Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

Title: Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

Abstract

The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

Inventors:: Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

Issue Date:: 2019-10-29

Research Org.:: Mesocoat, Inc., Euclid, OH (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1600225

Patent Number(s):: 10,458,011

Application Number:: 15/853,798

Assignee:: Mesocoat, Inc. (Euclid, OH)

DOE Contract Number:: SC0003454

Resource Type:: Patent

Resource Relation:: Patent File Date: 12/24/2017

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Vogli, Evelina, Sherman, Andrew J., and Glasgow, Curtis P. Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder.  United States: N. p., 2019. 
        Web.

Copy to clipboard


                    Vogli, Evelina, Sherman, Andrew J., & Glasgow, Curtis P. Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder.  United States.

Copy to clipboard


                    Vogli, Evelina, Sherman, Andrew J., and Glasgow, Curtis P. Tue .  
        "Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder".  United States.  https://www.osti.gov/servlets/purl/1600225.

Copy to clipboard


                    
@article{osti_1600225,

  title        = {Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder},

  author       = {Vogli, Evelina and Sherman, Andrew J. and Glasgow, Curtis P.},

  abstractNote = {The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2019},

  month        = {10}

}

Copy to clipboard

Patent:

View Patent

Save / Share:

Export Metadata

Save to My Library

Works referenced in this record:

Protective Coatings Which Provide Wear Resistance And Low Friction Characteristics, And Related Articles And Methods
patent-application, June 2008

Mannem, Uma Devi; Anand, Krishnamurthy; Gray, Dennis Michael
US Patent Application 11/610826; 20080145649
URL: http://appft.uspto.gov/netacgi/nph-Parser?Sect1=PTO1&Sect2=HITOFF&d=PG01&p=1&u=%2Fnetahtml%2FPTO%2Fsrchnum.html&r=1&f=G&l=50&s1=%2220080145649%22.PGNR.&OS=DN/20080145649&RS=DN/20080145649

Thermal spraying composite material containing molybdenum boride and a coat formed by thermal spraying
patent, May 2001

Yasuda, Tsujihiko; Banno, Akiyoshi; Ito, Tamio
US Patent Document 6,238,807
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=6238807

Methods for preparation of overlaid amorphous alloy layers
patent, September 1988

Hashimoto, Koji; Kumagai, Naokazu; Asami, Katsuhiko
US Patent Document 4,772,773
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=4772773

Apparatus for and method of metalizing internal surfaces of metal bodies such as tubes and pipes
patent, December 1984

Feder, Darryl
US Patent Document 4,490,411
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=4490411

Complex boride cermets and processes for their production
patent, June 1991

Shinozaki, Yasuo; Horie, Noritoshi; Hamashima, Kazuo
US Patent Document 5,022,919
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=5022919

Process for making wear-resistant coatings
patent, November 2003

Breton, Ernest J.; Handzel, John M.; Tennant, Otis K.
US Patent Document 6,649,682
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=6649682

Method of cladding tubing and plate products
patent, December 1988

Turner, William C.
US Patent Document 4,790,471
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=4790471

Method for forming ceramic containing composite structure
patent, June 2012

Gollob, David S.; Piquette, Thomas H.; Derby, James V.
US Patent Document 8,206,792
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=8206792

Combined liquid phase and activated sintering of refractory metals
patent, May 2006

Sherman, Andrew J.; Biswas, Asit
US Patent Document 7,041,250
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=7041250

Rapid infrared heating of a surface
patent, August 2002

Sikka, Vinod K.; Blue, Craig A.; Ohriner, Evan Keith
US Patent Document 6,432,555
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=6432555

Molten zinc resistant alloy and its manufacturing method
patent, October 1995

Wood, John C.; Katoh, Shoichi; Nitta, Hideo
US Patent Document 5,456,950
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=5456950

High intensity electromagnetic radiation apparatus and method
patent, September 2003

Parfeniuk, Dean Allister; Camm, David; Fourie, Johan George
US Patent Document 6,621,199
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=6621199

Pulse thermal processing of functional materials using directed plasma arc
patent, May 2007

Ott, Ronald D.; Blue, Craig A.; Dudney, Nancy J.
US Patent Document 7,220,936
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=7220936

Polymer coatings
patent, September 2005

Deshpande, Girish N.; Hunt, Andrew; Shanmugham, Subramaniam
US Patent Document 6,939,576
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=6939576

Process for manufacturing pipes
patent, February 2002

Neill, David I.
US Patent Document 6,350,327
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=6350327

Heat resistant sintered hard alloy
patent, August 1993

Takagi, Ken-ichi; Komai, Masao; Isobe, Yoshihiko
US Patent Document 5,238,481
URL: http://patft.uspto.gov/netacgi/nph-Parser?patentnumber=5238481