling flow resistance, e.g. flow controllers, baffles

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS
C01B2203/0233 - the reforming step being a steam reforming step
C01B2203/0261 - containing a catalytic partial oxidation step [CPO]
C01B2203/0811 - by combustion of fuel
C01B2203/0844 - the non-combustive exothermic reaction being another reforming reaction as defined in groups C01B2203/02 - C01B2203/0294
C01B2203/1041 - Composition of the catalyst
C01B2203/107 - Platinum catalysts
C01B2203/1241 - Natural gas or methane
C01B2203/141 - At least two reforming, decomposition or partial oxidation steps in parallel
C01B2203/82 - Several process steps of C01B2203/02 - C01B2203/08 integrated into a single apparatus
C01B3/384 - {the catalyst being continuously externally heated}
C01B3/386 - {Catalytic partial combustion}

F - MECHANICAL ENGINEERING F23 - COMBUSTION APPARATUS F23C - METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN {A CARRIER GAS OR} AIR
F23C13/00 - Apparatus in which combustion takes place in the presence of catalytic material
F23C2900/03001 - Miniaturized combustion devices using fluid fuels

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P20/52 - using catalysts, e.g. selective catalysts

Show less

DOE Contract Number:: FC36-04GO14154

Resource Type:: Patent

Resource Relation:: Patent File Date: 2012-07-31

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE; 37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY

Citation Formats


                    Long, Richard, Watson, Junko M., Daly, Francis P., Mazanec, Terry, and Yang, Barry L. Catalysts having catalytic material applied directly to thermally-grown alumina and catalytic methods using same; improved methods of oxidative dehydrogenation.  United States: N. p., 2015. 
        Web.

Copy to clipboard


                    Long, Richard, Watson, Junko M., Daly, Francis P., Mazanec, Terry, & Yang, Barry L. Catalysts having catalytic material applied directly to thermally-grown alumina and catalytic methods using same; improved methods of oxidative dehydrogenation.  United States.

Copy to clipboard


                    Long, Richard, Watson, Junko M., Daly, Francis P., Mazanec, Terry, and Yang, Barry L. Tue .  
        "Catalysts having catalytic material applied directly to thermally-grown alumina and catalytic methods using same; improved methods of oxidative dehydrogenation".  United States.  https://www.osti.gov/servlets/purl/1531801.

Copy to clipboard


                    
@article{osti_1531801,

  title        = {Catalysts having catalytic material applied directly to thermally-grown alumina and catalytic methods using same; improved methods of oxidative dehydrogenation},

  author       = {Long, Richard and Watson, Junko M. and Daly, Francis P. and Mazanec, Terry and Yang, Barry L.},

  abstractNote = {The invention describes catalysts, methods of making catalysts, methods of making a microchannel reactor, and methods of conducting chemical reactions. It has been discovered that superior performance can be obtained from a catalyst formed by directly depositing a catalytic material onto a (low surface area) thermally-grown alumina layer. Improved methods of conducting oxidative dehydrogenations are also described.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {Tue Apr 21 00:00:00 EDT 2015},

  month        = {Tue Apr 21 00:00:00 EDT 2015}

}

Copy to clipboard

Patent:

Save / Share:

Export Metadata

Save to My Library

Works referenced in this record:

Protected alloy surfaces in microchannel apparatus and catalysts, alumina supported catalysts, catalyst intermediates, and methods of forming catalysts and microchannel apparatus
patent, January 2011

Yang, Barry L.; Daly, Francis P.; Watson, Junko M.
US Patent Document 7,874,432
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/7874432

Catalyst, method of making, and reactions using the catalyst
patent-application, January 2003

Tonkovich, Anna Lee Y.; Wang, Yong; Gao, Yufei
US Patent Application 10/162850; 20030007904
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20030007904

Catalytic Oxidative Dehydrogenation and Microchannel Reactors for Catalytic Oxidative Dehydrogenation
patent-application, January 2009

Brophy, John H.; Jarosch, Kai; Mazanec, Terry J.
US Patent Application 12/135167; 20090004076
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20090004076

Process and apparatus for producing hydrogen by thermocatalytic decomposition of hydrocarbons
patent, November 2001

Cantacuzene, Serban
US Patent Document 6,315,977
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6315977

Method for oxygen addition to oxidative reheat zone of ethane dehydrogenation process
patent, April 1988

Ward, Dennis J.
US Patent Document 4,739,124
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/4739124

Process and apparatus for interbed injection in plate reactor arrangement
patent, March 2004

Romatier, Jacques J. L.; Mulvaney, III, Robert C.; Petri, John A.
US Patent Document 6,709,640
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6709640

Simplified plate channel reactor arrangement
patent, February 2001

Romatier, Jacques J. L.
US Patent Document 6,190,624
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6190624

Autothermal process for the production of olefins
patent, May 2003

Bharadwaj, Sameer S.; Maj, Joseph J.; Siddall, Jonathan H.
US Patent Document 6,566,573
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6566573

Process for the production of olefins from light paraffins
patent, October 1993

Gartside, Robert J.; Johnson, Axel
US Patent Document 5,254,788
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5254788

Process for thermal pyrolysis of a feedstock that contains ethane
patent, August 2001

Busson, Christian; Burzynski, Jean-Pierre; Delhomme, Henri
US Patent Document 6,271,431
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6271431

Process for catalytic selective oxidation of a hydrocarbon substrate
patent, February 2003

Perregaard, Jens; Santamaria, Jesus; Menendes, Miquel
US Patent Document 6,515,146
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6515146

Method and apparatus for obtaining enhanced production rate of thermal chemical reactions
patent, September 2003

Tonkovich, Anna Lee; Wang, Yong; Wegeng, Robert S.
US Patent Document 6,616,909
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6616909

Tailored and uniform coatings in microchannel apparatus
patent, February 2012

Tonkovich, Anna Lee; Yang, Barry L.; Mazanec, Terry
US Patent Document 8,124,177
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/8124177

Dehydrogenation catalyst composition
patent, June 2004

Voskoboynikov, Timur V.; Wei, Daniel H.; Sachtler, J. W. Adriaan
US Patent Document 6,756,340
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6756340

Electroactive catalysis
patent-application, May 2003

Bors, Daniel Arthur; Gaffney, Anne Mae; Maroldo, Stephen Gerard
US Patent Application 10/294205; 20030094381
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20030094381

Microcomponent chemical process sheet architecture
patent, September 1998

Wegeng, Robert S.; Drost, M. Kevin; Call, Charles J.
US Patent Document 5,811,062
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5811062

Process For Converting A Hydrocarbon To An Oxygenate Or A Nitrile
patent-application, February 2008

Brophy, John H.; Pesa, Frederick A.; Tonkovich, Anna Lee
US Patent Application 11/836811; 20080031788
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20080031788

Process for oxydehydrogenation of ethane to ethylene
patent, June 1985

McCain, James H.
US Patent Document 4,524,236
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/4524236

Protected alloy surfaces in microchannel apparatus and catalysts, alumina supported catalysts, catalyst intermediates, and methods of forming catalysts and microchannel apparatus
patent, June 2012

Yang, Barry L.; Tonkovich, Anna Lee; Watson, Junko M.
US Patent Document 8,206,597
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/8206597

Carbon nanotube-containing structures, methods of making, and processes using same
patent-application, June 2003

Wang, Yong; Chin, Ya-Huei; Gao, Yufei
US Patent Application 10/036332; 20030116503
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20030116503

Catalytic oxidative dehydrogenation, and microchannel reactors for catalytic oxidative dehydrogenation
patent-application, February 2004

Brophy, John H.; Jarosch, Kai; Mazanec, Terry J.
US Patent Application 10/441921; 20040034266
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20040034266

Distributed injection process and apparatus for producing synthesis gas
patent, August 1999

Hershkowitz, Frank; Deckman, Harry W.; Reynolds, Jr., Robert Patrick
US Patent Document 5,935,489
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5935489

Reactor for catalytic dehydrogenation of hydrocarbons with selective oxidation of hydrogen
patent, December 1999

Lodeng, Rune; Soraker, Pal
US Patent Document 5,997,826
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5997826

Process for the production of an oxidation catalyst on-line
patent, April 2002

Schmidt, Lanny D.; Bodke, Ashish
US Patent Document 6,365,543
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6365543