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Title: Structural direct-write additive manufacturing of molten metals

Abstract

An alloy for structural direct-writing additive manufacturing comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanide (La) and a combination thereof, and a eutectic intermetallic present in said alloy in an amount ranging from about 0.5 wt. % to 7.5 wt. %. The invention is also directed to a method of structural direct-write additive manufacturing using the above-described alloy, as well as 3D objects produced by the method. The invention is also directed to methods of producing the above-described alloy.

Inventors:
; ; ; ;
Issue Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Eck Industries, Inc., Manitowoc, WI (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1986960
Patent Number(s):
11535912
Application Number:
17/361,485
Assignee:
UT-Battelle LLC (Oak Ridge, TN); Eck Industries Incorporated (Manitowoc, WI)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B22 - CASTING B22D - CASTING OF METALS
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
DOE Contract Number:  
AC05-00OR22725
Resource Type:
Patent
Resource Relation:
Patent File Date: 06/29/2021
Country of Publication:
United States
Language:
English

Citation Formats

Rios, Orlando, Weiss, David, Sims, Zachary C., Carter, William G., and Kesler, Michael S. Structural direct-write additive manufacturing of molten metals. United States: N. p., 2022. Web.
Rios, Orlando, Weiss, David, Sims, Zachary C., Carter, William G., & Kesler, Michael S. Structural direct-write additive manufacturing of molten metals. United States.
Rios, Orlando, Weiss, David, Sims, Zachary C., Carter, William G., and Kesler, Michael S. Tue . "Structural direct-write additive manufacturing of molten metals". United States. https://www.osti.gov/servlets/purl/1986960.
@article{osti_1986960,
title = {Structural direct-write additive manufacturing of molten metals},
author = {Rios, Orlando and Weiss, David and Sims, Zachary C. and Carter, William G. and Kesler, Michael S.},
abstractNote = {An alloy for structural direct-writing additive manufacturing comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanide (La) and a combination thereof, and a eutectic intermetallic present in said alloy in an amount ranging from about 0.5 wt. % to 7.5 wt. %. The invention is also directed to a method of structural direct-write additive manufacturing using the above-described alloy, as well as 3D objects produced by the method. The invention is also directed to methods of producing the above-described alloy.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2022},
month = {12}
}

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Process for forming composites having an intermetallic containing matrix
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