Structural direct-write additive manufacturing of molten metals
Abstract
An alloy for structural direct-writing additive manufacturing comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanide (La) and a combination thereof, and a eutectic intermetallic present in said alloy in an amount ranging from about 0.5 wt. % to 7.5 wt. %. The invention is also directed to a method of structural direct-write additive manufacturing using the above-described alloy, as well as 3D objects produced by the method. The invention is also directed to methods of producing the above-described alloy.
- Inventors:
- Issue Date:
- Research Org.:
- Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Eck Industries, Inc., Manitowoc, WI (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1986960
- Patent Number(s):
- 11535912
- Application Number:
- 17/361,485
- Assignee:
- UT-Battelle LLC (Oak Ridge, TN); Eck Industries Incorporated (Manitowoc, WI)
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B22 - CASTING B22D - CASTING OF METALS
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- DOE Contract Number:
- AC05-00OR22725
- Resource Type:
- Patent
- Resource Relation:
- Patent File Date: 06/29/2021
- Country of Publication:
- United States
- Language:
- English
Citation Formats
Rios, Orlando, Weiss, David, Sims, Zachary C., Carter, William G., and Kesler, Michael S. Structural direct-write additive manufacturing of molten metals. United States: N. p., 2022.
Web.
Rios, Orlando, Weiss, David, Sims, Zachary C., Carter, William G., & Kesler, Michael S. Structural direct-write additive manufacturing of molten metals. United States.
Rios, Orlando, Weiss, David, Sims, Zachary C., Carter, William G., and Kesler, Michael S. Tue .
"Structural direct-write additive manufacturing of molten metals". United States. https://www.osti.gov/servlets/purl/1986960.
@article{osti_1986960,
title = {Structural direct-write additive manufacturing of molten metals},
author = {Rios, Orlando and Weiss, David and Sims, Zachary C. and Carter, William G. and Kesler, Michael S.},
abstractNote = {An alloy for structural direct-writing additive manufacturing comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanide (La) and a combination thereof, and a eutectic intermetallic present in said alloy in an amount ranging from about 0.5 wt. % to 7.5 wt. %. The invention is also directed to a method of structural direct-write additive manufacturing using the above-described alloy, as well as 3D objects produced by the method. The invention is also directed to methods of producing the above-described alloy.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2022},
month = {12}
}
Works referenced in this record:
3D Printing of Free Standing Liquid Metal Microstructures
journal, July 2013
- Ladd, Collin; So, Ju-Hee; Muth, John
- Advanced Materials, Vol. 25, Issue 36
Evaluation of an Al-Ce alloy for laser additive manufacturing
journal, March 2017
- Plotkowski, A.; Rios, O.; Sridharan, N.
- Acta Materialia, Vol. 126
Al-Ni-La System AI-Based Alloy Sputtering Target and Process for Producing the Same
patent-application, May 2008
- Ehira, Masaya; Takagi, Katsutoshi; Kugimiya, Toshihiro
- US Patent Application 11/931197; 20080121522
Apparatuses, Systems and Methods for Three-Dimensional Printing
patent-application, May 2016
- Buller, Benyamin; Milshtein, Erel
- US Patent Application 14/967118; 20160121399
Ductility in Intermetallic Compounds
journal, September 2003
- Russell, A. M.
- Advanced Engineering Materials, Vol. 5, Issue 9
Age Hardenable Dispersion Strengthened Aluminum Alloys
patent-application, August 2016
- Watson, Thomas J.; Cernatescu, Iuliana
- US Patent Application 15/022514; 20160230252
Highly Corrosion-Resistant Hot Dip Plated Steel Material Excellent in Surface Smoothness
patent-application, June 2005
- Honda, Kazuhiko; Takahashi, Akira; Suemune, Yoshihiro
- US Patent Application 10/507148; 20050123786
Low Density and Temperature Tolerant Alloys for Automotive Applications
conference, March 2017
- Weiss, David; Rios, Orlando
- SAE Technical Paper Series
High strength aluminum-based alloy
patent, January 1997
- Masumoto, Tsuyoshi; Inoue, Akihisa; Kimura, Hisamichi
- US Patent Document 5,593,515
Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development
journal, May 2016
- Sims, Zachary C.; Weiss, D.; McCall, S. K.
- JOM, Vol. 68, Issue 7
Methods for Producing Alloy Forms from Alloys Containing One or More Extremely Reactive Elements and for Fabricating a Component Therefrom
patent-application, February 2016
- Szuromi, Andy; Hann, Brian; Morris, Mark C.
- US Patent Application 14/465078; 20160053346
Characterization of Near Net-Shape Castable Rare Earth Modified Aluminum Alloys for High Temperature Application
book, January 2016
- Sims, Zachary C.; Rios, Orlando; McCall, Scott K.
- Light Metals 2016
Thermodynamic aspects of the constitution, grain refining, and solidification enthalpies of Al-Ce-Si alloys
journal, November 2004
- Gröbner, Joachim; Mirković, Djordje; Schmid-Fetzer, Rainer
- Metallurgical and Materials Transactions A, Vol. 35, Issue 11
Aluminum Based Alloy Containing Cerium and Graphite
patent-application, February 2019
- Weiss, David J.; Rohatgi, Pradeep K.; Jordan, Christopher T.
- US Patent Application 16/056993; 20190040496
Process for forming composites having an intermetallic containing matrix
patent, April 1990
- Brupbacher, John M.; Christodoulou, Leontios; Nagle, Dennis C.
- US Patent Document 4,915,903