Brazing methods using porous interlayers and related articles

Nicholas, Jason Dale; Zhou, Quan; Bieler, Thomas Rector; Kerr, Rick Daniel

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Title: Brazing methods using porous interlayers and related articles

Abstract

The disclosure relates to a brazing method for joining substrates, in particular where one of the substrates is difficult to wet with molten braze material. The method includes formation of a porous metal layer on a first substrate to assist wetting of the first substrate with a molten braze metal, which in turn permits joining of the first substrate with a second substrate via a braze metal later in an assembled brazed joint. Ceramic substrates can be particularly difficult to wet with molten braze metals, and the disclosed method can be used to join a ceramic substrate to another substrate. The brazed joint can be incorporated into a solid-oxide fuel cell, for example as a stack component thereof, in particular when the first substrate is a ceramic substrate and the joined substrate is a metallic substrate.

Inventors:: Nicholas, Jason Dale; Zhou, Quan; Bieler, Thomas Rector; Kerr, Rick Daniel

Issue Date:: 2023-08-15

Research Org.:: Michigan State Univ., East Lansing, MI (United States); Delphi Technologies, LLC, Troy, MI (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 2222161

Patent Number(s):: 11724325

Application Number:: 17/518,734

Assignee:: Board of Trustees of Michigan State University (East Lansing, MI); Delphi Technologies, LLC (Troy, MI)

DOE Contract Number:: FE0023315

Resource Type:: Patent

Resource Relation:: Patent File Date: 11/04/2021

Country of Publication:: United States

Language:: English

Citation Formats


                    Nicholas, Jason Dale, Zhou, Quan, Bieler, Thomas Rector, and Kerr, Rick Daniel. Brazing methods using porous interlayers and related articles.  United States: N. p., 2023. 
        Web.

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                    Nicholas, Jason Dale, Zhou, Quan, Bieler, Thomas Rector, & Kerr, Rick Daniel. Brazing methods using porous interlayers and related articles.  United States.

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                    Nicholas, Jason Dale, Zhou, Quan, Bieler, Thomas Rector, and Kerr, Rick Daniel. Tue .  
        "Brazing methods using porous interlayers and related articles".  United States.  https://www.osti.gov/servlets/purl/2222161.

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@article{osti_2222161,

  title        = {Brazing methods using porous interlayers and related articles},

  author       = {Nicholas, Jason Dale and Zhou, Quan and Bieler, Thomas Rector and Kerr, Rick Daniel},

  abstractNote = {The disclosure relates to a brazing method for joining substrates, in particular where one of the substrates is difficult to wet with molten braze material. The method includes formation of a porous metal layer on a first substrate to assist wetting of the first substrate with a molten braze metal, which in turn permits joining of the first substrate with a second substrate via a braze metal later in an assembled brazed joint. Ceramic substrates can be particularly difficult to wet with molten braze metals, and the disclosed method can be used to join a ceramic substrate to another substrate. The brazed joint can be incorporated into a solid-oxide fuel cell, for example as a stack component thereof, in particular when the first substrate is a ceramic substrate and the joined substrate is a metallic substrate.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2023},

  month        = {8}

}

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Similar Records

Title: Brazing methods using porous interlayers and related articles

Abstract

Citation Formats

Method for Manufacturing a High-Temperature Electrolyser or a High-Temperature Fuel Cell Comprising a Stack of Elementary Cells patent-application, January 2012

Method of connecting ceramic material to another material patent, August 1992

Glass-Metal Seals patent, April 1962

Compliant bond structure for joining ceramic to metal patent, August 2001

Innovative Braze and Brazing Process for Hermetic Sealing Between Ceramic and Metal Components in a High-Temperature Oxidizing or Reducing Atmosphere patent-application, August 2013

Ceramics joined body and method of joining ceramics patent, August 1998

Braze System With Matched Coefficients Of Thermal Expansion patent-application, June 2008

Method of Brazing and the Product Thereof patent, November 1954

Body Having a Junction and Method of Manufacturing the Same patent-application, July 2009

Electrodes of Solar Cell Formed by Active Solder and Method Thereof patent-application, January 2013

Method for low temperature, low pressure metallic diffusion bonding of piezoelectric components patent, April 1986

Method of making metallic support carrier for semiconductor elements patent, January 1978

Method of Sealing a Metal Member to a Ceramic Member patent, October 1961

Ceramic-metal sealing structure, and associated method patent-application, June 2012

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Ceramic-metal bonding patent, November 1992

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Bonding diverse thermal expansion materials patent, March 1996

System and method for brazing patent, April 2017

Transient porous nickel interlayers for improved silver-based Solid Oxide Fuel Cell brazes journal, April 2018

Diamond Bonded Construction with Improved Braze Joint patent-application, December 2010

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Low Silver Content Paste Composition and Method of Making a Conductive Film Therefrom patent-application, September 2013

Method of Forming a Refractory Metal-to-Ceramic Seal patent, June 1968

Synthesis of metal matrix composites by transient liquid consolidation patent, March 1994

Sintering Furnace patent, December 1972

Filter Assembly and Method of Manufacture Same patent, March 1970

Method for Making Super-Hard Constructions patent-application, April 2015

Method for bonding ceramics and metals patent, November 1986

Method for bonding ceramics and metals patent, August 1988

Method of bonding ceramics and metal, or bonding similar ceramics among themselves; or bonding dissimilar ceramics patent, March 1988

Method for bonding aluminum oxide to stainless steel patent, July 2012

Mould for soldering, arrangement of moulds, a method and a component patent-application, October 2011

Method of producing a high temperature, high strength bond between a ceramic shape and metal shape patent, October 1989

Thermoelectric Generator to Engine Exhaust Manifold Assembly patent-application, October 2014

Method for the bubble-free joining of a large-area semiconductor component by means of soldering to a component part serving as substrate patent, March 1987

Balanced Stress Assembly for Semiconductor Devices patent-application, September 2014

Solderless Die Attach to a Direct Bonded Aluminum Substrate patent-application, December 2013

Method for Manufacturing a High-Temperature Electrolyser or a High-Temperature Fuel Cell Comprising a Stack of Elementary Cells
patent-application, January 2012

Method of connecting ceramic material to another material
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Glass-Metal Seals
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Compliant bond structure for joining ceramic to metal
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Innovative Braze and Brazing Process for Hermetic Sealing Between Ceramic and Metal Components in a High-Temperature Oxidizing or Reducing Atmosphere
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Ceramics joined body and method of joining ceramics
patent, August 1998

Braze System With Matched Coefficients Of Thermal Expansion
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Method of Brazing and the Product Thereof
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Body Having a Junction and Method of Manufacturing the Same
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Electrodes of Solar Cell Formed by Active Solder and Method Thereof
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Method for low temperature, low pressure metallic diffusion bonding of piezoelectric components
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Method of making metallic support carrier for semiconductor elements
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Method of Sealing a Metal Member to a Ceramic Member
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Ceramic-metal sealing structure, and associated method
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Method of Joining Parts of Sic-Based Materials by Non-Reactive Brazing with Addition of a Reinforcement. Brazing compositions and Joint and Assembly that are Obtained by Such a Method
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Ceramic-metal bonding
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Dual brazing alloy element, process for producing it and uses thereof
patent, October 2013

Low Silver Content Paste Composition and Method of Making a Conductive Film Therefrom
patent-application, September 2013

Method of Forming a Refractory Metal-to-Ceramic Seal
patent, June 1968

Synthesis of metal matrix composites by transient liquid consolidation
patent, March 1994

Sintering Furnace
patent, December 1972

Filter Assembly and Method of Manufacture Same
patent, March 1970

Method for Making Super-Hard Constructions
patent-application, April 2015

Method for bonding ceramics and metals
patent, November 1986

Method for bonding ceramics and metals
patent, August 1988

Method of bonding ceramics and metal, or bonding similar ceramics among themselves; or bonding dissimilar ceramics
patent, March 1988

Method for bonding aluminum oxide to stainless steel
patent, July 2012

Mould for soldering, arrangement of moulds, a method and a component
patent-application, October 2011

Method of producing a high temperature, high strength bond between a ceramic shape and metal shape
patent, October 1989

Thermoelectric Generator to Engine Exhaust Manifold Assembly
patent-application, October 2014

Method for the bubble-free joining of a large-area semiconductor component by means of soldering to a component part serving as substrate
patent, March 1987

Balanced Stress Assembly for Semiconductor Devices
patent-application, September 2014

Solderless Die Attach to a Direct Bonded Aluminum Substrate
patent-application, December 2013