Method of making a passively impact resistant battery

Armstrong, Beth L.; Veith, Gabriel M.; Kalnaus, Sergiy; Wang, Hsin; Browning, Katie L.; Cooley, Kevin M.

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Title: Method of making a passively impact resistant battery

Abstract

A method of making a passively impact resistant battery includes the steps of providing a porous separator material having pores and a surface, and providing a suspension composition including shear thickening enabling particles and a particle suspension solvent for suspending the shear thickening enabling particles. The shear thickening particles have a polydispersity index of no greater than 0.1, an average particle size of in a range of 50 nm to 1 um, and an absolute zeta potential of greater than ±40 mV. The suspension composition is applied to the separator material, wherein a portion of the particles and suspension solvent penetrate the pores. The suspension solvent is evaporated from the separator material. An anode layer and a cathode layer are applied. An electrolyte composition is applied between the anode layer and the cathode layer. The electrolyte composition includes an electrolyte solvent and an electrolyte salt.

Inventors:: Armstrong, Beth L.; Veith, Gabriel M.; Kalnaus, Sergiy; Wang, Hsin; Browning, Katie L.; Cooley, Kevin M.

Issue Date:: 2023-11-21

Research Org.:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 2293893

Patent Number(s):: 11824163

Application Number:: 17/570,982

Assignee:: UT-Battelle, LLC (Oak Ridge, TN)

DOE Contract Number:: AC05-00OR22725

Resource Type:: Patent

Resource Relation:: Patent File Date: 01/07/2022

Country of Publication:: United States

Language:: English

Citation Formats


                    Armstrong, Beth L., Veith, Gabriel M., Kalnaus, Sergiy, Wang, Hsin, Browning, Katie L., and Cooley, Kevin M. Method of making a passively impact resistant battery.  United States: N. p., 2023. 
        Web.

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                    Armstrong, Beth L., Veith, Gabriel M., Kalnaus, Sergiy, Wang, Hsin, Browning, Katie L., & Cooley, Kevin M. Method of making a passively impact resistant battery.  United States.

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                    Armstrong, Beth L., Veith, Gabriel M., Kalnaus, Sergiy, Wang, Hsin, Browning, Katie L., and Cooley, Kevin M. Tue .  
        "Method of making a passively impact resistant battery".  United States.  https://www.osti.gov/servlets/purl/2293893.

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@article{osti_2293893,

  title        = {Method of making a passively impact resistant battery},

  author       = {Armstrong, Beth L. and Veith, Gabriel M. and Kalnaus, Sergiy and Wang, Hsin and Browning, Katie L. and Cooley, Kevin M.},

  abstractNote = {A method of making a passively impact resistant battery includes the steps of providing a porous separator material having pores and a surface, and providing a suspension composition including shear thickening enabling particles and a particle suspension solvent for suspending the shear thickening enabling particles. The shear thickening particles have a polydispersity index of no greater than 0.1, an average particle size of in a range of 50 nm to 1 um, and an absolute zeta potential of greater than ±40 mV. The suspension composition is applied to the separator material, wherein a portion of the particles and suspension solvent penetrate the pores. The suspension solvent is evaporated from the separator material. An anode layer and a cathode layer are applied. An electrolyte composition is applied between the anode layer and the cathode layer. The electrolyte composition includes an electrolyte solvent and an electrolyte salt.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2023},

  month        = {11}

}

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Shivapooja, Phanindhar; Ista, Linnea K.; Canavan, Heather E.
Biointerphases, Vol. 7, Issue 1
https://doi.org/10.1007/s13758-012-0032-z

Shear-Thickening Dilute Surfactant Solutions: Equilibrium Structure As Studied by Small-Angle Neutron Scattering
journal, August 1999

Gamez-Corrales, R.; Berret, J. -F.; Walker, L. M.
Langmuir, Vol. 15, Issue 20
https://doi.org/10.1021/la990187b

Shear-activated viscoelastic surfactant fluid and method
patent, October 2013

Chen, Yiyan; Bustos, Oscar; Sullivan, Philip F.
US Patent Document 8,550,161
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/8550161

Separator for Electrochemical Cell and Method for Its Manufacture
patent-application, June 2009

Less, Gregory B.; Knapp, Angela; Babinec, Susan J.
US Patent Application 12/196203; 20090155678
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20090155678

Electronic Component Separator and Method for Producing the Same
patent-application, September 2005

Totsuka, Hiroki; Sugiyama, Masahide; Takahata, Masanori
US Patent Application 11/081396; 20050208383
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20050208383

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Title: Method of making a passively impact resistant battery

Abstract

Citation Formats

Effect of dispersant on the rheological properties of gelcast fused silica ceramics journal, September 2016

Shear-thickening solutions with hydroxypropyl cellulose patent, March 1992

Aqueous processing of composite Lithium ion electrode material patent-application, May 2013

Lithium Ion Secondary Battery patent-application, June 2006

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Dynamic properties of sandwich structures with integrated shear-thickening fluids journal, September 2006

Synthesis of Polymer Grafted Magnetite Nanoparticle with the Highest Grafting Density via Controlled Radical Polymerization journal, June 2009

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Emulsification of Concentrated Dispersions of Colloidal and Nanoparticles patent-application, December 2007

Lithium ion battery electrodes patent-application, August 2004

Shear‐Thickening (“Dilatancy”) in Suspensions of Nonaggregating Solid Particles Dispersed in Newtonian Liquids journal, February 1989

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Graphite-Carbon Composite Electrode for Supercapacitors patent-application, March 2009

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Smart Multifunctional Fluids for Lithium Ion Batteries: Enhanced Rate Performance and Intrinsic Mechanical Protection journal, August 2013

Porous Material Useful in Battery Separators patent, September 1953

Prototyping graphical user interfaces patent, September 2009

Impact resistant electrolytes patent, March 2017

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Conformable Ballistic Resistant and Protective Composite Materials Composed of Shear Thickening Fluids Reinforced by Short Fibers patent-application, January 2009

Embossed Battery Separator patent, March 1949

The rheology of shear thickening fluid (STF) and the dynamic performance of an STF-filled damper journal, April 2008

Electrochemical Cells with Glass Containing Separators patent-application, December 2014

Nonaqueous liquid electrolyte and nonaqueous liquid electrolyte secondary battery patent, March 2009

Impact Resistant Electrolytes patent-application, March 2016

Influence of surfactants on shear-thickening behavior in concentrated polymer dispersions journal, November 2013

Electrolyte, lithium battery and lithium metal battery including the same, and method of preparing the electrolyte patent-application, January 2016

Nonaqueous liquid electrolyte and nonaqueous liquid electrolyte secondary battery patent, June 2007

Atom Transfer Radical Polymerization (ATRP): Current Status and Future Perspectives journal, April 2012

Rheology of Silica Dispersions in Organic Liquids: New Evidence for Solvation Forces Dictated by Hydrogen Bonding journal, October 2000

Membranes f0r Electrochemical Cells patent-application, January 2016

Coated Separators for Lithium Batteries and Related Methods patent-application, June 2016

Method of making a laminated lithium-ion rechargeable battery cell patent, November 1995

Generality of shear thickening in dense suspensions journal, January 2010

Electrochemical Cell, Related Material, Process for Production and Use Thereof patent-application, July 2014

Method for making Lithium Ion Battery patent-application, January 2014

Preparation of monodisperse silica particles: Control of size and mass fraction journal, August 1988

Separator and Rechargeable Lithium Battery Including the Same patent-application, September 2014

Integral bi-layer separator-electrode construction for lithium-ion batteries patent-application, February 2016

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Effect of Dispersants on the Rheological Properties and Slip Casting of Concentrated Alumina Slurry journal, September 1989

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Advanced body armor utilizing shear thickening fluids patent, March 2009

Shear Activated Impact Resistant Electrolyte patent-application, April 2017

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Integrated Composite Separator for Lithium-ion Batteries patent-application, September 2011

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Nonionic Surfactant for Use in a Solid Electrolyte of an Electrolytic Capacitor patent-application, December 2015

Aqueous processing of composite lithium ion electrode material patent, February 2015

Separators for a Lithium Ion Battery patent-application, December 2012

Shear Thickening in Three Surfactants of the Alkyl Family CnTAB: Small Angle Neutron Scattering and Rheological Study journal, June 2009

Advanced body armor patent, November 2010

LITHIUM ION BATTERIES COMPRISING NANOFIBERS patent-application, April 2015

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Shear-Thickening Dilute Surfactant Solutions: Equilibrium Structure As Studied by Small-Angle Neutron Scattering journal, August 1999

Shear-activated viscoelastic surfactant fluid and method patent, October 2013

Separator for Electrochemical Cell and Method for Its Manufacture patent-application, June 2009

Electronic Component Separator and Method for Producing the Same patent-application, September 2005

Effect of dispersant on the rheological properties of gelcast fused silica ceramics
journal, September 2016

Shear-thickening solutions with hydroxypropyl cellulose
patent, March 1992

Aqueous processing of composite Lithium ion electrode material
patent-application, May 2013

Lithium Ion Secondary Battery
patent-application, June 2006

Electrolyte comprising non-ionic surfactant and lithium ion battery using the same
patent, November 2005

Chemical Battery
patent-application, October 2015

Shear Thickening Fluid Containment in Polymer Composites
patent-application, October 2006

Micro-Porous Hybris Film Having Electro-Chemical Stability and Method for Preparing the Same
patent-application, November 2015

Current collector for battery and battery using same
patent-application, November 2015

Electrospinning for Integrated Separator for Lithium-Ion Batteries
patent-application, December 2015

Dynamic properties of sandwich structures with integrated shear-thickening fluids
journal, September 2006

Synthesis of Polymer Grafted Magnetite Nanoparticle with the Highest Grafting Density via Controlled Radical Polymerization
journal, June 2009

Electrode Assembly and Method of Making Same
patent-application, April 2009

Polymer brushes
patent, January 2013

Lubricant-impregnated surfaces for electrochemical applications, and devices and systems using same
patent-application, December 2015

Ceramic electrolyte coating methods
patent, October 2004

Emulsification of Concentrated Dispersions of Colloidal and Nanoparticles
patent-application, December 2007

Lithium ion battery electrodes
patent-application, August 2004

Shear‐Thickening (“Dilatancy”) in Suspensions of Nonaggregating Solid Particles Dispersed in Newtonian Liquids
journal, February 1989

Lithium battery with surfactant Coated electrode
patent-application, January 2007

Battery Separator
patent, November 1942

Graphite-Carbon Composite Electrode for Supercapacitors
patent-application, March 2009

Low electrolyte electrochemical cells
patent-application, March 2012

Smart Multifunctional Fluids for Lithium Ion Batteries: Enhanced Rate Performance and Intrinsic Mechanical Protection
journal, August 2013

Porous Material Useful in Battery Separators
patent, September 1953

Prototyping graphical user interfaces
patent, September 2009

Impact resistant electrolytes
patent, March 2017

Non-Aqueous Liquid Electrolyte and Non-Aqueous Liquid Electrolyte Secondary Battery
patent-application, September 2007

Ceramic electrolyte coating and methods
patent, August 2007

Conformable Ballistic Resistant and Protective Composite Materials Composed of Shear Thickening Fluids Reinforced by Short Fibers
patent-application, January 2009

Embossed Battery Separator
patent, March 1949

The rheology of shear thickening fluid (STF) and the dynamic performance of an STF-filled damper
journal, April 2008

Electrochemical Cells with Glass Containing Separators
patent-application, December 2014

Nonaqueous liquid electrolyte and nonaqueous liquid electrolyte secondary battery
patent, March 2009

Impact Resistant Electrolytes
patent-application, March 2016

Influence of surfactants on shear-thickening behavior in concentrated polymer dispersions
journal, November 2013

Electrolyte, lithium battery and lithium metal battery including the same, and method of preparing the electrolyte
patent-application, January 2016

Nonaqueous liquid electrolyte and nonaqueous liquid electrolyte secondary battery
patent, June 2007

Atom Transfer Radical Polymerization (ATRP): Current Status and Future Perspectives
journal, April 2012

Rheology of Silica Dispersions in Organic Liquids: New Evidence for Solvation Forces Dictated by Hydrogen Bonding
journal, October 2000

Membranes f0r Electrochemical Cells
patent-application, January 2016

Coated Separators for Lithium Batteries and Related Methods
patent-application, June 2016

Method of making a laminated lithium-ion rechargeable battery cell
patent, November 1995

Generality of shear thickening in dense suspensions
journal, January 2010

Electrochemical Cell, Related Material, Process for Production and Use Thereof
patent-application, July 2014

Method for making Lithium Ion Battery
patent-application, January 2014

Preparation of monodisperse silica particles: Control of size and mass fraction
journal, August 1988

Separator and Rechargeable Lithium Battery Including the Same
patent-application, September 2014

Integral bi-layer separator-electrode construction for lithium-ion batteries
patent-application, February 2016

Lithium rechargeable battery including a porous membrane separator formed of ceramic secondary particles and a binder
patent, February 2010

Separator, Battery, Battery Pack, Electronic Device, Electric Vehicle, Power Storage Device, and Power System
patent-application, October 2015

Effect of Dispersants on the Rheological Properties and Slip Casting of Concentrated Alumina Slurry
journal, September 1989

Coding Apparatus, Decoding Apparatus, Coding Data, Coding Method, Decoding Method, and Program
patent-application, April 2015

Advanced body armor utilizing shear thickening fluids
patent, March 2009

Shear Activated Impact Resistant Electrolyte
patent-application, April 2017

Radiation shield using electrical insulating materials and the spacecharge fields therein
patent, November 2002

Integrated Composite Separator for Lithium-ion Batteries
patent-application, September 2011

Impact resistant battery enclosure Systems
patent-application, June 2015

Nonionic Surfactant for Use in a Solid Electrolyte of an Electrolytic Capacitor
patent-application, December 2015

Aqueous processing of composite lithium ion electrode material
patent, February 2015

Separators for a Lithium Ion Battery
patent-application, December 2012

Shear Thickening in Three Surfactants of the Alkyl Family C_nTAB: Small Angle Neutron Scattering and Rheological Study
journal, June 2009

Advanced body armor
patent, November 2010

LITHIUM ION BATTERIES COMPRISING NANOFIBERS
patent-application, April 2015

Binder for batteries, and electrode compositions and batteries incorporating same
patent, January 1998

Multi-layered apparatus for stopping projectiles
patent-application, August 2007

Separation for a Secondary Battery and Secondary Battery Including the Same
patent-application, May 2014

Electrolyte for high voltage lithium rechargeable battery and high voltage lithium rechargeable battery employing the same
patent, February 2010

Electrode for All Solid-State Secondary Battery and Method for Producing Same
patent-application, March 2015

ARGET–ATRP Synthesis and Characterization of PNIPAAm Brushes for Quantitative Cell Detachment Studies
journal, December 2012

Shear-Thickening Dilute Surfactant Solutions: Equilibrium Structure As Studied by Small-Angle Neutron Scattering
journal, August 1999

Shear-activated viscoelastic surfactant fluid and method
patent, October 2013

Separator for Electrochemical Cell and Method for Its Manufacture
patent-application, June 2009

Electronic Component Separator and Method for Producing the Same
patent-application, September 2005