Metal-decorated barium calcium aluminum oxide catalyst for NH3 synthesis and cracking and methods of forming the same

Cadigan, Chris; O′Hayre, Ryan; Beach, Joseph D.; Welch, Adam W.; Kintner, Jonathan D.

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Title: Metal-decorated barium calcium aluminum oxide catalyst for NH3 synthesis and cracking and methods of forming the same

Abstract

Catalysts for NH₃ cracking and/or synthesis generally include barium calcium aluminum oxide compounds decorated with ruthenium, cobalt, or both. These catalysts can be bonded to a metal structure, which improves thermal conductivity and gas conductance.

Inventors:: Cadigan, Chris; O′Hayre, Ryan; Beach, Joseph D.; Welch, Adam W.; Kintner, Jonathan D.

Issue Date:: 2023-10-03

Research Org.:: Starfire Energy, Denver, CO (United States); Colorado School of Mines, Golden, CO (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 2293660

Patent Number(s):: 11772979

Application Number:: 16/779,348

Assignee:: Starfire Energy (Denver, CO); Colorado School of Mines (Golden, CO)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS

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B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
B01J23/002 - {Mixed oxides other than spinels, e.g. perovskite}
B01J23/04 - Alkali metals
B01J23/462 - {Ruthenium}
B01J23/58 - with alkali- or alkaline earth metals
B01J23/75 - Cobalt
B01J23/78 - with alkali- or alkaline earth metals
B01J23/8946 - {with alkali or alkaline earth metals}
B01J2523/00 - Constitutive chemical elements of heterogeneous catalysts
B01J2523/23 - Calcium
B01J2523/25 - Barium
B01J2523/31 - Aluminium
B01J2523/821 - Ruthenium
B01J2523/845 - Cobalt
B01J37/0018 - {Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,
B01J37/0215 - {Coating}
B01J37/0219 - {the coating containing organic compounds}
B01J37/0225 - {of metal substrates}
B01J37/0228 - {in several steps}
B01J37/0244 - {Coatings comprising several layers}
B01J37/18 - with gases containing free hydrogen

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS
C01B3/025 - {Preparation or purification of gas mixtures for ammonia synthesis}
C01B3/047 - {Decomposition of ammonia}

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01C - AMMONIA
C01C1/0411 - {characterised by the catalyst}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E60/36 - Hydrogen production from non-carbon containing sources

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P20/52 - using catalysts, e.g. selective catalysts

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DOE Contract Number:: AR0000685

Resource Type:: Patent

Resource Relation:: Patent File Date: 01/31/2020

Country of Publication:: United States

Language:: English

Citation Formats


                    Cadigan, Chris, O′Hayre, Ryan, Beach, Joseph D., Welch, Adam W., and Kintner, Jonathan D. Metal-decorated barium calcium aluminum oxide catalyst for NH3 synthesis and cracking and methods of forming the same.  United States: N. p., 2023. 
        Web.

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                    Cadigan, Chris, O′Hayre, Ryan, Beach, Joseph D., Welch, Adam W., & Kintner, Jonathan D. Metal-decorated barium calcium aluminum oxide catalyst for NH3 synthesis and cracking and methods of forming the same.  United States.

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                    Cadigan, Chris, O′Hayre, Ryan, Beach, Joseph D., Welch, Adam W., and Kintner, Jonathan D. Tue .  
        "Metal-decorated barium calcium aluminum oxide catalyst for NH3 synthesis and cracking and methods of forming the same".  United States.  https://www.osti.gov/servlets/purl/2293660.

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@article{osti_2293660,

  title        = {Metal-decorated barium calcium aluminum oxide catalyst for NH3 synthesis and cracking and methods of forming the same},

  author       = {Cadigan, Chris and O′Hayre, Ryan and Beach, Joseph D. and Welch, Adam W. and Kintner, Jonathan D.},

  abstractNote = {Catalysts for NH3 cracking and/or synthesis generally include barium calcium aluminum oxide compounds decorated with ruthenium, cobalt, or both. These catalysts can be bonded to a metal structure, which improves thermal conductivity and gas conductance.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2023},

  month        = {10}

}

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Title: Metal-decorated barium calcium aluminum oxide catalyst for NH3 synthesis and cracking and methods of forming the same

Abstract

Citation Formats

Nanofilaments of catalytic materials for chemical process improvements patent, August 2015

Ammonia synthesis process patent, January 2014

Nickel Supported on Alkaline Earth Metal–Doped γ-Al2O3–La2O3 as Catalysts for Dry Reforming of Methane journal, February 2020

Synthesis of Ammonia at Atmospheric Pressure with the Use of Solid State Proton Conductors journal, July 2000

Ammonia synthesis process patent, July 1980

Adsorbent regeneration and gas separation utilizing microwave heating patent, March 1982

Counterflow catalytic device patent, July 1994

Highly Dispersed Ru on Electride [Ca 24 Al 28 O 64 ] 4+ (e – ) 4 as a Catalyst for Ammonia Synthesis journal, December 2013

Desorption of a desiccant by radio waves or microwaves for a downhole sorption cooler patent, June 2016

Device and method for catalytic gas phase reaction and the use thereof patent, August 2015

Compact, light weight methanol fuel gas autothermal reformer assembly patent, June 2004

Teaching an old material new tricks journal, October 2012

Method of Increasing the Activity of a Catalyst in the Oxidation of Carbon Monoxide patent, July 1970

High-Density Electron Anions in a Nanoporous Single Crystal: [Ca24Al28O64]4+(4e-) journal, August 2003

In situ thermal processing of a coal formation and ammonia production patent, August 2003

Method for removing arsenic and phosphorus contained in liquid hydrocarbon cuts, nickel based retaining material patent, December 1993

Alkaline earth metal aluminate spinels and methods for the preparation and use thereof patent, December 2015

Sulfation and Desulfation Behavior of Pt–BaO/MgO–Al2O3 NOx Storage Reduction Catalyst journal, May 2016

Ammonia synthesis using a stable electride as an electron donor and reversible hydrogen store journal, October 2012

Electrochemical synthesis of ammonia patent, January 2008

Adsorption based ammonia storage and regeneration system patent-application, November 2005

Heat-reactivatable adsorbent gas fractionator and process patent, January 1982

Electrochemical synthesis of ammonia patent, March 2004

Grid flexibility and storage required to achieve very high penetration of variable renewable electricity journal, March 2011

Pressure swing adsorption system for ammonia synthesis patent, January 1998

Reactor for the catalytic ammonia synthesis at high temperatures and pressures patent, January 1976

Heating means for catalyst unit patent, December 1996

Metal-decorated barium calcium aluminum oxide and related materials for NH3 catalysis patent, May 2022

Production of hydrogen by autothermic decomposition of ammonia patent-application, March 2002

Electric catalytic oxidizer patent, October 2011

Process for the manufacture of ammonia patent, August 1985

High-Pressure Electrochemical Promotion of Ammonia Synthesis over an Industrial Iron Catalyst journal, November 2000

Production of synthesis gas from a hydrocarbon containing formation patent, May 2004

In situ recovery from a hydrocarbon containing formation patent, July 2014

Study on Catalytic Synthesis of Low Molecular Weight Polyether Polyol by Composite Alkaline Earth Metal journal, March 2020

Process for purification of liquid paraffins patent, January 1986

Chemical reactor with integrated heat exchanger, heater, and high conductance catalyst holder patent, March 2022

Electrochemical synthesis of ammonia patent, April 2005

Process and Apparatus for Performing Exothermic Reactions under High Pressure and at Elevated Temperature patent, August 1959

Process for the plasma-catalytic production of ammonia patent, October 2002

Fabrication of room temperature-stable 12CaO · 7Al2O3 electride: a review journal, March 2007

Gas adsorption and desorption method patent, February 1994

Nanofilaments of catalytic materials for chemical process improvements
patent, August 2015

Ammonia synthesis process
patent, January 2014

Nickel Supported on Alkaline Earth Metal–Doped γ-Al2O3–La2O3 as Catalysts for Dry Reforming of Methane
journal, February 2020

Synthesis of Ammonia at Atmospheric Pressure with the Use of Solid State Proton Conductors
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Ammonia synthesis process
patent, July 1980

Adsorbent regeneration and gas separation utilizing microwave heating
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Counterflow catalytic device
patent, July 1994

Highly Dispersed Ru on Electride [Ca ₂₄ Al ₂₈ O ₆₄ ] ⁴⁺ (e ^– ) ₄ as a Catalyst for Ammonia Synthesis
journal, December 2013

Desorption of a desiccant by radio waves or microwaves for a downhole sorption cooler
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Device and method for catalytic gas phase reaction and the use thereof
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Compact, light weight methanol fuel gas autothermal reformer assembly
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Teaching an old material new tricks
journal, October 2012

Method of Increasing the Activity of a Catalyst in the Oxidation of Carbon Monoxide
patent, July 1970

High-Density Electron Anions in a Nanoporous Single Crystal: [Ca24Al28O64]4+(4e-)
journal, August 2003

In situ thermal processing of a coal formation and ammonia production
patent, August 2003

Method for removing arsenic and phosphorus contained in liquid hydrocarbon cuts, nickel based retaining material
patent, December 1993

Alkaline earth metal aluminate spinels and methods for the preparation and use thereof
patent, December 2015

Sulfation and Desulfation Behavior of Pt–BaO/MgO–Al₂O₃ NOx Storage Reduction Catalyst
journal, May 2016

Ammonia synthesis using a stable electride as an electron donor and reversible hydrogen store
journal, October 2012

Electrochemical synthesis of ammonia
patent, January 2008

Adsorption based ammonia storage and regeneration system
patent-application, November 2005

Heat-reactivatable adsorbent gas fractionator and process
patent, January 1982

Electrochemical synthesis of ammonia
patent, March 2004

Grid flexibility and storage required to achieve very high penetration of variable renewable electricity
journal, March 2011

Pressure swing adsorption system for ammonia synthesis
patent, January 1998

Reactor for the catalytic ammonia synthesis at high temperatures and pressures
patent, January 1976

Heating means for catalyst unit
patent, December 1996

Metal-decorated barium calcium aluminum oxide and related materials for NH3 catalysis
patent, May 2022

Production of hydrogen by autothermic decomposition of ammonia
patent-application, March 2002

Electric catalytic oxidizer
patent, October 2011

Process for the manufacture of ammonia
patent, August 1985

High-Pressure Electrochemical Promotion of Ammonia Synthesis over an Industrial Iron Catalyst
journal, November 2000

Production of synthesis gas from a hydrocarbon containing formation
patent, May 2004

In situ recovery from a hydrocarbon containing formation
patent, July 2014

Study on Catalytic Synthesis of Low Molecular Weight Polyether Polyol by Composite Alkaline Earth Metal
journal, March 2020

Process for purification of liquid paraffins
patent, January 1986

Chemical reactor with integrated heat exchanger, heater, and high conductance catalyst holder
patent, March 2022

Electrochemical synthesis of ammonia
patent, April 2005

Process and Apparatus for Performing Exothermic Reactions under High Pressure and at Elevated Temperature
patent, August 1959

Process for the plasma-catalytic production of ammonia
patent, October 2002

Fabrication of room temperature-stable 12CaO · 7Al2O3 electride: a review
journal, March 2007

Gas adsorption and desorption method
patent, February 1994