Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge

Patel, Nikhil Manubhai

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Title: Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge

Abstract

The present invention discloses a gasifier and/or a gasification process that provides a long, uniform temperature zone in the gasifier, regardless of the particle size, chemical composition, and moisture content of the fuel by sandwiching a reduction zones between two oxidation zones. The gasifier and/or gasification process has a char that is more energy-dense and almost devoid of moisture that affords for an additional (or char) oxidation zone with a temperature that is higher than a first oxidation zone which is closer to a evaporation and devolatilization zone. As such, the additional (or char) oxidation zone contributes to augmenting the reduction zone temperature, thereby providing a favorable dual impact in improving syngas composition and near-complete conversion of the tar.

Inventors:: Patel, Nikhil Manubhai

Issue Date:: 2020-02-04

Research Org.:: US Department of Energy (USDOE), Washington, DC (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1632513

Patent Number(s):: 10550343

Application Number:: 15/990,725

Assignee:: Patel, Nikhil Manubhai, Grand Forks, ND (United States))

Patent Classifications (CPCs):: C - CHEMISTRY C10 - PETROLEUM, GAS OR COKE INDUSTRIES C10J - PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES

C - CHEMISTRY C10 - PETROLEUM, GAS OR COKE INDUSTRIES C10K - PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE

Show more

C - CHEMISTRY C10 - PETROLEUM, GAS OR COKE INDUSTRIES C10J - PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES
C10J2300/092 - Wood, cellulose
C10J2300/093 - Coal
C10J2300/0946 - Waste, e.g. MSW, tires, glass, tar sand, peat, paper, lignite, oil shale
C10J2300/0956 - Air or oxygen enriched air
C10J2300/0959 - Oxygen
C10J2300/0976 - as steam
C10J2300/1246 - by external or indirect heating
C10J3/08 - with ash-removal in liquid state
C10J3/22 - Arrangements or dispositions of valves or flues
C10J3/26 - downwardly
C10J3/723 - {Controlling or regulating the gasification process}

C - CHEMISTRY C10 - PETROLEUM, GAS OR COKE INDUSTRIES C10K - PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
C10K1/024 - {by filtration}
C10K1/026 - {by centrifugal forces

Show less

DOE Contract Number:: FC26-05NT42465

Resource Type:: Patent

Resource Relation:: Patent File Date: 05/28/2018

Country of Publication:: United States

Language:: English

Subject:: 37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY

Citation Formats


                    Patel, Nikhil Manubhai. Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge.  United States: N. p., 2020. 
        Web.

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                    Patel, Nikhil Manubhai. Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge.  United States.

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                    Patel, Nikhil Manubhai. Tue .  
        "Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge".  United States.  https://www.osti.gov/servlets/purl/1632513.

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@article{osti_1632513,

  title        = {Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge},

  author       = {Patel, Nikhil Manubhai},

  abstractNote = {The present invention discloses a gasifier and/or a gasification process that provides a long, uniform temperature zone in the gasifier, regardless of the particle size, chemical composition, and moisture content of the fuel by sandwiching a reduction zones between two oxidation zones. The gasifier and/or gasification process has a char that is more energy-dense and almost devoid of moisture that affords for an additional (or char) oxidation zone with a temperature that is higher than a first oxidation zone which is closer to a evaporation and devolatilization zone. As such, the additional (or char) oxidation zone contributes to augmenting the reduction zone temperature, thereby providing a favorable dual impact in improving syngas composition and near-complete conversion of the tar.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2020},

  month        = {2}

}

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Similar Records

Title: Sandwich gasification process for high-efficiency conversion of carbonaceous fuels to clean syngas with zero residual carbon discharge

Abstract

Citation Formats

Gasification patent-application, November 2006

System for the Conversion of Carbonaceous Fbedstocks to a Gas of a Specified Composition patent-application, August 2008

Clustered Nozzle for Gasification or Combustion and its Industrial Application patent-application, March 2008

Continuous thermal reactor system and method patent, January 1978

Biomass gasification system and method patent, October 2004

Treating carbonaceous matter with hot steam patent, June 1977

Apparatus for gasification of carbonaceous solids patent, June 1981

Swirl burner for partial oxidation process patent, February 1983

Coal Gasification patent, January 1951

Fixed Bed Coal Gasifier patent-application, June 2009

Fuel gas-producing pyrolysis reactors patent, April 1986

Partial oxidation process of sulfur, nickel, and vanadium-containing fuels patent, August 1989

Apparatus for gasifying solid fuels and wastes patent, January 1982

Integrated biomass gasification and fuel cell system patent, January 2004

Catalytic Gas Generator patent, December 1929

Hydrocarbon conversion process with annular guard beds patent, December 1980

Method for the Purification of Gasification Gas patent-application, October 2004

Down-draft fixed bed gasifier system and use thereof patent, September 2000

Bulk Fueled Gasifiers patent-application, May 2010

Prevention of formation of nickel subsulfide in partial oxidation of heavy liquid and/or solid fuels patent, March 1990

Method and Apparatus for Generating Combustible Synthesis Gas patent-application, January 2007

Partial oxidation process patent, May 1989

Method for Producing Fuel Gas patent-application, March 2009

Furnace Reactor patent, June 1952

Gasification Method and Apparatus patent, July 1973

Partial oxidation process patent, October 1989

Multi-faceted gasifier and related methods patent, November 2005

Method and Apparatus to Facilitate Substitute Natural Gas Production patent-application, January 2010

Process, System and Apparatus for Passivating Carbonaceous Materials patent-application, September 2009

Gasification of coal dust patent, November 1987

Control system for IGCC's patent, November 1997

Interchangeable quench gas injection ring patent, August 1989

Downdraft Gasifier with Internal Cyclonic Combustion Chamber patent-application, February 2010

Method of Operating a Fixed Bed Dry Bottom Gasifier patent-application, June 2008

Cyclic process for oxidation of calcium sulfide patent, July 2000

Method for treating process gas patent, October 1996

Pokehole system for fixed bed gasifier and pokehole unit patent, October 1984

Method for Low-Severity Gasification of Heavy Petroleum Residues patent-application, February 2010

Biomass Gasification System and Method patent-application, September 2002

Method of Gasifying Carbonaceous Material patent, November 1975

Method and Apparatus for Recycling Hydrocarbon Resource patent-application, November 2004

Multi-faceted gasifier and related methods patent-application, July 2002

Method for producing fuel gas from organic material, capable of self-sustaining operation patent, July 1985

Conversion of Coal by Solvent Extraction patent, July 1973

Three stage process for producing producer gas from combustible waste products patent, June 1991

Method and Apparatus for Generating and Utilizing Combustible Gas patent-application, June 2002

System and Method for Providing an Integrated Reactor patent-application, July 2010

Systems and Methods of Converting Fuel patent-application, January 2009

Method for using fast fluidized bed dry bottom coal gasification patent, August 1983

Process for the removal of metal ions from an aqueous medium utilizing a coal gasifier slag composition patent, August 1989

Gasification
patent-application, November 2006

System for the Conversion of Carbonaceous Fbedstocks to a Gas of a Specified Composition
patent-application, August 2008

Clustered Nozzle for Gasification or Combustion and its Industrial Application
patent-application, March 2008

Continuous thermal reactor system and method
patent, January 1978

Biomass gasification system and method
patent, October 2004

Treating carbonaceous matter with hot steam
patent, June 1977

Apparatus for gasification of carbonaceous solids
patent, June 1981

Swirl burner for partial oxidation process
patent, February 1983

Coal Gasification
patent, January 1951

Fixed Bed Coal Gasifier
patent-application, June 2009

Fuel gas-producing pyrolysis reactors
patent, April 1986

Partial oxidation process of sulfur, nickel, and vanadium-containing fuels
patent, August 1989

Apparatus for gasifying solid fuels and wastes
patent, January 1982

Integrated biomass gasification and fuel cell system
patent, January 2004

Catalytic Gas Generator
patent, December 1929

Hydrocarbon conversion process with annular guard beds
patent, December 1980

Method for the Purification of Gasification Gas
patent-application, October 2004

Down-draft fixed bed gasifier system and use thereof
patent, September 2000

Bulk Fueled Gasifiers
patent-application, May 2010

Prevention of formation of nickel subsulfide in partial oxidation of heavy liquid and/or solid fuels
patent, March 1990

Method and Apparatus for Generating Combustible Synthesis Gas
patent-application, January 2007

Partial oxidation process
patent, May 1989

Method for Producing Fuel Gas
patent-application, March 2009

Furnace Reactor
patent, June 1952

Gasification Method and Apparatus
patent, July 1973

Partial oxidation process
patent, October 1989

Multi-faceted gasifier and related methods
patent, November 2005

Method and Apparatus to Facilitate Substitute Natural Gas Production
patent-application, January 2010

Process, System and Apparatus for Passivating Carbonaceous Materials
patent-application, September 2009

Gasification of coal dust
patent, November 1987

Control system for IGCC's
patent, November 1997

Interchangeable quench gas injection ring
patent, August 1989

Downdraft Gasifier with Internal Cyclonic Combustion Chamber
patent-application, February 2010

Method of Operating a Fixed Bed Dry Bottom Gasifier
patent-application, June 2008

Cyclic process for oxidation of calcium sulfide
patent, July 2000

Method for treating process gas
patent, October 1996

Pokehole system for fixed bed gasifier and pokehole unit
patent, October 1984

Method for Low-Severity Gasification of Heavy Petroleum Residues
patent-application, February 2010

Biomass Gasification System and Method
patent-application, September 2002

Method of Gasifying Carbonaceous Material
patent, November 1975

Method and Apparatus for Recycling Hydrocarbon Resource
patent-application, November 2004

Multi-faceted gasifier and related methods
patent-application, July 2002

Method for producing fuel gas from organic material, capable of self-sustaining operation
patent, July 1985

Conversion of Coal by Solvent Extraction
patent, July 1973

Three stage process for producing producer gas from combustible waste products
patent, June 1991

Method and Apparatus for Generating and Utilizing Combustible Gas
patent-application, June 2002

System and Method for Providing an Integrated Reactor
patent-application, July 2010

Systems and Methods of Converting Fuel
patent-application, January 2009

Method for using fast fluidized bed dry bottom coal gasification
patent, August 1983

Process for the removal of metal ions from an aqueous medium utilizing a coal gasifier slag composition
patent, August 1989