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Title: Coal hydrogenation and deashing in ebullated bed catalytic reactor

Abstract

An improved process for hydrogenation of coal containing ash with agglomeration and removal of ash from an ebullated bed catalytic reactor to produce deashed hydrocarbon liquid and gas products. In the process, a flowable coal-oil slurry is reacted with hydrogen in an ebullated catalyst bed reaction zone at elevated temperature and pressure conditions. The upward velocity and viscosity of the reactor liquid are controlled so that a substantial portion of the ash released from the coal is agglomerated to form larger particles in the upper portion of the reactor above the catalyst bed, from which the agglomerated ash is separately withdrawn along with adhering reaction zone liquid. The resulting hydrogenated hydrocarbon effluent material product is phase separated to remove vapor fractions, after which any ash remaining in the liquid fraction can be removed to produce substantially ash-free coal-derived liquid products.

Inventors:
;
Issue Date:
Research Org.:
HRI, Inc., Lawrenceville, NJ (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
864695
Patent Number(s):
4404084
Application Number:
06/357,230
Assignee:
Hri, Inc. (Lawrenceville, NJ)
Patent Classifications (CPCs):
C - CHEMISTRY C10 - PETROLEUM, GAS OR COKE INDUSTRIES C10G - CRACKING HYDROCARBON OILS
DOE Contract Number:  
AC05-77ET10152
Resource Type:
Patent
Resource Relation:
Patent File Date: 1982 Mar 11
Country of Publication:
United States
Language:
English
Subject:
coal; hydrogenation; deashing; ebullated; bed; catalytic; reactor; improved; process; containing; ash; agglomeration; removal; produce; deashed; hydrocarbon; liquid; gas; products; flowable; coal-oil; slurry; reacted; hydrogen; catalyst; reaction; zone; elevated; temperature; pressure; conditions; upward; velocity; viscosity; controlled; substantial; portion; released; agglomerated; form; larger; particles; upper; separately; withdrawn; adhering; resulting; hydrogenated; effluent; material; product; phase; separated; remove; vapor; fractions; remaining; fraction; removed; substantially; ash-free; coal-derived; phase separated; coal-oil slurry; hydrocarbon liquid; substantial portion; pressure conditions; improved process; elevated temperature; reaction zone; upper portion; liquid products; liquid product; catalyst bed; coal-derived liquid; liquid fraction; coal hydrogenation; catalytic reactor; larger particles; separately withdrawn; bed reaction; agglomerated ash; produce substantially; coal containing; form larger; gas product; bed catalytic; gas products; ebullated bed; ebullated catalyst; resulting hydrogen; coal hydrogen; phase separate; substantially ash-; /208/

Citation Formats

Huibers, Derk T. A., and Johanson, Edwin S. Coal hydrogenation and deashing in ebullated bed catalytic reactor. United States: N. p., 1983. Web.
Huibers, Derk T. A., & Johanson, Edwin S. Coal hydrogenation and deashing in ebullated bed catalytic reactor. United States.
Huibers, Derk T. A., and Johanson, Edwin S. Sat . "Coal hydrogenation and deashing in ebullated bed catalytic reactor". United States. https://www.osti.gov/servlets/purl/864695.
@article{osti_864695,
title = {Coal hydrogenation and deashing in ebullated bed catalytic reactor},
author = {Huibers, Derk T. A. and Johanson, Edwin S.},
abstractNote = {An improved process for hydrogenation of coal containing ash with agglomeration and removal of ash from an ebullated bed catalytic reactor to produce deashed hydrocarbon liquid and gas products. In the process, a flowable coal-oil slurry is reacted with hydrogen in an ebullated catalyst bed reaction zone at elevated temperature and pressure conditions. The upward velocity and viscosity of the reactor liquid are controlled so that a substantial portion of the ash released from the coal is agglomerated to form larger particles in the upper portion of the reactor above the catalyst bed, from which the agglomerated ash is separately withdrawn along with adhering reaction zone liquid. The resulting hydrogenated hydrocarbon effluent material product is phase separated to remove vapor fractions, after which any ash remaining in the liquid fraction can be removed to produce substantially ash-free coal-derived liquid products.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Sat Jan 01 00:00:00 EST 1983},
month = {Sat Jan 01 00:00:00 EST 1983}
}