Additive manufacturing of mixed-metal parts using sol-gel feed materials

Lamberti, Vincent E.; Seals, Roland D.; Moehlen, Patrick K.

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Title: Additive manufacturing of mixed-metal parts using sol-gel feed materials

Abstract

Methods and systems for manufacturing a mixed-metal part by preparing a mixed-metal sol-gel as a feed material and using an additive manufacturing technique to form the mixed-metal part from the mixed-metal sol-gel feed material.

Inventors:: Lamberti, Vincent E.; Seals, Roland D.; Moehlen, Patrick K.

Issue Date:: 2021-06-08

Research Org.:: Oak Ridge Y-12 Plant (Y-12), Oak Ridge, TN (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1824036

Patent Number(s):: 11027254

Application Number:: 16/126,511

Assignee:: Consolidated Nuclear Security, LLC (Oak Ridge, TN)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

B - PERFORMING OPERATIONS B22 - CASTING B22F - WORKING METALLIC POWDER

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B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
B01J13/0039 - {Post treatment}
B01J13/0043 - {containing elemental metal
B01J13/0047 - {containing a metal oxide}
B01J13/006 - {by precipitation, coagulation, hydrolyse coacervation}
B01J13/0069 - {Post treatment}

B - PERFORMING OPERATIONS B22 - CASTING B22F - WORKING METALLIC POWDER
B22F9/30 - with decomposition of metal compounds, e.g. by pyrolysis
B22F9/305 - {of metal carbonyls}

B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B29C64/118 - using filamentary material being melted, e.g. fused deposition modelling [FDM]
B29C64/153 - using layers of powder being selectively joined, e.g. by selective laser sintering or melting
B29C64/364 - Conditioning of environment
B29C64/371 - using an environment other than air, e.g. inert gas

B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29K - INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
B29K2105/0061 - {Gel or sol}

B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
B33Y10/00 - Processes of additive manufacturing
B33Y30/00 - Apparatus for additive manufacturing
B33Y70/00 - Materials specially adapted for additive manufacturing
B33Y70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P10/25 - by increasing the energy efficiency of the process

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DOE Contract Number:: NA0001942

Resource Type:: Patent

Resource Relation:: Patent File Date: 09/10/2018

Country of Publication:: United States

Language:: English

Citation Formats


                    Lamberti, Vincent E., Seals, Roland D., and Moehlen, Patrick K. Additive manufacturing of mixed-metal parts using sol-gel feed materials.  United States: N. p., 2021. 
        Web.

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                    Lamberti, Vincent E., Seals, Roland D., & Moehlen, Patrick K. Additive manufacturing of mixed-metal parts using sol-gel feed materials.  United States.

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                    Lamberti, Vincent E., Seals, Roland D., and Moehlen, Patrick K. Tue .  
        "Additive manufacturing of mixed-metal parts using sol-gel feed materials".  United States.  https://www.osti.gov/servlets/purl/1824036.

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@article{osti_1824036,

  title        = {Additive manufacturing of mixed-metal parts using sol-gel feed materials},

  author       = {Lamberti, Vincent E. and Seals, Roland D. and Moehlen, Patrick K.},

  abstractNote = {Methods and systems for manufacturing a mixed-metal part by preparing a mixed-metal sol-gel as a feed material and using an additive manufacturing technique to form the mixed-metal part from the mixed-metal sol-gel feed material.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2021},

  month        = {6}

}

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Similar Records

Title: Additive manufacturing of mixed-metal parts using sol-gel feed materials

Abstract

Citation Formats

Autoreduction of Pd−Co and Pt−Co Cyanogels: Exploration of Cyanometalate Coordination Chemistry at Elevated Temperatures journal, March 2008

Free form fabrication of metallic components patent, April 1998

The evolution of ‘sol–gel’ chemistry as a technique for materials synthesis journal, January 2016

Preparation and crystal activation energy of long yttrium aluminum garnet gel fibers journal, May 2016

Ordered Porous Nanofibers, Methods, and Applications patent-application, February 2015

Method and apparatus for producing parts by selective sintering patent, September 1989

Synthesis of SiO2 glass fibres from Si(OC2H5)4-H2O-C2H5OH-HCl solutions through sol-gel method journal, March 1986

Method for Preparing a Metallic Article Having an Other Additive Constituent, Without any Melting patent-application, October 2012

Single Crystal Mixed Metal Oxide Nanosheet Material Compositions, Methods and Applications patent-application, April 2014

Sol-Gel Autocombustion Synthesis of Metals and Metal Alloys journal, October 2009

Preparation of continuous alumina gel fibres by aqueous sol–gel process journal, February 2013

Spinnability of silica sols structural and rheological criteria journal, September 1989

Fiber spinnability of glass melts journal, December 2016

Use of Sol−Gel Chemistry for the Preparation of Cyanogels as Ceramic and Alloy Precursors journal, January 1996

The PAM2system: a multilevel approach for fabrication of complex three‐dimensional microstructures journal, June 2012

Solid-State Chemistry in a Microwave Oven: Preparation of Pd/Co Alloy from Cyanogel Coordination Polymers journal, August 2005

Additive Manufacturing of Metal Objects patent-application, March 2020

Continuous silica glass fiber produced by sol-gel process journal, October 1989

Process for Manufacturing an Object from a Sol-Gel Solution patent-application, August 2014

Sol−Gel Based Chemical Synthesis of Nd2Fe14B Hard Magnetic Nanoparticles journal, November 2010

Cyanogel Coordination Polymers as Precursors to Transition Metal Alloys and Intermetallics − from Traditional Heating to Microwave Processing journal, March 2007

Sol-Gel Inks for Direct-Write Assembly of Functional Oxides journal, November 2007

The sol-gel process journal, January 1990

Process and apparatus for creating a colorful three-dimensional object patent, October 2000

Reactions of ions with organic surfaces journal, November 1994

NANOFIBER AND PREPARATION METHOD THEREOF patent-application, June 2011

Preparation of alumina fibers by sol-gel method journal, March 1988

Precursors for sol-gel preparations journal, March 1988

Autoreduction of Pd−Co and Pt−Co Cyanogels: Exploration of Cyanometalate Coordination Chemistry at Elevated Temperatures
journal, March 2008

Free form fabrication of metallic components
patent, April 1998

The evolution of ‘sol–gel’ chemistry as a technique for materials synthesis
journal, January 2016

Preparation and crystal activation energy of long yttrium aluminum garnet gel fibers
journal, May 2016

Ordered Porous Nanofibers, Methods, and Applications
patent-application, February 2015

Method and apparatus for producing parts by selective sintering
patent, September 1989

Synthesis of SiO2 glass fibres from Si(OC2H5)4-H2O-C2H5OH-HCl solutions through sol-gel method
journal, March 1986

Method for Preparing a Metallic Article Having an Other Additive Constituent, Without any Melting
patent-application, October 2012

Single Crystal Mixed Metal Oxide Nanosheet Material Compositions, Methods and Applications
patent-application, April 2014

Sol-Gel Autocombustion Synthesis of Metals and Metal Alloys
journal, October 2009

Preparation of continuous alumina gel fibres by aqueous sol–gel process
journal, February 2013

Spinnability of silica sols structural and rheological criteria
journal, September 1989

Fiber spinnability of glass melts
journal, December 2016

Use of Sol−Gel Chemistry for the Preparation of Cyanogels as Ceramic and Alloy Precursors
journal, January 1996

The PAM²system: a multilevel approach for fabrication of complex three‐dimensional microstructures
journal, June 2012

Solid-State Chemistry in a Microwave Oven: Preparation of Pd/Co Alloy from Cyanogel Coordination Polymers
journal, August 2005

Additive Manufacturing of Metal Objects
patent-application, March 2020

Continuous silica glass fiber produced by sol-gel process
journal, October 1989

Process for Manufacturing an Object from a Sol-Gel Solution
patent-application, August 2014

Sol−Gel Based Chemical Synthesis of Nd₂Fe₁₄B Hard Magnetic Nanoparticles
journal, November 2010

Cyanogel Coordination Polymers as Precursors to Transition Metal Alloys and Intermetallics − from Traditional Heating to Microwave Processing
journal, March 2007

Sol-Gel Inks for Direct-Write Assembly of Functional Oxides
journal, November 2007

The sol-gel process
journal, January 1990

Process and apparatus for creating a colorful three-dimensional object
patent, October 2000

Reactions of ions with organic surfaces
journal, November 1994

NANOFIBER AND PREPARATION METHOD THEREOF
patent-application, June 2011

Preparation of alumina fibers by sol-gel method
journal, March 1988

Precursors for sol-gel preparations
journal, March 1988