Method of producing an internal cavity in a ceramic matrix composite
Abstract
A process for producing an internal cavity in a CMC article and mandrels used therewith. The process entails incorporating a mandrel made of a fusible material that is melted and drained during a thermal treatment of a CMC preform to form the CMC article. The mandrel material is preferably non-wetting and non-reactive with any constituents of the CMC preform during the thermal treatment. The mandrel is preferably tin or an alloy of tin.
- Inventors:
- Issue Date:
- Research Org.:
- General Electric Co., Schenectady, NY (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1462180
- Patent Number(s):
- 10011043
- Application Number:
- 13/780,584
- Assignee:
- GENERAL ELECTRIC COMPANY (Schenectady, NY)
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B28 - WORKING CEMENT, CLAY, OR STONE B28B - SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
- DOE Contract Number:
- FC26-05NT42643
- Resource Type:
- Patent
- Resource Relation:
- Patent File Date: 2013 Feb 28
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; 42 ENGINEERING
Citation Formats
Gray, Paul Edward, Roberts, III, Herbert Chidsey, Taxacher, Glenn Curtis, and Walker, Sheena Kum Foster. Method of producing an internal cavity in a ceramic matrix composite. United States: N. p., 2018.
Web.
Gray, Paul Edward, Roberts, III, Herbert Chidsey, Taxacher, Glenn Curtis, & Walker, Sheena Kum Foster. Method of producing an internal cavity in a ceramic matrix composite. United States.
Gray, Paul Edward, Roberts, III, Herbert Chidsey, Taxacher, Glenn Curtis, and Walker, Sheena Kum Foster. Tue .
"Method of producing an internal cavity in a ceramic matrix composite". United States. https://www.osti.gov/servlets/purl/1462180.
@article{osti_1462180,
title = {Method of producing an internal cavity in a ceramic matrix composite},
author = {Gray, Paul Edward and Roberts, III, Herbert Chidsey and Taxacher, Glenn Curtis and Walker, Sheena Kum Foster},
abstractNote = {A process for producing an internal cavity in a CMC article and mandrels used therewith. The process entails incorporating a mandrel made of a fusible material that is melted and drained during a thermal treatment of a CMC preform to form the CMC article. The mandrel material is preferably non-wetting and non-reactive with any constituents of the CMC preform during the thermal treatment. The mandrel is preferably tin or an alloy of tin.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2018},
month = {7}
}
Works referenced in this record:
Method of making tubular polycrystalline oxide body with tapered ends
patent, September 1975
- Carlson, William
- US Patent Document 3,907,949
Process for forming composite article
patent, October 1986
- Orlowski, Edward; Walker, George D.
- US Patent Document 4,615,855
Fiber-containing composite
patent, May 1991
- Borom, Marcus P.; Hillig, William B.; Singh, Raj N.
- US Patent Document 5,015,540
Isostatic processing with shrouded melt-away mandrel
patent, November 1991
- Hanson, Andrew D.
- US Patent Document 5,066,454
Method for making ceramic matrix composites
patent, January 1993
- Allaire, Roger A.; Janas, Victor F.
- US Patent Document 5,177,039
Filament-containing composite
patent, July 1994
- Singh, Raj N.; Morrison, William A.
- US Patent Document 5,330,854
Process for making composite containing fibrous material
patent, August 1994
- Singh, Raj
- US Patent Document 5,336,350
Method of making a ceramic composite by infiltration of a ceramic preform
patent, May 1997
- Sangeeta, D.; Prochazka, Svante; Luthra, Krishan Lal
- US Patent Document 5,628,938
Fiber reinforced ceramic matrix composite marine engine riser elbow
patent, June 1999
- Strasser, Thomas Edward; Atmur, Steven Donald
- US Patent Document 5,910,095
Ceramic matrix composite turbocharger housing
patent, December 1999
- Strasser, Thomas Edward; Atmur, Steven Donald
- US Patent Document 6,001,436
Article and method for making complex shaped preform and silicon carbide composite by melt infiltration
patent, February 2000
- Steibel, James Dale; Corman, Gregory Scot; Schikner, Robert C.
- US Patent Document 6,024,898
Article and method for making complex shaped preform and silicon carbide composite by melt infiltration
patent, July 2001
- Steibel, James Dale; Corman, Gregory Scot; Schikner, Robert C.
- US Patent Document 6,258,737
Fabrication of composite articles having an infiltrated matrix
patent, August 2001
- Steibel, James Dale; Onderko, Kenneth Paul
- US Patent Document 6,280,550
Process for producing bodies made of fiber-reinforced composites
patent, December 2001
- Rebstock, Kolja; Roess, Karl-Heinz
- US Patent Document 6,328,834
Method for producing melt-infiltrated ceramic composites using formed supports
patent, January 2003
- Corman, Gregory Scot; Brun, Milivoj Konstantin; McGuigan, Henry Charles
- US Patent Document 6,503,441
Process for making ceramic matrix composite parts with cooling channels
patent, September 2003
- Jarmon, David C.; Hu, Xiaolan; Burd, Steven W.
- US Patent Document 6,627,019
CMC articles having small complex features
patent, October 2009
- Steibel, James Dale; Carper, Douglas Melton; Subramanian, Suresh
- US Patent Document 7,600,979
Process of producing a composite component and intermediate product thereof
patent, November 2010
- Kostar, Timothy Daniel; Carper, Douglas Melton; Subramanian, Suresh
- US Patent Document 7,837,914
Method for manufacturing hydrodynamic bearings
patent, April 2011
- Hou, Chuen-Shu
- US Patent Document 7,926,182
Preforms, composite components formed therewith, and processes therefor
patent, March 2014
- Kostar, Timothy Daniel; Carper, Douglas Melton; Subramanian, Suresh
- US Patent Document 8,663,778
Pre-form ceramic matrix composite cavity and method of forming and method of forming a ceramic matrix composite component
patent, June 2015
- Monaghan, Philip Harold; Delvaux, John McConnell; Taxacher, Glenn Curtis
- US Patent Document 9,050,769
Method for Producing Melt-Infiltrated Ceramic Composites Using Formed Supports
patent-application, December 2002
- Corman, Gregory Scot; Brun, Milivoj Konstantine; McGuigan, Henry Charles
- US Patent Application 09/681735; 20020180120
Ceramic Matrix Composite Structure Having Integral Cooling Passages And Method Of Manufacture
patent-application, March 2003
- Morrison, Jay; Butner, Steven C.; Campbell, Christian X.
- US Patent Application 09/962733; 20030059577 A1
Fiber-Reinforced Ceramic Composites
patent-application, July 2003
- Bauer, Moritz; Kienzle, Andreas; Kraetschmer, Ingrid
- US Patent Application 10/328414; 20030129375
Method for Processing Silicon-Carbide Materials Using Organic Film Formers
patent-application, April 2004
- Gray, Paul; Landlni, Dennis; Matsumoto, Roger Lee Ken
- US Patent Application 10/263724; 20040067316
Tube Cooled Combustor
patent-application, March 2005
- Hadder, James L.
- US Patent Application 10/648937; 20050056020
Method of Cooling for Ceramic Matrix Composites
patent-application, June 2005
- Millard, Michael Lee; Richardson, Jr., Horace
- US Patent Application 10/725279; 20050118392
Through thickness reinforcement of SiC/SiC CMC's through in-situ matrix plugs manufactured using fugitive fibers
patent-application, December 2006
- Subramanian, Suresh; Steibel, James; Carper, Douglas
- US Patent Application 11/155786; 20060283014
Process of Producing Ceramic Matrix Composites
patent-application, May 2007
- McGuigan, Henry Charles; Corman, Gregory Scot
- US Patent Application 11/163699; 20070096371
CMC Articles Having Small Complex Features
patent-application, May 2008
- Steibel, James Dale; Carper, Douglas Melton; Subramanian, Suresh
- US Patent Application 11/563747; 20080124512
Process of Producing a Composite Component and Intermediate Product Thereof
patent-application, June 2008
- Kostar, Timothy Daivd; Carper, Douglas Melton; Subramanian, Suresh
- US Patent Application 11/566370; 20080132398
Thermally insulated CMC structure with internal cooling
patent-application, August 2008
- Keller, Douglas A.; Gonzalez, Malberto F.; Merrill, Gary B.
- US Patent Application 11/707191; 20080199661
CMC Articles Having Small Complex Features
patent-application, December 2009
- Steibel, James Dale; Carper, Douglas Melton; Subramanian, Suresh
- US Patent Document 12/554246; 20090324878
Method for Producing a Fiber Composite Hollow Body Having a Fiber Orientation Optimized for Force Flow and Tension
patent-application, October 2010
- Ilzhoefer, Karl-Heinz; Salkic, Asmir
- US Patent Application 12/744348; 20100255235
Process of Producing Ceramic Matrix Composites
patent-application, November 2010
- Kebbede, Anteneh; Luthra, Krishan; Corman, Gregory
- US Patent Application 12/433090; 20100279845
Preforms, Composite Components Formed Therewith, and Processes Therefor
patent-application, February 2011
- Kostar, Timothy David; Carper, Douglas Melton; Subramanian, Suresh
- US Patent Application 12/905244; 20110027525
Ceramic Matrix Composite Components
patent-application, January 2013
- Shi, Jun; Jarmon, David
- US Patent Application 13/176076; 20130011271
Method of Fabricating a Composite Material Blade Having Internal Channels, and a Composite Material Turbine Engine Blade
patent-application, January 2013
- Coupe, Dominique; Dambrine, Bruno Jacques Gerard; Mahieu, Jean-Noel
- US Patent Application 13/575170; 20130017094
Apparatus and Method for the Production of Semiconductor Material Foils
patent-application, January 2013
- Schoenecker, Axel Georg; De Jager, Eric; Hoek, Eelko Gelbert
- US Patent Application 13/577370; 20130017409
Method of Forming a Ceramic Matrix Composite and a Ceramic Matrix Composite Component
patent-application, July 2013
- de Diego, Peter; Zhang, James
- US Patent Document 13/342498; 20130171426
Method of Producing an Internal Cavity in a Ceramic Matrix Composite and Mandrel Therefor
patent-application, March 2014
- Gray, Paul Edward; Roberts, III, Hervert Chidsey; Taxacher, Glenn Curtis
- US Patent Application 13/780306; 20140072736
Dual-Walled Ceramic Matrix Composite (CMC) Component with Integral Cooling and Method of Making a CMC Component with Integral Cooling
patent-application, April 2016
- Walston, Jeffrey A.; Landwehr, Sean
- US Patent Application 14/881864; 20160101561
Methods and Materials for Forming In-Situ Cavities for Silicon-Based Ceramic Matrix Composite Components
patent-application, April 2016
- Tuertscher, Michael Ray; Noe, Mark Eugene; Kirby, Glen Harold
- US Patent Application 14/893702; 20160115086
Ceramic Matrix Composites Made by Chemical Vapor Infiltration and Methods of Manufacture Thereof
patent-application, August 2016
- Luthra, Krishan Lal; Corman, Gregory Scot; Ramamurthi, Badri Narayan
- US Patent Application 15/022995; 20160229755
Ceramic Matrix Composite Turbine Blade Squealer Tip with Flare
patent-application, November 2016
- Weaver, Matthew Mark; Izon, Paul; Albers, Kathleen Elizabeth
- US Patent Application 15/111033; 20160333698
Fiber Reinforced Airfoil
patent-application, October 2017
- Freeman, Ted; Engel, Todd; Chamberlain, Adam
- US Patent Application 15/370824; 20170298745