System and method for high power diode based additive manufacturing

El-Dasher, Bassem S.; Bayramian, Andrew; Demuth, James A.; Farmer, Joseph C.; Torres, Sharon G.

Advanced Search OptionsAdvanced Search queries use a traditional Term Search. For more info, see our FAQ.

All Fields:

Patent Title:

Abstract:

Assignee:

Inventor(s):

Patent Number:

Patent Classification (CPC):

All Classifications
A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
A41 - wearing apparel
A42 - headwear
A43 - footwear
A44 - haberdashery
A45 - hand or travelling articles
A46 - brushware
A47 - furniture
A61 - medical or veterinary science
A62 - life-saving
A63 - sports
A99 - subject matter not otherwise provided for in this section
B - performing operations
B01 - physical or chemical processes or apparatus in general
B02 - crushing, pulverising, or disintegrating
B03 - separation of solid materials using liquids or using pneumatic tables or jigs
B04 - centrifugal apparatus or machines for carrying-out physical or chemical processes
B05 - spraying or atomising in general
B06 - generating or transmitting mechanical vibrations in general
B07 - separating solids from solids
B08 - cleaning
B09 - disposal of solid waste
B21 - mechanical metal-working without essentially removing material
B22 - casting
B23 - machine tools
B24 - grinding
B25 - hand tools
B26 - hand cutting tools
B27 - working or preserving wood or similar material
B28 - working cement, clay, or stone
B29 - working of plastics
B30 - presses
B31 - making articles of paper, cardboard or material worked in a manner analogous to paper
B32 - layered products
B33 - additive manufacturing technology
B41 - printing
B42 - bookbinding
B43 - writing or drawing implements
B44 - decorative arts
B60 - vehicles in general
B61 - railways
B62 - land vehicles for travelling otherwise than on rails
B63 - ships or other waterborne vessels
B64 - aircraft
B65 - conveying
B66 - hoisting
B67 - opening, closing {or cleaning} bottles, jars or similar containers
B68 - saddlery
B81 - microstructural technology
B82 - nanotechnology
B99 - subject matter not otherwise provided for in this section
C - chemistry
C01 - inorganic chemistry
C02 - treatment of water, waste water, sewage, or sludge
C03 - glass
C04 - cements
C05 - fertilisers
C06 - explosives
C07 - organic chemistry
C08 - organic macromolecular compounds
C09 - dyes
C10 - petroleum, gas or coke industries
C11 - animal or vegetable oils, fats, fatty substances or waxes
C12 - biochemistry
C13 - sugar industry
C14 - skins
C21 - metallurgy of iron
C22 - metallurgy
C23 - coating metallic material
C25 - electrolytic or electrophoretic processes
C30 - crystal growth
C40 - combinatorial technology
C99 - subject matter not otherwise provided for in this section
D - textiles
D01 - natural or man-made threads or fibres
D02 - yarns
D03 - weaving
D04 - braiding
D05 - sewing
D06 - treatment of textiles or the like
D07 - ropes
D10 - indexing scheme associated with sublasses of section d, relating to textiles
D21 - paper-making
D99 - subject matter not otherwise provided for in this section
E - fixed constructions
E01 - construction of roads, railways, or bridges
E02 - hydraulic engineering
E03 - water supply
E04 - building
E05 - locks
E06 - doors, windows, shutters, or roller blinds in general
E21 - earth drilling
E99 - subject matter not otherwise provided for in this section
F - mechanical engineering
F01 - machines or engines in general
F02 - combustion engines
F03 - machines or engines for liquids
F04 - positive - displacement machines for liquids
F05 - indexing schemes relating to engines or pumps in various subclasses of classes f01-f04
F15 - fluid-pressure actuators
F16 - engineering elements and units
F17 - storing or distributing gases or liquids
F21 - lighting
F22 - steam generation
F23 - combustion apparatus
F24 - heating
F25 - refrigeration or cooling
F26 - drying
F27 - furnaces
F28 - heat exchange in general
F41 - weapons
F42 - ammunition
F99 - subject matter not otherwise provided for in this section
G - physics
G01 - measuring
G02 - optics
G03 - photography
G04 - horology
G05 - controlling
G06 - computing
G07 - checking-devices
G08 - signalling
G09 - education
G10 - musical instruments
G11 - information storage
G12 - instrument details
G16 - information and communication technology [ict] specially adapted for specific application fields
G21 - nuclear physics
G99 - subject matter not otherwise provided for in this section
H - electricity
H01 - basic electric elements
H02 - generation
H03 - basic electronic circuitry
H04 - electric communication technique
H05 - electric techniques not otherwise provided for
H99 - subject matter not otherwise provided for in this section
Y - new / cross sectional technologies
Y02 - technologies or applications for mitigation or adaptation against climate change
Y04 - information or communication technologies having an impact on other technology areas
Y10 - technical subjects covered by former uspc

More Options ...

Title: System and method for high power diode based additive manufacturing

Abstract

A system is disclosed for performing an Additive Manufacturing (AM) fabrication process on a powdered material forming a substrate. The system may make use of a diode array for generating an optical signal sufficient to melt a powdered material of the substrate. A mask may be used for preventing a first predetermined portion of the optical signal from reaching the substrate, while allowing a second predetermined portion to reach the substrate. At least one processor may be used for controlling an output of the diode array.

Inventors:: El-Dasher, Bassem S.; Bayramian, Andrew; Demuth, James A.; Farmer, Joseph C.; Torres, Sharon G.

Issue Date:: Tue Jan 02 00:00:00 EST 2018

Research Org.:: Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1415619

Patent Number(s):: 9855625

Application Number:: 14/988,190

Assignee:: Lawrence Livermore National Security, LLC (Livermore, CA)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING

B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS

Show more

B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
B23K26/042 - Automatically aligning the laser beam
B23K26/0622 - by shaping pulses
B23K26/0643 - {comprising mirrors}
B23K26/066 - by using masks
B23K26/144 - the fluid stream containing particles, e.g. powder
B23K26/342 - Build-up welding

B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B29C64/153 - using layers of powder being selectively joined, e.g. by selective laser sintering or melting

B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
B33Y30/00 - Apparatus for additive manufacturing
B33Y50/02 - for controlling or regulating additive manufacturing processes
B33Y80/00 - Products made by additive manufacturing

C - CHEMISTRY C22 - METALLURGY C22C - ALLOYS
C22C32/0026 - {Matrix based on Ni, Co, Cr or alloys thereof

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P10/25 - by increasing the energy efficiency of the process

Show less

DOE Contract Number:: AC52-07NA27344

Resource Type:: Patent

Resource Relation:: Patent File Date: 2016 Jan 05

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE; 42 ENGINEERING

Citation Formats


                    El-Dasher, Bassem S., Bayramian, Andrew, Demuth, James A., Farmer, Joseph C., and Torres, Sharon G. System and method for high power diode based additive manufacturing.  United States: N. p., 2018. 
        Web.

Copy to clipboard


                    El-Dasher, Bassem S., Bayramian, Andrew, Demuth, James A., Farmer, Joseph C., & Torres, Sharon G. System and method for high power diode based additive manufacturing.  United States.

Copy to clipboard


                    El-Dasher, Bassem S., Bayramian, Andrew, Demuth, James A., Farmer, Joseph C., and Torres, Sharon G. Tue .  
        "System and method for high power diode based additive manufacturing".  United States.  https://www.osti.gov/servlets/purl/1415619.

Copy to clipboard


                    
@article{osti_1415619,

  title        = {System and method for high power diode based additive manufacturing},

  author       = {El-Dasher, Bassem S. and Bayramian, Andrew and Demuth, James A. and Farmer, Joseph C. and Torres, Sharon G.},

  abstractNote = {A system is disclosed for performing an Additive Manufacturing (AM) fabrication process on a powdered material forming a substrate. The system may make use of a diode array for generating an optical signal sufficient to melt a powdered material of the substrate. A mask may be used for preventing a first predetermined portion of the optical signal from reaching the substrate, while allowing a second predetermined portion to reach the substrate. At least one processor may be used for controlling an output of the diode array.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {Tue Jan 02 00:00:00 EST 2018},

  month        = {Tue Jan 02 00:00:00 EST 2018}

}

Copy to clipboard

Patent:

Save / Share:

Export Metadata

Save to My Library

Works referenced in this record:

Molding process
patent, January 1981

Housholder, Ross F.
US Patent Document 4,247,508
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/4247508

Method of and apparatus for production of three dimensional objects by stereolithography
patent, August 1993

Hull, Charles W.
US Patent Document 5,236,637
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5236637

Method for performing multiple beam laser sintering employing focussed and defocussed laser beams
patent, February 1995

Benda, John A.; Parasco, Aristotle
US Patent Document 5,393,482
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5393482

Method for producing a laminated object and apparatus for producing the same
patent, April 2000

Otsuka, Yukio; Ozaki, Motoaki; Sato, Hiromoto
US Patent Document 6,054,192
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6054192

Selective laser sintering at melting temperature
patent, April 2001

Meiners, Wilhelm; Wissenbach, Konrad; Gasser, Andres
US Patent Document 6,215,093
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6215093

Dynamic mask projection stereo micro lithography
patent, August 2006

Zhang, Xiang
US Patent Document 7,088,432
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/7088432

Method and apparatus for plasma assisted laser cooking of food products
patent, August 2015

Singh, Inderjit
US Patent Document 9,107,434
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/9107434

Layer manufacturing method and apparatus using a programmable planar light source
patent-application, July 2002

Jang, B. Z.; Liu, Junhai; Wu, Liangwei
US Patent Application 09/760441; 20020093115
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20020093115

Electronic masking laser imaging system
patent-application, October 2004

Grewell, David A.; Lovett, Donald C.
US Patent Application 10/409236; 2004020081
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20040200812

Dynamic Mask Module
patent-application, April 2005

Jeng, Jeng-Ywan; Wang, Jia-Chang; Shen, Chang-Ho
US Patent Application 10/707628; 20050083498
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20050083498

Process and device for producing a three-dimensional object
patent-application, January 2009

Schillen, Volker; El-Siblani, Ali
US Patent Application 12/217287; 20090020901
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20090020901

Extrusion-Based Layered Deposition Systems Using Selective Radiation Exposure
patent-application, June 2010

Comb, James W.; Priedeman, JR., William R.
US Patent Application 12/531237; 20100140849
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20100140849

Method and apparatus for making three-dimensional parts
patent-application, December 2010

Tang, Hwa-Hsing
US Patent Application 12/489741; 20100323301
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20100323301

Integrated Multi-Material Implants And Methods Of Manufacture
patent-application, August 2011

Lechmann, Beat; Schmidli, Dieter; Frigg, Robert
US Patent Application 12/979643; 20110190904
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20110190904

Apparatus And Method For Forming Three-Dimensional Objects Using Linear Solidification
patent-application, January 2013

El-Siblani, Ali; Shkolnik, Alexandr
US Patent Application 13/534638; 20130001834
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20130001834

Methods For Manufacturing Engine Components With Structural Bridge Devices
patent-application, January 2013

Godfrey, Donald G.; Ryan, Daniel; Morris, Mark C.
US Patent Application 13/171218; 20130004680
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20130004680

Method For The Treatment Of A Metal Contact Formed On A Substrate
patent-application, September 2013

Cabal, Raphael
US Patent Application 13/634498; 20130095603
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20130095603

Curing System
patent-application, February 2015

Pedrosa, Jose; Johnson, Daniel; Dixon, Richard
US Patent Application 14/238901; 20150048075
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20150048075

Absorptance of powder materials suitable for laser sintering
journal, September 2000

Tolochko, Nikolay K.; Khlopkov, Yurii V.; Mozzharov, Sergei E.
Rapid Prototyping Journal, Vol. 6, Issue 3, p. 155-161
https://doi.org/10.1108/13552540010337029

Similar Records in DOE Patents and OSTI.GOV collections:

System and method for high power diode based additive manufacturing

Patent El-Dasher, Bassem S.; Bayramian, Andrew; Demuth, James A.; ...

A system is disclosed for performing an Additive Manufacturing (AM) fabrication process on a powdered material forming a substrate. The system may make use of a diode array for generating an optical signal sufficient to melt a powdered material of the substrate. A mask may be used for preventing a first predetermined portion of the optical signal from reaching the substrate, while allowing a second predetermined portion to reach the substrate. At least one processor may be used for controlling an output of the diode array.
Full Text Available
System and method for high power diode based additive manufacturing

Patent El-Dasher, Bassem S.; Bayramian, Andrew; DeMuth, James A.; ...

The present disclosure relates to a system for performing an Additive Manufacturing (AM) fabrication process on a powdered material (PM) forming a substrate. The system uses a first optical subsystem to generate an optical signal comprised of electromagnetic (EM) radiation sufficient to melt or sinter a PM of the substrate. The first optical subsystem is controlled to generate a plurality of different power density levels, with a specific one being selected based on a specific PM forming a powder bed being used to form a 3D part. At least one processor controls the first optical subsystem and adjusts a powermore » « less
Full Text Available
System and method for high power diode based additive manufacturing

Patent El-Dasher, Bassem S.; Bayramian, Andrew; DeMuth, James A.; ...

A system is disclosed for performing an Additive Manufacturing (AM) fabrication process on a powdered material forming a substrate. The system may make use of a diode array for generating an optical signal sufficient to melt a powdered material of the substrate. A mask may be used for preventing a first predetermined portion of the optical signal from reaching the substrate, while allowing a second predetermined portion to reach the substrate. At least one processor may be used for controlling an output of the diode array.
Full Text Available
Foil-based additive manufacturing system and method

Patent Tsai, Hai-Lung; Shen, Yiyu; Li, Yingqi; ...

An additive manufacturing system, method of manufacturing, and fabricated part. The system uses a material joining laser system to join together foil sheets to form a metal part. The material joining laser system can be configured to join adjacent foil sheets together in a substantially uniform manner. The manufacturing system also includes a material removal system that removes material from selected locations of the foil sheets to shape the foil sheets to correspond with selective slices of the part. The material removal system can be a laser system, such as a laser system configured to remove material from a foilmore » « less
Full Text Available
System and method for sub-wavelength detection for jetting-based additive manufacturing using a split ring resonator probe

Patent Mukherjee, Saptarshi; Chang, Tammy

The present disclosure relates to a system for detecting and analyzing droplets of feedstock material being ejected from an additive manufacturing device. The system makes use of a split ring resonator (SRR) probe including a ring element having a gap, with the gap being positioned adjacent a path of travel of the droplets of feedstock material. An excitation signal source is used for supplying an excitation signal to the SRR probe. An analyzer analyzes signals generated by the SRR probe in response to perturbations in an electric field generated by the SRR probe as the droplets of feedstock material passmore » « less
Full Text Available

Similar Records

Title: System and method for high power diode based additive manufacturing

Abstract

Citation Formats

Molding process patent, January 1981

Method of and apparatus for production of three dimensional objects by stereolithography patent, August 1993

Method for performing multiple beam laser sintering employing focussed and defocussed laser beams patent, February 1995

Method for producing a laminated object and apparatus for producing the same patent, April 2000

Selective laser sintering at melting temperature patent, April 2001

Dynamic mask projection stereo micro lithography patent, August 2006

Method and apparatus for plasma assisted laser cooking of food products patent, August 2015

Layer manufacturing method and apparatus using a programmable planar light source patent-application, July 2002

Electronic masking laser imaging system patent-application, October 2004

Dynamic Mask Module patent-application, April 2005

Process and device for producing a three-dimensional object patent-application, January 2009

Extrusion-Based Layered Deposition Systems Using Selective Radiation Exposure patent-application, June 2010

Method and apparatus for making three-dimensional parts patent-application, December 2010

Integrated Multi-Material Implants And Methods Of Manufacture patent-application, August 2011

Apparatus And Method For Forming Three-Dimensional Objects Using Linear Solidification patent-application, January 2013

Methods For Manufacturing Engine Components With Structural Bridge Devices patent-application, January 2013

Method For The Treatment Of A Metal Contact Formed On A Substrate patent-application, September 2013

Curing System patent-application, February 2015

Absorptance of powder materials suitable for laser sintering journal, September 2000

Molding process
patent, January 1981

Method of and apparatus for production of three dimensional objects by stereolithography
patent, August 1993

Method for performing multiple beam laser sintering employing focussed and defocussed laser beams
patent, February 1995

Method for producing a laminated object and apparatus for producing the same
patent, April 2000

Selective laser sintering at melting temperature
patent, April 2001

Dynamic mask projection stereo micro lithography
patent, August 2006

Method and apparatus for plasma assisted laser cooking of food products
patent, August 2015

Layer manufacturing method and apparatus using a programmable planar light source
patent-application, July 2002

Electronic masking laser imaging system
patent-application, October 2004

Dynamic Mask Module
patent-application, April 2005

Process and device for producing a three-dimensional object
patent-application, January 2009

Extrusion-Based Layered Deposition Systems Using Selective Radiation Exposure
patent-application, June 2010

Method and apparatus for making three-dimensional parts
patent-application, December 2010

Integrated Multi-Material Implants And Methods Of Manufacture
patent-application, August 2011

Apparatus And Method For Forming Three-Dimensional Objects Using Linear Solidification
patent-application, January 2013

Methods For Manufacturing Engine Components With Structural Bridge Devices
patent-application, January 2013

Method For The Treatment Of A Metal Contact Formed On A Substrate
patent-application, September 2013

Curing System
patent-application, February 2015

Absorptance of powder materials suitable for laser sintering
journal, September 2000