Functionally graded coatings and claddings

Joshi, Vineet V.; Grant, Glenn J.; Lavender, Curt A.; Whalen, Scott A.; Jana, Saumyadeep; Catalini, David; Darsell, Jens T.

Title: Functionally graded coatings and claddings

Abstract

A shear assisted extrusion process for producing cladded materials wherein a cladding material and a material to be cladded are placed in sequence with the cladded material positioned to contact a rotating scroll face first and the material to be cladded second. The two materials are fed through a shear assisted extrusion device at a preselected feed rate and impacted by a rotating scroll face to generate a cladded extrusion product. This process allows for increased through wall strength and decreases the brittleness in formed structures as compared to the prior art.

Inventors:: Joshi, Vineet V.; Grant, Glenn J.; Lavender, Curt A.; Whalen, Scott A.; Jana, Saumyadeep; Catalini, David; Darsell, Jens T.

Issue Date:: 2020-06-30

Research Org.:: Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1651071

Patent Number(s):: 10695811

Application Number:: 15/898,515

Assignee:: Battelle Memorial Institute (Richland, WA)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21C - MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING

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B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21C - MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING
B21C23/002 - {Extruding materials of special alloys so far as the composition of the alloy requires or permits special extruding methods of sequences}
B21C23/04 - by direct extrusion
B21C23/217 - {Tube extrusion presses
B21C23/218 - {Indirect extrusion presses}
B21C23/22 - Making metal-coated products
B21C25/02 - Dies
B21C27/02 - for making coated work
B21C29/003 - {Cooling or heating of work}

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DOE Contract Number:: AC05-76RL01830

Resource Type:: Patent

Resource Relation:: Patent File Date: 02/17/2018

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Joshi, Vineet V., Grant, Glenn J., Lavender, Curt A., Whalen, Scott A., Jana, Saumyadeep, Catalini, David, and Darsell, Jens T. Functionally graded coatings and claddings.  United States: N. p., 2020. 
        Web.

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                    Joshi, Vineet V., Grant, Glenn J., Lavender, Curt A., Whalen, Scott A., Jana, Saumyadeep, Catalini, David, & Darsell, Jens T. Functionally graded coatings and claddings.  United States.

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                    Joshi, Vineet V., Grant, Glenn J., Lavender, Curt A., Whalen, Scott A., Jana, Saumyadeep, Catalini, David, and Darsell, Jens T. Tue .  
        "Functionally graded coatings and claddings".  United States.  https://www.osti.gov/servlets/purl/1651071.

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@article{osti_1651071,

  title        = {Functionally graded coatings and claddings},

  author       = {Joshi, Vineet V. and Grant, Glenn J. and Lavender, Curt A. and Whalen, Scott A. and Jana, Saumyadeep and Catalini, David and Darsell, Jens T.},

  abstractNote = {A shear assisted extrusion process for producing cladded materials wherein a cladding material and a material to be cladded are placed in sequence with the cladded material positioned to contact a rotating scroll face first and the material to be cladded second. The two materials are fed through a shear assisted extrusion device at a preselected feed rate and impacted by a rotating scroll face to generate a cladded extrusion product. This process allows for increased through wall strength and decreases the brittleness in formed structures as compared to the prior art.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2020},

  month        = {6}

}

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Title: Functionally graded coatings and claddings

Abstract

Citation Formats

Structure for joining members including a nut and an auxiliary member patent, August 2012

Method of Bonding Dissimilar Metal Materials and Bonded Body of Dissimilar Metal Materials patent-application, March 2012

Systems and Methods for Joining Components patent-application, June 2016

Aluminum Alloy Extrudate Excellent In Bending Crush Resistance And Corrosion Resistance patent-application, July 2012

Friction Stir Extrusion of Nonweldable Materials for Downhole Tools patent-application, August 2017

Method and apparatus for forming elongated articles having reduced diameter cross-sections patent, November 1981

Friction-Stir Extruders and Friction-Stir Extrusion Processes patent-application, March 2015

Nanocomposite Permanent Magnets And Methods Of Making The Same patent-application, January 2014

Magnets with varying magnetization direction and method of making such magnets patent, September 2005

Joining Method patent-application, May 2017

High-Strength Aluminum Alloy Product And Method Of Producing The Same patent-application, March 2010

High energy ball milling method for making rare earth-transition metal-boron permanent magnets patent, October 1988

Mg-based alloy patent, November 2012

Enhanced Friction-Stir-Welding Joint Strength Between Steel and Aluminum with Surface Coating and Preformed Local Texture patent-application, January 2017

Forming of materials patent, May 1975

Method of making self-aligning anisotropic powder for magnets patent, June 1991

Extrusion Die Device patent-application, June 2010

Method for manufacturing permanent magnets patent, January 1989

Method of making bonded or sintered permanent magnets patent, November 1995

Friction Stir Method patent-application, June 2011

Mandrel Tool Probe For Friction Stir Welding patent-application, March 2013

Extrusion Press Systems And Methods patent-application, April 2014

Method and apparatus for extrusion of tubing sheeting and profile shapes patent, October 1995

Method for making rare-earth element containing permanent magnets patent, April 1986

Friction Stir Welding Tool And Friction Stir Welding Method patent-application, March 2009

Joined body and process for manufacturing the same patent-application, November 2009

System and Process for Formation of Extrusion Products patent-application, March 2017

Method for Welding at Least Two Layers patent-application, April 2015

Method of making magnets by polymer-coating magnetic powder patent, January 1976

Structure and method for joining members of structure via friction stir processing patent, June 2011

Method of joining metallic materials patent, January 2005

Method of making anisotropic magnets patent, January 1991

Method of making magnets patent, July 1975

Method of making fully dense anisotropic high energy magnets patent, January 1990

Friction stir welding tool having a counterflow pin configuration patent-application, October 2008

Friction stirring interlocking of dissimilar materials patent, August 2019

Different-Material Joining Structure patent-application, December 2018

Friction Stir Welding Method and Joined Body patent-application, August 2017

Heat-Aged Sintered Cobalt-Rare Earth Intermetallic Product and Process patent, August 1972

Method of making magnets patent, August 1976

Apparatus for Extruding Cylindrical Magnets patent, February 1972

Extrusion Die for Forming Hollow Material patent-application, August 2016

Method of consolidating FeNdB magnets patent, February 1989

Method of making permanent magnets patent, September 1993

Apparatus for ultrasonically assisted melt extrusion of fibers patent, March 2000

Forming metallic composite materials by urging base materials together under shear patent, November 1993

Providing Plastic Zone Extrusion patent-application, January 2012

Atomization methods for forming magnet powders patent, February 2000

Thermomagnetically patterned magnets and method of making same patent, February 1992

Method of plastic forming of materials patent, April 1998

Friction Stir Welding Tool and Process For Welding Dissimilar Materials patent-application, December 2011

Anisotropic nanocomposite rare earth permanent magnets and method of making patent-application, January 2006

Aluminum alloy products and methods of preparation patent, November 1976

Method of friction stir welding dissimilar metals and workpiece assemblies formed thereby patent-application, May 2011

Special-purpose Die for Shaping Aluminum-magnesium Alloy by Rotating Extrusion patent-application, December 2018

System and Process for Formation of Extrusion Structures patent-application, September 2014

Electrode material and method for manufacture thereof patent-application, December 2004

Method of joining together dissimilar metal members patent-application, February 2008

Extrusion of a Metal Alloy Containing Copper and Zinc patent-application, August 2008

Method of Making Magnetically Aniso-Tropic Permanent Magnets patent, March 1969

Controlled Speed Friction Stir Tool Probe Bodies Having Non-Linear, Continuous, Monotonically-Decreasing Curved Axial Profiles and Integrated Surface Features patent-application, January 2016

Tool, apparatus, and method for welding workpieces patent, January 2008

Thermomagnetically patterned magnets and method of making same patent, February 1994

Shear-extrusion method patent, August 2006

Method of Making Permanent Magnets patent, May 1972

Friction Stir Additive Processing and Methods Thereof patent-application, October 2017

Method and apparatus for extruding powdered material patent, August 1995

In-Situ Interlocking of Metals Using Additive Friction Stir Processing patent-application, June 2016

Solid State Joining Using Additive Friction Stir Processing patent-application, June 2016

Friction stir welding tool having a scroll-free concentric region patent, September 2011

Structure for joining members including a nut and an auxiliary member
patent, August 2012

Method of Bonding Dissimilar Metal Materials and Bonded Body of Dissimilar Metal Materials
patent-application, March 2012

Systems and Methods for Joining Components
patent-application, June 2016

Aluminum Alloy Extrudate Excellent In Bending Crush Resistance And Corrosion Resistance
patent-application, July 2012

Friction Stir Extrusion of Nonweldable Materials for Downhole Tools
patent-application, August 2017

Method and apparatus for forming elongated articles having reduced diameter cross-sections
patent, November 1981

Friction-Stir Extruders and Friction-Stir Extrusion Processes
patent-application, March 2015

Nanocomposite Permanent Magnets And Methods Of Making The Same
patent-application, January 2014

Magnets with varying magnetization direction and method of making such magnets
patent, September 2005

Joining Method
patent-application, May 2017

High-Strength Aluminum Alloy Product And Method Of Producing The Same
patent-application, March 2010

High energy ball milling method for making rare earth-transition metal-boron permanent magnets
patent, October 1988

Mg-based alloy
patent, November 2012

Enhanced Friction-Stir-Welding Joint Strength Between Steel and Aluminum with Surface Coating and Preformed Local Texture
patent-application, January 2017

Forming of materials
patent, May 1975

Method of making self-aligning anisotropic powder for magnets
patent, June 1991

Extrusion Die Device
patent-application, June 2010

Method for manufacturing permanent magnets
patent, January 1989

Method of making bonded or sintered permanent magnets
patent, November 1995

Friction Stir Method
patent-application, June 2011

Mandrel Tool Probe For Friction Stir Welding
patent-application, March 2013

Extrusion Press Systems And Methods
patent-application, April 2014

Method and apparatus for extrusion of tubing sheeting and profile shapes
patent, October 1995

Method for making rare-earth element containing permanent magnets
patent, April 1986

Friction Stir Welding Tool And Friction Stir Welding Method
patent-application, March 2009

Joined body and process for manufacturing the same
patent-application, November 2009

System and Process for Formation of Extrusion Products
patent-application, March 2017

Method for Welding at Least Two Layers
patent-application, April 2015

Method of making magnets by polymer-coating magnetic powder
patent, January 1976

Structure and method for joining members of structure via friction stir processing
patent, June 2011

Method of joining metallic materials
patent, January 2005

Method of making anisotropic magnets
patent, January 1991

Method of making magnets
patent, July 1975

Method of making fully dense anisotropic high energy magnets
patent, January 1990

Friction stir welding tool having a counterflow pin configuration
patent-application, October 2008

Friction stirring interlocking of dissimilar materials
patent, August 2019

Different-Material Joining Structure
patent-application, December 2018

Friction Stir Welding Method and Joined Body
patent-application, August 2017

Heat-Aged Sintered Cobalt-Rare Earth Intermetallic Product and Process
patent, August 1972

Method of making magnets
patent, August 1976

Apparatus for Extruding Cylindrical Magnets
patent, February 1972

Extrusion Die for Forming Hollow Material
patent-application, August 2016

Method of consolidating FeNdB magnets
patent, February 1989

Method of making permanent magnets
patent, September 1993

Apparatus for ultrasonically assisted melt extrusion of fibers
patent, March 2000

Forming metallic composite materials by urging base materials together under shear
patent, November 1993

Providing Plastic Zone Extrusion
patent-application, January 2012

Atomization methods for forming magnet powders
patent, February 2000

Thermomagnetically patterned magnets and method of making same
patent, February 1992

Method of plastic forming of materials
patent, April 1998

Friction Stir Welding Tool and Process For Welding Dissimilar Materials
patent-application, December 2011

Anisotropic nanocomposite rare earth permanent magnets and method of making
patent-application, January 2006

Aluminum alloy products and methods of preparation
patent, November 1976

Method of friction stir welding dissimilar metals and workpiece assemblies formed thereby
patent-application, May 2011

Special-purpose Die for Shaping Aluminum-magnesium Alloy by Rotating Extrusion
patent-application, December 2018

System and Process for Formation of Extrusion Structures
patent-application, September 2014

Electrode material and method for manufacture thereof
patent-application, December 2004

Method of joining together dissimilar metal members
patent-application, February 2008

Extrusion of a Metal Alloy Containing Copper and Zinc
patent-application, August 2008

Method of Making Magnetically Aniso-Tropic Permanent Magnets
patent, March 1969

Controlled Speed Friction Stir Tool Probe Bodies Having Non-Linear, Continuous, Monotonically-Decreasing Curved Axial Profiles and Integrated Surface Features
patent-application, January 2016

Tool, apparatus, and method for welding workpieces
patent, January 2008

Thermomagnetically patterned magnets and method of making same
patent, February 1994

Shear-extrusion method
patent, August 2006

Method of Making Permanent Magnets
patent, May 1972

Friction Stir Additive Processing and Methods Thereof
patent-application, October 2017

Method and apparatus for extruding powdered material
patent, August 1995

In-Situ Interlocking of Metals Using Additive Friction Stir Processing
patent-application, June 2016

Solid State Joining Using Additive Friction Stir Processing
patent-application, June 2016

Friction stir welding tool having a scroll-free concentric region
patent, September 2011