Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

Title: Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

Abstract

The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

Inventors:: Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

Issue Date:: 2019-10-29

Research Org.:: Mesocoat, Inc., Euclid, OH (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1600225

Patent Number(s):: 10458011

Application Number:: 15/853,798

Assignee:: Mesocoat, Inc. (Euclid, OH)

Patent Classifications (CPCs):: C - CHEMISTRY C23 - COATING METALLIC MATERIAL C23C - COATING METALLIC MATERIAL

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA

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C - CHEMISTRY C23 - COATING METALLIC MATERIAL C23C - COATING METALLIC MATERIAL
C23C4/12 - characterised by the method of spraying

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B35/58064 - {based on refractory borides}

B - PERFORMING OPERATIONS B22 - CASTING B22F - WORKING METALLIC POWDER
B22F1/007 - {Non-organic or metal salt binders or lubricants}

C - CHEMISTRY C23 - COATING METALLIC MATERIAL C23C - COATING METALLIC MATERIAL
C23C24/04 - Impact or kinetic deposition of particles

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B35/62222 - {obtaining ceramic coatings

C - CHEMISTRY C23 - COATING METALLIC MATERIAL C23C - COATING METALLIC MATERIAL
C23C4/10 - Oxides, borides, carbides, nitrides or silicides

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2235/80 - Phases present in the sintered or melt-cast ceramic products other than the main phase
C04B2235/3813 - Refractory metal borides

C - CHEMISTRY C22 - METALLURGY C22C - ALLOYS
C22C29/14 - based on borides

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B35/58 - based on borides, nitrides, {i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides} or silicides {
C04B2235/386 - Boron nitrides

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T428/12181 - Composite powder [e.g., coated, etc.]

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2235/3804 - Borides
C04B2235/446 - Sulfides, tellurides or selenides
C04B35/5805 - {based on borides}

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DOE Contract Number:: SC0003454

Resource Type:: Patent

Resource Relation:: Patent File Date: 12/24/2017

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Vogli, Evelina, Sherman, Andrew J., and Glasgow, Curtis P. Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder.  United States: N. p., 2019. 
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                    Vogli, Evelina, Sherman, Andrew J., & Glasgow, Curtis P. Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder.  United States.

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                    Vogli, Evelina, Sherman, Andrew J., and Glasgow, Curtis P. Tue .  
        "Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder".  United States.  https://www.osti.gov/servlets/purl/1600225.

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@article{osti_1600225,

  title        = {Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder},

  author       = {Vogli, Evelina and Sherman, Andrew J. and Glasgow, Curtis P.},

  abstractNote = {The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2019},

  month        = {10}

}

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