Additive manufacturing power map to mitigate overhang structure
Abstract
A laser powder bed fusion additive manufacturing system for producing a part by creating a power map that is an intelligent feed forward model to control the laser powder bed fusion additive manufacturing for producing the part and using the power map to control the laser powder bed fusion additive manufacturing for producing the part. This includes an apparatus for producing a part including a powder bed, a laser that produces a laser beam, a proportional integral derivative controller that creates a power map that describes laser power requirements as the laser moves along a path, wherein the laser power requirements prevent defects in the part.
- Inventors:
- Issue Date:
- Research Org.:
- Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1925050
- Patent Number(s):
- 11433480
- Application Number:
- 16/152,763
- Assignee:
- Lawrence Livermore National Security, LLC (Livermore, CA)
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- DOE Contract Number:
- AC52-07NA27344
- Resource Type:
- Patent
- Resource Relation:
- Patent File Date: 10/05/2018
- Country of Publication:
- United States
- Language:
- English
Citation Formats
Khairallah, Saad A., Guss, Gabe, King, Wayne E., and Matthews, Manyalibo Joseph. Additive manufacturing power map to mitigate overhang structure. United States: N. p., 2022.
Web.
Khairallah, Saad A., Guss, Gabe, King, Wayne E., & Matthews, Manyalibo Joseph. Additive manufacturing power map to mitigate overhang structure. United States.
Khairallah, Saad A., Guss, Gabe, King, Wayne E., and Matthews, Manyalibo Joseph. Tue .
"Additive manufacturing power map to mitigate overhang structure". United States. https://www.osti.gov/servlets/purl/1925050.
@article{osti_1925050,
title = {Additive manufacturing power map to mitigate overhang structure},
author = {Khairallah, Saad A. and Guss, Gabe and King, Wayne E. and Matthews, Manyalibo Joseph},
abstractNote = {A laser powder bed fusion additive manufacturing system for producing a part by creating a power map that is an intelligent feed forward model to control the laser powder bed fusion additive manufacturing for producing the part and using the power map to control the laser powder bed fusion additive manufacturing for producing the part. This includes an apparatus for producing a part including a powder bed, a laser that produces a laser beam, a proportional integral derivative controller that creates a power map that describes laser power requirements as the laser moves along a path, wherein the laser power requirements prevent defects in the part.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2022},
month = {9}
}
Works referenced in this record:
Intelligent 3D Printing Through Optimization of #D Print Parameters
patent-application, November 2015
- Lin, Pierre Pascal Anatole; Willis, Karl; Wilhelm, Eric Jamesson
- US Patent Application 14/711714; 20150331402
Method and system for topographical based inspection and process control for additive manufactured parts
patent-application, April 2018
- DehghanNiri, Ehsan; Lochner, Christopher Joseph; Luo, Kevin
- US Patent Application 15/290067; 20180099333
Laser Pulse Energy Control Systems and Methods
patent-application, July 2014
- Unrath, Mark A.
- US Patent Application 14/151,420; 2014/0197140 Al
Apparatus for creating a free-form metal three-dimensional article using a layer-by-layer deposition of a molten metal in an evacuation chamber with inert environment
patent, August 1998
- Sterett, Robert A.; Sudhalkar, Atul M.
- US Patent Document 5,787,965
Selective Heating During Semiconductor Device Processing to Compensate for Substrate Uniformity Variations
patent-application, March 2015
- Iyer, Subramani
- US Patent Application 14/035,927; 2015/0087082 Al
Error detection in additive manufacturing processes
patent-application, November 2018
- Craeghs, Tom; Cornelissen, Sven; Cluckers, Tom
- US Patent Application 15/773131; 20180322621
Additive Manufacturing System and Method
patent-application, February 2016
- Yadroitsau, Ihar
- US Patent Application 14/828,153; 2016/0046077 Al