DOE Patents title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Noble metal catalysts and processes for reforming of methane and other hydrocarbons

Abstract

Processes for converting methane and/or other hydrocarbons to synthesis gas (i.e., a gaseous mixture comprising H2 and CO) are disclosed, in which at least a portion of the hydrocarbon(s) is reacted with CO2. At least a second portion of the methane may be reacted with H2O (steam), thereby improving overall thermodynamics of the process, in terms of reducing endothermicity (ΔH) and the required energy input, compared to “pure” dry reforming in which no H2O is present. Catalysts for such processes advantageously possess high activity and thereby can achieve significant levels of methane conversion at temperatures below those used conventionally under comparable conditions. These catalysts also exhibit high sulfur tolerance, in addition to reduced rates of carbon (coke) formation, even in the processing (reforming) of heavier (e.g., naphtha boiling-range or jet fuel boiling-range) hydrocarbons. The robustness of the catalyst translates to high operating stability. A representative catalyst comprises 1 wt-% Pt and 1 wt-% Rh as noble metals, on a cerium oxide support.

Inventors:
; ; ;
Issue Date:
Research Org.:
Gas Technology Institute, Des Plaines, IL (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1805447
Patent Number(s):
10906808
Application Number:
15/813,781
Assignee:
Gas Technology Institute (Des Plaines, IL)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS
DOE Contract Number:  
EE0007009
Resource Type:
Patent
Resource Relation:
Patent File Date: 11/15/2017
Country of Publication:
United States
Language:
English

Citation Formats

Marker, Terry L., Linck, Martin B., Wangerow, Jim, and Ortiz-Toral, Pedro. Noble metal catalysts and processes for reforming of methane and other hydrocarbons. United States: N. p., 2021. Web.
Marker, Terry L., Linck, Martin B., Wangerow, Jim, & Ortiz-Toral, Pedro. Noble metal catalysts and processes for reforming of methane and other hydrocarbons. United States.
Marker, Terry L., Linck, Martin B., Wangerow, Jim, and Ortiz-Toral, Pedro. Tue . "Noble metal catalysts and processes for reforming of methane and other hydrocarbons". United States. https://www.osti.gov/servlets/purl/1805447.
@article{osti_1805447,
title = {Noble metal catalysts and processes for reforming of methane and other hydrocarbons},
author = {Marker, Terry L. and Linck, Martin B. and Wangerow, Jim and Ortiz-Toral, Pedro},
abstractNote = {Processes for converting methane and/or other hydrocarbons to synthesis gas (i.e., a gaseous mixture comprising H2 and CO) are disclosed, in which at least a portion of the hydrocarbon(s) is reacted with CO2. At least a second portion of the methane may be reacted with H2O (steam), thereby improving overall thermodynamics of the process, in terms of reducing endothermicity (ΔH) and the required energy input, compared to “pure” dry reforming in which no H2O is present. Catalysts for such processes advantageously possess high activity and thereby can achieve significant levels of methane conversion at temperatures below those used conventionally under comparable conditions. These catalysts also exhibit high sulfur tolerance, in addition to reduced rates of carbon (coke) formation, even in the processing (reforming) of heavier (e.g., naphtha boiling-range or jet fuel boiling-range) hydrocarbons. The robustness of the catalyst translates to high operating stability. A representative catalyst comprises 1 wt-% Pt and 1 wt-% Rh as noble metals, on a cerium oxide support.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2021},
month = {2}
}

Works referenced in this record:

Catalysts For Producing Hydrogen and Synthesis Gas
patent-application, October 2015


Catalytic reforming process with sulfur preclusion
patent, April 1996


Catalyst composition and catalytic processes for producing liquid hydrocarbons
patent-application, March 2018


Reforming with intermediate reactant injection
patent, March 2003


Ni-MgO-ZnO Solid Catalysts for Syn Gas Preparation and Process for the Preparation Thereof
patent-application, March 2016


Biomass to Transportation Fuels Using a Fischer-Tropsch Process
patent-application, June 2016


Synthesis of Oxygen-Mobility Enhanced CEO2 and Use Thereof
patent-application, January 2017


Catalyst configuration and methods for syngas production
patent-application, March 2008


Reforming catalyst
patent-application, May 2017


Ammonia synthesis gas
patent, January 1991


Porous ceramic catalysts and methods for their production and use
patent-application, September 2011