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Title: Hard disk drive dismantlement for critical material recovery

Abstract

A system and method for recycling rare earth materials from dissimilar hard disk drives are provided. The system and method generally include scanning each hard disk drive, sorting and aligning each hard disk drive, rapid fastener removal or diversion to a metrology station, and the collection of separated value streams, optionally for formation into new magnetic stock. For each scanned hard disk drive having a match in an inventory database, the method includes the separation of an internal magnet from residual components. For each scanned hard disk drive lacking a match in the inventory database, the method includes generating a metrology data collection record containing the location of each fastener on multiple surfaces of the corresponding hard disk drive. The system and method are commercially scalable with the potential to generate between 600 and 700 metric tons of rare earth elements from a single processing facility annually, including neodymium for example.

Inventors:
;
Issue Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1892560
Patent Number(s):
11230752
Application Number:
16/799,942
Assignee:
UT-Battelle, LLC (Oak Ridge, TN)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B09 - DISPOSAL OF SOLID WASTE B09B - DISPOSAL OF SOLID WASTE
C - CHEMISTRY C22 - METALLURGY C22B - PRODUCTION AND REFINING OF METALS
DOE Contract Number:  
AC05-00OR22725
Resource Type:
Patent
Resource Relation:
Patent File Date: 02/25/2020
Country of Publication:
United States
Language:
English

Citation Formats

McIntyre, Timothy J., and Harter, Jonathan J. Hard disk drive dismantlement for critical material recovery. United States: N. p., 2022. Web.
McIntyre, Timothy J., & Harter, Jonathan J. Hard disk drive dismantlement for critical material recovery. United States.
McIntyre, Timothy J., and Harter, Jonathan J. Tue . "Hard disk drive dismantlement for critical material recovery". United States. https://www.osti.gov/servlets/purl/1892560.
@article{osti_1892560,
title = {Hard disk drive dismantlement for critical material recovery},
author = {McIntyre, Timothy J. and Harter, Jonathan J.},
abstractNote = {A system and method for recycling rare earth materials from dissimilar hard disk drives are provided. The system and method generally include scanning each hard disk drive, sorting and aligning each hard disk drive, rapid fastener removal or diversion to a metrology station, and the collection of separated value streams, optionally for formation into new magnetic stock. For each scanned hard disk drive having a match in an inventory database, the method includes the separation of an internal magnet from residual components. For each scanned hard disk drive lacking a match in the inventory database, the method includes generating a metrology data collection record containing the location of each fastener on multiple surfaces of the corresponding hard disk drive. The system and method are commercially scalable with the potential to generate between 600 and 700 metric tons of rare earth elements from a single processing facility annually, including neodymium for example.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2022},
month = {1}
}

Works referenced in this record:

Hard Drive Dismantling System
patent-application, October 2017


Magnet Recycling to Create ND-FE-B Magnets with Improved or Restored Magnetic Performance
patent-application, December 2014


High magnetic field ohmically decoupled non-contact technology
patent, May 2009


Method and Apparatus for the Disassembly and Destruction of a Hard Disk Drive
patent-application, April 2011


Design and implementation of a Hall Effect sensor array applied to recycling hard drive magnets
conference, April 2015


Automated recovery of rare earth permanent magnets from electric machines
patent-application, June 2020


Apparatus for dismantling a plurality of hard disk drives
patent-application, November 2020


Method of demanufacturing a product
patent, May 2006


Hard Drive Non-Destructive Dismantling System
patent-application, August 2018


Product Verification for Hard Drive Data Destroying Device
patent-application, September 2018


Management System for Hard Drive Dismantling System
patent-application, July 2021