System and method for computed axial lithography (CAL) for 3D additive manufacturing
Abstract
A method of forming a three dimensional (3D) object is disclosed. The method may involve providing a volume of photo-curable resin contained within an optically transparent resin container, and simultaneously directing optical projections from an optical subsystem at a plurality of angles θ through the volume of photo-curable resin. The optical beams are directed about a z axis extending through the volume of photo-curable resin. Each of the projections is provided with a calculated 2D spatial intensity function which creates a 3D intensity map. The projections act over a fixed temporal exposure period, during which the net exposure dose is sufficient to cure select portions of the volume of photo-curable resin, and to leave other portions uncured, to form a desired 3D part.
- Inventors:
- Issue Date:
- Research Org.:
- Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1650882
- Patent Number(s):
- 10647061
- Application Number:
- 15/593,947
- Assignee:
- Lawrence Livermore National Security, LLC (Livermore, CA); The Regents of the University of California (Oakland, CA)
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- DOE Contract Number:
- AC52-07NA27344
- Resource Type:
- Patent
- Resource Relation:
- Patent File Date: 05/12/2017
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE
Citation Formats
Kelly, Brett, Panas, Robert Matthew, Shusteff, Maxim, Spadaccini, Christopher M., Taylor, Hayden, and Bhattacharya, Indrasen. System and method for computed axial lithography (CAL) for 3D additive manufacturing. United States: N. p., 2020.
Web.
Kelly, Brett, Panas, Robert Matthew, Shusteff, Maxim, Spadaccini, Christopher M., Taylor, Hayden, & Bhattacharya, Indrasen. System and method for computed axial lithography (CAL) for 3D additive manufacturing. United States.
Kelly, Brett, Panas, Robert Matthew, Shusteff, Maxim, Spadaccini, Christopher M., Taylor, Hayden, and Bhattacharya, Indrasen. Tue .
"System and method for computed axial lithography (CAL) for 3D additive manufacturing". United States. https://www.osti.gov/servlets/purl/1650882.
@article{osti_1650882,
title = {System and method for computed axial lithography (CAL) for 3D additive manufacturing},
author = {Kelly, Brett and Panas, Robert Matthew and Shusteff, Maxim and Spadaccini, Christopher M. and Taylor, Hayden and Bhattacharya, Indrasen},
abstractNote = {A method of forming a three dimensional (3D) object is disclosed. The method may involve providing a volume of photo-curable resin contained within an optically transparent resin container, and simultaneously directing optical projections from an optical subsystem at a plurality of angles θ through the volume of photo-curable resin. The optical beams are directed about a z axis extending through the volume of photo-curable resin. Each of the projections is provided with a calculated 2D spatial intensity function which creates a 3D intensity map. The projections act over a fixed temporal exposure period, during which the net exposure dose is sufficient to cure select portions of the volume of photo-curable resin, and to leave other portions uncured, to form a desired 3D part.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2020},
month = {5}
}
Works referenced in this record:
Light-Curing Slips for the Stereolithographic Preparation of Dental Ceramics
patent-application, February 2010
- Moszner, Norbert; Wachter, Wolfgang; Appert, Christoph
- US Patent Application 12/394452; 20100029801
Three Dimensional (3D) Printing by Volumetric Addition Through Selective Curing of a Fluid Matrix
patent-application, March 2016
- Voris, Jeffrey; Christen, Benjamin Foster; Alted, Jorge
- US Patent Application 14/480740; 20160067922 A1
Method, medium and apparatus for producing three-dimensional figure product
patent, August 1977
- Swainson, Wyn K.
- US Patent Document 4,041,476
Power-efficient steerable displays
patent-application, August 2015
- Luebke, David; Lanman, Douglas
- US Patent Application 14/180001; 20150228226
Imaging and forming method using projection operation and back projection method
patent-application, June 2018
- Wu, Xiang
- US Patent Application 15/570749; 20180153205
Apparatus for Fabrication of Three Dimensional Objects
patent-application, November 2014
- Aghababaie, Arian; Lin, Pierre
- 14/276869; 20140339741
Optical apparatus including a liquid crystal modulator
patent, March 1996
- Amako, Jun; Miura, Hirotsuna; Sonehara, Tomio
- US Patent Document 5,497,254
Three dimensional (3D) printer with near instantaneous object printing using a photo-curing liquid
patent-application, April 2016
- Smoot, Lanny S.; Hsing, Alexander; Reetz, Daniel
- US Patent Application 14/519471; 20160107380
Spatio-Temporal Light Field Cameras
patent-application, June 2016
- El-Ghoroury, Hussein S.; Alpaslan, Zahir Y.; Cai, Jingobo
- US Patent Application 14/872834; 20160182782 A1
System and method for writing an article of manufacture into bulk material
patent-application, September 2016
- Brown, Jr., Alfred E.
- US Patent Application 14/664358; 20160271875
Three-dimensional modeling apparatus, object, and method of manufacturing an object
patent-application, February 2012
- Yasukochi, Hiroyuki
- US Patent Application 13/208557; 20120045617
Optical Illumination System
patent-application, February 2016
- Tang, Cha-Min; Emiliani, Valentina; Pennefather, Peter
- US Patent Application 14/776686; 20160033874
Single-action three-dimensional model printing methods
patent, November 2013
- Wu, Andy
- US Patent Document 8,579,620
Microdroplet-based 3-D Volumetric Displays Utilizing Emitted And Moving Droplet Projection Screens
patent-application, December 2010
- Sliwa, John W.; Tosaya, Carol A.
- US Patent Application 12/082064; 20100321478