Planar ceramic membrane assembly and oxidation reactor system

Carolan, Michael Francis; Wilson, Merrill Anderson; Ohm, Ted R; Kneidel, Kurt E; Peterson, David; Chen, Christopher M; Rackers, Keith Gerard

Title: Planar ceramic membrane assembly and oxidation reactor system

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Abstract

Planar ceramic membrane assembly comprising a dense layer of mixed-conducting multi-component metal oxide material, wherein the dense layer has a first side and a second side, a porous layer of mixed-conducting multi-component metal oxide material in contact with the first side of the dense layer, and a ceramic channeled support layer in contact with the second side of the dense layer. The planar ceramic membrane assembly can be used in a ceramic wafer assembly comprising a planar ceramic channeled support layer having a first side and a second side; a first dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the first side of the ceramic channeled support layer; a first outer support layer comprising porous mixed-conducting multi-component metal oxide material and having an inner side and an outer side, wherein the inner side is in contact with the outer side of the first dense layer; a second dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the second side of the ceramic channeled layer; and a second outer supportmore » « less

Inventors:

Carolan, Michael Francis ^[1]; Dyer, legal representative, Kathryn Beverly ^[2]; Wilson, Merrill Anderson ^[3]; Ohm, Ted R ^[4]; Kneidel, Kurt E ^[4]; Peterson, David ^[5]; Chen, Christopher M ^[1]; Rackers, Keith Gerard ^[6]; Dyer, deceased, Paul Nigel ^[2]

Allentown, PA
(Allentown, PA)
West Jordan, UT
Alliance, OH
Uniontown, OH
Louisville, OH

Issue Date:: 2007-10-09

Research Org.:: Air Products and Chemicals, Inc. (Allentown, PA)

Sponsoring Org.:: USDOE

OSTI Identifier:: 918088

Patent Number(s):: 7279027

Application Number:: 10/394,620

Assignee:: Air Products and Chemicals, Inc. (Allentown, PA)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01D - SEPARATION

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

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B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01D - SEPARATION
B01D2313/08 - Flow guidance means within the module or the apparatus
B01D53/228 - {characterised by specific membranes}
B01D63/082 - {comprising a stack of flat membranes, e.g. plate-and-frame devices}
B01D69/10 - Supported membranes
B01D69/12 - Composite membranes
B01D71/024 - {Oxides}

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
B01J12/007 - {in the presence of catalytically active bodies, e.g. porous plates}
B01J19/2475 - {Membrane reactors}
B01J19/249 - {Plate-type reactors}
B01J2219/2453 - Plates arranged in parallel
B01J2219/2459 - Corrugated plates
B01J2219/247 - Feeding means for the reactants
B01J2219/2475 - Separation means, e.g. membranes inside the reactor
B01J2219/2479 - Catalysts coated on the surface of plates or inserts
B01J2219/2482 - Catalytically active foils
B01J2219/2487 - Ceramics
B01J2219/2497 - Size aspects, i.e. concrete sizes are being mentioned in the classified document
B01J23/56 - Platinum group metals
B01J23/76 - combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
B01J35/065 - {Membranes}
B01J37/0215 - {Coating}

B - PERFORMING OPERATIONS B32 - LAYERED PRODUCTS B32B - LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
B32B18/00 - Layered products essentially comprising ceramics, e.g. refractory products
B32B2315/02 - Ceramics

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS
C01B13/0251 - {by making use of membranes}
C01B2203/0261 - containing a catalytic partial oxidation step [CPO]
C01B2203/1035 - Catalyst coated on equipment surfaces, e.g. reactor walls
C01B2203/1041 - Composition of the catalyst
C01B2203/1052 - Nickel or cobalt catalysts
C01B2203/1064 - Platinum group metal catalysts
C01B2203/1235 - Hydrocarbons
C01B2210/0046 - Nitrogen
C01B3/386 - {Catalytic partial combustion}

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2111/00612 - {as one or more layers of a layered structure}
C04B2111/00801 - {Membranes
C04B2235/3227 - Lanthanum oxide or oxide-forming salts thereof
C04B2237/34 - Oxidic
C04B2237/62 - Forming laminates or joined articles comprising holes, channels or other types of openings
C04B35/2641 - {Compositions containing one or more ferrites of the group comprising rare earth metals and one or more ferrites of the group comprising alkali metals, alkaline earth metals or lead}
C04B35/62218 - {obtaining ceramic films, e.g. by using temporary supports}
C04B35/62625 - {Wet mixtures}
C04B35/6264 - {Mixing media, e.g. organic solvents}
C04B38/00 - Porous mortars, concrete, artificial stone or ceramic ware

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P20/52 - using catalysts, e.g. selective catalysts

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DOE Contract Number:: FC26-97FT96052

Resource Type:: Patent

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Carolan, Michael Francis, Dyer, legal representative, Kathryn Beverly, Wilson, Merrill Anderson, Ohm, Ted R, Kneidel, Kurt E, Peterson, David, Chen, Christopher M, Rackers, Keith Gerard, and Dyer, deceased, Paul Nigel. Planar ceramic membrane assembly and oxidation reactor system.  United States: N. p., 2007. 
        Web.

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                    Carolan, Michael Francis, Dyer, legal representative, Kathryn Beverly, Wilson, Merrill Anderson, Ohm, Ted R, Kneidel, Kurt E, Peterson, David, Chen, Christopher M, Rackers, Keith Gerard, & Dyer, deceased, Paul Nigel. Planar ceramic membrane assembly and oxidation reactor system.  United States.

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                    Carolan, Michael Francis, Dyer, legal representative, Kathryn Beverly, Wilson, Merrill Anderson, Ohm, Ted R, Kneidel, Kurt E, Peterson, David, Chen, Christopher M, Rackers, Keith Gerard, and Dyer, deceased, Paul Nigel. Tue .  
        "Planar ceramic membrane assembly and oxidation reactor system".  United States.  https://www.osti.gov/servlets/purl/918088.

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@article{osti_918088,

  title        = {Planar ceramic membrane assembly and oxidation reactor system},

  author       = {Carolan, Michael Francis and Dyer, legal representative, Kathryn Beverly and Wilson, Merrill Anderson and Ohm, Ted R and Kneidel, Kurt E and Peterson, David and Chen, Christopher M and Rackers, Keith Gerard and Dyer, deceased, Paul Nigel},

  abstractNote = {Planar ceramic membrane assembly comprising a dense layer of mixed-conducting multi-component metal oxide material, wherein the dense layer has a first side and a second side, a porous layer of mixed-conducting multi-component metal oxide material in contact with the first side of the dense layer, and a ceramic channeled support layer in contact with the second side of the dense layer. The planar ceramic membrane assembly can be used in a ceramic wafer assembly comprising a planar ceramic channeled support layer having a first side and a second side; a first dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the first side of the ceramic channeled support layer; a first outer support layer comprising porous mixed-conducting multi-component metal oxide material and having an inner side and an outer side, wherein the inner side is in contact with the outer side of the first dense layer; a second dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the second side of the ceramic channeled layer; and a second outer support layer comprising porous mixed-conducting multi-component metal oxide material and having an inner side and an outer side, wherein the inner side is in contact with the outer side of the second dense layer.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2007},

  month        = {10}

}

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