Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries

Laramie, Michael G.; Mikhaylik, Yuriy V.; Phipps, James A.; Viner, Veronika G.

Title: Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries

Abstract

Articles and methods for forming ceramic/polymer composite structures for electrode protection in electrochemical cells, including rechargeable lithium batteries, are presented.

Inventors:: Laramie, Michael G.; Mikhaylik, Yuriy V.; Phipps, James A.; Viner, Veronika G.

Issue Date:: 2021-06-22

Research Org.:: Sion Power Corp., Tucson, AZ (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1824092

Patent Number(s):: 11041248

Application Number:: 15/953,734

Assignee:: Sion Power Corporation (Tucson, AZ)

Patent Classifications (CPCs):: C - CHEMISTRY C25 - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES C25B - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS

H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY

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C - CHEMISTRY C25 - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES C25B - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS
C25B11/02 - characterised by shape or form

H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
H01M10/052 - Li-accumulators
H01M10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes
H01M2004/021 - {Physical characteristics, e.g. porosity, surface area}
H01M2300/0068 - inorganic
H01M2300/0082 - Organic polymers
H01M2300/0088 - Composites
H01M2300/0091 - in the form of mixtures
H01M2300/0094 - in the form of layered products, e.g. coatings
H01M4/0407 - {by coating on an electrolyte layer}
H01M4/0414 - {by screen printing}
H01M4/0421 - {involving vapour deposition}
H01M4/0426 - {Sputtering}
H01M4/0428 - {Chemical vapour deposition}
H01M4/134 - Electrodes based on metals, Si or alloys
H01M4/1395 - of electrodes based on metals, Si or alloys
H01M4/366 - {as layered products}
H01M4/382 - {Lithium
H01M4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
H01M4/622 - {being polymers}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E60/10 - Energy storage

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P70/50 - Manufacturing or production processes characterised by the final manufactured product

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DOE Contract Number:: AR0000067

Resource Type:: Patent

Resource Relation:: Patent File Date: 04/16/2018

Country of Publication:: United States

Language:: English

Citation Formats


                    Laramie, Michael G., Mikhaylik, Yuriy V., Phipps, James A., and Viner, Veronika G. Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries.  United States: N. p., 2021. 
        Web.

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                    Laramie, Michael G., Mikhaylik, Yuriy V., Phipps, James A., & Viner, Veronika G. Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries.  United States.

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                    Laramie, Michael G., Mikhaylik, Yuriy V., Phipps, James A., and Viner, Veronika G. Tue .  
        "Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries".  United States.  https://www.osti.gov/servlets/purl/1824092.

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@article{osti_1824092,

  title        = {Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries},

  author       = {Laramie, Michael G. and Mikhaylik, Yuriy V. and Phipps, James A. and Viner, Veronika G.},

  abstractNote = {Articles and methods for forming ceramic/polymer composite structures for electrode protection in electrochemical cells, including rechargeable lithium batteries, are presented.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2021},

  month        = {6}

}

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Carlson, Steven A.; Ying, Qicong; Deng, Zhongyi
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Method for forming encapsulated lithium electrodes having glass protective layers
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Visco, Steven J.; Tsang, Floris Y.
US Patent Document 6,432,584
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6432584

Negative Electrode for Lithium Secondary Battery, Method of Manufacturing the Same, and Lithium Secondary Battery Employing the Same
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Im, Dong-min; Lee, Dong-joon; Takeda, Yasuo
US Patent Application 13/427390; 20120276459
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20120276459

Electrode Active Surface Pretreatment
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Safont Sempere, Marina M.; Scordilis-Kelley, Chariclea
US Patent Document 14/069698; 20140123477
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20140123477

Electrode Structure and Method for Making the Same
patent-application, April 2013

Affinito, John D.; Lowe, Gregory K.
US Patent Document 13/644933; 20130095380
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20130095380

Encapsulated lithium alloy electrodes having barrier layers
patent, July 2002

Chu, May-Ying; Visco, Steven J.; DeJonghe, Lutgard C.
US Patent Document 6,413,284
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6413284

Release System for Electrochemical Cells
patent-application, March 2011

Affinito, John D.; Martens, John A.; Xiao, Ang
US Patent Document 12/862513; 20110068001
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20110068001

Layered arrangements of lithium electrodes
patent, July 2002

Chu, May-Ying; Visco, Steven J.; DeJonghe, Lutgard C.
US Patent Document 6,413,285
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6413285

Encapsulated lithium alloy electrodes having barrier layers
patent, May 2004

Chu, May-Ying; Visco, Steven J.; DeJonghe, Lutgard C.
US Patent Document 6,737,197
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6737197

Porous structures for energy storage devices
patent-application, August 2011

Campbell, Christopher; Affinito, John; Kelley, Tracy
US Patent Application 13/033419; 20110206992
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20110206992

Lithium/organosulfur redox cell having protective solid electrolyte barrier formed on anode and method of making same
patent, April 1990

De Jonghe, Lutgard C.; Visco, Steven J.; Liu, Meilin
US Patent Document 4,917,974
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/4917974

Electrochemical device separator structures with barrier layer on non-swelling membrane
patent, July 2006

Visco, Steven J.; Katz, Bruce D.
US Patent Document 7,070,632
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/7070632

Composite cathodes, electrochemical cells comprising novel composite cathodes, and processes for fabricating same
patent, July 1999

Mukherjee, Shyama P.; Skotheim, Terje A.
US Patent Document 5,919,587
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5919587

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Title: Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries

Abstract

Citation Formats

Hermetic sample holder and method for performing microanalysis under controlled atmosphere environment patent, January 2012

Electrolyte materials containing highly dissociated metal ion salts patent, July 1996

Protective circuit for energy-storage device patent-application, August 2009

Electrode Having Porous Active Coating Layer, Manufacturing Method Thereof And Electrochemical Device Containing The Same patent-application, December 2009

Stabilized anode for lithium-polymer batteries patent, July 1997

In situ formed ionically conductive membranes for protection of active metal anodes and battery cells patent, February 2012

Anode for nonaqueous secondary battery, process of producing the anode, and nonaqueous secondary battery patent-application, July 2006

Cell for making secondary batteries patent, November 1992

Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries patent, June 2018

Vacuum flash evaporated polymer composites patent, October 1997

Electrode protection in both aqueous and non-aqueous electrochemical cells, including rechargeable lithium batteries patent-application, September 2007

Composite solid electrolyte for protection of active metal anodes patent, May 2012

Metal-sulfur type cell having improved positive electrode patent, May 1989

Substantially impervious lithium super ion conducting membranes patent, December 2012

Plating Technique for Electrode patent-application, January 2013

Reversible electrode material patent, June 1994

Compliant Seal Structures for Protected Active Metal Anodes patent-application, May 2010

Electrochemical cells comprising porous structures comprising sulfur patent-application, March 2011

Electrode for secondary battery, process of producing the electrode, and secondary battery patent-application, June 2006

PROTECTED LITHIUM ELECTRODES HAVING TAPE CAST CERAMIC AND GLASS-CERAMIC MEMBRANES patent-application, August 2012

Chemically protected electrode system patent, January 2001

Co-flash evaporation of polymerizable monomers and non-polymerizable carrier solvent/salt mixtures/solutions patent-application, August 2008

Separation of Electrolytes patent-application, May 2010

Active metal/aqueous electrochemical cells and systems patent, June 2012

Ionically conductive composites for protection of active metal anodes patent-application, July 2004

Electrode Protection in Both Aqueous and Non-Aqueous Electrochemical Cells, Including Rechargeable Lithium Batteries patent-application, June 2013

Protected lithium electrodes having a polymer electrolyte interlayer and battery cells thereof patent-application, January 2013

Rechargeable lithium/water, lithium/air batteries patent-application, September 2007

Electrode with a Coating Method in Production thereof and Use of a Material patent-application, February 2011

Electrode Protection in Both Aqueous and Non-Aqueous Electrochemical Cells, Including Rechargeable Lithium Batteries patent-application, October 2013

Polycarbon sulphide polymers patent, April 1988

Secondary cell using organosulfur/metal charge transfer materials as positive electrode patent, May 1996

Ceramic armor and method of making by encapsulation including use of a stiffening plate patent, July 2006

Electrode Protection in Both Aqueous and Non-Aqueous Electromechanical Cells, Including Rechargeable Lithium Batteries patent-application, December 2010

Lithium anodes for electrochemical cells patent, July 2007

Anode protective layer compositions for lithium metal batteries patent-application, June 2009

Porous support structures, electrodes containing same, and associated methods patent-application, September 2013

Electrode and Method of Forming the Master Electrode patent-application, December 2012

Negative electrode for rechargeable lithium battery, method of producing same and rechargeable lithium battery comprising same patent-application, January 2005

Application of force in electrochemical cells patent-application, February 2010

Novel composite cathodes, electrochemical cells comprising novel composite cathodes, and processes for fabricating same patent-application, June 2006

Cathode for lithium battery patent-application, September 2010

Electroactive high storage capacity polyacetylene-co-polysulfur materials and electrolytic cells containing same patent, June 1996

Oligosulfide type electrode material and secondary battery containing such electrode material patent, March 1998

Separator having inorganic protective film and lithium battery using the same patent, February 2007

Separators for electrochemical cells patent, November 2000

Lithium Anodes for Electrochemical Cells patent-application, July 2014

Electrically non-conductive materials for electrochemical cells patent-application, March 2012

Electrochemical cells comprising porous structures comprising sulfur patent-application, March 2011

Ceramic/Polymer Matrix for Electrode Protection in Electrochemical Cells, Including Rechargeable Lithium Batteries patent-application, January 2015

Lithium sulfur secondary battery and elecrode material for a non-aqueous battery patent, August 1998

Electrode for secondary battery, process of producing the electrode, and secondary battery patent-application, July 2006

Novel Separators For Electrochemical Systems patent-application, August 2013

Electroactive, energy-storing, highly crosslinked, polysulfide-containing organic polymers and methods for making same patent, March 2001

Cells having cathodes containing polycarbon disulfide materials patent, August 1995

Microporous articles and methods of preparation patent, January 2007

Sulfide-series electrode material and secondary battery with high energy density patent, March 1999

Method of making electroactive high storage capacity polycarbon-sulfide materials and electrolytic cells containing same patent, November 1997

Substantially impervious lithium super ion conducting membranes patent-application, October 2012

Low electrolyte electrochemical cells patent-application, March 2012

Lithium sulfur rechargeable battery fuel gauge systems and methods patent-application, October 2006

Power Storage Device patent-application, September 2010

Electrode material and secondary battery patent, July 1998

Electroactive high storage capacity polycarbon-sulfide materials and electrolytic cells containing same patent, February 1997

Electroactive high storage capacity polyacetylene-co-polysulfur materials and electrolytic cells containing same patent, September 2000

Electrochemical cells comprising porous structures comprising sulfur patent-application, March 2011

Electrode structure for electrochemical cell patent-application, August 2013

Composition based on a electron conducting polymer and its application to a positive active material for electrochemical generators patent, May 1987

Silica electrolyte element for secondary lithium battery patent, March 1993

Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries patent, June 2018

Electrochemical cells comprising porous structures comprising sulfur patent-application, March 2011

Electrochemical Cell patent-application, July 2011

Stabilized anode for lithium-polymer batteries patent, October 1999

Lithium alloy/sulfur batteries patent-application, December 2008

Flash evaporation of monomer fluids patent, September 1990

Method for forming encapsulated lithium electrodes having glass protective layers patent, April 2001

Separators for electrochemical cells patent, October 2001

Hermetic sample holder and method for performing microanalysis under controlled atmosphere environment
patent, January 2012

Electrolyte materials containing highly dissociated metal ion salts
patent, July 1996

Protective circuit for energy-storage device
patent-application, August 2009

Electrode Having Porous Active Coating Layer, Manufacturing Method Thereof And Electrochemical Device Containing The Same
patent-application, December 2009

Stabilized anode for lithium-polymer batteries
patent, July 1997

In situ formed ionically conductive membranes for protection of active metal anodes and battery cells
patent, February 2012

Anode for nonaqueous secondary battery, process of producing the anode, and nonaqueous secondary battery
patent-application, July 2006

Cell for making secondary batteries
patent, November 1992

Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries
patent, June 2018

Vacuum flash evaporated polymer composites
patent, October 1997

Electrode protection in both aqueous and non-aqueous electrochemical cells, including rechargeable lithium batteries
patent-application, September 2007

Composite solid electrolyte for protection of active metal anodes
patent, May 2012

Metal-sulfur type cell having improved positive electrode
patent, May 1989

Substantially impervious lithium super ion conducting membranes
patent, December 2012

Plating Technique for Electrode
patent-application, January 2013

Reversible electrode material
patent, June 1994

Compliant Seal Structures for Protected Active Metal Anodes
patent-application, May 2010

Electrochemical cells comprising porous structures comprising sulfur
patent-application, March 2011

Electrode for secondary battery, process of producing the electrode, and secondary battery
patent-application, June 2006

PROTECTED LITHIUM ELECTRODES HAVING TAPE CAST CERAMIC AND GLASS-CERAMIC MEMBRANES
patent-application, August 2012

Chemically protected electrode system
patent, January 2001

Co-flash evaporation of polymerizable monomers and non-polymerizable carrier solvent/salt mixtures/solutions
patent-application, August 2008

Separation of Electrolytes
patent-application, May 2010

Active metal/aqueous electrochemical cells and systems
patent, June 2012

Ionically conductive composites for protection of active metal anodes
patent-application, July 2004

Electrode Protection in Both Aqueous and Non-Aqueous Electrochemical Cells, Including Rechargeable Lithium Batteries
patent-application, June 2013

Protected lithium electrodes having a polymer electrolyte interlayer and battery cells thereof
patent-application, January 2013

Rechargeable lithium/water, lithium/air batteries
patent-application, September 2007

Electrode with a Coating Method in Production thereof and Use of a Material
patent-application, February 2011

Electrode Protection in Both Aqueous and Non-Aqueous Electrochemical Cells, Including Rechargeable Lithium Batteries
patent-application, October 2013

Polycarbon sulphide polymers
patent, April 1988

Secondary cell using organosulfur/metal charge transfer materials as positive electrode
patent, May 1996

Ceramic armor and method of making by encapsulation including use of a stiffening plate
patent, July 2006

Electrode Protection in Both Aqueous and Non-Aqueous Electromechanical Cells, Including Rechargeable Lithium Batteries
patent-application, December 2010

Lithium anodes for electrochemical cells
patent, July 2007

Anode protective layer compositions for lithium metal batteries
patent-application, June 2009

Porous support structures, electrodes containing same, and associated methods
patent-application, September 2013

Electrode and Method of Forming the Master Electrode
patent-application, December 2012

Negative electrode for rechargeable lithium battery, method of producing same and rechargeable lithium battery comprising same
patent-application, January 2005

Application of force in electrochemical cells
patent-application, February 2010

Novel composite cathodes, electrochemical cells comprising novel composite cathodes, and processes for fabricating same
patent-application, June 2006

Cathode for lithium battery
patent-application, September 2010

Electroactive high storage capacity polyacetylene-co-polysulfur materials and electrolytic cells containing same
patent, June 1996

Oligosulfide type electrode material and secondary battery containing such electrode material
patent, March 1998

Separator having inorganic protective film and lithium battery using the same
patent, February 2007

Separators for electrochemical cells
patent, November 2000

Lithium Anodes for Electrochemical Cells
patent-application, July 2014

Electrically non-conductive materials for electrochemical cells
patent-application, March 2012

Electrochemical cells comprising porous structures comprising sulfur
patent-application, March 2011

Ceramic/Polymer Matrix for Electrode Protection in Electrochemical Cells, Including Rechargeable Lithium Batteries
patent-application, January 2015

Lithium sulfur secondary battery and elecrode material for a non-aqueous battery
patent, August 1998

Electrode for secondary battery, process of producing the electrode, and secondary battery
patent-application, July 2006

Novel Separators For Electrochemical Systems
patent-application, August 2013

Electroactive, energy-storing, highly crosslinked, polysulfide-containing organic polymers and methods for making same
patent, March 2001

Cells having cathodes containing polycarbon disulfide materials
patent, August 1995

Microporous articles and methods of preparation
patent, January 2007

Sulfide-series electrode material and secondary battery with high energy density
patent, March 1999

Method of making electroactive high storage capacity polycarbon-sulfide materials and electrolytic cells containing same
patent, November 1997

Substantially impervious lithium super ion conducting membranes
patent-application, October 2012

Low electrolyte electrochemical cells
patent-application, March 2012

Lithium sulfur rechargeable battery fuel gauge systems and methods
patent-application, October 2006

Power Storage Device
patent-application, September 2010

Electrode material and secondary battery
patent, July 1998

Electroactive high storage capacity polycarbon-sulfide materials and electrolytic cells containing same
patent, February 1997

Electroactive high storage capacity polyacetylene-co-polysulfur materials and electrolytic cells containing same
patent, September 2000

Electrochemical cells comprising porous structures comprising sulfur
patent-application, March 2011

Electrode structure for electrochemical cell
patent-application, August 2013

Composition based on a electron conducting polymer and its application to a positive active material for electrochemical generators
patent, May 1987

Silica electrolyte element for secondary lithium battery
patent, March 1993

Ceramic/polymer matrix for electrode protection in electrochemical cells, including rechargeable lithium batteries
patent, June 2018

Electrochemical cells comprising porous structures comprising sulfur
patent-application, March 2011

Electrochemical Cell
patent-application, July 2011

Stabilized anode for lithium-polymer batteries
patent, October 1999

Lithium alloy/sulfur batteries
patent-application, December 2008

Flash evaporation of monomer fluids
patent, September 1990

Method for forming encapsulated lithium electrodes having glass protective layers
patent, April 2001

Separators for electrochemical cells
patent, October 2001

Method for forming encapsulated lithium electrodes having glass protective layers
patent, August 2002

Negative Electrode for Lithium Secondary Battery, Method of Manufacturing the Same, and Lithium Secondary Battery Employing the Same
patent-application, November 2012

Electrode Active Surface Pretreatment
patent-application, May 2014