DOE Patents title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: LED array and method for fabricating same

Abstract

A light emitting device or array comprising a submount having a top surface, a bottom surface and a plurality of edges, with input and output terminals disposed on the top surface. A plurality of attach pads and traces are also disposed on the top surface and electrically connected between the input and output terminals. A plurality of LEDs are also included, each of which is mounted to one of the attach pads. The attach pads cover more of the top surface than the LEDs and spread heat from the LEDs to the top surface of the submount. A plurality of lenses are also included each of which is molded over a respective one of the attach pads and covers the LED mounted to the particular attach pad. The arrays are shaped and arranged so that they can be easily attached to similar arrays in a tiling fashion, with the desired number of arrays included to meet the desired lighting requirements. Methods for fabricating the arrays from a single submount or submounts panel are also disclosed.

Inventors:
;
Issue Date:
Research Org.:
Cree, Inc., Durham, NC (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1568369
Patent Number(s):
10295147
Application Number:
11/982,276
Assignee:
Cree, Inc. (Durham, NC)
Patent Classifications (CPCs):
F - MECHANICAL ENGINEERING F21 - LIGHTING F21K - NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE
F - MECHANICAL ENGINEERING F21 - LIGHTING F21S - NON-PORTABLE LIGHTING DEVICES
DOE Contract Number:  
FC26-05NT42340
Resource Type:
Patent
Resource Relation:
Patent File Date: 10/31/2007
Country of Publication:
United States
Language:
English

Citation Formats

Yuan, Thomas Cheng-Hsin, and Keller, Bernd. LED array and method for fabricating same. United States: N. p., 2019. Web.
Yuan, Thomas Cheng-Hsin, & Keller, Bernd. LED array and method for fabricating same. United States.
Yuan, Thomas Cheng-Hsin, and Keller, Bernd. Tue . "LED array and method for fabricating same". United States. https://www.osti.gov/servlets/purl/1568369.
@article{osti_1568369,
title = {LED array and method for fabricating same},
author = {Yuan, Thomas Cheng-Hsin and Keller, Bernd},
abstractNote = {A light emitting device or array comprising a submount having a top surface, a bottom surface and a plurality of edges, with input and output terminals disposed on the top surface. A plurality of attach pads and traces are also disposed on the top surface and electrically connected between the input and output terminals. A plurality of LEDs are also included, each of which is mounted to one of the attach pads. The attach pads cover more of the top surface than the LEDs and spread heat from the LEDs to the top surface of the submount. A plurality of lenses are also included each of which is molded over a respective one of the attach pads and covers the LED mounted to the particular attach pad. The arrays are shaped and arranged so that they can be easily attached to similar arrays in a tiling fashion, with the desired number of arrays included to meet the desired lighting requirements. Methods for fabricating the arrays from a single submount or submounts panel are also disclosed.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2019},
month = {5}
}

Works referenced in this record:

Light emitting diode lamp and light emitting diode display unit
patent-application, February 2004


Solid state lighting component
patent, October 2010


Method and apparatus for performing wavelength-conversion using phosphors with light emitting diodes
patent, June 2002


LED array package with internal feedback and control
patent, August 2007


Lighting Device and Lighting Method
patent-application, December 2007


LED device for wide beam generation
patent, August 2011


Phosphor-converted light emitting device
patent, November 2003


Small-sized light source of laser diode modules
patent-application, July 2003


Light-Directing LED Apparatus
patent-application, October 2008


Led module for illumination systems
patent, February 2010


Radiation source and method for producing a lens mould
patent, August 2007


Warm White Light Emitting Apparatus and Back Light Module Comprising the Same
patent-application, February 2010


Light Cover and Illuminating Apparatus Applying the Same
patent-application, October 2011


Single-side mounted light emitting diode module
patent, October 2001


Lighting device and lighting method
patent, May 2007


Single phosphor for creating white light with high luminosity and high CRI in a UV led device
patent, February 2003


White LED Light Source Device and LED Backlight Using the Same
patent-application, June 2008


Buffer structure between silicon carbide and gallium nitride and resulting semiconductor devices
patent, February 1995


Lens with Controlled Backlight Management
patent-application, December 2010


Lens-Mounted Light Emitting Unit
patent-application, February 2011


LED module
patent, October 2008


Moving Object Identification System
patent, July 1972


Uniform angular light distribution from LEDs
patent, November 2003


Lens and Illumination Device Having Same
patent-application, July 2011


Highly reflective ohmic contacts to III-nitride flip-chip LEDs
patent, June 2003


Radiation source and method for producing a lens mould
patent-application, February 2004


Optical element having an integral surface diffuser
patent-application, October 2001


Semiconductor light emitting element, semiconductor light emitting device using same element
patent, November 1999


LED Devices Having Lenses And Methods Of Making Same
patent-application, August 2008


LED Module
patent-application, March 2011


Lighting strip for direction and guidance systems
patent, May 2004


Display control for score and impact position in target device
patent-application, September 2003


Solid state lighting component
patent-application, February 2009


Group III nitride photonic devices on silicon carbide substrates with conductive buffer interlayer structure
patent, February 2001


Lighting module
patent, September 2011


White light emitting device and white light source module using the same
patent-application, June 2008


Lighting Device and Lighting Method
patent-application, June 2007


Lighting Device And Lighting Method
patent-application, June 2008


Tunable White Point Light Source Using a Wavelength Converting Element
patent-application, June 2008


Phosphor paste compositions and phosphor coatings obtained therefrom
patent, January 1994


Optical manifold for light-emitting diodes
patent, October 2007


Process for manufacturing semiconductor packages comprising an integrated circuit
patent, July 2000


Variable optics spot module
patent-application, March 2003


Light emitting diodes including modifications for light extraction
patent, September 2004


Wavelength-converting casting composition and its use
patent, May 2000


Sublimation of silicon carbide to produce large, device quality single crystals of silicon carbide
patent, February 1995


Semiconductor device manufacturing method
patent, November 2000


Light emitting diodes packaged for high temperature operation
patent, August 2006


Backlight Device
patent-application, November 2008


Blue light-emitting diode with high external quantum efficiency
patent, May 1995


LED module and methods for producing and using the module
patent, March 2005


Solid State Lighting Devices Including Light Mixtures
patent-application, April 2010


Semiconductor Light Emitting Device with Flexible Substrate
patent-application, November 2005


Configuration of Multiple LED Module
patent-application, May 2012


Solid State Luminaires for General Illumination
patent-application, October 2007


LED Cooling System
patent-application, February 2010


Stacked paper fastener
patent, November 1999


Light emitting diode package and light source comprising the same
patent, February 2007


Light-emitting unit, light-emitting unit assembly, and lighting apparatus produced using a plurality of light-emitting units
patent-application, August 2002


Vehicle Lamp
patent-application, October 2009


Multi-Color Semiconductor Lamp
patent, April 1975


Led assembly
patent, October 2000


Led Indicator lamp
patent-application, March 2003


Multi-element LED lamp package
patent, November 2010


Method of preparing silicon carbide surfaces for crystal growth
patent, August 1990


Led lamp
patent-application, August 2009


Configuration of multiple LED module
patent, August 2013


Light emitting diode lamp
patent, June 1990


Microelectronic encapsulation methods and equipment
patent, June 1998


Semiconductor package
patent, April 2002


Illumination Device and Method, and Apparatus for Image Taking
patent-application, September 2008


Set-point validation for color/intensity settings of light fixtures
patent-application, September 2008


Plastic packaging of LED arrays
patent, May 2004


High power flip chip LED
patent, March 2006


Method of making an optoelectronic device
patent, March 1997


Illumination apparatus
patent, October 2007


Broad Color Gamut Display
patent-application, August 2008


Led lamp
patent, June 2003


Molding method for BGA semiconductor chip package
patent, January 2002


LED head
patent, August 1999


Electro-optical apparatus
patent, May 2005


LED luminaire with light control means
patent, December 2001


Light Emitting Device Package and Lighting System
patent-application, September 2011


LED Lamp
patent-application, June 2002


LED-luminous panel and carrier plate
patent, June 2006


Passive radiation optical system module especially for use with light-emitting diodes
patent, March 2006


LED lamp
patent, April 2007


Expandable LED array interconnect
patent, March 2011


Light Emitting Diode Display with Tilted Peak Emission Pattern
patent-application, January 2011


Solid State Lighting Devices and Methods of Manufacturing the Same
patent-application, June 2009


Light-radiating semiconductor component with a luminescence conversion element
patent, November 2004


Wiring Board for Light-Emitting Element
patent-application, February 2008


Luminance and chromaticity control of an LCD backlight
patent, February 2006


LED array and method for fabricating same
patent-application, July 2008


LED lighting units and assemblies with edge connectors
patent, November 2009


Display device
patent, March 1982


Lamp unit using short-wave light emitting device
patent, December 2002


Led Bulb
patent-application, March 2012


Lighting device with flipped side-structure of LEDs
patent, June 2008


LED Reflector
patent-application, July 2002


Apparatus for providing radiant energy
patent, January 1994


Multi-Chip Light Emitting Device Lamps for Providing High-Cri Warm White Light and Light Fixtures Including the Same
patent-application, September 2007


Blue light-emitting diode with degenerate junction structure
patent, August 1994


UV/blue led-phosphor device with efficient conversion of UV/blues light to visible light
patent, September 1998


Electromagnetic shield cap and infrared data communication module
patent, July 2003


Power surface mount light emitting die package
patent-application, April 2004


LED illumination apparatus and card-type LED illumination source
patent-application, October 2003


Lighting apparatus with enhanced capability of heat dissipation
patent-application, April 2003


Phosphor-coated Light Emitting /diodes including Tapered Sidewalls, and Fabrication Methods Therefor
patent-application, March 2004


Light emission diode package
patent-application, June 2003


Led Surface Light Source and Projection System using the Same
patent-application, July 2007


Lighting Device
patent-application, June 2008


Light-emitting devices and lens therefor
patent-application, July 2008


Light-Emitting Module and Illumination Apparatus
patent-application, June 2010


Solid-State Lamps with Complete Conversion in Phosphors for Rendering an Enhanced Number of Colors
patent-application, September 2009


Light Diffusion Module and a Back Light Module Using the Same
patent-application, December 2009


Laminating Encapsulant Film Containing Phosphor Over LEDs
patent-application, May 2007


White light emitting phosphor blends for LED devices
patent, September 2005


High efficiency light emitting diodes
patent, June 1999


Light source device, optical device, and liquid-crystal display device
patent-application, August 2003


LED lamp assembly
patent, September 2004


White light emitting phosphor blend for LED devices
patent, December 2002


LED Power Package
patent-application, September 2004


Lighting Device Package
patent-application, January 2009


Lamp of Reflector Device and Method of Manufacturing Same
patent-application, June 2005


Light-emitting Device
patent-application, March 2004


Semiconductor Package Having Light Sensitive Chips
patent-application, January 2002


Luminance Enhancement Apparatus and Method
patent-application, December 2005


Exposure apparatus and method for photolithography process
patent, January 2012


Encapsulation of a Display Element and Method of Forming the Same
patent-application, April 2003


Method of making light emitting diode bars and arrays
patent, September 1995


Modular led assembly
patent, July 2002


Light Source Having a Plurality of White LEDs with Different Output Spectra
patent-application, October 2008


Color imaging array and color imaging device
patent, February 1985


Molded lens over LED die
patent-application, May 2006


Light-mixing Layer and Method
patent-application, February 2003


Phosphor and method for producing same
patent, January 1999


Thermal management methods and apparatus for lighting devices
patent-application, December 2005


Power Supply System and Method for the Operation of an Electrical Load
patent-application, August 2009


Therapeutic light source and method
patent-application, March 2002


Variable color light emitting diode
patent, February 1991


Encapsulation of microelectronic assemblies
patent, December 2001


Lighting Device And Lighting Method
patent-application, May 2008


Multi-chip semiconductor LED assembly
patent-application, October 2001


Group III nitride photonic devices on silicon carbide substrates with conductive buffer interlay structure
patent, March 2001


Light emitting device with phosphor composition
patent, June 2001


Illumination system and liquid crystal display
patent, October 2011


Surface-mountable light-emitting diode light source and method of producing a light-emitting diode light source
patent-application, December 2002


Light-emitting diode chip component and a light-emitting device
patent, July 2000


Tri-Light
patent-application, August 2009


Configuration of Multiple LED Module
patent-application, April 2011


Wafer level phosphor coating method and devices fabricated utilizing method
patent-application, July 2008


Tunable white point light source using a wavelength converting element
patent, March 2011


Multiple encapsulation of phosphor-LED devices
patent, September 1999


Vehicular lamp
patent, March 1988


Light-emitting device having semiconductor nanocrystal complexes
patent, May 2010


Light Source Device And Liquid Crystal Display Device Having The Same
patent-application, May 2008


Light-emitting device with coated phosphor
patent, April 2007


Light emitting diode lamp capable of high AC/DC voltage operation
patent, September 2012


LED illumination system and manufacturing method thereof
patent-application, January 2002


Power surface mount light emitting die package
patent-application, March 2004


Method of forming green light emitting diode in silicon carbide
patent, February 1997


Solid state lighting component
patent-application, February 2009


Surface light source and backlight unit having the same
patent, June 2008