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Title: Using pyrometry to identify porosity in additively manufactured structures

Abstract

A method and apparatus for identifying porosity in a structure made by an additive manufacturing process in which a laser is scanned across layers of material to form the structure. Pyrometry data comprising images of the layers acquired during additive manufacturing of the structure is received. The pyrometry data is used to generate temperature data comprising estimated temperatures of points in the layers in the images of the layers. The temperature data is used to identify shapes fit to high temperature areas in the images of the layers. Conditions of the shapes fit to the high temperature areas in the images of the layers are identified. Outlier shapes are identified in the shapes fit to the high temperature areas in the images of the layers using the conditions of the shapes.

Inventors:
Issue Date:
Research Org.:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Sponsoring Org.:
USDOE National Nuclear Security Administration (NNSA)
OSTI Identifier:
1998278
Patent Number(s):
11623408
Application Number:
16/817,340
Assignee:
National Technology & Engineering Solutions of Sandia, LLC (Albuquerque, NM)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B22 - CASTING B22F - WORKING METALLIC POWDER
B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
DOE Contract Number:  
NA0003525
Resource Type:
Patent
Resource Relation:
Patent File Date: 03/12/2020
Country of Publication:
United States
Language:
English

Citation Formats

Mitchell, John A. Using pyrometry to identify porosity in additively manufactured structures. United States: N. p., 2023. Web.
Mitchell, John A. Using pyrometry to identify porosity in additively manufactured structures. United States.
Mitchell, John A. Tue . "Using pyrometry to identify porosity in additively manufactured structures". United States. https://www.osti.gov/servlets/purl/1998278.
@article{osti_1998278,
title = {Using pyrometry to identify porosity in additively manufactured structures},
author = {Mitchell, John A.},
abstractNote = {A method and apparatus for identifying porosity in a structure made by an additive manufacturing process in which a laser is scanned across layers of material to form the structure. Pyrometry data comprising images of the layers acquired during additive manufacturing of the structure is received. The pyrometry data is used to generate temperature data comprising estimated temperatures of points in the layers in the images of the layers. The temperature data is used to identify shapes fit to high temperature areas in the images of the layers. Conditions of the shapes fit to the high temperature areas in the images of the layers are identified. Outlier shapes are identified in the shapes fit to the high temperature areas in the images of the layers using the conditions of the shapes.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2023},
month = {4}
}

Works referenced in this record:

Sensing and Control of Additive Manufacturing Processes
patent-application, April 2019


Real-time Adaptive Control of Manufacturing Processes Using Machine Learning
patent-application, May 2020


Three-Dimensional Printing of Three-Dimensional Objects
patent-application, September 2018


Correction of Non-Imaging Thermal Measurement Devices
patent-application, May 2019


In-Process Quality Assessment for Additive Manufacturing
patent-application, May 2018


Skillful Three-Dimensional Printing
patent-application, June 2017


Method and System for Additive Manufacturing of Cooling Passages Using High Energy Source
patent-application, July 2015


Multi-Sensor Quality Inference and Control for Additive Manufacturing Processes
patent-application, June 2016


Optics, Detectors, and Three-Dimensional Printing
patent-application, June 2018


Porosity prediction: Supervised-learning of thermal history for direct laser deposition
journal, April 2018


Stainless Steel 304L LENS AM Process Monitoring Using In-Situ Pyrometer Data
journal, July 2018


Layer-Based Defect Detection Using Normalized Sensor Data
patent-application, September 2017