System, method, and computer program for creating geometry-compliant lattice structures
Abstract
A system and method of creating a shape-conforming lattice structure for a part formed via additive manufacturing. The method includes receiving a computer model of the part and generating a finite element mesh. A lattice structure including a number of lattice cellular components may also be generated. Some of the mesh elements of the finite element mesh may be deformed so that the finite element mesh conforms to the overall shape of the part. The lattice structure may then be deformed so that the lattice structure has a cellular periodicity corresponding to the finite elements of the finite element mesh. In this way, the part retains the benefits of its overall shape and the benefits of lattice features without introducing structural weak points, directional stresses, and other structural deficiencies.
- Inventors:
- Issue Date:
- Research Org.:
- Kansas City Plant (KCP), Kansas City, MO (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1568275
- Patent Number(s):
- 10274935
- Application Number:
- 14/997,238
- Assignee:
- Honeywell Federal Manufacturing & Technologies, LLC (Kansas City, MO)
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- DOE Contract Number:
- NA0000622
- Resource Type:
- Patent
- Resource Relation:
- Patent File Date: 01/15/2016
- Country of Publication:
- United States
- Language:
- English
Citation Formats
Vernon, Gregory John. System, method, and computer program for creating geometry-compliant lattice structures. United States: N. p., 2019.
Web.
Vernon, Gregory John. System, method, and computer program for creating geometry-compliant lattice structures. United States.
Vernon, Gregory John. Tue .
"System, method, and computer program for creating geometry-compliant lattice structures". United States. https://www.osti.gov/servlets/purl/1568275.
@article{osti_1568275,
title = {System, method, and computer program for creating geometry-compliant lattice structures},
author = {Vernon, Gregory John},
abstractNote = {A system and method of creating a shape-conforming lattice structure for a part formed via additive manufacturing. The method includes receiving a computer model of the part and generating a finite element mesh. A lattice structure including a number of lattice cellular components may also be generated. Some of the mesh elements of the finite element mesh may be deformed so that the finite element mesh conforms to the overall shape of the part. The lattice structure may then be deformed so that the lattice structure has a cellular periodicity corresponding to the finite elements of the finite element mesh. In this way, the part retains the benefits of its overall shape and the benefits of lattice features without introducing structural weak points, directional stresses, and other structural deficiencies.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Tue Apr 30 00:00:00 EDT 2019},
month = {Tue Apr 30 00:00:00 EDT 2019}
}
Works referenced in this record:
Selective deposition modeling build style providing enhanced dimensional accuracy
patent, August 2005
- Crawford, Clark W.
- US Patent Document 6,936,212
Large mesh deformation using the volumetric graph Laplacian
patent, October 2007
- Zhou, Kun; Snyder, John Michael; Liu, Xinguo
- US Patent Document 7,286,127
Shape deformation
patent, November 2010
- Zhou, Kun; Xu, Weiwei; Guo, Baining
- US Patent Document 7,843,467
Method of design optimisation
patent, September 2014
- Holden, Carren; Nurdin, Adam; Bressloff, Neil W.
- US Patent Document 8,831,913
Image processing method and method of three-dimensional printing incorporating the same
patent, October 2014
- Young, Philippe Georges; Raymont, David
- US Patent Document 8,874,248
Parameterization of deformation and simulation of interaction
patent, March 2015
- Huang, Ding S.
- US Patent Document 8,988,419
Polarization Maintaining Optical Fiber with Improved Polarization Maintaining Property
patent-application, October 2001
- Kawanishi, Satoki; Okamoto, Katsunari
- US Patent Application 09/799150; 20010026667
System and Method of Direct Mesh Manipulation
patent-application, May 2003
- Stewart, Paul Joseph; Marsan, Anne; Chen, Yifan
- US Patent Application 10/020362; 20030080957
Synergistically-Layered Armor Systems and Methods for Producing Layers Thereof
patent-application, May 2011
- Queheillalt, Douglas T.; Wadley, Haydn N. G.
- US Patent Application 12/673647; 20110107904
Method and System for Determining Treatments by Modifying Patient-Specific Geometrical Models
patent-application, September 2014
- Spillker, Ryan; Eberle, David; Grady, Leo
- US Patent Application 13/782307; 20140249790
Method of Part Verification
patent-application, September 2014
- Anderson, David Scott; Miller, Clark Ray; Plourde, Ryan
- US Patent Application 13/829414; 20140278265
Method for Creating Three Dimensional Lattice Structures in Computer-Aided Design Models for Additive Manufacturing
patent-application, July 2015
- Musuvathy, Suraj Ravi
- US Patent Application 14/591320; 20150193559
Image Processing Apparatus, Image Processing Method and Storage Medium
patent-application, August 2015
- Miyasa, Kazuhiro; Miyasato, Takuro
- US Patent Application 14/613464; 20150228093