Moldable photovoltaic solar cell module

Nelson, Jeffrey S.; Hibbs, Michael; Nielson, Gregory N.; Okandan, Murat; Cruz-Campa, Jose Luis; Resnick, Paul J.; Sanchez, Carlos Anthony; Gupta, Vipin P.; Clews, Peggy J.

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
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A42 - headwear
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Title: Moldable photovoltaic solar cell module

Abstract

A moldable photovoltaic module is provided. The module includes a flexible polymeric flex-circuit substrate having an electrically conductive printed wiring pattern and solder pads defined on it. Small photovoltaic cells are affixed to the flex-circuit substrate by back-surface contacts in electrical contact with the solder pads. At least one thermoformable polymeric film is joined to the flex-circuit substrate. Each said solder pad comprises a solder composition that, after an initial melt, has a melting point that lies above at least a portion of the temperature range for thermoforming the polymeric film.

Inventors:: Nelson, Jeffrey S.; Hibbs, Michael; Nielson, Gregory N.; Okandan, Murat; Cruz-Campa, Jose Luis; Resnick, Paul J.; Sanchez, Carlos Anthony; Gupta, Vipin P.; Clews, Peggy J.

Issue Date:: 2018-07-31

Research Org.:: Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1464501

Patent Number(s):: 10038113

Application Number:: 14/950,763

Assignee:: National Technology & Engineering Solutions of Sandia, LLC (Albuquerque, NM)

Patent Classifications (CPCs):: H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01L - SEMICONDUCTOR DEVICES

H - ELECTRICITY H02 - GENERATION H02S - GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRA-RED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES

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H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01L - SEMICONDUCTOR DEVICES
H01L31/022441 - {Electrode arrangements specially adapted for back-contact solar cells}
H01L31/0465 - comprising particular structures for the electrical interconnection of adjacent PV cells in the module
H01L31/048 - Encapsulation of modules
H01L31/0512 - {made of a particular material or composition of materials}
H01L31/0516 - {specially adapted for interconnection of back-contact solar cells}
H01L31/0547 - {comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection}

H - ELECTRICITY H02 - GENERATION H02S - GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRA-RED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
H02S10/40 - Mobile PV generator systems
H02S30/20 - Collapsible or foldable PV modules

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E10/50 - Photovoltaic [PV] energy
Y02E10/52 - PV systems with concentrators
Y02E10/547 - Monocrystalline silicon PV cells

Show less

DOE Contract Number:: AC04-94AL85000

Resource Type:: Patent

Resource Relation:: Patent File Date: 2015 Nov 24

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE; 14 SOLAR ENERGY

Citation Formats


                    Nelson, Jeffrey S., Hibbs, Michael, Nielson, Gregory N., Okandan, Murat, Cruz-Campa, Jose Luis, Resnick, Paul J., Sanchez, Carlos Anthony, Gupta, Vipin P., and Clews, Peggy J. Moldable photovoltaic solar cell module.  United States: N. p., 2018. 
        Web.

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                    Nelson, Jeffrey S., Hibbs, Michael, Nielson, Gregory N., Okandan, Murat, Cruz-Campa, Jose Luis, Resnick, Paul J., Sanchez, Carlos Anthony, Gupta, Vipin P., & Clews, Peggy J. Moldable photovoltaic solar cell module.  United States.

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                    Nelson, Jeffrey S., Hibbs, Michael, Nielson, Gregory N., Okandan, Murat, Cruz-Campa, Jose Luis, Resnick, Paul J., Sanchez, Carlos Anthony, Gupta, Vipin P., and Clews, Peggy J. Tue .  
        "Moldable photovoltaic solar cell module".  United States.  https://www.osti.gov/servlets/purl/1464501.

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@article{osti_1464501,

  title        = {Moldable photovoltaic solar cell module},

  author       = {Nelson, Jeffrey S. and Hibbs, Michael and Nielson, Gregory N. and Okandan, Murat and Cruz-Campa, Jose Luis and Resnick, Paul J. and Sanchez, Carlos Anthony and Gupta, Vipin P. and Clews, Peggy J.},

  abstractNote = {A moldable photovoltaic module is provided. The module includes a flexible polymeric flex-circuit substrate having an electrically conductive printed wiring pattern and solder pads defined on it. Small photovoltaic cells are affixed to the flex-circuit substrate by back-surface contacts in electrical contact with the solder pads. At least one thermoformable polymeric film is joined to the flex-circuit substrate. Each said solder pad comprises a solder composition that, after an initial melt, has a melting point that lies above at least a portion of the temperature range for thermoforming the polymeric film.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2018},

  month        = {7}

}

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Title: Moldable photovoltaic solar cell module

Abstract

Citation Formats

Stretchable Polymer-Based Electronic Device patent-application, December 2004

Ultrathin silicon solar microcells for semitransparent, mechanically flexible and microconcentrator module designs book, October 2010

Customized Color Patterning of Photovoltaic Cells patent-application, September 2014

Solar Arrays patent-application, May 2009

Solar Cell Array patent, March 1968

Formation of stretchable photovoltaic devices and carriers patent-application, September 2010

Interconnect structure for solar cells and method of making same patent, November 2001

Variable melting point solders patent, August 2015

Method for Soldering Solar Cell Contacts on Aluminium Connection-Conductors patent-application, March 2014

Microscale c-Si (c)PV cells for low-cost power conference, June 2009

High-temperature variable melting point Sn-Sb lead-free solder pastes using transient liquid-phase powder processing journal, July 2005

Photovoltaic Module patent-application, October 2017

Hexagon solar power panel patent, May 1978

Configurable Backplane Interconnecting LED Tiles patent-application, February 2016

Ultrathin flexible crystalline silicon: Microsystems enabled photovoltaics conference, June 2011

Photovoltaic power generation system free of bypass diodes patent, July 2015

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Solar Panel patent-application, June 2014

Variable melting point solders and brazes patent, September 2003

Solar Arrays, Deployment Mechanisms Therefor, and Related Methods patent-application, September 2014

Photosensitive Resin Composition patent-application, October 2007

Sliver Solar Cells: High-Efficiency, Low-Cost PV Technology journal, January 2007

Method for fabricating a solar tile patent, June 2005

Variant Packaging Structure for a Solar Module patent-application, December 2010

Sliver solar cells conference, December 2007

Manufacturing Processes for Light Concentrating Solar Module patent-application, February 2009

Substrate, an Assembly Process, and an Assembly Apparatus patent-application, September 2010

Flexible Solar Panel Module patent-application, April 2010

Stretchable Polymer-Based Electronic Device
patent-application, December 2004

Ultrathin silicon solar microcells for semitransparent, mechanically flexible and microconcentrator module designs
book, October 2010

Customized Color Patterning of Photovoltaic Cells
patent-application, September 2014

Solar Arrays
patent-application, May 2009

Solar Cell Array
patent, March 1968

Formation of stretchable photovoltaic devices and carriers
patent-application, September 2010

Interconnect structure for solar cells and method of making same
patent, November 2001

Variable melting point solders
patent, August 2015

Method for Soldering Solar Cell Contacts on Aluminium Connection-Conductors
patent-application, March 2014

Microscale c-Si (c)PV cells for low-cost power
conference, June 2009

High-temperature variable melting point Sn-Sb lead-free solder pastes using transient liquid-phase powder processing
journal, July 2005

Photovoltaic Module
patent-application, October 2017

Hexagon solar power panel
patent, May 1978

Configurable Backplane Interconnecting LED Tiles
patent-application, February 2016

Ultrathin flexible crystalline silicon: Microsystems enabled photovoltaics
conference, June 2011

Photovoltaic power generation system free of bypass diodes
patent, July 2015

Microsystems enabled photovoltaics: 14.9% efficient 14 μm thick crystalline silicon solar cell
journal, February 2011

Solar Panel
patent-application, June 2014

Variable melting point solders and brazes
patent, September 2003

Solar Arrays, Deployment Mechanisms Therefor, and Related Methods
patent-application, September 2014

Photosensitive Resin Composition
patent-application, October 2007

Sliver Solar Cells: High-Efficiency, Low-Cost PV Technology
journal, January 2007

Method for fabricating a solar tile
patent, June 2005

Variant Packaging Structure for a Solar Module
patent-application, December 2010

Sliver solar cells
conference, December 2007

Manufacturing Processes for Light Concentrating Solar Module
patent-application, February 2009

Substrate, an Assembly Process, and an Assembly Apparatus
patent-application, September 2010

Flexible Solar Panel Module
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