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Title: Foil-based additive manufacturing system and method

Abstract

An additive manufacturing system, method of manufacturing, and fabricated part. The system uses a material joining laser system to join together foil sheets to form a metal part. The material joining laser system can be configured to join adjacent foil sheets together in a substantially uniform manner. The manufacturing system also includes a material removal system that removes material from selected locations of the foil sheets to shape the foil sheets to correspond with selective slices of the part. The material removal system can be a laser system, such as a laser system configured to remove material from a foil sheet without removing material from an underlying layer. One embodiment involves the manufacture of amorphous alloy components.

Inventors:
; ; ;
Issue Date:
Research Org.:
Univ. of Missouri, Columbia, MO (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1771599
Patent Number(s):
10828720
Application Number:
15/951,268
Assignee:
The Curators of the University of Missouri (Columbia, MO)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23P - OTHER WORKING OF METAL
DOE Contract Number:  
FE0012272
Resource Type:
Patent
Resource Relation:
Patent File Date: 04/12/2018
Country of Publication:
United States
Language:
English

Citation Formats

Tsai, Hai-Lung, Shen, Yiyu, Li, Yingqi, and Chen, Chen. Foil-based additive manufacturing system and method. United States: N. p., 2020. Web.
Tsai, Hai-Lung, Shen, Yiyu, Li, Yingqi, & Chen, Chen. Foil-based additive manufacturing system and method. United States.
Tsai, Hai-Lung, Shen, Yiyu, Li, Yingqi, and Chen, Chen. Tue . "Foil-based additive manufacturing system and method". United States. https://www.osti.gov/servlets/purl/1771599.
@article{osti_1771599,
title = {Foil-based additive manufacturing system and method},
author = {Tsai, Hai-Lung and Shen, Yiyu and Li, Yingqi and Chen, Chen},
abstractNote = {An additive manufacturing system, method of manufacturing, and fabricated part. The system uses a material joining laser system to join together foil sheets to form a metal part. The material joining laser system can be configured to join adjacent foil sheets together in a substantially uniform manner. The manufacturing system also includes a material removal system that removes material from selected locations of the foil sheets to shape the foil sheets to correspond with selective slices of the part. The material removal system can be a laser system, such as a laser system configured to remove material from a foil sheet without removing material from an underlying layer. One embodiment involves the manufacture of amorphous alloy components.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2020},
month = {11}
}

Works referenced in this record:

Method of using additive materials for production of fluid flow channels
patent-application, May 2015


System and method for laser welding foils
patent-application, July 2007


Amorphous metal ribbon fabrication
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Process for laser beam welding with prior spot welding
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System and Method of Controlled Bonding Manufacturing
patent-application, May 2015


Laser Welding Process with Improved Penetration
patent-application, May 2008


Fabrication of Welded Wheels Without Filler Material
patent-application, April 2013


A Foil-Based Additive Manufacturing Technology for Metal Parts
journal, August 2016


Puddle Forming and Shaping with Primary and Secondary Lasers
patent-application, May 2013


Laser Processing System Using Broad Band Pulsed Lasers
patent-application, May 2015


Multiple-material prototyping by ultrasonic adhesion
patent, September 2002


Three-Dimensional Modeling Method
patent-application, May 2015


Method of Creating a Honeycomb Core Using a Serpentine Welding Path
patent-application, March 2011