Porous ceramics for additive manufacturing, filtration, and membrane applications

Campbell, Patrick; Baker, Sarah; Hernandez, Maira Ceron; Knipe, Jennifer Marie; Stolaroff, Joshuah K.

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
A41 - wearing apparel
A42 - headwear
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A44 - haberdashery
A45 - hand or travelling articles
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A47 - furniture
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B03 - separation of solid materials using liquids or using pneumatic tables or jigs
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B32 - layered products
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D01 - natural or man-made threads or fibres
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Title: Porous ceramics for additive manufacturing, filtration, and membrane applications

Abstract

In accordance with one aspect of the presently disclosed inventive concepts, a porous ceramic structure includes a three-dimensional printed structure having predefined features, where the three-dimensional structure has a geometric shape. The average length of the features may be at least 10 microns. The three-dimensional structure includes a ceramic material having an open cell structure with a plurality of pores, where the pores form continuous channels through the ceramic material from one side of the ceramic material to an opposite side of the ceramic material.

Inventors:: Campbell, Patrick; Baker, Sarah; Hernandez, Maira Ceron; Knipe, Jennifer Marie; Stolaroff, Joshuah K.

Issue Date:: 2023-05-02

Research Org.:: Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1998336

Patent Number(s):: 11638907

Application Number:: 16/706,526

Assignee:: Lawrence Livermore National Security, LLC (Livermore, CA)

DOE Contract Number:: AC52-07NA27344

Resource Type:: Patent

Resource Relation:: Patent File Date: 12/06/2019

Country of Publication:: United States

Language:: English

Citation Formats


                    Campbell, Patrick, Baker, Sarah, Hernandez, Maira Ceron, Knipe, Jennifer Marie, and Stolaroff, Joshuah K. Porous ceramics for additive manufacturing, filtration, and membrane applications.  United States: N. p., 2023. 
        Web.

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                    Campbell, Patrick, Baker, Sarah, Hernandez, Maira Ceron, Knipe, Jennifer Marie, & Stolaroff, Joshuah K. Porous ceramics for additive manufacturing, filtration, and membrane applications.  United States.

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                    Campbell, Patrick, Baker, Sarah, Hernandez, Maira Ceron, Knipe, Jennifer Marie, and Stolaroff, Joshuah K. Tue .  
        "Porous ceramics for additive manufacturing, filtration, and membrane applications".  United States.  https://www.osti.gov/servlets/purl/1998336.

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@article{osti_1998336,

  title        = {Porous ceramics for additive manufacturing, filtration, and membrane applications},

  author       = {Campbell, Patrick and Baker, Sarah and Hernandez, Maira Ceron and Knipe, Jennifer Marie and Stolaroff, Joshuah K.},

  abstractNote = {In accordance with one aspect of the presently disclosed inventive concepts, a porous ceramic structure includes a three-dimensional printed structure having predefined features, where the three-dimensional structure has a geometric shape. The average length of the features may be at least 10 microns. The three-dimensional structure includes a ceramic material having an open cell structure with a plurality of pores, where the pores form continuous channels through the ceramic material from one side of the ceramic material to an opposite side of the ceramic material.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2023},

  month        = {5}

}

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Title: Porous ceramics for additive manufacturing, filtration, and membrane applications

Abstract

Citation Formats

Influence of Microstructure on the Thermal Diffusivity of Sintered Porous YSZ journal, March 2011

Gas Uptake in Solvents Confined in Mesopores: Adsorption versus Enhanced Solubility journal, June 2013

Chemically Tunable Ionic Liquids with Aprotic Heterocyclic Anion (AHA) for CO2 Capture journal, May 2014

Synthesis and characterization of thin ceramic-carbonate dual-phase membranes for carbon dioxide separation journal, October 2013

Additive Manufacturing Process for Producing Ceramic Articles Using a Sol Containing Nano-Sized Particles patent-application, May 2018

Capture CO 2 from Ambient Air Using Nanoconfined Ion Hydration journal, February 2016

Encapsulated liquid sorbents for carbon dioxide capture journal, February 2015

Microencapsulation of advanced solvents for carbon capture journal, January 2016

Tubular Ceramic-Carbonate Dual-Phase Membranes and Methods of Manufacture Thereof patent-application, April 2015

Ultralight, ultrastiff mechanical metamaterials journal, June 2014

3D Printing of Emulsions and Foams into Hierarchical Porous Ceramics journal, September 2016

The corrosion behaviour of ceramic materials in caustic alkaline solutions at high temperature journal, April 1992

Hydrophobic porous alumina hollow fiber for water desalination via membrane distillation process journal, June 2012

Membrane processes for post-combustion carbon dioxide capture: A parametric study journal, November 2006

Integrally Cored Ceramic Mold Fabricated by Ceramic Stereolithography: Ceramic Mold Fabricated by Ceramic Stereolithography journal, October 2010

Enhanced CO2 Solubility in Hybrid Adsorbents: Optimization of Solid Support and Solvent Properties for CO2 Capture journal, January 2012

Surpassing the conventional limitations of CO2 separation membranes with hydroxide/ceramic dual-phase membranes journal, December 2018

Dual-Phase Metal−Carbonate Membrane for High-Temperature Carbon Dioxide Separation journal, October 2005

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Predictive models for the photopolymerization of ceramic suspensions journal, October 2010

Dual phase high-temperature membranes for CO 2 separation – performance assessment in post- and pre-combustion processes journal, January 2016

A novel fabrication of yttria-stabilized-zirconia dense electrolyte for solid oxide fuel cells by 3D printing technique journal, March 2019

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Synthesis of submicron polycrystalline MFI zeolite films on porous ceramic supports journal, September 1998

Freeform Fabrication of Ceramics via Stereolithography journal, October 1996

New designs of ceramic hollow fibres toward broadened applications journal, April 2016

Gas Separator Apparatus patent-application, June 2008

Corrosion Behavior of Alumina Ceramics in Caustic Alkaline Solutions at High Temperatures journal, December 1991

Performance of ionic-conducting ceramic/carbonate composite material as solid oxide fuel cell electrolyte and CO2 permeation membrane journal, November 2009

Influence of Residual Monomer on Cracking in Ceramics Fabricated by Stereolithography: Influence of Residual Monomer on Cracking journal, October 2010

Asymmetric Thin Samarium Doped Cerium Oxide–Carbonate Dual-Phase Membrane for Carbon Dioxide Separation journal, August 2014

Steam-promoted CO2 flux in dual-phase CO2 separation membranes journal, May 2015

Influence of Microstructure on the Thermal Diffusivity of Sintered Porous YSZ
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Gas Uptake in Solvents Confined in Mesopores: Adsorption versus Enhanced Solubility
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Dual-Phase Metal−Carbonate Membrane for High-Temperature Carbon Dioxide Separation
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Carbonate–ceramic dual-phase membrane for carbon dioxide separation
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Performance of ionic-conducting ceramic/carbonate composite material as solid oxide fuel cell electrolyte and CO₂ permeation membrane
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