DOE Patents title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Additive manufacturing method and assembly

Abstract

Methods and assemblies for additive manufacturing portions of components with enhanced strength are provided. The assemblies comprise a first deposition head and an apparatus for causing one or more reinforcement fibers to extend more than two layers within previously-deposited layers of build material. The first deposition head is configured to deposit a plurality of layers of a filament comprising a reinforcement fiber and thermoplastic material. The apparatus may comprise a needle point configured to be inserted into the plurality of layers to displace the reinforcement fiber so that it extends two or more of the plurality of layers. The apparatus may additionally or alternatively comprise a second deposition head having a needle tip configured to be inserted into the plurality of layers to inject a length of a second filament comprising thermoplastic material and a reinforcement fiber so that the reinforcement fiber of the second filament extends two or more layers of the plurality of layers of the first filament.

Inventors:
;
Issue Date:
Research Org.:
Kansas City Plant (KCP), Kansas City, MO (United States)
Sponsoring Org.:
USDOE National Nuclear Security Administration (NNSA)
OSTI Identifier:
1892722
Patent Number(s):
11279080
Application Number:
16/705,363
Assignee:
Honeywell Federal Manufacturing & Technologies, LLC (Kansas City, MO)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
DOE Contract Number:  
NA0002839
Resource Type:
Patent
Resource Relation:
Patent File Date: 12/06/2019
Country of Publication:
United States
Language:
English

Citation Formats

Barr, Christian G., and Bohnert, George W. Additive manufacturing method and assembly. United States: N. p., 2022. Web.
Barr, Christian G., & Bohnert, George W. Additive manufacturing method and assembly. United States.
Barr, Christian G., and Bohnert, George W. Tue . "Additive manufacturing method and assembly". United States. https://www.osti.gov/servlets/purl/1892722.
@article{osti_1892722,
title = {Additive manufacturing method and assembly},
author = {Barr, Christian G. and Bohnert, George W.},
abstractNote = {Methods and assemblies for additive manufacturing portions of components with enhanced strength are provided. The assemblies comprise a first deposition head and an apparatus for causing one or more reinforcement fibers to extend more than two layers within previously-deposited layers of build material. The first deposition head is configured to deposit a plurality of layers of a filament comprising a reinforcement fiber and thermoplastic material. The apparatus may comprise a needle point configured to be inserted into the plurality of layers to displace the reinforcement fiber so that it extends two or more of the plurality of layers. The apparatus may additionally or alternatively comprise a second deposition head having a needle tip configured to be inserted into the plurality of layers to inject a length of a second filament comprising thermoplastic material and a reinforcement fiber so that the reinforcement fiber of the second filament extends two or more layers of the plurality of layers of the first filament.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2022},
month = {3}
}

Works referenced in this record:

Reinforced Fused-Deposition Modeling
patent-application, August 2014


System and method to control a three-dimensional (3D) printer
patent-application, February 2017


Device and Method for 3D Printing with Long-Fiber Reinforcement
patent-application, June 2017


Automated systems for composite part fabrication
patent, October 2017


Continuous and Random Reinforcement in a 3D Printed Part
patent-application, June 2017


Additive Manufacturing of Composite Materials
patent-application, September 2017


Reinforcement System for Additive Manufacturing, Devices and Methods Using the Same
patent-application, June 2017


3D Printer for Printing a Plurality of Material Types
patent-application, July 2016


3D Printing Syringe-Cartridge Dispensing Apparatus and Methods
patent-application, July 2016