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Title: Penetrating and actuating nozzle for extrusion-based 3D printing

Abstract

An apparatus and device for creating a vertical strengthening feature within a 3D printed article of manufacture for improving mechanical performance in the Z-direction. Fill material is deposited in voids vertically crossing multiple layers during the build of 3D printing. The device includes a penetrating extension that fits within the void to create a vertical strengthening feature via heat and/or extruded fill material. The size and/or movement of the heated extension can impact the void side walls to reflow the build material and blend the layers together within the void side walls.

Inventors:
; ; ; ;
Issue Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1998272
Patent Number(s):
11623395
Application Number:
17/509,585
Assignee:
UT-Battelle, LLC (Oak Ridge, TN)
DOE Contract Number:  
AC05-00OR22725
Resource Type:
Patent
Resource Relation:
Patent File Date: 10/25/2021
Country of Publication:
United States
Language:
English

Citation Formats

Kunc, Vlastimil, Kim, Seokpum, Lindahl, John M., Failla, Jordan A., and Duty, Chad E. Penetrating and actuating nozzle for extrusion-based 3D printing. United States: N. p., 2023. Web.
Kunc, Vlastimil, Kim, Seokpum, Lindahl, John M., Failla, Jordan A., & Duty, Chad E. Penetrating and actuating nozzle for extrusion-based 3D printing. United States.
Kunc, Vlastimil, Kim, Seokpum, Lindahl, John M., Failla, Jordan A., and Duty, Chad E. Tue . "Penetrating and actuating nozzle for extrusion-based 3D printing". United States. https://www.osti.gov/servlets/purl/1998272.
@article{osti_1998272,
title = {Penetrating and actuating nozzle for extrusion-based 3D printing},
author = {Kunc, Vlastimil and Kim, Seokpum and Lindahl, John M. and Failla, Jordan A. and Duty, Chad E.},
abstractNote = {An apparatus and device for creating a vertical strengthening feature within a 3D printed article of manufacture for improving mechanical performance in the Z-direction. Fill material is deposited in voids vertically crossing multiple layers during the build of 3D printing. The device includes a penetrating extension that fits within the void to create a vertical strengthening feature via heat and/or extruded fill material. The size and/or movement of the heated extension can impact the void side walls to reflow the build material and blend the layers together within the void side walls.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2023},
month = {4}
}

Works referenced in this record:

Inductive Nozzle Heating Assembly
patent-application, March 2017


5-Axis Continuous Carbon Fiber 3D Printing and Meta-Materials, Parts, Structures, Systems, and Design Methods Thereby Enabled
patent-application, October 2019


Penetrating and Actuating Nozzle for Extrusion-Based 3D Printing
patent-application, March 2019


Microfluidic Array Devices and methods of Manufacture and Uses Thereof
patent-application, June 2003


Adhesive Dispenser and Adhesive Nozzle Regulating Method
patent-application, December 2013


Additive Manufacturing System Having Multi-Channel Nozzle
patent-application, March 2018


All Plastic Air Cap for Hot Melt Adhesive Applicator
patent-application, July 2003


Three-dimensional fabrication with cavity filling
patent, October 2016


Z-Axis Improvement in Additive Manufacturing
patent-application, November 2018


Controlled Dispensing of Material
patent-application, November 2003


Core-Shell Nozzle for Three-Dimensional Printing and Method of Use
patent-application, February 2020


Additive Manufacturing Techniques and Systems to Form Composite Materials
patent-application, May 2016


Adhesive Dispensing Assembly Having a Mechanism for Cleaning the Dispensing Nozzle
patent-application, May 2014


Erosion Resistant Torch
patent-application, April 2009


Dispensing Nozzle
patent-application, December 2003


Additive Manufacturing System Having In-Head Fiber Teasing
patent-application, March 2018