Moldable photovoltaic solar cell module
Abstract
A method is provided for making a molded photovoltaic module. The module includes a flexible polymeric flex-circuit substrate having an electrically conductive printed wiring pattern and solder pads defined on it. Small photovoltaic cells are affixed to the flex-circuit substrate by back-surface contacts in electrical contact with the solder pads. At least one thermoformable polymeric film is joined to the flex-circuit substrate. Each said solder pad comprises a solder composition that, after an initial melt, has a melting point that lies above at least a portion of the temperature range for thermoforming the polymeric film.
- Inventors:
- Issue Date:
- Research Org.:
- Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1568124
- Patent Number(s):
- 10243095
- Application Number:
- 16/040,190
- Assignee:
- National Technology & Engineering Solutions of Sandia, LLC (Albuquerque, NM)
- Patent Classifications (CPCs):
-
H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01L - SEMICONDUCTOR DEVICES
H - ELECTRICITY H02 - GENERATION H02S - GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRA-RED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- DOE Contract Number:
- AC04-94AL85000
- Resource Type:
- Patent
- Resource Relation:
- Patent File Date: 07/19/2018
- Country of Publication:
- United States
- Language:
- English
Citation Formats
Nelson, Jeffrey S., Hibbs, Michael, Nielson, Gregory N., Okandan, Murat, Cruz-Campa, Jose Luis, Resnick, Paul J., Sanchez, Carlos Anthony, Gupta, Vipin P., and Clews, Peggy J. Moldable photovoltaic solar cell module. United States: N. p., 2019.
Web.
Nelson, Jeffrey S., Hibbs, Michael, Nielson, Gregory N., Okandan, Murat, Cruz-Campa, Jose Luis, Resnick, Paul J., Sanchez, Carlos Anthony, Gupta, Vipin P., & Clews, Peggy J. Moldable photovoltaic solar cell module. United States.
Nelson, Jeffrey S., Hibbs, Michael, Nielson, Gregory N., Okandan, Murat, Cruz-Campa, Jose Luis, Resnick, Paul J., Sanchez, Carlos Anthony, Gupta, Vipin P., and Clews, Peggy J. Tue .
"Moldable photovoltaic solar cell module". United States. https://www.osti.gov/servlets/purl/1568124.
@article{osti_1568124,
title = {Moldable photovoltaic solar cell module},
author = {Nelson, Jeffrey S. and Hibbs, Michael and Nielson, Gregory N. and Okandan, Murat and Cruz-Campa, Jose Luis and Resnick, Paul J. and Sanchez, Carlos Anthony and Gupta, Vipin P. and Clews, Peggy J.},
abstractNote = {A method is provided for making a molded photovoltaic module. The module includes a flexible polymeric flex-circuit substrate having an electrically conductive printed wiring pattern and solder pads defined on it. Small photovoltaic cells are affixed to the flex-circuit substrate by back-surface contacts in electrical contact with the solder pads. At least one thermoformable polymeric film is joined to the flex-circuit substrate. Each said solder pad comprises a solder composition that, after an initial melt, has a melting point that lies above at least a portion of the temperature range for thermoforming the polymeric film.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2019},
month = {3}
}
Save to My Library
You must Sign In or Create an Account in order to save documents to your library.
Works referenced in this record:
Variable melting point solders and brazes
patent, September 2003
- Corbin, Stephen F.; McIsaac, Douglas J.; Qiao, Xin
- US Patent Document 6,613,123
Interconnect structure for solar cells and method of making same
patent, November 2001
- Crane, Richard A.; Piper, Matthew B.; Daroczi, Shandor G.
- US Patent Document 6,313,395
Method for fabricating a solar tile
patent, June 2005
- Bauman, John Scott; Flora, Craig S.
- US Patent Document 6,906,253
Customized Color Patterning of Photovoltaic Cells
patent-application, September 2014
- Cruz-Campa, Jose Luis; Nielson, Gregory N.; Okandan, Murat
- US Patent Document 14/067822; 20140261624
Formation of stretchable photovoltaic devices and carriers
patent-application, September 2010
- Frolov, Sergey V.; Cyrus, Michael; Bruce, Allan J.
- US Patent Document 12/381589; 20100233843
Solar Panel Configurations
patent-application, February 2012
- Dimov, Dmitry; Sweet, Julian; Goldman, Mark
- US Patent Application 13/133634; 20120031470
Variable melting point solders
patent, August 2015
- McIsaac, Douglas J.; Whitney, Mark A.; Corbin, Stephen F.
- US Patent Document 9,095,936
Photovoltaic power generation system free of bypass diodes
patent, July 2015
- Lentine, Anthony L.; Okandan, Murat; Nielson, Gregory N.
- US Patent Document 9,093,586