Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

Cheruvu, Narayana S.; Wei, Ronghua

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Title: Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

Abstract

The present disclosure relates to an oxidation resistant nanocrystalline coating and a method of forming an oxidation resistant nanocrystalline coating. An oxidation resistant coating comprising an MCrAl(Y) alloy may be deposited on a substrate, wherein M, includes iron, nickel, cobalt, or combinations thereof present greater than 50 wt % of the MCrAl(Y) alloy, chromium is present in the range of 15 wt % to 30 wt % of the MCrAl(Y) alloy, aluminum is present in the range of 6 wt % to 12 wt % of the MCrAl(Y) alloy and yttrium, is optionally present in the range of 0.1 wt % to 0.5 wt % of the MCrAl(Y) alloy. In addition, the coating may exhibit a grain size of 200 nm or less as deposited.

Inventors:: Cheruvu, Narayana S.; Wei, Ronghua

Issue Date:: Tue Jul 29 00:00:00 EDT 2014

Research Org.:: National Energy Technology Laboratory (NETL), Pittsburgh, PA, Morgantown, WV (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1149921

Patent Number(s):: 8790791

Application Number:: 12/760,864

Assignee:: Southwest Research Institute (San Antonio, TX)

Patent Classifications (CPCs):: C - CHEMISTRY C22 - METALLURGY C22C - ALLOYS

C - CHEMISTRY C23 - COATING METALLIC MATERIAL C23C - COATING METALLIC MATERIAL

Show more

C - CHEMISTRY C22 - METALLURGY C22C - ALLOYS
C22C19/05 - with chromium
C22C19/07 - based on cobalt
C22C30/00 - Alloys containing less than 50% by weight of each constituent
C22C38/00 - Ferrous alloys, e.g. steel alloys

C - CHEMISTRY C23 - COATING METALLIC MATERIAL C23C - COATING METALLIC MATERIAL
C23C14/165 - {by cathodic sputtering}
C23C14/345 - {using substrate bias}
C23C14/354 - {Introduction of auxiliary energy into the plasma}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T428/12014 - having metal particles
Y10T428/12576 - Boride, carbide or nitride component

Show less

DOE Contract Number:: FC26-07NT43096

Resource Type:: Patent

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Cheruvu, Narayana S., and Wei, Ronghua. Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings.  United States: N. p., 2014. 
        Web.

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                    Cheruvu, Narayana S., & Wei, Ronghua. Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings.  United States.

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                    Cheruvu, Narayana S., and Wei, Ronghua. Tue .  
        "Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings".  United States.  https://www.osti.gov/servlets/purl/1149921.

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@article{osti_1149921,

  title        = {Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings},

  author       = {Cheruvu, Narayana S. and Wei, Ronghua},

  abstractNote = {The present disclosure relates to an oxidation resistant nanocrystalline coating and a method of forming an oxidation resistant nanocrystalline coating. An oxidation resistant coating comprising an MCrAl(Y) alloy may be deposited on a substrate, wherein M, includes iron, nickel, cobalt, or combinations thereof present greater than 50 wt % of the MCrAl(Y) alloy, chromium is present in the range of 15 wt % to 30 wt % of the MCrAl(Y) alloy, aluminum is present in the range of 6 wt % to 12 wt % of the MCrAl(Y) alloy and yttrium, is optionally present in the range of 0.1 wt % to 0.5 wt % of the MCrAl(Y) alloy. In addition, the coating may exhibit a grain size of 200 nm or less as deposited.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {Tue Jul 29 00:00:00 EDT 2014},

  month        = {Tue Jul 29 00:00:00 EDT 2014}

}

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Ti—Si—C—N piston ring coatings
patent, December 2016

Lin, Jianliang; Wei, Ronghua; Lee, Peter M.
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Nanocrystalline interlayer coating for increasing service life of thermal barrier coating on high temperature components
patent, December 2016

Cheruvu, Narayana S.; Wei, Ronghua
US Patent Document 9,511,572
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Similar Records

Title: Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

Abstract

Citation Formats

Columnar grain ceramic thermal barrier coatings patent, March 1982

Overlay coatings for superalloys patent, December 1983

Overlays coating for superalloys patent, April 1986

Hollow cathode enhanced magnetron sputter device patent, May 1986

Arrangement for the coating of substrates patent, June 1992

Apparatus for depositing material into high aspect ratio holes patent, January 1993

Method for improving refractory metal fiber reinforced molybdenum disilicide composites patent, May 1994

Powertrain component with adherent amorphous or nanocrystalline ceramic coating system patent, May 1994

Plasma-enhanced magnetron-sputtered deposition of materials patent, September 1994

Metallic component of a gas turbine installation having protective coatings patent, March 1996

Thermal barrier coating resistant to erosion and impact by particulate matter patent, November 1997

Process for barrier coating of plastic objects patent, October 1998

Selective plasma deposition patent, January 1999

Method and apparatus for ionized sputtering patent, September 1999

Non-ideal barrier coating architecture and process for applying the same to plastic substrates patent, April 2000

Application of diamond-like carbon coatings to cutting surfaces of metal cutting tools patent, July 2000

Laminate system, a process for the production thereof and use thereof patent, July 2001

Construction of a film on a semiconductor wafer patent, September 2002

Coating system utilizing an oxide diffusion barrier for improved performance and repair capability patent, September 2002

Construction of a film on a semiconductor wafer patent, December 2002

Wear coating applied to an atomic force probe tip patent, January 2003

High temperature equipment patent, April 2003

Physical vapor deposition targets having crystallographic orientations patent, July 2003

Sputtering method to generate ionized metal plasma using electron beams and magnetic field patent, July 2003

Method for constructing a film on a semiconductor wafer patent, March 2004

Method and apparatus of plasma-enhanced coaxial magnetron for sputter-coating interior surfaces patent, July 2004

High deposition rate sputtering patent, May 2005

High-power pulsed magnetically enhanced plasma processing patent, May 2005

Plasma processing system and apparatus and a sample processing method patent, August 2005

Unitized fibrous concrete reinforcement patent, June 2006

Hard laminated film, method of manufacturing the same and film-forming device patent, August 2007

Functional coatings for the reduction of oxygen permeation and stress and method of forming the same patent, April 2008

Construction of a film on a semiconductor wafer patent-application, September 2001

Chamber for Constructing a Film on a Semiconductor Wafer patent-application, January 2002

Highly Durable and Abrasion Resistant Composite Diamond-Like Carbon Decorative Coatings with Controllable Color for Metal Substrates patent-application, March 2002

Method of forming an active-element containing aluminide as stand alone coating and as bond coat and coated article patent-application, September 2002

Diffusion barrier coatings, and related articles and processes patent-application, December 2002

Method for depositing tantalum silicide films by thermal chemical vapor deposition patent-application, November 2003

Method and apparatus of plasma-enhanced coaxial magnetron for sputter-coating interior surfaces patent-application, March 2004

Chamber for constructing a film on a semiconductor wafer patent-application, May 2004

Device for ceramic-type coating of a substrate patent-application, July 2004

Unitized fibrous concrete reinforcement patent-application, December 2004

Method and composition for the chemical-vibrational-mechanical planarization of copper patent-application, December 2004

Method for producing a nanostructured funcitonal coating and a coating that can be produced according to said method patent-application, January 2005

Diffusion barrier and protective coating for turbine engine component and method for forming patent-application, April 2005

Hard laminated film, method of manufacturing the same and film-forming device patent-application, August 2005

Multi-Layered Superhard Nanocomposite Coatings patent-application, July 2006

Thermal/environmental barrier coating for silicon-comprising materials patent-application, July 2006

Erosion Resistant Coatings patent-application, April 2007

Wear resistant vapor deposited coating, method of coating deposition and applications therefor patent-application, December 2007

Erosion Resistant Coatings patent-application, August 2009

Diffusion barrier layer and methods of forming patent-application, March 2010

Bond Coating and Thermal Barrier Compositions, Processes for Applying Both, and Their Coated Articles patent-application, April 2010

Ti—Si—C—N piston ring coatings patent, December 2016

Nanocrystalline interlayer coating for increasing service life of thermal barrier coating on high temperature components patent, December 2016

Columnar grain ceramic thermal barrier coatings
patent, March 1982

Overlay coatings for superalloys
patent, December 1983

Overlays coating for superalloys
patent, April 1986

Hollow cathode enhanced magnetron sputter device
patent, May 1986

Arrangement for the coating of substrates
patent, June 1992

Apparatus for depositing material into high aspect ratio holes
patent, January 1993

Method for improving refractory metal fiber reinforced molybdenum disilicide composites
patent, May 1994

Powertrain component with adherent amorphous or nanocrystalline ceramic coating system
patent, May 1994

Plasma-enhanced magnetron-sputtered deposition of materials
patent, September 1994

Metallic component of a gas turbine installation having protective coatings
patent, March 1996

Thermal barrier coating resistant to erosion and impact by particulate matter
patent, November 1997

Process for barrier coating of plastic objects
patent, October 1998

Selective plasma deposition
patent, January 1999

Method and apparatus for ionized sputtering
patent, September 1999

Non-ideal barrier coating architecture and process for applying the same to plastic substrates
patent, April 2000

Application of diamond-like carbon coatings to cutting surfaces of metal cutting tools
patent, July 2000

Laminate system, a process for the production thereof and use thereof
patent, July 2001

Construction of a film on a semiconductor wafer
patent, September 2002

Coating system utilizing an oxide diffusion barrier for improved performance and repair capability
patent, September 2002

Construction of a film on a semiconductor wafer
patent, December 2002

Wear coating applied to an atomic force probe tip
patent, January 2003

High temperature equipment
patent, April 2003

Physical vapor deposition targets having crystallographic orientations
patent, July 2003

Sputtering method to generate ionized metal plasma using electron beams and magnetic field
patent, July 2003

Method for constructing a film on a semiconductor wafer
patent, March 2004

Method and apparatus of plasma-enhanced coaxial magnetron for sputter-coating interior surfaces
patent, July 2004

High deposition rate sputtering
patent, May 2005

High-power pulsed magnetically enhanced plasma processing
patent, May 2005

Plasma processing system and apparatus and a sample processing method
patent, August 2005

Unitized fibrous concrete reinforcement
patent, June 2006

Hard laminated film, method of manufacturing the same and film-forming device
patent, August 2007

Functional coatings for the reduction of oxygen permeation and stress and method of forming the same
patent, April 2008

Construction of a film on a semiconductor wafer
patent-application, September 2001

Chamber for Constructing a Film on a Semiconductor Wafer
patent-application, January 2002

Highly Durable and Abrasion Resistant Composite Diamond-Like Carbon Decorative Coatings with Controllable Color for Metal Substrates
patent-application, March 2002

Method of forming an active-element containing aluminide as stand alone coating and as bond coat and coated article
patent-application, September 2002

Diffusion barrier coatings, and related articles and processes
patent-application, December 2002

Method for depositing tantalum silicide films by thermal chemical vapor deposition
patent-application, November 2003

Method and apparatus of plasma-enhanced coaxial magnetron for sputter-coating interior surfaces
patent-application, March 2004

Chamber for constructing a film on a semiconductor wafer
patent-application, May 2004

Device for ceramic-type coating of a substrate
patent-application, July 2004

Unitized fibrous concrete reinforcement
patent-application, December 2004

Method and composition for the chemical-vibrational-mechanical planarization of copper
patent-application, December 2004

Method for producing a nanostructured funcitonal coating and a coating that can be produced according to said method
patent-application, January 2005

Diffusion barrier and protective coating for turbine engine component and method for forming
patent-application, April 2005

Hard laminated film, method of manufacturing the same and film-forming device
patent-application, August 2005

Multi-Layered Superhard Nanocomposite Coatings
patent-application, July 2006

Thermal/environmental barrier coating for silicon-comprising materials
patent-application, July 2006

Erosion Resistant Coatings
patent-application, April 2007

Wear resistant vapor deposited coating, method of coating deposition and applications therefor
patent-application, December 2007

Erosion Resistant Coatings
patent-application, August 2009

Diffusion barrier layer and methods of forming
patent-application, March 2010

Bond Coating and Thermal Barrier Compositions, Processes for Applying Both, and Their Coated Articles
patent-application, April 2010

Ti—Si—C—N piston ring coatings
patent, December 2016

Nanocrystalline interlayer coating for increasing service life of thermal barrier coating on high temperature components
patent, December 2016