Methods for preparation of three-dimensional bodies

Mulligan, Anthony C; Rigali, Mark J; Sutaria, Manish P; Artz, Gregory J; Gafner, Felix H; Vaidyanathan, K Ranji

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
A41 - wearing apparel
A42 - headwear
A43 - footwear
A44 - haberdashery
A45 - hand or travelling articles
A46 - brushware
A47 - furniture
A61 - medical or veterinary science
A62 - life-saving
A63 - sports
A99 - subject matter not otherwise provided for in this section
B - performing operations
B01 - physical or chemical processes or apparatus in general
B02 - crushing, pulverising, or disintegrating
B03 - separation of solid materials using liquids or using pneumatic tables or jigs
B04 - centrifugal apparatus or machines for carrying-out physical or chemical processes
B05 - spraying or atomising in general
B06 - generating or transmitting mechanical vibrations in general
B07 - separating solids from solids
B08 - cleaning
B09 - disposal of solid waste
B21 - mechanical metal-working without essentially removing material
B22 - casting
B23 - machine tools
B24 - grinding
B25 - hand tools
B26 - hand cutting tools
B27 - working or preserving wood or similar material
B28 - working cement, clay, or stone
B29 - working of plastics
B30 - presses
B31 - making articles of paper, cardboard or material worked in a manner analogous to paper
B32 - layered products
B33 - additive manufacturing technology
B41 - printing
B42 - bookbinding
B43 - writing or drawing implements
B44 - decorative arts
B60 - vehicles in general
B61 - railways
B62 - land vehicles for travelling otherwise than on rails
B63 - ships or other waterborne vessels
B64 - aircraft
B65 - conveying
B66 - hoisting
B67 - opening, closing {or cleaning} bottles, jars or similar containers
B68 - saddlery
B81 - microstructural technology
B82 - nanotechnology
B99 - subject matter not otherwise provided for in this section
C - chemistry
C01 - inorganic chemistry
C02 - treatment of water, waste water, sewage, or sludge
C03 - glass
C04 - cements
C05 - fertilisers
C06 - explosives
C07 - organic chemistry
C08 - organic macromolecular compounds
C09 - dyes
C10 - petroleum, gas or coke industries
C11 - animal or vegetable oils, fats, fatty substances or waxes
C12 - biochemistry
C13 - sugar industry
C14 - skins
C21 - metallurgy of iron
C22 - metallurgy
C23 - coating metallic material
C25 - electrolytic or electrophoretic processes
C30 - crystal growth
C40 - combinatorial technology
C99 - subject matter not otherwise provided for in this section
D - textiles
D01 - natural or man-made threads or fibres
D02 - yarns
D03 - weaving
D04 - braiding
D05 - sewing
D06 - treatment of textiles or the like
D07 - ropes
D10 - indexing scheme associated with sublasses of section d, relating to textiles
D21 - paper-making
D99 - subject matter not otherwise provided for in this section
E - fixed constructions
E01 - construction of roads, railways, or bridges
E02 - hydraulic engineering
E03 - water supply
E04 - building
E05 - locks
E06 - doors, windows, shutters, or roller blinds in general
E21 - earth drilling
E99 - subject matter not otherwise provided for in this section
F - mechanical engineering
F01 - machines or engines in general
F02 - combustion engines
F03 - machines or engines for liquids
F04 - positive - displacement machines for liquids
F05 - indexing schemes relating to engines or pumps in various subclasses of classes f01-f04
F15 - fluid-pressure actuators
F16 - engineering elements and units
F17 - storing or distributing gases or liquids
F21 - lighting
F22 - steam generation
F23 - combustion apparatus
F24 - heating
F25 - refrigeration or cooling
F26 - drying
F27 - furnaces
F28 - heat exchange in general
F41 - weapons
F42 - ammunition
F99 - subject matter not otherwise provided for in this section
G - physics
G01 - measuring
G02 - optics
G03 - photography
G04 - horology
G05 - controlling
G06 - computing
G07 - checking-devices
G08 - signalling
G09 - education
G10 - musical instruments
G11 - information storage
G12 - instrument details
G16 - information and communication technology [ict] specially adapted for specific application fields
G21 - nuclear physics
G99 - subject matter not otherwise provided for in this section
H - electricity
H01 - basic electric elements
H02 - generation
H03 - basic electronic circuitry
H04 - electric communication technique
H05 - electric techniques not otherwise provided for
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Y - new / cross sectional technologies
Y02 - technologies or applications for mitigation or adaptation against climate change
Y04 - information or communication technologies having an impact on other technology areas
Y10 - technical subjects covered by former uspc

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Title: Methods for preparation of three-dimensional bodies

Abstract

Processes for mechanically fabricating two and three-dimensional fibrous monolith composites include preparing a fibrous monolith filament from a core composition of a first powder material and a boundary material of a second powder material. The filament includes a first portion of the core composition surrounded by a second portion of the boundary composition. One or more filaments are extruded through a mechanically-controlled deposition nozzle onto a working surface to create a fibrous monolith composite object. The objects may be formed directly from computer models and have complex geometries.

Inventors:

Mulligan, Anthony C ^[1]; Rigali, Mark J ^[2]; Sutaria, Manish P ^[3]; Artz, Gregory J ^[1]; Gafner, Felix H ^[1]; Vaidyanathan, K Ranji ^[1]

Tucson, AZ
Carlsbad, NM
Malden, MA

Issue Date:: 2008-06-17

Research Org.:: ADVANCED CERAMICS RESEARCH INC

Sponsoring Org.:: USDOE

OSTI Identifier:: 983052

Patent Number(s):: 7387757

Application Number:: 10/880,189

Assignee:: CHO

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B22 - CASTING B22F - WORKING METALLIC POWDER

B - PERFORMING OPERATIONS B28 - WORKING CEMENT, CLAY, OR STONE B28B - SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER

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B - PERFORMING OPERATIONS B22 - CASTING B22F - WORKING METALLIC POWDER
B22F2203/01 - To-be-deleted with administrative transfer to B22F2203/00
B22F2998/00 - Supplementary information concerning processes or compositions relating to powder metallurgy
B22F2999/00 - Aspects linked to processes or compositions used in powder metallurgy
B22F3/004 - {Filling molds with powder
B22F3/10 - Sintering only
B22F3/14 - simultaneously
B22F3/15 - Hot isostatic pressing
B22F3/20 - by extruding

B - PERFORMING OPERATIONS B28 - WORKING CEMENT, CLAY, OR STONE B28B - SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
B28B17/0081 - {Process control}
B28B3/20 - wherein the material is extruded {

B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B29C43/006 - {Pressing and sintering powders, granules or fibres}
B29C48/06 - Rod-shaped

B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29K - INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
B29K2105/06 - containing reinforcements, fillers or inserts

B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
B33Y10/00 - Processes of additive manufacturing

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2235/3826 - Silicon carbides
C04B2235/3839 - Refractory metal carbides
C04B2235/524 - Non-oxidic, e.g. borides, carbides, silicides or nitrides
C04B2235/6021 - Extrusion moulding
C04B2235/77 - Density
C04B2235/96 - Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
C04B35/5622 - {based on zirconium or hafnium carbides}
C04B35/6286 - {Carbides}
C04B35/6303 - {Inorganic additives}
C04B35/632 - Organic additives
C04B35/634 - Polymers
C04B35/638 - Removal thereof
C04B35/645 - Pressure sintering
C04B35/6455 - {Hot isostatic pressing}
C04B35/80 - Fibres, filaments, whiskers, platelets, or the like {

C - CHEMISTRY C08 - ORGANIC MACROMOLECULAR COMPOUNDS C08K - Use of inorganic or non-macromolecular organic substances as compounding ingredients
C08K3/18 - Oxygen-containing compounds, e.g. metal carbonyls

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P10/25 - by increasing the energy efficiency of the process

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T428/2929 - Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]

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DOE Contract Number:: FC02-96CH10861

Resource Type:: Patent

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Mulligan, Anthony C, Rigali, Mark J, Sutaria, Manish P, Artz, Gregory J, Gafner, Felix H, and Vaidyanathan, K Ranji. Methods for preparation of three-dimensional bodies.  United States: N. p., 2008. 
        Web.

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                    Mulligan, Anthony C, Rigali, Mark J, Sutaria, Manish P, Artz, Gregory J, Gafner, Felix H, & Vaidyanathan, K Ranji. Methods for preparation of three-dimensional bodies.  United States.

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                    Mulligan, Anthony C, Rigali, Mark J, Sutaria, Manish P, Artz, Gregory J, Gafner, Felix H, and Vaidyanathan, K Ranji. Tue .  
        "Methods for preparation of three-dimensional bodies".  United States.  https://www.osti.gov/servlets/purl/983052.

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@article{osti_983052,

  title        = {Methods for preparation of three-dimensional bodies},

  author       = {Mulligan, Anthony C and Rigali, Mark J and Sutaria, Manish P and Artz, Gregory J and Gafner, Felix H and Vaidyanathan, K Ranji},

  abstractNote = {Processes for mechanically fabricating two and three-dimensional fibrous monolith composites include preparing a fibrous monolith filament from a core composition of a first powder material and a boundary material of a second powder material. The filament includes a first portion of the core composition surrounded by a second portion of the boundary composition. One or more filaments are extruded through a mechanically-controlled deposition nozzle onto a working surface to create a fibrous monolith composite object. The objects may be formed directly from computer models and have complex geometries.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2008},

  month        = {6}

}

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Works referenced in this record:

Status of Continuous Fiber-Reinforced Ceramic Matrix Composite Processing Technology
book, January 1990

Strife, J. R.; Brennan, J. J.; Prewo, K. M.
A Collection of Papers Presented at the 14th Annual Conference on Composites and Advanced Ceramic Materials, Part 1 of 2: Ceramic Engineering and Science Proceedings, Volume 11, Issue 7/8
https://doi.org/10.1002/9780470313008.ch26

Experimental and numerical studies of foam-filled sections
journal, May 2000

Santosa, Sigit P.; Wierzbicki, Tomasz; Hanssen, Arve G.
International Journal of Impact Engineering, Vol. 24, Issue 5
https://doi.org/10.1016/S0734-743X(99)00036-6

Fibrous monoliths: non-brittle fracture from powder-processed ceramics
journal, June 1995

Hilmas, G.; Brady, A.; Abdali, U.
Materials Science and Engineering: A, Vol. 195
https://doi.org/10.1016/0921-5093(94)06525-X

Silicon Carbide Monofilament-Reinforced Silicon Nitride or Silicon Carbide Matrix Composites
journal, April 1989

Kodama, Hironori; Sakamoto, Hiroshi; Miyoshi, Tadahiko
Journal of the American Ceramic Society, Vol. 72, Issue 4
https://doi.org/10.1111/j.1151-2916.1989.tb06174.x

Fibrous Monolithic Ceramics
journal, October 1997

Kovar, Desiderio; King, Bruce H.; Trice, Rodney W.
Journal of the American Ceramic Society, Vol. 80, Issue 10
https://doi.org/10.1111/j.1151-2916.1997.tb03148.x

On the modeling of crush behavior of a closed-cell aluminum foam structure
journal, April 1998

Santosa, Sigit; Wierzbicki, Tomasz
Journal of the Mechanics and Physics of Solids, Vol. 46, Issue 4
https://doi.org/10.1016/S0022-5096(97)00082-3

Mesoscopic simulation of inhomogeneous metallic foams with respect to energy absorption
journal, December 1999

Daxner, T.; Böhm, H. J.; Rammerstorfer, F. G.
Computational Materials Science, Vol. 16, Issue 1-4
https://doi.org/10.1016/S0927-0256(99)00046-4

Heat transfer in open-cell metal foams
journal, June 1998

Lu, T. J.; Stone, H. A.; Ashby, M. F.
Acta Materialia, Vol. 46, Issue 10
https://doi.org/10.1016/S1359-6454(98)00031-7

High-strength silicon carbide fibre-reinforced glass-matrix composites
journal, February 1980

Prewo, Karl M.; Brennan, John J.
Journal of Materials Science, Vol. 15, Issue 2
https://doi.org/10.1007/BF02396796

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Title: Methods for preparation of three-dimensional bodies

Abstract

Citation Formats

Status of Continuous Fiber-Reinforced Ceramic Matrix Composite Processing Technology book, January 1990

Experimental and numerical studies of foam-filled sections journal, May 2000

Fibrous monoliths: non-brittle fracture from powder-processed ceramics journal, June 1995

Silicon Carbide Monofilament-Reinforced Silicon Nitride or Silicon Carbide Matrix Composites journal, April 1989

Fibrous Monolithic Ceramics journal, October 1997

On the modeling of crush behavior of a closed-cell aluminum foam structure journal, April 1998

Mesoscopic simulation of inhomogeneous metallic foams with respect to energy absorption journal, December 1999

Heat transfer in open-cell metal foams journal, June 1998

High-strength silicon carbide fibre-reinforced glass-matrix composites journal, February 1980

Status of Continuous Fiber-Reinforced Ceramic Matrix Composite Processing Technology
book, January 1990

Experimental and numerical studies of foam-filled sections
journal, May 2000

Fibrous monoliths: non-brittle fracture from powder-processed ceramics
journal, June 1995

Silicon Carbide Monofilament-Reinforced Silicon Nitride or Silicon Carbide Matrix Composites
journal, April 1989

Fibrous Monolithic Ceramics
journal, October 1997

On the modeling of crush behavior of a closed-cell aluminum foam structure
journal, April 1998

Mesoscopic simulation of inhomogeneous metallic foams with respect to energy absorption
journal, December 1999

Heat transfer in open-cell metal foams
journal, June 1998

High-strength silicon carbide fibre-reinforced glass-matrix composites
journal, February 1980